US3814408A - Cover for casting vessels in continuous casting machines - Google Patents
Cover for casting vessels in continuous casting machines Download PDFInfo
- Publication number
- US3814408A US3814408A US00208717A US20871771A US3814408A US 3814408 A US3814408 A US 3814408A US 00208717 A US00208717 A US 00208717A US 20871771 A US20871771 A US 20871771A US 3814408 A US3814408 A US 3814408A
- Authority
- US
- United States
- Prior art keywords
- cover
- base metal
- casting
- reinforcing members
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005266 casting Methods 0.000 title claims abstract description 25
- 238000009749 continuous casting Methods 0.000 title claims abstract description 12
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 32
- 239000010953 base metal Substances 0.000 claims abstract description 31
- 239000010959 steel Substances 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 19
- 239000002826 coolant Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 13
- 229910052751 metal Inorganic materials 0.000 abstract description 13
- 238000005452 bending Methods 0.000 description 6
- 230000007935 neutral effect Effects 0.000 description 5
- 229910001208 Crucible steel Inorganic materials 0.000 description 3
- 229910001338 liquidmetal Inorganic materials 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
Definitions
- a cover for casting vessels such as tundishes used in connection with continuous casting machines comprises a body formed of a base metal such as cast iron which is provided with reinforcing members extending therethrough formed of a metal such as steel having a higher tensile strength than said base metal whereby the resistance of said cover to warping is improved.
- the present invention relates to a cover made of a metal casting for casting vessels in continuous casting machines. Such casting vessels are principally used as tundishes, distributing launders, holding vessels or the like.
- this is achieved by encasting in the metal of the cover reinforcing members consisting of a metal of superior tensile strength.
- a cover of the proposed construction is capable of lasting for more than 1,000 castings, compared with conventional covers consisting exclusively of cast metal, which do not last for more than about 100 castings. This illustrates the great economic importance of the present invention. Besides these advantages, dangerous interruptions of the casting process which are caused by fragments of the cast cover falling into the metal pool no longer occur.
- the base metal for forming the cover body may be cast iron, with steel being used for the reinforcing members.
- cast iron is very brittle, whereas steel has a tensile strength and toughness greatly superior to cast iron. Cracks, which run" fairly easily in cast iron, are intercepted at the interface between the cast iron and the steel reinforcing members.
- the differences in the expansion properties between cast iron and steel promote thermal stability, i.e., they assist in keeping the cover in shape.
- the combination of cast iron and steel as materials for the cover respectively the cover reinforcing members therefore ensures prolonged durability, operating safety and a low tendency to distort.
- the cross section of the reinforcement is arbitrary and may be say round or square. However, better results can be expected from sections that generate major moments of resistance to flexure, such as girder sections. Concrete reinforcing steel may also be used. For the production of the covers the reinforcing members are simply placed in the casting mold and encast in the metal that forms the cover.
- the length and position of the embedded reinforcing members may be so chosen that the reinforcements project from the rim of the cover so that they can be used as brackets for transporting the covers, i.e., by a crane.
- the reinforcing members may be provided with bores for the passage therethrough of a coolant to cool the cover.
- the cover is exposed to fluctuating temperatures, since during the casting process it is exposed from below to the radiant heat of the liquid steel contained in the casting vessel, while it will cool off when the casting vessel has been emptied of the liquid steel. This results in a temperature profile in the cover which varies with reference to time. The different degrees of expansion at different temperatures cause arching of the cover and the enforced bending leads to the appearance of the usual neutral bending line.
- another useful feature of the invention consists in locating most of the reinforcing members in the zone above or below this neutral bending line, i.e., offset therefrom, so that the longitudinal axis of the reinforcing member does not coincide with the neutral bending line or plane of the cover.
- a particularly desirable effect is achieved if the coefficients of expansion of the base metal and of the reinforcing metal are different, so that strains will be generated by this difference which reduce the tendency to cracking and warping of the cover.
- the location and number of the reinforcing members will principally depend upon the geometrical size and shape of the cover. For example, in a tundish an opening is provided for the supply from a ladle of the metal that is to be poured into the mold and possibly further openings are necessary for controlling the pouring rate of the liquid metal from the tundish into the molds with stopper rods. Since cracks often tend to connect with these openings, it is also preferred to provide reinforcing members around these openings.
- FIG. 1 is a plan view of the cover of a tundish seen from above.
- FIG. 2 is a plan view from above of a different embodiment of a tundish cover.
- FIG. 3 is a vertical section of a casting vessel and cover and FIG. 4 is a section taken on the line IV IV in FIG. 3.
- FIG. 1 shows a tundish cover 1 of a three-strand billet casting machine.
- the cover I which consists of cast iron and is about 200 min thick, are reinforcing members 2. These members consist of steel and have a square cross section, each side of the square being 45 mm long.
- An opening 3 in the cover serves for pouring 3 steel from a ladle into the tundish.
- Openings 4 are provided for three stopperrods, not shown, which serve for controlling the flow of steel from the tundish into three molds.
- the length of the parallel reinforcing members 2 is such that they project from the edges of the cover 1 and that the projecting ends can be used as carrying pins 5 for handling the cover.
- FIG. 2 shows another tundish cover 6, likewise made of cast iron.
- This cover contains reinforcing members 7 which are water-cooled tubes of steel. Cooling water can be circulated through the bores 8 in the members for cooling the cover. This cooling reduces the tendency of the cover to distort when it is exposed to the thermal radiation of the liquid metal which is contained in the casting vessel.
- the ends of the tubes projecting from the edge of the cover 6 are provided with flanges for connecting them to a cooling water circuit, not shown in the drawing.
- the liquid metal inlet opening 3 is also surrounded by such tubes which serve as reinforcing members.
- FIGS. 3 and 4 illustrate a cover 9 which rests on a casting vessel 12 and contains reinforcing members 10.
- the thermal radiation emitted from below the cover by the metal bath l3 thermally stresses the cover 9 and thereby induces it to warp.
- distortion of the cover 9 is prevented by the particular position of the encast reinforcing member 10, since the larger part of the cross section of the member is contained in the strained zone which is located above the neutral bending line 11, i.e. the horizontal center line of member l0 is offset in upward direction from the neutral bending line 11.
- Member 10 forms in this location, which is also colder, a particularly effective reinforcement.
- a cover for use with casting vessels of continuous casting machines comprising a body of base metal, said base metal being cast iron, and reinforcing members encasted in said base metal and extending therethrough, said members being formed of steel having a tensile strength greater than that of said base metal, said reinforcing members projecting beyond said body and serving as carrying pins for handling the cover.
- a cover for use with casting vessels of continuous casting machines comprising a body of base metal, said base metal being cast iron, and reinforcing members encasted in said base metal and extending therethrough, said members being formed of steel having a tensile strength greater than that of said base metal, said reinforcing members having passages extending therethrough for the circulation of coolant.
- a cover for use with casting vessels of continuous casting machines comprising a body of base metal, said base metal being cast iron, and reinforcing members encasted in said base metal and extending therethrough, said members being formed of steel having a tensile strength greater than that of said base metal, said body being provided with an aperture extending therethrough and having a reinforcing member encircling said aperture.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH1878270A CH518761A (de) | 1970-12-18 | 1970-12-18 | Deckel für Giessgefässe auf Stranggiessanlagen |
Publications (1)
Publication Number | Publication Date |
---|---|
US3814408A true US3814408A (en) | 1974-06-04 |
Family
ID=4435253
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00208717A Expired - Lifetime US3814408A (en) | 1970-12-18 | 1971-12-16 | Cover for casting vessels in continuous casting machines |
Country Status (14)
Country | Link |
---|---|
US (1) | US3814408A (pt) |
JP (1) | JPS5124979B1 (pt) |
AR (1) | AR192230A1 (pt) |
BE (1) | BE776796A (pt) |
BR (1) | BR7108386D0 (pt) |
CA (1) | CA946118A (pt) |
CH (1) | CH518761A (pt) |
DE (1) | DE2162746A1 (pt) |
ES (1) | ES398561A1 (pt) |
FR (1) | FR2118185B1 (pt) |
GB (1) | GB1348790A (pt) |
HU (1) | HU166080B (pt) |
IT (1) | IT944095B (pt) |
ZA (1) | ZA718442B (pt) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0267366A1 (de) * | 1986-10-14 | 1988-05-18 | Didier-Werke Ag | Feuerfeste Auskleidung, insbesondere für Deckel von Wärmverteilern |
US6017486A (en) * | 1997-12-12 | 2000-01-25 | Uss/Kobe Steel Company | Comprehensive fume collection system for production of leaded steel |
US6083453A (en) * | 1997-12-12 | 2000-07-04 | Uss/Kobe Steel Company | Tundish having fume collection provisions |
CN104588630A (zh) * | 2015-01-29 | 2015-05-06 | 江苏永钢集团有限公司 | 一种连铸中包 |
CN111250687A (zh) * | 2020-03-26 | 2020-06-09 | 浙江欣辉耐火材料股份有限公司 | 一种连铸中间包包盖 |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU276332A1 (ru) * | Способ изготовления изложниц | |||
US385424A (en) * | 1888-07-03 | Smeltsng-furnage | ||
US1989096A (en) * | 1933-10-02 | 1935-01-29 | Illinois Clay Products Co | Ingot mold |
US2190392A (en) * | 1938-06-16 | 1940-02-13 | Belding Harvey Ross | Ingot cap |
US2821472A (en) * | 1955-04-18 | 1958-01-28 | Kaiser Aluminium Chem Corp | Method for fluxing molten light metals prior to the continuous casting thereof |
US3379427A (en) * | 1965-02-03 | 1968-04-23 | Kuznetsky Metall Kom | Lining of the internal surface of a blast furnace |
US3433288A (en) * | 1964-10-21 | 1969-03-18 | Benteler Geb Paderwerk | Continuous casting apparatus with tiltable intermediate ladle |
GB1172681A (en) * | 1966-03-02 | 1969-12-03 | Consolidus Ltd | Improvements relating to Continuous Casting Moulds. |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4729053U (pt) * | 1971-04-19 | 1972-12-02 |
-
1970
- 1970-12-18 CH CH1878270A patent/CH518761A/de not_active IP Right Cessation
-
1971
- 1971-12-16 US US00208717A patent/US3814408A/en not_active Expired - Lifetime
- 1971-12-16 BE BE776796A patent/BE776796A/xx unknown
- 1971-12-17 DE DE19712162746 patent/DE2162746A1/de active Pending
- 1971-12-17 ES ES398561A patent/ES398561A1/es not_active Expired
- 1971-12-17 FR FR717145619A patent/FR2118185B1/fr not_active Expired
- 1971-12-17 CA CA130,448A patent/CA946118A/en not_active Expired
- 1971-12-17 BR BR8386/71A patent/BR7108386D0/pt unknown
- 1971-12-17 HU HUCO263A patent/HU166080B/hu unknown
- 1971-12-17 IT IT32572/71A patent/IT944095B/it active
- 1971-12-17 ZA ZA718442A patent/ZA718442B/xx unknown
- 1971-12-17 AR AR239663A patent/AR192230A1/es active
- 1971-12-17 GB GB5887571A patent/GB1348790A/en not_active Expired
- 1971-12-18 JP JP46103150A patent/JPS5124979B1/ja active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU276332A1 (ru) * | Способ изготовления изложниц | |||
US385424A (en) * | 1888-07-03 | Smeltsng-furnage | ||
US1989096A (en) * | 1933-10-02 | 1935-01-29 | Illinois Clay Products Co | Ingot mold |
US2190392A (en) * | 1938-06-16 | 1940-02-13 | Belding Harvey Ross | Ingot cap |
US2821472A (en) * | 1955-04-18 | 1958-01-28 | Kaiser Aluminium Chem Corp | Method for fluxing molten light metals prior to the continuous casting thereof |
US3433288A (en) * | 1964-10-21 | 1969-03-18 | Benteler Geb Paderwerk | Continuous casting apparatus with tiltable intermediate ladle |
US3379427A (en) * | 1965-02-03 | 1968-04-23 | Kuznetsky Metall Kom | Lining of the internal surface of a blast furnace |
GB1172681A (en) * | 1966-03-02 | 1969-12-03 | Consolidus Ltd | Improvements relating to Continuous Casting Moulds. |
Non-Patent Citations (1)
Title |
---|
Publication: The Iron Age; December 9, 1948, pages 93 96. * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0267366A1 (de) * | 1986-10-14 | 1988-05-18 | Didier-Werke Ag | Feuerfeste Auskleidung, insbesondere für Deckel von Wärmverteilern |
US6017486A (en) * | 1997-12-12 | 2000-01-25 | Uss/Kobe Steel Company | Comprehensive fume collection system for production of leaded steel |
US6083453A (en) * | 1997-12-12 | 2000-07-04 | Uss/Kobe Steel Company | Tundish having fume collection provisions |
CN104588630A (zh) * | 2015-01-29 | 2015-05-06 | 江苏永钢集团有限公司 | 一种连铸中包 |
CN111250687A (zh) * | 2020-03-26 | 2020-06-09 | 浙江欣辉耐火材料股份有限公司 | 一种连铸中间包包盖 |
Also Published As
Publication number | Publication date |
---|---|
DE2162746A1 (de) | 1972-07-06 |
FR2118185B1 (pt) | 1974-06-21 |
IT944095B (it) | 1973-04-20 |
AR192230A1 (es) | 1973-02-08 |
BR7108386D0 (pt) | 1973-05-24 |
CH518761A (de) | 1972-02-15 |
BE776796A (fr) | 1972-04-17 |
GB1348790A (en) | 1974-03-20 |
FR2118185A1 (pt) | 1972-07-28 |
CA946118A (en) | 1974-04-30 |
HU166080B (pt) | 1975-01-28 |
JPS5124979B1 (pt) | 1976-07-28 |
ES398561A1 (es) | 1974-09-16 |
ZA718442B (en) | 1972-09-27 |
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