US3807196A - Electrical patterning device for multi-station knitting machines having a rotating needle cylinder - Google Patents

Electrical patterning device for multi-station knitting machines having a rotating needle cylinder Download PDF

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Publication number
US3807196A
US3807196A US00094028A US9402870A US3807196A US 3807196 A US3807196 A US 3807196A US 00094028 A US00094028 A US 00094028A US 9402870 A US9402870 A US 9402870A US 3807196 A US3807196 A US 3807196A
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patterning
store
needle cylinder
read
basic
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English (en)
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H Gottsching
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Mayer and Cie GmbH and Co
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Mayer and Cie GmbH and Co
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/66Devices for determining or controlling patterns ; Programme-control arrangements

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  • Striker ABSTRACT A plurality of basic patterning stores, one for each knitting station, store the patterning signals knit and not knit.”
  • a binary coded interrogator reads out these stores, and the resulting signals are sent, in dependence on signals from a respective binary coded needle actuators coordinating unit, to a respective ac tuator for operating the knitting needles.
  • the invention relates to an electrical patterning device for circular knitting machines having a rotatable needle cylinder, the needles or jacks being controlled by electromagnetic actuators that are operated in accordance with the pattern to be knitted.
  • the butts are staggered along the circumference of the needle cylinder.
  • the electrical patterning device further comprises a permanent patterning store containing the knitting information, and read-out means for the store to produce corresponding patterning, or knitting, signals.
  • Gates, bistable switches, stores, and amplifiers are provided for conducting the patterning signal in time with the rotation of the needle cylinder to the electromagnets of the actuators.
  • the British Patent No. 1,091,547 describes an electrical patterning device of the aforesaid kind, the patterning signals being stored in a magnetic core matrix.
  • This known patterning device requires special personnel to set it up for a particular pattern that is to be knitted. It is impossible for the knitter himself to do this.
  • a fundamental object of the invention is an electrical patterning device for a multi-station circular knitting machine that can be set up by the operator of the knitting machine for a desired pattern.
  • those parts of the patterning device which must be changed when the pattern is changed are so designed that the knitter, using conventional equipment, can himself undertake the necessary changes.
  • certain parts of the patterning device are mechanical in construction, so as to simplify checking of the operation of the device and to improve reliability. These mechanical parts operate in conjunction with electronic circuits.
  • Another object of the invention is an interrogator for the basic patterning stores of a buffer store, which interrogator is easily altered for the different basic pattern widths by the knitter and which ensures that the patterning signals of the basic patterning stores are conducted to the correct ones of the actuators.
  • the invention consists essentially of a bufferstore comprising for each of the knitting stations a respective basic patterning store for storing for each rotation of a needle cylinder the patterning signal ,knit or not knit for the actuators of the corresponding knitting stations for each of the wales to be knitted for the respective course, and interrogator means for interrogat ing the basic patterning stores in dependence on the ro- BRIEF DESCRIPTION OF THE DRAWING
  • FIG. 1 schematically shows the patterning device of the invention in relation to a circular knitting machine
  • FIG. 2 is a wiring diagram of the electrical part of the buffer store for one knitting station.
  • FIG. 3 schematically shows the mechanical construction of the buffer store and interrogator for two knitting stations.
  • FIG. 1 schematically shows the entire electrical patterning device for a circular knitting machine 150, the machine comprising a needle cylinder 151, which carries the needles 1 52, and a drive shaft 153 coupled to the needle cylinder.
  • the individual actuators operate, in accordance with the pattern to be knitted, a series of stepped butts of successive jacks or needles.
  • the shaft 153 denotes symbolically that an electromechanical coordinating switching unit 300 and a permanently programmed store and read-out unit 400 are driven in dependence on the rotation of the needle cylinder 151.
  • the store and read-out unit 400 comprises a patterning store tape 401.
  • the electro-mechanical coordinating switching unit 300 which does not form a part of the present invention and therefore will not be further described, ensures the correct sequential conduction of the patterning signals from the permanent patterning store 401 to the respective basic patterning stores 5 1111 QIEQQ
  • the number after the solidus denotes the individual knitting system to which the basic patterning store corresponds.
  • the buffer store and interrogator 500 also comprises an interrogator 510 that is common to all of the basic patterning stores $01 and a needle actuators coordinating apparatus 530, which latter comtation of the needle cylinder and on the width in wales of the basic pattern for obtaining therefrom the patterning signal.
  • a respective needle actuators coordinating unit 530 is connected to each of the basic patterning stores $01.
  • the connecting lines and arrows within the boxes symbolize the fact that the individual patterning stores, which are freshly stored with patterning signals for each rotation of the needle cylinder, are interrogated by the interrogator 510.
  • the resulting patterning signals from the basic patterning stores are conducted, in dependence on the signals from the corresponding needle actuators coordinating units, to the magnetic amplifiers 550/1 550/36. which are connected to the electromagnetic actuator groups 200.
  • FIG. 2 shows in detail that part of the unit 500 that controls the operation of the first knitting tat on. fil aash ns th li iq a qmiasm 5 the programmed interrogator 5l0, which is common to all of the basic patterning stores and'has an interrogator store in the form of a perforated tape sll-constituting a first information carrier, and the programmed tape 531 (constituting a first information carrier) of the needle actuators coordinating unit 530/1.
  • the interrogator with the perforated tape 511, is connected by a logic circuit 560 and by AND gates 570 to the respective basic patterning store 501.
  • the needle actuators corrdinating unit 530/1 is connected by the logic circuit 5 80, a set of AND gates 590, and the magnetic amplifier 550/1 to the actuators group 200 of the first knitting station.
  • the programmed tapes 5 11 and 531 can be made, or at least replaced, at the knitting mill by the operating of the knitting machine, simply by following printed instructions.
  • the permanent patterning store suchas a tape or a switch plug-.
  • the basic, or repeated, pattern appears repeatedly in the tubular knitting, and the patterning signals held in the permanent patterning store for the individual repeats are, in the case of a slant element in the knitted pattern, for example, required during each rotation of the cylinder as often as the number of times that the wales of the repeated pattern are contained in v the number of used needles of the cylinder. Since the width of the basic pattern is usually different from the number of electromagnetic actuators per knitting station, the wales patterning signals for a slanted element must be read out from the permanently patterning store and stored in the basic patterning store 501 of each knitting station for each needle cylinder rotation.
  • Each basic patterning store 501 must be read out in the correct sequence, so that the stored patterning signals are conducted in the correct sequence to the magnetic amplifiers 550 and thence to the magnets of the individual actuators;
  • bistable reversing solenoids are used to operate the actuators, as is the case in the present example, two different active patterning signals appear in the patterning device, namely a patterning signal knit and a patterning signal not knit, which, for example, are formed by positive and negative pulses.
  • the needle actuators coordinator 530 ensures that the signals from a basic patterning store 501 are'sent in the correct order to the individual magnets of the actuators of the respective knitting station.
  • Each of the coordinating units 530/1 530/36 continuously scans and resc'ans the actuator magnets of its knitting station, and determines the correct order in which the knitting signals, obtained by the interrogator 510, are to be conducted to the corresponding magnetic amplifier 550.
  • the maximum capacity of the basic patterning store 501/1 is y u 2 X 50 100 wales, to which number of wales the maximum width of the basic pattern is limited. It is assumed, howgoods is;'only y 57 wales.
  • the wales patterning signals for the course to be knitted are stored in 57 of the available locations of the basic patterning store 501/1. Since two different patterning signals must be stored, these locations consist of bistable multivibrators 502, each of which has a knit output 503 and a not knit output 504. It will be assumed that the needle cylinder holds 2232 needles, and that the knitting machine has 36 knitting stations'and a '18 actuators per knitting system.
  • the interrogator 510 reads out each of the basic patterning stores 501, the interrogator 510 having a programmed, perforated, tape 511, which in the illustrated example has seven parallel perforated tracks.
  • the tape 5-11 is moved in time with the needle cylinder, so that the movement from one perforation to the next on the tape corresponds to one needle step of the needle cylinder.
  • the numbers l57 which correspond to the number of wales in the width of the basic pattern, are transversely binary encoded, in numerical sequence, in the total of the seven tracks.
  • Each information location 512 of each track of the tape 511 thus corresponds to one bit ofa binary number, and each perforation, symbolized in FIG.
  • the perforated tape 511 begins a new series of 57 information locations after the 57th information location of the previous series has been read out; and after 2232 information locations have been read out (there being 2232 needles on i the cylinder) the read-out begins again with the first series. If a conventional perforatedtape is used, having a spacing between perforations of 2.54 mm (one-tenth inch), the entire length of the tape is 5.67 m for the 2,232 information locations. Since differently programmed tapes are required for different widths of the basic pattern, the tapes are made so that they can be replaced by the knitter. i I
  • each of the basic patterning stores 501 there is provided an individual multi-track read-out head for the tape 511.
  • the multi-track read-out head 5 13 constit uting part of reading means for the basic patterning store 501/1 is denotedsyrnbolically by the seven arrows directed at the seven parallel tracks of the tape 511.
  • the seven electrical outputs of the read+out head 513 are connected to respective'ones of the leads 561 of the logic circuit 560.
  • This bistable multivibrator is the first information location 502 of the fifSLPlttClIliflg store 501/1.
  • the information location 501 stores a knit or a not knit signal
  • This signal is conducted to the knit output terminal 575 or to the notknit output terminal 576 of the AND gates 570, from where it is conducted to the input terminal 591 or 592 of the AND gates 590.
  • logic circuit 560 has only seven input lines, cooperating with seven detectors in the bank 513 which read the sevenparallel tracks of the tape 51].
  • Each transverse row read by detectors 513 will be provided with one or more perforations representing in binary encoded form one of the integers from I to 127 inasmuch as 2 128. Actually, only one hundred such integers are required, at the most.
  • Each of the 100 AND-gates 562 is associated with a particular one of the binary-encoded integers on the tape 511. An output signal will appear on the output of a particular AND-gate 562 only if the binary-encoded integer being read by head 513 is the one corresponding to the AND-gate 56 in question.
  • each AND-gate 562 has one or more inputs directly connected to feelers 513, and that each AND-gate 562 furthermore has another input connected to the output of an associated NAND-gate.
  • the inputs of the associated NAND-gate are connected to those of the feelers 513 not directly connected to one or more inputs of the respective AND-gate 562.
  • feelers 513 When the set of feelers 513 detects the binaryencoded integer associated with a particular AND- gate, those feelers which detect perforations will apply logical l signals to the one or more inputs of the AND- gate that are directly connected to those feelers.
  • feelers which are detecting the absence of perforations apply logical O signals to all the inputs of the associated NAND-gate, which latter accordingly applies a logical 1 signal to the remaining input of the respective AND- gate 562.
  • logical 1 signal there is a logical 1 signal at each and every one of the inputs of the respective AND-gate 562, and a logical 1 signal accordingly appears at the output of such AND-gate 562.
  • a one-toone correspondence is achieved between the reading of a particular binary-encoded integer on the tape 513 and the appearance of a signal at a particular one of the one hundred AND-gates 562.
  • the AND gates 590 evaluate the patterning signals together with the control signals from the needle actuators coordinating unit 530.
  • the programmed means of this unit is also a binary coded tape 531 having a plurality of parallel tracks (in the present example five) which form a transversely extending code that is read out by a multitrack head 532 constituting together with vided with rows and columns of rectangular areas, some of which contain a circular perforation 533. It is to be understood that the region within each such rectangle actually constituting a perforation, or the region within an empty rectangle at which a perforation would have been made, constitutes an information location, the remaining area of each such rectangle containing no information whatsoever.
  • tape 531 is read in synchronism with needle-cylinder rotation and that the spacing between successive information locations on tape 531 corresponds to the spacing between adjacent needle-cylinder needles.
  • the tape 511 can be a closed loop bearing the binary-encoded integers 1-57, in succession, repeated 39 times, followed by the integers 1 to 9.
  • the group of .pulses from the head 532 is conducted 9. fir atssfifla-atfiL/lfi of cjlq is a gL tt These gates are so designed that each of the 18 possible groups of pulses causes an output to appear at only that gate 581 corresponding to the coded number.
  • the output 582 of each gate 581 is connected to the respective first input of two AND gates 593 and 594, the two AND gates together being associated with one actuator of the respective knitting station.
  • the second of the three-inputs of these AND gates is connected either to the input terminal 591 or 592.
  • the third input of the AND gates 593 and 594 are connected to a common 7 control pulse line 597 that receives pulses from a line 583 connected to the head 532 to obtain pulses from a control track 533. These control pulses occur in step with the information locations of the tape 531.
  • the respective output 595 or 596 delivers a patterning signal knit or not knit, which-is conducted by the magnetic amplifier 550/ 1 to a winding of the bistable reversing solenoid of the first actuator of the group 200 of the first knitting station.
  • the illustrated logic circuits 560, 570, 580' and 590 constituterouting means reading head 513 reading means in this embodiment.
  • the tape 531 encodes the numbers l-l8. This is in correspondence to the provision of eighteen needle actuators in each group 200. If the number of actuators is in general designated a, then the tape 531 encodes the numbers 1 to a, with a in the present example being equal to 18.
  • the tape 53] may be a closed loop bearing the integers l to 18, in succession, either once only, or an integral number of times.
  • the needle actuators coordinating unit can be constructed, for example, as permanent drums, as shown in FIG. 3.
  • the programmed means of each drum is so coded that in reading out successive transversely extending information locations there is only a single change in the group of pulses at the output of the multi-track readout head 532.
  • a code of this kind is unambiguous and ensures the correct operation of the actuators group 200.
  • the tape 531 has to be changed only when the number of actuators per knitting station is changed. It will be noted that tape 531 is depicted as being proin this embodiment.
  • Thecontrol pulses fromthe track 53:3 are desirable, because the correct read-out-of a perforated tape, such as the tapes 511, can pose certain difficulties.
  • the transverse coding of the tape is reliably read out only if all of the information-locations are read outsimultaneous ly, which is virtually impossible.
  • the coded tracks 7 533 enables the production of a selection pulse for 7 spot.
  • each knitting station requires a basic patterning store 501 and a needle actuators coordinatingunit 530.
  • the interrogator 510 can be constructed in the formof a single perforated tape 51 l, which is read out by a plurality of multi-track read-out heads, there being one head for each store 501.
  • FIG. 3 shows the mechanical details of the programmed tape 511 and 531, and the drive means and read-out means therefor.
  • the arrangement is shown for the distance of two successive knitting stations.
  • the tape 511 is moved by drive rollers 514/ l 5 l4/2, and so on, these rollers rotating in time with the needle cylinder and there preferably being as many rollers as there are knitting stations.
  • Each of these rollers is connected by ashaft 516 to a respective drum 534/1, 534/2, and so on.
  • the cylindrical surface of each drum carries the multi-track code of the respective needle actuators coordinating unit 530.
  • a multi-track read-out head 2/1, 32/2, d Q is qun d o rea o t the code on each of the drums.
  • the movement of the perforated tape 511 in time with the needle cylinder is assisted by the pressure rollers 515.
  • the heads 513 are spaced apart a distance x, where x is the number of information locations equal to the number of ample, with a roof-shaped pattern element, the sequence 2.. .y/y-l-;.. /2 y/y-l .y/ and so forth, can be read out, or, for example, the sequence 2 k/k-l /2-. n/n-l l, and so forth.
  • the programmed means of the interrogator 510 need not be a perforated tape 511, but can, for example, be a magnetic tape, a coded disk, or 'a film.
  • the programmed means of the interrogator 510 can also be a stationary unit, such as a switch plug board, or it can be controller barrel incorporating various basic pattern widths and butt pattern elements.
  • the patterning signals for the wales of the pattern width are stored in the basic patterning stores 501 for each rotation of the needle cylinder, and are read out by means of the interrogator 510.
  • the programmed means (such as the tape 511) of the interrogator 510 is coded in dependenoe on the width of the,
  • This programmed means has one read-out head for each of the knitting stations.
  • the needle actuators coordinating unit for each knitting station operates in time ith the programmed means of the interrogator 510. If the programmed means is stationary, then these units operate in time with the associated coder.
  • the needle actuators coordinating unit continuously scans and rescans the individual actuators. As a consequence of all'this, the signals from each basic patterning store 501 together with the signals from the associated needle actuators coordinating units are conducted in the correct sequence to the magnetic amplifiers 550 for controlling the actuators.
  • an electrical patterning device for a circular knitting machine having-a plurality of knitting stations, a rotatable needle cylinder, knitting needles, electrically operated actuators for directly or indirectly operating the needles, apermanent patterning store containing the patterning information, andiead-out means for reading out the store'to produce patterning signals
  • a buffer store comprising for each of the knitting stations a respective basic patterning store for storing for each rotation of the needle cylinder the patterning signals knit or not knit" for the actuators of the corresponding station for each of the wales to be knitted for the respective course; and interrogator means for interrogating the basic patterning stores in dependence on the rotation of the needle cylinder and on the width in wales of the basic pattern to obtain patterning signals therefrom, further including a needle actuators coordinating unit for each of said basic patterning stores; for each said unit movable individual programmed store means moved in time with the needle cylinder, said store means having a binary code encoding the numbers 1 to a in succession
  • said programmed store means comprises a control track having as'many information locations as there are used needles of the needle cylinder.
  • a rotatable'needle cylinder knitting needles, a permanent patterning store containing patterning information, and read-out means for reading out the store to produce patterning signals, in combination, electrically operated actuators for directly or indirectly operating the needles; a buffer store comprising for each of the knitting stations at respective basic patterning store for storing for each rotation of the needle cylinder the patterning signals knit or not knit for the actuators of the corresponding station for each of the wales to be knitted for the respective course; and interrogator means for interrogating the basic patterning stores in dependence on the rotation of the needle cylinder and on the width in wales of the basic pattern to obtain patterning signals therefrom, said interrogator means including a replaceable programmed interrogation store means that moves in time with the needle cylinder, said pro 10 at least two inputs, one input being connected to re ceive the output of said read-out head and the other input being connected to the corresponding basic patterning store containing the patterning signal knit or not knit so that the stored patterning signal appears
  • said tape comprises a plurality of binary coded tracks that are simultaneously read out by the read-out heads, each of said tracks comprising as many of said information locations as there are used needles of the needle cylinder and each information 10- cationcontaining a bit that together with the bits of the corresponding information location of the other said tracks define a binary number.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)
  • Toilet Supplies (AREA)
US00094028A 1969-12-05 1970-12-01 Electrical patterning device for multi-station knitting machines having a rotating needle cylinder Expired - Lifetime US3807196A (en)

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DE19691961013 DE1961013A1 (de) 1969-12-05 1969-12-05 Elektrische Mustervorrichtung fuer mehrsystemige Rundstrickmaschinen mit umlaufendem Nadelzylinder

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US (1) US3807196A (enrdf_load_stackoverflow)
CH (1) CH516028A (enrdf_load_stackoverflow)
DE (1) DE1961013A1 (enrdf_load_stackoverflow)
ES (1) ES385352A1 (enrdf_load_stackoverflow)
FR (1) FR2072929A5 (enrdf_load_stackoverflow)
GB (1) GB1303796A (enrdf_load_stackoverflow)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3879963A (en) * 1969-12-05 1975-04-29 Mayer & Cie Maschinenfabrik Electrical Patterning System for Circular Knitting Machines
US3890806A (en) * 1970-12-02 1975-06-24 Mayer & Cie Maschinenfabrik Electrical patterning system for circular knitting machines
US3985002A (en) * 1974-03-28 1976-10-12 Elitex, Zavody Textilniho Strojirenstvi Generalni Reditelstvi Method and apparatus for monitoring the operative position data of group controlled knitting machines
US3996772A (en) * 1970-05-30 1976-12-14 Firma Franz Morat Gmbh Method and device for the electronic control of knitting machines knitting pattern goods
US4055058A (en) * 1974-09-17 1977-10-25 Wildt Mellor Bromley Limited Electronic control data transmission for knitting machines
US4090377A (en) * 1975-07-18 1978-05-23 C. Terrot Soehne Gmbh. & Co. Circular knitting machine
CN104032473A (zh) * 2014-05-20 2014-09-10 杭州佳谷数控技术有限公司 无缝内衣机高速选针控制方法

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3120133C2 (de) * 1981-05-20 1985-05-09 Trützschler GmbH & Co KG, 4050 Mönchengladbach Vorrichtung zur Regelung und Steuerung einer Karde oder Krempel
DE3909817C2 (de) * 1989-03-24 1998-05-20 Sipra Patent Beteiligung Einrichtung zum Ein- und Ausschalten wenigstens eines Funktionsteils einer Strickmaschine
CN107400981A (zh) * 2016-05-20 2017-11-28 云南恩典塑业有限公司 塑编套袋一体方法
CN119553423B (zh) * 2025-02-05 2025-04-29 浙江伟焕机械制造股份有限公司 用于缝袜机的缝齿盘

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1522413A (fr) * 1967-03-14 1968-04-26 Perfectionnements aux machines à tricoter à métier circulaire pour la sélection électronique des aiguilles
CH472527A (de) * 1967-05-25 1969-05-15 Stibbe G & Co Ltd Jacquard-Rundstrickmaschine
US3446037A (en) * 1965-03-05 1969-05-27 Stibbe G & Co Ltd Patterning system for knitting machines
DE1917574A1 (de) * 1968-04-05 1969-11-06 Wildt Mellor Bromley Ltd Strickmaschine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3446037A (en) * 1965-03-05 1969-05-27 Stibbe G & Co Ltd Patterning system for knitting machines
FR1522413A (fr) * 1967-03-14 1968-04-26 Perfectionnements aux machines à tricoter à métier circulaire pour la sélection électronique des aiguilles
CH472527A (de) * 1967-05-25 1969-05-15 Stibbe G & Co Ltd Jacquard-Rundstrickmaschine
GB1194731A (en) * 1967-05-25 1970-06-10 Stibbe Machinery Ltd Circular Knitting Machine with Electronic Patterning System
DE1917574A1 (de) * 1968-04-05 1969-11-06 Wildt Mellor Bromley Ltd Strickmaschine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3879963A (en) * 1969-12-05 1975-04-29 Mayer & Cie Maschinenfabrik Electrical Patterning System for Circular Knitting Machines
US3996772A (en) * 1970-05-30 1976-12-14 Firma Franz Morat Gmbh Method and device for the electronic control of knitting machines knitting pattern goods
US3890806A (en) * 1970-12-02 1975-06-24 Mayer & Cie Maschinenfabrik Electrical patterning system for circular knitting machines
US3985002A (en) * 1974-03-28 1976-10-12 Elitex, Zavody Textilniho Strojirenstvi Generalni Reditelstvi Method and apparatus for monitoring the operative position data of group controlled knitting machines
US4055058A (en) * 1974-09-17 1977-10-25 Wildt Mellor Bromley Limited Electronic control data transmission for knitting machines
US4090377A (en) * 1975-07-18 1978-05-23 C. Terrot Soehne Gmbh. & Co. Circular knitting machine
CN104032473A (zh) * 2014-05-20 2014-09-10 杭州佳谷数控技术有限公司 无缝内衣机高速选针控制方法
CN104032473B (zh) * 2014-05-20 2015-10-28 杭州佳谷数控技术有限公司 无缝内衣机高速选针控制方法

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DE1961013A1 (de) 1971-09-09
FR2072929A5 (enrdf_load_stackoverflow) 1971-09-24
CH516028A (de) 1971-11-30
GB1303796A (enrdf_load_stackoverflow) 1973-01-17
ES385352A1 (es) 1973-11-16

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