US3799247A

US3799247A - Roof composed of multipurpose self-supporting longitudinal elements, method and installation for its manufacture

Info

Publication number: US3799247A
Application number: US00276127A
Authority: US
Inventors: A Champot
Original assignee: CAEN ATEL CONSTR METAL
Current assignee: ATELIERS DE CONSTRUCTIONS METALLIQUES DE CAEN FR; CAEN ATEL CONSTR METAL
Priority date: 1971-08-04
Filing date: 1972-07-28
Publication date: 1974-03-26
Anticipated expiration: 1991-03-26
Also published as: BE772138A; IN139928B; DE2238048A1; DE2238048B2; ES397168A1; GB1343231A; FR2147866A1; CH555457A; MY7400222A; CA971722A; FR2147866B1

Abstract

A roof construction and method of making and installing the same, whereby roof sections for extending across the entire roof of a building, and embodying lighting, heating and ventilating equipment, and the like, may be manufactured as individual units for installation in side-by-side relation to the roof-supporting structure of a building.

Description

Unite States Patent Champot ROOF COMPOSED 0F MULTHPURPOSE SELF-SUPPORTING LONGITUDHNAL ELEMENTS, METHOD AND ENSTALLATKON FOR ITS MANUFAKITURE Alain Champot, Baron S/Odon, France Inventor:

Assignee: Ateliers De Constructions Metalliques De Caen Filed: July 28, 1972 Appl. No.: 276,127

Foreign Application Priority Data Aug. 4, 1971 France 71.28624 v US. Cl. 165/49, 98/40 DL, 165/53 Int. Cl 1 24f 7/02 Field of Search 98/40 DL, 40 D; 165/49 X, 165/53 X Mar. 26, 1974 [56] References Cited UNITED STATES PATENTS 2,085,918 7/1937 Mazzarino 52/89 X 3,409,766 11/1968 Meckler 98/40 DL 3,654,849 4/1972 Shepherd 98/40 DL Primary ExaminerWilliam E. Wayner I Attorney, Agent, or Firm--Johnston, Keil Thompson & Shurtleff ABSACT A roof construction and method of making and installing the same, whereby roof sections for extending across the entire roof of a building, and embodying lighting, heating and ventilating equipment, and. the like, may be manufactured as individual units for installation in side-by-side relation to the roofsupporting structure of a building.

7 Ciaims, 5 Drawing Figures PATENTED R26 1974 SHEET 2 OF 4 ROOF COMPOSED OF MULTIPURIOSE SELF-SUPPORTING LONGITUDINAL ELEMENTS, METHOD AND INSTALLATION FOR ITS MANUFACTURE BACKGROUND OF THE INVENTION This invention relates to roofs embodying multipurpose self-supporting longitudinal elements, and to the method and apparatus for manufacturing the same.

The habitability of an industrial building, because of its dimensions, is necessarily a matter of the furnishings and equipment embodied in the plane of its roof. This is in contrast with buildings used for residential purposes, offices, schools, and the like, where, in general, the characteristics of the facades are more important.

The aforementioned furnishings and equipment, which determine the habitability of an industrial building (such as heating, ventilation, natural daylight, artificial lighting, insulation, accoustic treatment, weatherproofing, etc.), are commonly installed by respective individual companies. Although these individual companies often make use of common basic products, they also design and manufacture products which, although they harmonize therewith, are nevertheless independent of the other products and are, of necessity, installed by specialized personnel.

It follows from the foregoing that any effort of mass production in the field of construction of industrial buildings, should be directed primarily to the functional element which constitutes the roof and its associated fittings and furnishings.

In light of this, the present invention has for its primary object the provisions of a roof composed of selfsupporting, longitudinal elements of large dimensions, each having a length for example of the order of 25 meters. These elements rest, at each of their two ends, on a rigid horizontal superstructure (metal framing, reinforced concrete framing, brickwork or masonry) and are disposed parallel to one another with their longitudinal edges disposed in juxtaposition to each other. The roof elements embody various means serving numerous purposes, these means providing the aforementioned functions. The assembly of the roof elements may be carried out in a factory, so that it may be effected by simple, repetitive operations, thereby permitting a highly efficient organization of the working stations and the use of a small labor force. Moreover, the novel and linear character of the longitudinal roof elements makes large mass production runs possible.

After manufacture, the roof elements comprise all the desired means necessary for providing the aforementioned functions, thus eliminating the need for any other operations in the factory other than possible storage operations. On the job site, the work necessary to assemble the roof elements to afford a finished and equipped building is limited to two activities, namely, firstly, the raising and connecting together of the roof elements and, secondly, the interconnection of the means for providing the aforementioned functions. Heretofore, the erection of a building embodying equivalent furnishings and equipment commonly would involve the following in this sequence: the steel erector, the painter, the roofer, the glazier, the electrician, the heating systems tradesman, the plasterer and once again the painter.

As previously mentioned, the clear spans of each of the roofelements may be in the order of 25 meters, and

are suitable for a large number of qpplications. The modular nature of the roof elements permits a flexible internal layout, all buildings constructed in this manner being able to benefit, regardless of their area, from all the features embodied therein. The same modular construction permits prefabrication of all the facade elements, such as partitions, etc., in a limited number of various designs.

A roof embodying the present invention, composed of multi-purpose, self-supporting, longitudinal elements, with each of said elements resting at its two ends on a rigid horizontal superstructure, and with the elements being disposed parallel to one another with their longitudinal edges disposed in juxtaposition to each other, may be so constructed that each element of the roof comprises: an external longitudinal shell having a cross section in the form of an inverted V, the end of each of the inclined walls of the shell being continued by a first intermediate flange parallel to the horizontal flattened bottom of the V and by a second extreme flange, disposed at an angle to the first mentioned flange, whereby the parallel elements may be connected and bolted together; transverse stiffening frames, formed so as to possess a shape complementary to the cross section of the shell, disposed at intervals from one another so that the shell rests upon the stiffening frames through at least its two aforementioned intermediate flanges and a portion at least of each of the inclined walls; a pad of a thermally insulating and sound absorbing material contained and held against the internal faces of the shell by means of two perforated longitudinal plates, parallel to the inclined walls of the shell; at least one illumination device composed of a bulb, or the like, and at least one metallic light reflector; and at least one heating device embodying a pipe for circulating hot fluid, and a metallic radiant reflector; the aforementioned illumination and heating devices being secured to the stiffening frames and themselves supporting the insulating pad and the two perforated plates.

A form of embodiment of the present invention, as well as a process of manufacturing the roof elements and apparatus for the carrying out of said process, will be described below, by way of non-restrictive example, with reference to the attached drawings.

DESCRIPTION OF THE DRAWINGS In the drawings:

FIG. 1 is a transverse sectional view of a selfsupporting roof element embodying the principles of the invention;

FIG. 2 is a transverse sectional view of apparatus for use in the manufacture of the roof element shown in FIG. I;

FIG. 3 is a plan view of the apparatus shown in FIG. 2; and

FIGS. 4a and 4b are enlarged, detail sectional views of two important portions of the apparatus shown in FIGS. 2 and 3.

DESCRIPTION OF THE EMBODIMENTS SHOWN HEREIN Referring to FIG. 1, the multi-purpose, selfsupporting, longitudinal roof elements may make up a roof which rests on a rigid horizontal superstructure, the support level of said superstructure being shown schematically by the broken line 1..The aforementioned superstructure may be made of metal, of reinforced concrete or of masonry or brickwork. The selfsupporting roof elements, bearing the general reference numeral 2, each rest at their two ends on the support level 1 and are disposed parallel to one another with their longitudinal edges disposed in juxtaposition to each other.

Each roof element 2 includes an external longitudinal shell 3, having a cross section in the form of an inverted V. The two walls of the shell 3 are inclined with respect to the longitudinal plane of symmetry 4 of the roof element 2, which plane of symmetry is vertical both during the manufacture and the installation of the element 2. A first intermediate flange 5 extends from the bottom of each of the walls of the shell 3 in parallel relation to the horizontal, substantially flat base or apex 3a of the inverted V of the roof element 2, and a second extreme flange 6 extends from each of the flanges 5 at an angle. After the roof elements 2 have been installed in sideby-side relation, a device 7, preferably in the form of an elongated pointed cap, is mounted on the flanges 6 to lock together the adjacent elements 2 in parallel relation to one another and to afford absolute weatherprooflng of the building against the external atmosphere 8.

Each roof element 2 also includes transverse stiffening frames 9, which are formed so as to posses a shape complementary to the cross section of the shell 3. These stiffeners 9 are disposed at regular intervals from one another along the shell 3, so that at least its two intermediate flanges Sand a portion of each of its walls, which are inclined relative to the plane 4, rest on the stiffening frames 9.

Each roof element 2 also includes a pad 10 made of a thermally insulating and accoustically absorbing material, such as, for example, glass fibers or a cellular product, or the like, disposed opposite the internal faces of the shell 3. Two perforated, elongated plates 11 having perforations 11a are disposed in parallel relation to the inclined walls of the shell 3 in position to support the pad 10. The plates 11 may be formed of any suitable material such as, for example, panels having a finished surface, or metal sheeting, and the like.

In addition, each of the roof elements 2 includes at least one illumination device which embodies a bulb 12, or the like, and a metallic luminous reflector 13, the longitudinal edges of which are bent down at 13a and 13b so that the light rays issuing from the source 12 shall be reflected into the room.

Also, each roof element 2 includes at least one heating device embodying a folded plate 14a to which are attached pipes 14b, through which hot fluid may circulate, and a metal reflector element 140 for reflecting the heat energy emitted by the pipes 141).

In the preferred arrangement illustrated in FIG. 1, each elongated element 2 of the roof embodies a central illumination device disposed immediately below the flattened bottom 3a of the shell 3, and two lateral heating devices each disposed beneath the flrst intermediate flange 5 of said shell 3.

The assembling together of these various components of each roof element 2 is achieved by an original method which is another important feature of the present invention. This procedure, which will be described in greater detail hereinafter, can be described, broadly, as follows: the pad 10 rest upon the two plates 11, which, together with the pad 10, rest at their upper ends on the illumination device, and at their lower ends on the heating devices, the heating and illumination devices being fixed to the transverse stiffening frames 9 to which the longitudinal shell 3 may then be welded.

The pad 10 and the plates 11 may be held in place on the heating and illumination devices by gravity, while the latter are secured to the frames 9 by means of screws, bolts and nuts, or the like, shown schematically by

broken lines

15 and 16 in FIG. 1, respectively, for

the illumination and heating devices.

By way of example, the external shell 3 may be made of ordinary steel having the surface thereof treated, but preferably, is made of alloy steel or stainless steel, such as, for example, Corten" steel, in the form of sheets having a thickness in the nature of two millimeters, which is resistant to atmospheric corrosion. Such roofs have an indefinite life, whereas roofs of ordinary steel are only resistant to weather for three years. The shell 3, which may be produced by connecting together in the longitudinal direction a number of such sheets, is easily connected to the stiffening frames 9 by continuous, sealing transverse welds, produced by any suitable process. The shells 3 are so dimensioned and constructed as to be capable of accepting all the usual mechanical stresses applied to the individual roof elements 2 during the course of manufacture, transport and erection thereof, as well as the stresses applied to such elements in a finished roof.

If desired, the inclined walls of the longitudinal shell 3 may embody openings 17, FIG. 1, for ventilation and in particular for the transmission of natural light.

All of the aforementioned components of each roof element 2 may be completely assembled in the factory, so that the on-the-site work is limited exclusively to the raising of the elongated roof elements 2, connecting them together, and making the various electrical and thermal connections for this purpose. So that the connection of the various electrical and heating circuits may be effected quickly, each self-supporting elongated element 2 comprises electrical connections and connections for the fluid circuit, whereby these portions of the roof element 2 may be connected together for the distribution of heat and electricity to the various zones of a building covered by the roof.

As a roof for a building, the roof elements 2 preferably are arranged parallel to one another, with their adjacent longitudinal edges disposed in juxtaposition to each other and covered as indicated by the arrow'18, by an elongated, pointed crowning member or cap 7. If desired, other types of interconnections of the elongated elements 2 may be used, such as, for example, the interlocking longitudinal connections utilized especially in sheet piling, or the employment of a groove on a first elongated element and of a complementary rib on the next adjacent element. One of the advantages of the construction of the roof elements shown in FIG. 1 is that they are simple to manufacture and, in addition, because of the symmetry of the two longitudinal edges of each roof element 2, there is no need to turn the roof elements 2 around on the job-site.

If desired, mechanical connections may be afforded at 19, between two juxtaposed roof elements 2, by bolting or by any other suitable connecting procedure. Finally, continuity of internal appearance for the roof may be afforded by ajoint cover 20, which conceals the joints between the roof elements 2 at the horizontal in-,

ternal surface of the latter.

The factory assembly of each self-supporting roof element 2 can, in theory, be carried out in two different ways; namely:

a. The shell 3 may be placed in upside-down position on its flattened bottom 3a and the internal stiffening ribs 9 may then be disposed in the interior ofit, with the pad 10 and the plates 11 placed thereon. However, this arrangement possesses a series disadvantage, due to the fact that it is necessary either in the factory before storing, or at the jobsite itself, to turn each of the self-supporting elements 2 through an angle of 180 about its longitudinal axis, in order to enable them to be assembled on the superstructure.

b. The connecting together of the shell 3, the frames 9 and the functional means is carried out in the factory with the roof element 2 in its normal, rightside-up position. This second arrangement is of course much more advantageous, since it does not require any additional turning over operation, which operation is not easy when applied to longitudinal elements having a length of meters.

Therefore, the following description of an assembly installation and an assembly procedure for roof elements 2, will be directed to elements which are manufactured right-side-up.

Apparatus embodying the principles of the present invention is shown in FIGS. 2 and 3, and embodies a horizontal stand embodying two parallel bases 21, made of elongated I-beams and furnished, if desired, with footwalks, the bases 21 being connected together by horizontally extending cross-beams 22 and supporting a horizontally extending lower floor 23 by means of supports 24, the first floor covering the entire area of the apparatus. Right and left

positioning units

26 and 27, which will be described in greater detail presently, are mounted on plates 25 on the bases or principal beams 21. Each

positioning unit

26 and 27 comprises a number of unitary stations distributed at regularly spaced intervals along the length of the apparatus, the intervals corresponding to those existing between the stiffening frames 9, so that opposite each station 26 of the right positioning unit, there is a station 27 of the left positioning unit, and vice versa.

Each

unitary station

26 and 27 is covered by a hood 28, concealing ajack 29, which is preferably of the hydraulic or pneumatic type, each jack 29 controlling the movement of one of the pins 30 and 311 for the right and left

positioning units

26 and 27, respectively, All the jacks 29 are connected by means of conduits 32 to a single pressure source 33. The axis 34 along which each jack 29 acts, is horizontal and is perpendicular to the longitudinal plane of symmetry of the installation, which corresponds to the longitudinal plane of symmetry of each roof element 2, that is to say the plane 4, FIG. 1. The piston 35 of each jack 29, which is aligned with the respective axis 34, slides longitudinally in a respective ring 36, which is welded to the main vertical supporting structure 37 of each

unitary station

26 or 27. In addition, angle members 38 are fixed to the supporting structure 37 by means of suitable connecting upper horizontal surface of each angle member 38 is disposed slightly below the adjacent jack piston 35.

The left positioning unit 27 embodies at least one jack piston 35 at each of its stations (only one being shown in the drawings), at the end of each of which is disposed a centering pin 31, having such a diameter that it can pass, completely and without play, into openings 40 formed along the vertical longitudinal edge 41 of each stiffening frame 9, disposed in parallel relation to the plane of longitudinal symmetry 4.

Also, each unitary station 26 of the right positioning unit embodies at least one jack piston 35 (two being shown in FIGS. 3 and 4b), the free end of each of which is furnished with a pushing pin 30, only the end 30a of which enters without play into the adjacent perforation 40, the trailing portion 30b having a slightly larger diameter than the end 30a, causing it to abut against the external face of the adjacent longitudinal vertical edge 41 of the frame 9.

Also, above the floor 23, there is disposed a central, symmetrical walk 42 having, in its upper part, a number of supports and brackets 43 supporting a second higher floor 44. In the vertical plane passing through the axis of each unitary station 26 and of each unitary station 27, there is fixed a central vertical column 45, having mounted thereon supply boxes 46 and upper annular supporting bases or seats 47. The number and position of the annular seats 47 are such that they correspond to the number and relative position of the aforementioned means 3.5 for supporting the illumination devices, these means being indicated schematically by dot and dash lines in FIG. ll.

Similarly, the lower floor 23 carries, slightly spaced from the plates 25, second horizontal plates 48 to which are attached lower annular supporting bases or seats 49, the number and relative disposition of which correspond to the number and relative disposition of the aforementioned means 16 for supporting the lateral heating devices, FIG. 2.

Thus, in one single vertical plane perpendicular to the longitudinal plane of symmetry 4 of the roof element 2, which corresponds to the plane of symmetry of the installation, there are successively disposed, from right to left, a first unitary station 26 withat least one thrust pin 30, lower annular seats 49, upper annular seats 47, second lower annular seats 49, and finally a unitary station 27 furnished with at least onecentering pin 31.

Each upper annular seat 47 and lower annular seat 49 carries a bolt 59, the head 51 of which has a hexagonal-shape recess, each bolt 50 being fixed to an annular seating by a hexagonal nut 52, FIG. 4a.

The assembly of each self-supporting longitudinal element 2 is carried out as follows: first, there is placed, on top of each bolt 50 of each lower annular seat 47 and upper annular seat 49, a hexagonal-headed bolt,

the head of which is disposed in the six-sided recess of the head 51 of a respective bolt 50. These hexagonalheaded bolts, which constitute the fixing means 15 and 16, FIG. 4a, preferably may be obtained by the operator from the supply box 46. Opposite these central and lateral fixing means 15 and 16 there are then introduced the metal luminous reflectors 13 of the illumination apparatus, and the folded plates Ma of the heating apparatus, respectively. Each reflector R3 is traversed by the securing means or bolts 15 in such a way that its two curved longitudinal edges 13a and 131; point towards the lower part of the installation, and each folded plate 14a is traversed by its securing means or bolts 16 in such a position that its inclined return points upward and toward the longitudinal axis of the installation. Like the securing means or bolts and 16, the reflectors l3 and folded plates 14a, preferably, are stored in the box 46.

The illumination and heating devices may, of course, each embody either a single longitudinal distributor, or a plurality of distributor units connected together longitudinally without departing from the scope of the present invention. After the positioning of the luminous reflectors 13 and of the folded plates 14a, to which there may now be fixed at any time the luminous source 12 on the one hand and the pipes 14b and radiant reflector Me on the other hand, the stiffening frames 9 of the shell 3 folded in the form of an inverted V are positioned, transversely and at regular intervals so that theyrest, firstly, at each of their two lower parts upon the folded plate 14a of a heating device and, secondly, at their upper parts on the metal luminous reflector 13 of the illuminating device, each transverse frame 9 being traversed by the fixing means 15 and 16. In light of the relatively low supporting strength afforded by the annular seats 49, and the bolts 50 and securing means 16 extending therefrom, the function of the angle brackets 38 is to support, upon their horizontal faces, the lateral horizontal flanges 9 a of each frame 9. Preferably, the frames 9 are each constituted of Q-section profiles folded as described above, such as Q-section profile providing in particular all the strength required for the finished roof element.

Since each stiffening frame 9 is traversed by the securing means 15 and 16, a first relative centering is thus afforded between the various installed elements pre vi-' ously mentioned, in a horizontal plane and in a transverse direction for the roof element 2 of the finished roof.

in view of the large size of each element of the roof, the stiffening frames 9 are themselves of large dimensions, about 2 meters in length and 1 meter and 50 centimeters in height. For this reason, each stiffening frame 9 is a relatively bulky and-heavy object which is difficult to handle. To alleviate this disadvantage, the upper part of each member 37 is curved outwards at 37a, FIGS. 4a and 4b, so as to facilitate the introduction of each frame 9 between the two members 37 disposed opposite to each other at the right and left. As previously mentioned, the horizontal flange 9a of each stiffening frame 9 is extended by a vertically extending longitudinal edge portion $1, which is parallel to the axis of symmetry 4 of the V and directed towards the base 3a of this V, this edge portion being furnished with the openings 40.

The longitudinal edge portion 41 of the supporting frame 9, disposed adjacent to the centering pins 31, is disposed in engagement with the vertical member 37, but, on the other side, a slight gap 6 is left between the other longitudinal edge portion 41, disposed adjacent to the pusher pins and the adjacent vertical edge 37, this clearance, for example, being in the order of 5 millimeters.

Facing the left longitudinal edge portion 41 of each stiffening frame 9 there is produced, by the succession of the vertical support faces of the member 37, FIGS. 2 and 4a, a vertical plane of reference which is parallel to the longitudinal plane of symmetry 4 of the finished roof element. All of the guiding pins 31 are situated in a single horizontal plane, whereas, the pushing pins 30 in the installation shown are disposed in two parallel horizontal pushing planes. When the pressurized source 33 is opened, the

pins

31 and 30 are simultaneously displaced toward the interior of the installation. During this movement the pins 31 enter the adjacent openings 40, thus bringing all the stiffening frames 9 into a single horizontal plane at their left lateral edges. At the same time, there is exerted on the right longitudinal edge of each of the stiffening frames 9 a thrust directed towards the axis of the installation, by the displacement of the pushing pins 30, when the abutments 30b of the latter come into contact with the outer face of the longitudinal edge portion 41. The pusher pins 30 also constitute, because of their ends 30a, centering pins, and for this reason-all the right lateral edges of the frames 9 likewise are disposed in a single horizontal plane.

Through the agency of the

pins

30 and 31, a centering of the stiffening frames 9 is thus produced longitudinally at regular intervals, corresponding to the spacing between the unitary stations of the

positioning units

26 and 27, and vertically at regular intervals, as determined by the height of the

pins

30 and 31.

The two symmetrical inclined plates lll are then placed in such position that they each rest at their upper part on a bent longitudinal edge 13a or 13b of the reflector 13 of the illumination device, and that the lower parts thereof rest, under simple gravitational effect, on the inclined return of the folded plates 14a of the heating devices. Thereafter, the connecting

means

15 and 16 are secured by means ofnuts; the two plates ill are covered by the pad 10 of thermally insulating material; the entire assembly is covered by the inverted V-shaped shell 3, which is preferably made up of a number of juxtaposed components; and, finally, said shell 3 is connected by welding to the transverse stiffening frames 9.

The invention, of course, is not restricted to the precise method, apparatus and construction herein disclosed, many variations thereof being possible without departing from the purview of the broader aspects and scope of the present invention.

I claim:

l. in a roof adapted to be supported on a horizontally extending, underlying superstructure,

a. a plurality of elongated, self-supporting roof elements disposed in adjacent relation to each other,

b. each of said elements comprising 1. an outer elongated shell a. having a substantially inverted V-shaped longitudinal cross section, and b. comprising 1'. two elongated inclined walls,

2'. a substantially flat base extending between and interconnecting the most closely adjacent ends of said walls 3. first flanges extending outwardly from the other ends of said walls in substantially parallel relation to the plane of said base,

4'. second flanges extending outwardly away from the ends of respective ones of said first flanges remote from said walls,

2. stiffening frames disposed in such position that at least one of said first flanges and a portion of each of said inclined walls rests thereon,

3. a thermally insulating and accoustically absorbing pad I 4. perforated elongated plates underlying said pad and disposed in parallel relation to said walls in position to support said pad between said plates and said walls,

5. illuminating means, and

6. heating means, c. said illuminating means and said heating means 1. being secured to said frame, and 2. supporting said plates and pad, and d. means securing adjacent ones of said roof elements together. 2. The combination defined in claim 1, and in which a. said second flanges comprise 1. portions projecting upwardly and outwardly at an acute angle to the plane of said first flanges, and

2. a second portion extending downwardly from said first mentioned portion in substantially perpendicular relation to said last mentioned plane, and

b. said securing means comprising 1. fastening members extending through said second portions of adjacent ones of said roof elements, and

2. elongated caps mounted on and enclosing adjacent ones of said first mentioned portions.

3. The combination defined in claim 1, and in which a. said illuminating means comprise l. a light bulb, and 2. a metal light reflector, and

b. said heating means comprise l. a pipe for the circulation of hot fluid, and 2. a heat reflector.

4. The combination defined in claim 3, and in which a. said illuminating means underlies said base,

b. said heating means underlies each of said first flanges,

c. said light reflector is secured to said stiffening frames and includes two bent longitudinal edges supporting said plates, and

d. said heat reflectors include return flanges supporting the lower portions of said plates.

5. The combination defined in claim 3, and in which at least one of said walls of said shell, embodies openings therethrough for natural lighting of the building and for ventilation of the space situationed between said shell and said pad between two successive frames.

6. The combination defined in claim 3, and in which said shell comprises a plate of material which is selfprotective with respect to conventional atmospheric agents, and has a thickness of substantially 2 millimeters.

7. The method of manufacturing a self-supporting longitudinal roof element comprising a. disposing securing and centering means for heating devices in spaced relation to each other along two parallel rows, b. disposing securing and centering means for illuminating devices in spaced relation to each other along a row centered between said two rows, 0. disposing heating devices, including heat reflectors, on each of said first mentioned means, (1. disposing illuminating devices, including light reflectors, on each of said second mentioned means, e. placing elongated, substantially inverted V-shaped stiffening frames, having parallel vertical flanges at each end thereof, in position wherein l. the ends thereof rest on respective ones of said heat reflectors with said second mentioned means extending thereinto for centering said frames, and

2. the central portions thereof rest on respective ones of said light reflectors with said first mentioned means extending thereinto for centering said frames.

f. exerting a thrust on one of said flanges on each of said frames, by means of a centering pin inserted into said one ends, in a direction to move the other of said flanges toward a vertical plane of reference,

g. simultaneouslyinserting a centering pin into the other of said flanges of each of said frames,

h. inserting pad means with plates disposed therebelow in underlying relation' to each of said frames with said plates resting on and supported by said heat reflectors and said light reflectors for supporting said pad means,

i. securing said first mentioned tioned means to said frames,

j. covering said frames with a substantially inverted V-shaped shell, and I k. securing said shell to said frames by welding.

and second men- UNITED STATES PATENT OFFICE I CERTIFICATE OF CORRECTION PatentNo. 3,799,241 mat d March 26, .1974

Inventor s) It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

. Column 2, line 1 change "qpplications" to read --applications--.

Column 3, line 27, change "posses" to read "possess".

Column 3, line 66, change "rest" to read --rests--.

Colum 5, line 8,: change "series" to read --serious--.

Signed and sealed this 5th day of November 1974.

(SEAL) Attest:

MCCOY M. GIBSON JR. C. MARSHALL. DANN Attesting Officer Commissioner of Patents FORM PO-IOSO (10-69) uscoMM-Dc wan-P60 i U,S. GOVERNMENT PRINTING OFFICI: "l9 0-3.6-334,

Claims

1. In a roof adapted to be supported on a horizontally extending, underlying superstructure, a. a plurality of elongated, self-supporting roof elements disposed in adjacent relation to each other, b. each of said elements comprising 1. an outer elongated shell a. having a substantially inverted V-shaped longitudinal cross section, and b. comprising 1''. two elongated inclined walls, 2''. a substantially flat base extending between and interconnecting the most closely adjacent ends of said walls 3''. first flanges extending outwardly from the other ends of Said walls in substantially parallel relation to the plane of said base, 4''. second flanges extending outwardly away from the ends of respective ones of said first flanges remote from said walls, 2. stiffening frames disposed in such position that at least one of said first flanges and a portion of each of said inclined walls rests thereon, 3. a thermally insulating and accoustically absorbing pad 4. perforated elongated plates underlying said pad and disposed in parallel relation to said walls in position to support said pad between said plates and said walls, 5. illuminating means, and 6. heating means, c. said illuminating means and said heating means 1. being secured to said frame, and 2. supporting said plates and pad, and d. means securing adjacent ones of said roof elements together.

2. supporting said plates and pad, and d. means securing adjacent ones of said roof elements together.

2. The combination defined in claim 1, and in which a. said second flanges comprise

2. a second portion extending downwardly from said first mentioned portion in substantially perpendicular relation to said last mentioned plane, and b. said securing means comprising

2. a metal light reflector, and b. said heating means comprise

2. a heat reflector.

2. the central portions thereof rest on respective ones of said light reflectors with said first mentioned means extending thereinto for centering said frames. f. exerting a thrust on one of said flanges on each of said frames, by means of a centering pin inserted into said one ends, in a direction to move the other of said flanges toward a vertical plane of reference, g. simultaneously inserting a centerIng pin into the other of said flanges of each of said frames, h. inserting pad means with plates disposed therebelow in underlying relation to each of said frames with said plates resting on and supported by said heat reflectors and said light reflectors for supporting said pad means, i. securing said first mentioned and second mentioned means to said frames, j. covering said frames with a substantially inverted V-shaped shell, and k. securing said shell to said frames by welding.

3. The combination defined in claim 1, and in which a. said illuminating means comprise

3. a thermally insulating and accoustically absorbing pad

4. perforated elongated plates underlying said pad and disposed in parallel relation to said walls in position to support said pad between said plates and said walls,

4. The combination defined in claim 3, and in which a. said illuminating means underlies said base, b. said heating means underlies each of said first flanges, c. said light reflector is secured to said stiffening frames and includes two bent longitudinal edges supporting said plates, and d. said heat reflectors include return flanges supporting the lower portions of said plates.

5. illuminating means, and

6. heating means, c. said illuminating means and said heating means

6. The combination defined in claim 3, and in which said shell comprises a plate of material which is self-protective with respect to conventional atmospheric agents, and has a thickness of substantially 2 millimeters.

7. The method of manufacturing a self-supporting longitudinal roof element comprising a. disposing securing and centering means for heating devices in spaced relation to each other along two parallel rows, b. disposing securing and centering means for illuminating devices in spaced relation to each other along a row centered between said two rows, c. disposing heating devices, including heat reflectors, on each of said first mentioned means, d. disposing illuminating devices, including light reflectors, on each of said second mentioned means, e. placing elongated, substantially inverted V-shaped stiffening frames, having parallel vertical flanges at each end thereof, in position wherein