US3793821A - Method of and apparatus for regulating the speed of ring or spindle rails associated with textile machines - Google Patents

Method of and apparatus for regulating the speed of ring or spindle rails associated with textile machines Download PDF

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Publication number
US3793821A
US3793821A US00178613A US3793821DA US3793821A US 3793821 A US3793821 A US 3793821A US 00178613 A US00178613 A US 00178613A US 3793821D A US3793821D A US 3793821DA US 3793821 A US3793821 A US 3793821A
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United States
Prior art keywords
rail
value
desired value
motion
increase
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Expired - Lifetime
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US00178613A
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English (en)
Inventor
A Schafer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oerlikon Textile GmbH and Co KG
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Zinser Textilmaschinen GmbH
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Priority claimed from DE19702044358 external-priority patent/DE2044358C3/de
Application filed by Zinser Textilmaschinen GmbH filed Critical Zinser Textilmaschinen GmbH
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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14—Details
    • D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
    • D01H1/365—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position for flyer type
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
    • D01H1/14—Details
    • D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position

Definitions

  • SHEET 2 [IF 2 F IGA METHOD OF AND APPARATUS FOR REGULATING THE SPEED OF RING OR SPINDLE RAILS ASSOCIATED WITH TEXTILE MACHINES BACKGROUND OF THE INVENTION
  • This invention relates to a method of and apparatus for the regulation of speed of ring or spindle rails which are reciprocated vertically by drive means and which are associated with textile machines.
  • the signals determining the rail speed are automatically set to values that are directly proportionate to the positive difference between the actual value and the desired value of the rail speed.
  • the regulating apparatus is a Pl or PID regulator.
  • hydraulic cylinder-and-piston units usually hydraulic cylinder-and-piston units are used.
  • the reversal of the direction of motion of the piston is effected by limit switches which are actuated when the rail reaches the reversal points of its motion and which, at the same time, may set the constant or timely variable desired value assigned to the new direction of rail motion.
  • the speed of the ring rail is set by means of a known servo valve which controls or regulates the flow rate of the hydraulic liquid entering into or flowing out of the cylinder.
  • the invention is not limited to the aforenoted hydraulic drive means, but may find application in any type of arrangement adapted for reciprocating the rails.
  • the rail speed is first gradually reduced to zero, and then gradually increased until the desired speed value in the new direction is reached.
  • the regulating apparatus because of technical considerations, is usually designed as a PI or as a PID regulator in which the periods of deceleration and acceleration are particularly long.
  • the desired value is increased during the deceleration and acceleration phases at the lower and/or upper reversal points with respect to the desired speed value designed for the new direction of rail motion and effective after the termination of the deceleration and acceleration phases.
  • the maximum increase of the desired value is at least 60-100 percent, preferably at least 140 percent of the non-increased desired value effective after the termination of the increase of the desired speed value.
  • the duration of the deceleration or acceleration phase of the rail is substantially decreased, for example, to less than onehalf of the duration required when an increase of the desired value is not effected.
  • the duration of the deceleration and acceleration phases without an increase of the desired value was approximately 200 milliseconds.
  • the new desired value was increased approximately 140 percent of the normal (non-increased) desired value.
  • the duration of the deceleration and acceleration phases was then approximately milliseconds.
  • the desired value of the ring rail speed may be set in a known manner for both the upward motion and the downward motion of the ring rail.
  • the desired value may be constant or may slowly change as a function of time.
  • FIG. 1 is a schematic view of a drive means for a ring rail of a draw twisting machine and a block diagram of a first embodiment of a speed regulating apparatus associated with said drive means;
  • FIG. 2 is a diagram illustrating the mode of operation of the regulating apparatus according to FIG. 1;
  • FIG. 3 is a block diagram of a second embodiment of a regulating apparatus according to the invention.
  • FIG. 4 is a diagram illustrating the mode of operation of the embodiment shown in FIG. 3.
  • the drive means reciprocating a fragmentarily shown ring rail 7 includes a hydraulic piston-and-cylinder unit 10, the cylinder 9 of which is stationary and the piston of which, together with the associated piston rod 11 may be changed in its direction of motion by means of a switch valve 12 controlled by limit switches 13, 14.
  • a switch valve 12 controlled by limit switches 13, 14.
  • limit switches 13 By virtue of the alternate actuation of these switches, in the work chambers of the cylinder 9 there is alternately admitted hydraulic liquid drawn from a tank 17 and pressurized by a pump 16 driven by a motor 15.
  • the hydraulic liquid leaving the momentarily non-energized work chamber of the cylinder 9 flows through the switch valve 12 and, through a quantity control valve 19 controlled by a setting mechanism 18, back into the tank 17.
  • the setting of the quantity control valve 19 determines the speed of the piston of the piston-and-cylinder unit and thus the stroke speed of the ring rail 7 which is moved by the piston rod 11 through a bell crank lever 20 pivotably held at 21 in a stationary bearing.
  • the limit switches 13, 14 may be shifted parallel to the axis of the piston rod 11.
  • the position of the limit switch 14 determines the location of the upper reversal point of the ring rail 7, whereas the position of the limit switch 13 determines the location of the lower reversal point of the ring rail 7.
  • the speed of the ring rail is continuously sensed by means of an actual value transmitter 22 which measures the speed by means of a bar 23 affixed to and moving as a unit with the ring rail 7.
  • the actual value transmitter 22 may be, for example, an inductive speed measuring device or a tachometer which is connected in such a manner that its output signal, independently from the direction of the ring rail travel, always has the same polarity and is thus proportionate to the absolute value of the ring rail speed.
  • the output of the actual value transmitter 22 is applied to a differential stage 24 generating the deviation to be compensated and further, to another differential stage 25, the function of which will become clear as the specification progresses.
  • the regulating apparatus further has a desired value transmitter device generally indicated at 26 and a continuous regulator 27 which is designed expediently as a PI or a PID regulator or, in simpler cases as a P regulator.
  • a desired value transmitter device generally indicated at 26
  • a continuous regulator 27 which is designed expediently as a PI or a PID regulator or, in simpler cases as a P regulator.
  • the signal characterizing the deviation to be compensated which, as a function of the polarity and the magnitude of said deviation, generates at its output a regulating signal which is applied to the setting device 18 of the quantity control valve 19.
  • the desired value transmitter device 26 has two main desired value transmitters 31 and 32 alternately energizable by means of a switch 30.
  • the desired value transmitter 31 generates the desired value for the speed of the downward rail motion
  • the desired value transmitter 32 generates signals for the speed of the upwardly moving ring rail.
  • additional desired value transmitters 33, 34 which serve for the generation of additional desired values. The latter, during the deceleration and acceleration phases of the ring rail appearing at and about the reversal points of its traveling path are added as increased desired values in an adding stage 35 to the desired values generated by the desired value transmitters 31 and 32.
  • the additional desired value transmitter 33 generates the additional desired value at the upper reversal point of the traveling path of the ring rail, whereas the desired value transmitter 34 generates the additional desired value at the lower reversal point of the ring rail travel.
  • the two additional desired values may thus be set to different values. This possibility is advantageous, since it takes into account the different physical conditions of the speed reversal at the upper and lower reversal pointsv
  • the outputs of the two additional desired value transmitters 33, 34 are, by means of the switching device 36 controlled by the limit switches l3, l4, alternately connected to the adding stage 35.
  • Each additional desired value transmitter 33, 34 generates an output signal of the constant, adjustable magnitude every time a voltage of a DC voltage source 37 is applied to its input.
  • the voltage source 37 is connected to the input of a gate stage 38 which blocks the transmission of the DC voltage of the voltage source 37 to the input of the additional desired value transmitters 33, 34 every time both of its control inputs 39, 40 have no voltage thereon. Conversely, the gate stage 38 is opened every time one or both of the control inputs 39, 40 are energized.
  • the control input 40 is connected to a pulse transmitter 41 which, every time one of the limit switches 13, 14 is actuated, transmits an output signal of constant, preferably adjustable duration so designed that it corresponds approximately to the duration of the deceleration phase at the upper and lower reversal point of the ring rail motion.
  • the other control input 39 of the gate stage 38 is connected to the output of a threshold stage 43 which delivers an output voltage for maintaining the gate stage 38 open every time the difference, formed in the differential stage 25 between the desired value delivered by the momentarily operational main desired value transmitter 31, 32 and the actual value delivered by the actual value transmitter 22 exceeds a predetermined, preferably adjustable, positive magnitude. As long as this difference remains below the threshold value of the threshold stage 43, the output terminal of the latter has no voltage thereon.
  • the abscissa 2 indicates the duration and the ordinate v indicates the desired and actual speed values of the rail motion.
  • the curve in solid lines represents the output signal of the adding stage 35 of the desired value transmitting device 26.
  • the curves shown in broken lines indicate the nonincreased desired values delivered by the main desired value transmitters 31, 32 and applied to the input of the adding stage 35 during the increase of the desired value.
  • the dash-dot curves 50-53 represent the actual value of the ring rail speed during the deceleration and acceleration phases of the ring rail 7 at the reversal points of their traveling path.
  • the rail speed is decelerated to zero; the descending dash-dotted curve portions 50 and 51 of the actual value of the rail speed illustrate the deceleration phase.
  • the rail 7 is accelerated to the new desired value 46 or 47, respectively; the ascending dash-dotted curve portions 52, 53 illustrate the acceleration phase of the rail 7.
  • the new respective desired value 46, 47 is increased by virtue of an additive superposition of the associated additional desired value 48 and 49 (shown as a hatched area), so that the effective desired value corresponds to the curve ranges 54, 55.
  • the curve ranges 46 correspond in this example to the desired value of the rail speed during the downward motion thereof. This desired value is higher than the desired value 47 set for the upward motion of the ring rail.
  • the desired value 46 is constant, whereas the desired value 47 is continuously increased by a small value during the period of upward motion of the ring rail. The aforenoted continuous increase is not visible in the diagram'since the latter shows only very short time periods.
  • the limit switch 13 When the ring rail 7 has reached its lower point of reversal as indicated at a in FIG. 2, the limit switch 13 is activated. Thereupon, the switching valve 12, the switch 30 and the switching device 36 are simultaneously reversed, so that the main desired value transmitter 32 and the additional desired value transmitter 34 are connected to the adding stage 35. The activation of the limit switch 13 simultaneously also excites the pulse transmitter 41 for the generation of a pulse which, for example, may last for 50 milliseconds. As a result, the gate stage 38 is opened and the additional desired value transmitter 34 is energized, so that to the desired value 47 (FIG. 2) applied by the main desired value transmitter 32 to the adding stage 35, there is added an additional desired value 48 of constant magnitude.
  • the desired value 47 FIG. 2
  • the threshold stage 43 delivers an output voltage which maintains the gate stage 38 open, so that the increased level of the desired value is maintained.
  • the input voltage of the threshold stage 43 decreases fast because of the rapid acceleration of the ring rail, and when the said input voltage falls below a predetermined small value, no voltage will prevail on the output of the threshold stage 43. Consequently, the gate stage 38 closes and the output of the additional desired value transmitter 34 will have zero voltage as shown at c in FIG. 2. From this moment on it is only the new desired value 47 delivered by the main desired value transmitter 32 which is effective and the speed of the upward motion of the ring rail is therefore determined solely by the desired value 47 of the main desired value transmitter 32.
  • the limit switch 14 When the ring rail 7 reaches its upper reversal point as shown at b in FIG. 2, the limit switch 14 is actuated. As a result, the switch valve 12, the switch 30 and the switching device 36 are simultaneously reversed so that 'now the main desired value transmitter 31 and the additional desired value transmitter 33 are connected with the adding stage 35.
  • the pulse transmitter 41 generates a pulse which opens the gate stage 38, so that the desired value transmitter 33 generates the additional desired value 49 which, by virtue of the cooperation between the components 41, 25, 43 and 38 is maintained until point d shortly prior to the termination of the deceleration and acceleration phases.
  • the aforedescribed increases in the desired values are repeated at each reversal of the ring rail motion.
  • the increased levels 48, 49 of the desired values at the lower and upper reversal points of the ring rail motion are different to permit their adaptation to the desired values of different magnitude.
  • the regulating apparatus shown therein is designed for a ring rail or spindle rail drive means which, instead of the valves 12 and 19 shown in FIG. 1, has a sole servo valve which combines the functions of the aforenoted two valves 12, 19 by setting the downward or upward direction of the rail motion automatically as a function of the polarity of the desired value voltage 61 (FIG. 4).
  • the regulating apparatus according to FIG. 3 includes an actual value transmitter 22' for the actual value 62 (FIG. 4) of the rail speed and a desired value transmitter device 26 which generates DC voltage signals which, in the one direction of the rail motion are always positive, while in the other direction of rail motion are always negative.
  • the desired value transmitter device 26 has conductors 63 and 64 each being on a constant positive and negative potential, respectively, which, by means of a switch 65 controlled by limit switches disposed at the reversal points of the ring rail may be connected through resistances 66, 67 alternately to the same side of a potentiometer 68.
  • a slider 69 By means of a slider 69 different ratios of the magnitudes of the desired speed values for the two directions of rail motion may be set. In the central position of the slider 69 both desired values are of equal magnitude.
  • To the slider 69 there are connected through 'rectifiers two circuits 72, 73, the outputs of which are coupled to a desired value amplifier 74.
  • each circuit 72, 73 has two parallel circuit branches 75, 76 and 77, 78, respectively.
  • the branches 75, 77 contain resistances 79, 80, while the branches 76, 78 include non-linear function transmitters 81, 82, respectively.
  • the latter serve for the generation of the desired value increases 83, 84 (FIG. 4) and may each include an RC circuit which, subsequent to each energization of the switch 65, generate a short, decaying voltage pulse by means of differentiating the steep increase of the new desired value voltage.
  • This voltage pulse which effects the desired value increments 83, 84, is additively superposed on the constant, non-increased desired value voltage 85, 86 applied through the resistance 79 or 80 to the desired value amplifier 74.
  • the circuit branch 76 or 78 which contains the function transmitter becomes inactive so that upon termination of the desired value increase, the effective desired value is determined solely by the voltage applied to the desired value amplifier 74 through the circuit branch 75 and 77, respectively.
  • the output signals of the desired value amplifier 74 and those of the actual value transmitter are applied to a regulator amplifier 90 having Pl characteristics. From the difference between the two signals there is generated a regulator signal which, after being amplified in a power amplifier 91, controls the servo valve 60 in such a manner that the rail speed is regulated to correspond to its predetermined desired value.
  • All the amplifiers 74, 90 and 91 of this regulating apparatus are DC voltage amplifiers, the output voltages of which have, in a stationary condition, the same polarity as their input voltages.
  • FIG. 4 the DC voltages applied to the input of the regulator amplifier 90 are shown in graph form.
  • the desired value voltage is indicated at 61, while the actual value voltage is shown at 62.
  • the abscissa is the time axis 1.
  • a switch to reverse from the upward stroke of the rail to a downward stroke occurs at a, while a switch to reverse from a downward stroke to an upward stroke takes place at b.
  • the new desired value is immediately applied, that is, either the circuit 72 or the circuit 73 will be at a positive or negative voltage.
  • the thus appearing steep voltage increase causes, as described, by means of the associated function generators 81 and 82, respectively, the short-period voltage increases 83 and 84.
  • the amplitude and the course of the associated voltage increase is so designed that there is obtained the desired shortening of the period of the deceleration and acceleration phases.
  • the individual function generator 81, 82 may be designed in such a manner that the amplitude of its voltage signal is proportionate to the magnitude of any predetermined desired value voltage appearing after its decay.
  • the function generator may have an adjustable resistance which automatically, together with the slider 69 of the potentiometer 68, is shifted in the required manner for the generation of the aforenoted linear function.
  • the duration of the voltage pulse generated by the function generator 81 or 82, respectively, is so designed that it corresponds approximately to the duration of the deceleration and acceleration phase of the rail at the reversal points of its path of motion.
  • the voltage pulse generated by the function generators is set in such a manner that there is obtained, independently from the magnitude of the desired value, an approximately constant duration of the deceleration and acceleration phases.
  • the regulating apparatus according to FIG. 3 is so designed that in both directions of rail motion there is regulated a constant difference between the desired value voltage and the actual value voltage.
  • any desired speed value there is automatically obtained a desired value increment, the magnitude of which is proportionate to that of the desired speed value which is designed to prevail subsequent to the termination of the desired voltage increase.
  • the greater the ring rail speed the greater the automatically set output to be delivered by the drive means for changing the direction of the ring rail travel.
  • the desired value increment may be adapted to any desired value in such a manner that the duration of the deceleration and acceleration phases is independent from the magnitude of the desired values.
  • the circuit branches 76 and 78 instead of the function generators 81 and 82, there are arranged resistances and an electronic switch in series for opening and closing the associated circuit branch. Further, with each electronic switch there is associated a threshold device, for example, a monostable trigger circuit which, as a function of the difference between the desired value and the actual value of the rail speed, opens and closes for the closing and opening of the appropriate electronic switch.
  • a threshold device for example, a monostable trigger circuit which, as a function of the difference between the desired value and the actual value of the rail speed, opens and closes for the closing and opening of the appropriate electronic switch.
  • a method of regulating the speed of a rail associated with the spindles of a textile machine and reciprocated vertically with a speed having assigned thereto a desired value for each direction of reciprocation including the known step of initiating a reversal of the rail motion towards the end of each stroke to introduce, in succession, a deceleration phase and, in the new direction of travel, an accleration phase, the improvement comprising the step of increasing at least part of the time, the new desired speed value of the rail motion for the duration of said deceleration and acceleration phases at least at one end of the vertical reciprocating motion of the rail, said new desired value being designed for said rail motion at approximately the moment said reversal is initiated, said increase resulting in a level of desired speed value that is above the level of the desired speed effective for said new direction of travel upon termination of the acceleration phase.
  • a regulating apparatus for controlling the speed of the reciprocating motion of a rail associated with the spindles of a textile machine, said rail being moved by a drive means, the improvement comprising,

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Control Of Velocity Or Acceleration (AREA)
  • Winding Filamentary Materials (AREA)
  • Control Of Linear Motors (AREA)
US00178613A 1970-09-08 1971-09-08 Method of and apparatus for regulating the speed of ring or spindle rails associated with textile machines Expired - Lifetime US3793821A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19702044358 DE2044358C3 (de) 1970-09-08 Vorrichtung zur Regelung der Geschwindigkeit von Ring- oder Spindelbänken

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US3793821A true US3793821A (en) 1974-02-26

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US00178613A Expired - Lifetime US3793821A (en) 1970-09-08 1971-09-08 Method of and apparatus for regulating the speed of ring or spindle rails associated with textile machines

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US (1) US3793821A (cs)
JP (1) JPS523013B1 (cs)
CH (1) CH526456A (cs)
FR (1) FR2106366B1 (cs)
GB (1) GB1357590A (cs)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4544108A (en) * 1983-09-30 1985-10-01 Hydrel Ag Method for winding a thread on a bobbin and electro-hydraulic traverse motion device for carrying out the method
CN103197700A (zh) * 2013-04-19 2013-07-10 天津工业大学 带有限位功能的伺服控制系统

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2345601A (en) * 1941-01-15 1944-04-04 Du Pont Yarn winding
US3310248A (en) * 1963-09-04 1967-03-21 American Enka Corp Yarn package winding method
US3352505A (en) * 1965-04-26 1967-11-14 Ernest Scragg & Sons Holdings Textile apparatus
US3397529A (en) * 1965-11-05 1968-08-20 Zinser Textilmaschinen Gmbh Rail speed control arrangement for textile machines
US3445073A (en) * 1967-10-16 1969-05-20 Barmag Barmer Maschf Control and switching arrangement for mechanically or hydraulically driven traversing mechanisms in spinning,winding and especially ring twisting machines
US3656291A (en) * 1967-12-08 1972-04-18 Ici Ltd Control of the motion of a reciprocating member

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1281905B (de) * 1965-07-31 1968-10-31 Rhodiaceta Ag Zwirnwickel mit konischen Enden (Zwirnkops)

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2345601A (en) * 1941-01-15 1944-04-04 Du Pont Yarn winding
US3310248A (en) * 1963-09-04 1967-03-21 American Enka Corp Yarn package winding method
US3352505A (en) * 1965-04-26 1967-11-14 Ernest Scragg & Sons Holdings Textile apparatus
US3397529A (en) * 1965-11-05 1968-08-20 Zinser Textilmaschinen Gmbh Rail speed control arrangement for textile machines
US3445073A (en) * 1967-10-16 1969-05-20 Barmag Barmer Maschf Control and switching arrangement for mechanically or hydraulically driven traversing mechanisms in spinning,winding and especially ring twisting machines
US3656291A (en) * 1967-12-08 1972-04-18 Ici Ltd Control of the motion of a reciprocating member

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4544108A (en) * 1983-09-30 1985-10-01 Hydrel Ag Method for winding a thread on a bobbin and electro-hydraulic traverse motion device for carrying out the method
CN103197700A (zh) * 2013-04-19 2013-07-10 天津工业大学 带有限位功能的伺服控制系统
CN103197700B (zh) * 2013-04-19 2016-06-08 天津工业大学 带有限位功能的伺服控制系统

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Publication number Publication date
JPS523013B1 (cs) 1977-01-25
FR2106366B1 (cs) 1975-07-11
CH526456A (de) 1972-08-15
GB1357590A (en) 1974-06-26
DE2044358A1 (de) 1972-03-16
FR2106366A1 (cs) 1972-05-05
DE2044358B2 (de) 1976-04-15

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