US3793215A - Soap bars - Google Patents
Soap bars Download PDFInfo
- Publication number
- US3793215A US3793215A US00285318A US3793215DA US3793215A US 3793215 A US3793215 A US 3793215A US 00285318 A US00285318 A US 00285318A US 3793215D A US3793215D A US 3793215DA US 3793215 A US3793215 A US 3793215A
- Authority
- US
- United States
- Prior art keywords
- soap
- percent
- bar
- oil
- bars
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000344 soap Substances 0.000 title claims abstract description 84
- 239000003599 detergent Substances 0.000 claims abstract description 18
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 15
- 239000000194 fatty acid Substances 0.000 claims abstract description 15
- 229930195729 fatty acid Natural products 0.000 claims abstract description 15
- ULUAUXLGCMPNKK-UHFFFAOYSA-N Sulfobutanedioic acid Chemical compound OC(=O)CC(C(O)=O)S(O)(=O)=O ULUAUXLGCMPNKK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 11
- 239000003921 oil Substances 0.000 claims description 21
- 235000019198 oils Nutrition 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 15
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 12
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 12
- 239000004571 lime Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000011734 sodium Substances 0.000 claims description 9
- 229910052708 sodium Inorganic materials 0.000 claims description 9
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 4
- 239000003760 tallow Substances 0.000 claims description 4
- 244000060011 Cocos nucifera Species 0.000 claims description 3
- 239000003240 coconut oil Substances 0.000 claims description 3
- 235000019864 coconut oil Nutrition 0.000 claims description 3
- 239000003346 palm kernel oil Substances 0.000 claims description 3
- 235000019865 palm kernel oil Nutrition 0.000 claims description 3
- 239000000271 synthetic detergent Substances 0.000 abstract description 19
- -1 fatty ester amides Chemical class 0.000 abstract description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 14
- 238000000034 method Methods 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 11
- 239000003518 caustics Substances 0.000 description 10
- 229910052739 hydrogen Inorganic materials 0.000 description 10
- 150000003839 salts Chemical class 0.000 description 9
- 238000007127 saponification reaction Methods 0.000 description 9
- 239000003925 fat Substances 0.000 description 7
- 235000019197 fats Nutrition 0.000 description 7
- 235000011187 glycerol Nutrition 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 229920006395 saturated elastomer Polymers 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- 229910052700 potassium Inorganic materials 0.000 description 4
- 239000011591 potassium Substances 0.000 description 4
- 239000003352 sequestering agent Substances 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000008233 hard water Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002304 perfume Substances 0.000 description 3
- 239000003755 preservative agent Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 240000003133 Elaeis guineensis Species 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- 235000019482 Palm oil Nutrition 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 235000012343 cottonseed oil Nutrition 0.000 description 2
- 239000002385 cottonseed oil Substances 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 239000004006 olive oil Substances 0.000 description 2
- 235000008390 olive oil Nutrition 0.000 description 2
- 239000002540 palm oil Substances 0.000 description 2
- 235000011118 potassium hydroxide Nutrition 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical group C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- SQZCAOHYQSOZCE-UHFFFAOYSA-N 1-(diaminomethylidene)-2-(2-methylphenyl)guanidine Chemical group CC1=CC=CC=C1N=C(N)N=C(N)N SQZCAOHYQSOZCE-UHFFFAOYSA-N 0.000 description 1
- URDCARMUOSMFFI-UHFFFAOYSA-N 2-[2-[bis(carboxymethyl)amino]ethyl-(2-hydroxyethyl)amino]acetic acid Chemical class OCCN(CC(O)=O)CCN(CC(O)=O)CC(O)=O URDCARMUOSMFFI-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical class OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 239000004166 Lanolin Substances 0.000 description 1
- FSVCELGFZIQNCK-UHFFFAOYSA-N N,N-bis(2-hydroxyethyl)glycine Chemical class OCCN(CCO)CC(O)=O FSVCELGFZIQNCK-UHFFFAOYSA-N 0.000 description 1
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical class OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 229930013930 alkaloid Natural products 0.000 description 1
- 150000003797 alkaloid derivatives Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000010480 babassu oil Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical group COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008294 cold cream Substances 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 239000002285 corn oil Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 239000011363 dried mixture Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229960001484 edetic acid Drugs 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 229940013317 fish oils Drugs 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 125000005908 glyceryl ester group Chemical group 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229940039717 lanolin Drugs 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- ZADYMNAVLSWLEQ-UHFFFAOYSA-N magnesium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[Mg+2].[Si+4] ZADYMNAVLSWLEQ-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- BDRTVPCFKSUHCJ-UHFFFAOYSA-N molecular hydrogen;potassium Chemical compound [K].[H][H] BDRTVPCFKSUHCJ-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical group Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D10/00—Compositions of detergents, not provided for by one single preceding group
- C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
- C11D10/042—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap based on anionic surface-active compounds and soap
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/123—Sulfonic acids or sulfuric acid esters; Salts thereof derived from carboxylic acids, e.g. sulfosuccinates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D10/00—Compositions of detergents, not provided for by one single preceding group
- C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S516/00—Colloid systems and wetting agents; subcombinations thereof; processes of
- Y10S516/01—Wetting, emulsifying, dispersing, or stabilizing agents
- Y10S516/03—Organic sulfoxy compound containing
- Y10S516/04—Protein or carboxylic compound containing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S516/00—Colloid systems and wetting agents; subcombinations thereof; processes of
- Y10S516/01—Wetting, emulsifying, dispersing, or stabilizing agents
- Y10S516/03—Organic sulfoxy compound containing
- Y10S516/05—Organic amine, amide, or n-base containing
Definitions
- soap and a synthetic detergent having lime soap dispersing properties be combined in bar form to prevent the formation of the very undesirable lime soap curds.
- the use of large amounts of synthetic detergent in combination with soap generally results in the impairment or elimination of desirable soap properties such as lathering performance, firmness and non-tackiness.
- the inclusion of large amounts of synthetic detergent in soap bars usually results in manufacturing difficulties and a substantially increased cost.
- a new synthetic detergent which when combined with soap in predetermined amounts produces a combination bar exhibiting a substantially reduced tendency to form lime soap curds when used in hard water. Additionally, the new combination bars retain good lathering performance, are non-tacky and pleasant to use.
- the kind of soap used in preparing the improved combination soap-detergent bar is not critical and should not be considered a limitation of the invention. Any of the water-soluble soaps, derived from animal or vegetable fatty acids, and formulated for industrial, household and toilet use may be employed. Watersoluble soaps such as the sodium, potassium and other suitable alkali metal or ammonium soap or soaps of nitrogen bases, such as triethanolamine, derived from fats and oils such as cottonseed oil, soybean oil, corn oil, olive oil, palm oil, palm kernel, lard, greases, fish oils and the like, as well as their hydrogenated derivatives; and mixtures thereof, that are properly blended to yield the desired soap quality may be used in formulating the soap portion of the new combination bars.
- Watersoluble soaps such as the sodium, potassium and other suitable alkali metal or ammonium soap or soaps of nitrogen bases, such as triethanolamine, derived from fats and oils such as cottonseed oil, soybean oil, corn oil, olive oil, palm oil, palm kernel, lard, greases,
- the new detergent bar includes a synthetic detergent component of up to about 30 percent by weight. More specifically the synthetic detergent component of the improved bar includes fatty ester amides of sulphosuccinic acid having the following alternative structures:
- M is chosen from those positive metals, and groups which produce water-soluble salts of the sulfosuccinate amide, including the alkali metals sodium and potassium, hydrogen, ammonium or organic bases such as ethanolamine, alkaloid, etc.
- R is hydrogen or a C to C saturated or unsaturated fatty chain
- R is a C, to C aliphatic chain
- R is hydrogen or a C,, to C,,, saturated or unsaturated fatty chain
- R, and R cannot both be hydrogen.
- the monoester derivative is preferred in practicing the invention, i.e., wherein R, is hydrogen; significant quantities of the diester as well as free alcohol and free alcohol amide can be present.
- sperm oil monoalkylolamide sulphosuccinate is used as the synthetic detergent ingredient of the new bars.
- Sperm oil monoethanolamide sulphosuccinate which is a mixture of components of the above described structure wherein M is sodium, R, is H, C H or C,,;H plus minor amounts of other fatty chains; R iS C2H4- and R3 is C15H29, C17H33 OI C19H37 plus minor amounts of other aliphatic chains is preferred.
- the foregoing sperm oil derivatives are mainly monoester but significant quantities of di-ester, free alcohol and free alkyl ethanolamide would be expected as well.
- sperm oil monoalkylolamide sulphosuccinates can be synthesized from sperm oil, which is R COOR, wherein R, is a C to C saturated or unsaturated fatty chain (mainly C,,,H,;, and C,,,H and R is a C to C saturated or unsaturated fatty chain (mainly C, H C I-I and C l'l as follows sperm oil is reacted with an alkylolamine of the general formula HOR -NH wherein R is C H C H or C.,H to give a fatty alkylolamide of the formula R CONHR Ol-l and a fatty alcohol, R,Ol-l. The'fatty alkylolamide and fatty alcohol mixture is reacted with maleic anhydride to give sperm oil monoalkylolamide maleate, which has the following structure:
- the caustic used to saponify the fat charge is prefera- -bly sodium hydroxide but it may be replaced in part by potassium hydroxide, e.g., up to about 15 percent if desired.
- preservatives and/or a sequestrant in the soap to prevent the rancification of the free fatty acids.
- suitable preservatives and sequestrants are the following: 2-6 ditertiary butyl pcresol, tertiary butyl hydroxyanisole, Sopanox, triphenyl phosphite, stannic chloride magnesium silicate, Benztriazole and the alkali salts of ethylene diamine tetraacetic acid, hydroxyethylethylene diamine triacetic acid, diethylene triamine pentacetic acid and dihydroxyethyl glycine.
- the usual steps for converting kettle soap into milled toilet bar form may be used for making the bars of the present invention which include crutching the neat soap phase with the predetermined proportion of synthetic detergent and other desired additives then drying the soap to a moisture content within the range of about 8 to 15 percent, preferably about 9 to 10 percent, mixing the dried soap in the form of dried ribbons, granules, or the like, in an amalagamator with other desired additives such as colors, perfumes, glycerine, lanolin, cold cream, etc., milling the mixture, plodding the milled chips to form a long, continuous bar, cutting the bar into tablet or cake lengths and pressing or stamping the tablet or cake which may then be wrapped or not, as desired.
- Suitable soap making processes that may be used to prepare soap for use in the present process include the usual kettle soap making process, continuous saponification processes in which saponification is effected with aqueous alkali and heat, the resultant mixture being washed and fitted to obtain a neat soap either continuously or by use of a kettle for the fitting and optionally one or more washing stages, and neutralization processes for fatty acids derived by hydrolysis of fats and oils.
- a typical kettle process includes the following stages:
- the fatty material chosen for the particular soap to be produced e.g., fats and oils which are glyceryl esters of fatty acids
- aqueous caustic solution to effect substantial conversion of the fatty material to glycerine and fatty acid salts of the alkali metal or metals present in the caustic solution.
- sodium soaps are generally preferred, but in some cases caustic potash may be used with caustic solution.
- Potassium soaps are softer than sodium soaps of the same fatty acid content and, therfore, the content of potassium fatty acid salts is somewhat limited in proportion to the sodium fatty acids salts in order to have a soap that works up well into bar form in conventional soap-making machinery.
- the caustic solution used in the killing stage is obtained in whole or in part from the change stage of another batch.
- the extent of saponification in the killing stage is not critical and may vary from as low as about 80 percent to almost complete saponification.
- salt is added to the reaction mixture in sufiicient concentration to effect precipitation of the soap from the solution.
- the salt used may be fresh salt or salt recovered from the purification of the glycerine, or a mixture of both.
- boiling is continued for a short time after addition of the salt and if the saponification is incomplete in the killing stage caustic may be included with the salt to complete the saponification during this boil.
- the mass is then settled, during which the less dense soap rises to the top and the spent lye containing the bulk of the glycerine and electrolyte sinks to the bottom. When the settling is complete the lye is drawn off and sent to the glycerine plant for recovery of the glycerine, salt, etc.
- the washing stage has as its object the more complete removal of glycerine, which may be as much as 0.5 percent of the weight of the soap layer left after drawing off the lye, and the complete saponification of the fat charge.
- a washing operation consists of closing the soap by adding water and boiling vigorously, usually with open steam, and then adding salt and/or caustic to grain the soap and permit settling agains into an aqueous lower layer and an upper grained soap layer. Where caustic is used in the washing operation, it is sometimes called a strengthening change and the lye settled is not fully spent and may be used as the caustic solution in the killing stage of another batch of fatty material.
- the washing operation also removes further amounts of impurities that may have been present in the original charge.
- the fitting or pitching stage has for its objective the separation of a neat soap phase from a nigre phase and it is effected by again closing the soap by the addition of water and boiling.
- the water addition is carefully done so as to reach a final stage where the electrolyte content of the mixture is sufficient to dissolve part of the soap but not all of it.
- the dissolved soap sinks to the bottom and forms the nigre while the undissolved soap rises to the top as neat soap.
- the neat soap may then be pumped from the kettle for further processing.
- a typical composition of the withdrawn neat soap is approximately'63 percent total fatty acids, with a maximum of about 0.14 percent caustic calculated as Na O and a maximum of about 0.6 percent sodium chloride, with water at about the 30-32 percent level.
- the water content is typically reduced to approximately 10 percent during further processing.
- Soap of similar composition may be obtained by other soap making processes, such as the continuous and neutralization process referred to above. These processes are also well known to workers of ordinary skill in this art and need not be further described.
- the new combination bars comprise a major portion of soap and a minor portion of synthetic detergent by weight.
- a combination of up to about 30 percent by weight synthetic detergent and not less than about percent by weight soap is preferred.
- minor amounts of materials such as pigments, perfumes, sequestrants, etc., that are commonly employed in toilet soap bars may also be included in the new combination bars.
- Combination bars formulated with these materials and within these limits provide excellent lime soap dispersing characteristics without adversely affecting the lathering performance and feel of the final bar.
- Suitable combination bars in accordance with the invention can be prepared as follows (all percentages are by weight):
- sperm oil monoethanolamide sulphosuccinate containing about 40 percent of active ingredient is mixed with a soap base containing about 63 percent total fatty acids and 32 percent moisture, in the following proportions.
- the soap base also includes small amounts of preservatives and sequestrants in accordance with principles well known in the art.
- Example number 1 2 3 4 5 Soap base Sperm oil Monoethanolamide sulphosuccinate (40%) The soap base-synthetic detergent mixtures are then dried to about a percent moisture content. The dried mixtures have the following approximate compositions:
- the dried, soap base-synthetic detergent mixtures are then process by conventional soap making techniques into bar form.
- a small amount of titanium dioxide, about 0.2 percent, and perfumes and colorants may also be added during the processing of the soap base-synthetic detergent mass into bars.
- the soap base-synthetic detergent combination bars of the foregoing Examples l-5 exhibit lathering characteristics, soil removal properties, mildness and tackiness, not significantly different from similar soap bars formulated without the sperm oil monoethanolamide additive.
- the new combination bars exhibit a very marked reduction in the amount of lime soap curd formed when the bar is used in calcium and magnesium hard water.
- Variation of the amount of synthetic detergent in the new bar from nil to about 30 percent results in progressively greater lime soap dispersing properties without any significant effect on the lather, soil removing, mildness and other desirable characteristics of the soap portion of the bar.
- An improved detergent bar consisting essentially of:
- H COOR MHCOR wherein m is chosen from the group consisting of sodium, potassium hydrogen, ammonium and ethanolamine, R is chosen from the group consisting of hydrogen and C to C saturated and unsaturated fatty chains, R is chosen from the group consisting of C to C aliphatic hydrocarbon chains, and R is chosen from the group consisting of C to C saturated and unsaturated fatty chains, said lime soap is dispersing agent being present in an amount ranging from a finite quantity sufficient to impart lime soap dispersing properties to the detergent bar composition up to about 30 percent by weight of said bar.
- the improved detergent bar of claim 1 wherein the water soluble soap is a sodium soap of fatty acids derived from a mixture containing 50 to percent tallow and 30 to 50 percent coconut or palm kernel oil.
- the improved detergent bar claim 1 having a water content of 10 percent by weight of the bar.
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB3966071A GB1402265A (en) | 1971-08-24 | 1971-08-24 | Soap-synthetic detergent combination bars |
| US28531872A | 1972-08-31 | 1972-08-31 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3793215A true US3793215A (en) | 1974-02-19 |
Family
ID=26264197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00285318A Expired - Lifetime US3793215A (en) | 1971-08-24 | 1972-08-31 | Soap bars |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3793215A (enExample) |
| AU (1) | AU461568B2 (enExample) |
| CA (1) | CA983340A (enExample) |
| DE (1) | DE2241151A1 (enExample) |
| FR (1) | FR2150391B1 (enExample) |
| GB (1) | GB1402265A (enExample) |
| NL (1) | NL7211522A (enExample) |
| SE (1) | SE387129B (enExample) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2438033A1 (fr) * | 1974-08-14 | 1980-04-30 | Witco Chemical Corp | Ester sulfosucciniques et procede de leur preparation |
| US4335025A (en) * | 1980-02-19 | 1982-06-15 | Witco Chemical Corporation | Process for the preparation of synthetic detergent bars, and products produced thereby |
| US4878150A (en) * | 1987-02-20 | 1989-10-31 | Colgate-Palmolive Co. | Polarizable material having a liquid crystal microstructure and electrical components produced therefrom |
| US5038249A (en) * | 1987-02-20 | 1991-08-06 | Colgate-Palmolive Co. | Nonisotropic solution polarizable material and electrical components produced therefrom |
| EP0441652A1 (en) * | 1990-02-09 | 1991-08-14 | Unilever Plc | Detergent composition |
| US5206797A (en) * | 1987-02-20 | 1993-04-27 | Colgate-Palmolive Company | Nonisotropic solution polarizable material and electrical components produced therefrom |
| US5372751A (en) * | 1990-02-09 | 1994-12-13 | Lever Brothers Company, Division Of Conopco, Inc. | Acyl isethionate skin cleaning compositions containing betaines, amido sulfosuccinates or combinations of the two |
| US5435933A (en) * | 1993-08-25 | 1995-07-25 | Colgate-Palmolive Company | Composition of synthetic detergents |
| US5543072A (en) * | 1992-10-05 | 1996-08-06 | Mona Industries, Inc. | Synthetic detergent bars and method of making the same |
| US20170340525A1 (en) * | 2014-12-04 | 2017-11-30 | Colgate-Palmolive Company | Method of Reclaiming Formula Components of Antiperspirant Compositions |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19544422A1 (de) * | 1995-11-29 | 1997-06-05 | Hoechst Ag | Sulfonsuccinate von Polyhydroxyamiden |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2976209A (en) * | 1956-08-27 | 1961-03-21 | Witco Chemical Corp | Dispersant compositions and toxicant concentrates containing the same |
| US3076766A (en) * | 1959-08-12 | 1963-02-05 | Colgate Palmolive Co | Detergent bar |
| US3247121A (en) * | 1962-04-30 | 1966-04-19 | Procter & Gamble | Washing composition |
| GB1077470A (en) * | 1965-01-13 | 1967-07-26 | Rewo Chem Fab G M B H | Novel salts of sulphosuccinic acid half-esters |
| US3640882A (en) * | 1969-05-01 | 1972-02-08 | Continental Oil Co | Sulfosuccinate half ester lime soap dispersing agents |
-
1971
- 1971-08-24 GB GB3966071A patent/GB1402265A/en not_active Expired
-
1972
- 1972-07-27 AU AU45042/72A patent/AU461568B2/en not_active Expired
- 1972-08-18 FR FR7229704A patent/FR2150391B1/fr not_active Expired
- 1972-08-21 CA CA149,899A patent/CA983340A/en not_active Expired
- 1972-08-22 DE DE2241151A patent/DE2241151A1/de active Pending
- 1972-08-23 NL NL7211522A patent/NL7211522A/xx unknown
- 1972-08-23 SE SE7210917A patent/SE387129B/xx unknown
- 1972-08-31 US US00285318A patent/US3793215A/en not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2976209A (en) * | 1956-08-27 | 1961-03-21 | Witco Chemical Corp | Dispersant compositions and toxicant concentrates containing the same |
| US3076766A (en) * | 1959-08-12 | 1963-02-05 | Colgate Palmolive Co | Detergent bar |
| US3247121A (en) * | 1962-04-30 | 1966-04-19 | Procter & Gamble | Washing composition |
| GB1077470A (en) * | 1965-01-13 | 1967-07-26 | Rewo Chem Fab G M B H | Novel salts of sulphosuccinic acid half-esters |
| US3640882A (en) * | 1969-05-01 | 1972-02-08 | Continental Oil Co | Sulfosuccinate half ester lime soap dispersing agents |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2453146A1 (fr) * | 1974-08-14 | 1980-10-31 | Witco Chemical Corp | Esters sulfosucciniques et leur procede de preparation |
| FR2438033A1 (fr) * | 1974-08-14 | 1980-04-30 | Witco Chemical Corp | Ester sulfosucciniques et procede de leur preparation |
| US4335025A (en) * | 1980-02-19 | 1982-06-15 | Witco Chemical Corporation | Process for the preparation of synthetic detergent bars, and products produced thereby |
| US5206797A (en) * | 1987-02-20 | 1993-04-27 | Colgate-Palmolive Company | Nonisotropic solution polarizable material and electrical components produced therefrom |
| US4878150A (en) * | 1987-02-20 | 1989-10-31 | Colgate-Palmolive Co. | Polarizable material having a liquid crystal microstructure and electrical components produced therefrom |
| US4974118A (en) * | 1987-02-20 | 1990-11-27 | Colgate-Palmolive Company | Nonisotropic solution polarizable material and electrical components produced therefrom |
| US5038249A (en) * | 1987-02-20 | 1991-08-06 | Colgate-Palmolive Co. | Nonisotropic solution polarizable material and electrical components produced therefrom |
| EP0441652A1 (en) * | 1990-02-09 | 1991-08-14 | Unilever Plc | Detergent composition |
| US5372751A (en) * | 1990-02-09 | 1994-12-13 | Lever Brothers Company, Division Of Conopco, Inc. | Acyl isethionate skin cleaning compositions containing betaines, amido sulfosuccinates or combinations of the two |
| US5543072A (en) * | 1992-10-05 | 1996-08-06 | Mona Industries, Inc. | Synthetic detergent bars and method of making the same |
| US5435933A (en) * | 1993-08-25 | 1995-07-25 | Colgate-Palmolive Company | Composition of synthetic detergents |
| US20170340525A1 (en) * | 2014-12-04 | 2017-11-30 | Colgate-Palmolive Company | Method of Reclaiming Formula Components of Antiperspirant Compositions |
| US10987285B2 (en) * | 2014-12-04 | 2021-04-27 | Colgate-Palmolive Company | Method of reclaiming formula components of antiperspirant compositions |
Also Published As
| Publication number | Publication date |
|---|---|
| AU461568B2 (en) | 1975-05-29 |
| DE2241151A1 (de) | 1973-03-01 |
| FR2150391A1 (enExample) | 1973-04-06 |
| NL7211522A (enExample) | 1973-02-27 |
| GB1402265A (en) | 1975-08-06 |
| CA983340A (en) | 1976-02-10 |
| FR2150391B1 (enExample) | 1977-03-04 |
| SE387129B (sv) | 1976-08-30 |
| AU4504272A (en) | 1974-01-31 |
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