US3789930A - Method for reducing noise of a diesel pile hammer - Google Patents
Method for reducing noise of a diesel pile hammer Download PDFInfo
- Publication number
- US3789930A US3789930A US00219008A US3789930DA US3789930A US 3789930 A US3789930 A US 3789930A US 00219008 A US00219008 A US 00219008A US 3789930D A US3789930D A US 3789930DA US 3789930 A US3789930 A US 3789930A
- Authority
- US
- United States
- Prior art keywords
- combustion chamber
- ram
- anvil
- cylinder
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims abstract description 108
- 239000000446 fuel Substances 0.000 claims abstract description 32
- 238000004891 communication Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 abstract description 3
- 239000000567 combustion gas Substances 0.000 description 7
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 241000251556 Chordata Species 0.000 description 1
- 108010061309 E021 Proteins 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- ALEXXDVDDISNDU-JZYPGELDSA-N cortisol 21-acetate Chemical compound C1CC2=CC(=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@@](C(=O)COC(=O)C)(O)[C@@]1(C)C[C@@H]2O ALEXXDVDDISNDU-JZYPGELDSA-N 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B71/00—Free-piston engines; Engines without rotary main shaft
- F02B71/02—Starting
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D13/00—Accessories for placing or removing piles or bulkheads, e.g. noise attenuating chambers
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/02—Placing by driving
- E02D7/06—Power-driven drivers
- E02D7/12—Drivers with explosion chambers
- E02D7/125—Diesel drivers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B3/00—Engines characterised by air compression and subsequent fuel addition
- F02B3/06—Engines characterised by air compression and subsequent fuel addition with compression ignition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S173/00—Tool driving or impacting
- Y10S173/02—Sound muffling
Definitions
- Another object of this invention is to provide a method of reducing the noise characteristically generated by a diesel pile hammer in the operation of the same.
- a ram which has been pushed upward by combustion gases drops in the next moment due to its gravity while compressing an amount of fresh air in a diesel cylinder.
- the temperature of the compressed air reaches the natural ignition temperature of the fuel being injected into the compressed air.
- the combustion stroke takes place, exerting a driving force on the bottom end face of the diesel cylinder or the anvil under the reaction of the ram being pushed upward by the combustion gases.
- the ram in the conventional diesel pile hammers, the ram usually comes into direct contact with the bottom end face of the diesel cylinder in a relatively strong blow-striking manner before the ram is pushed back upward by the combustion gases, whereby a loud noise due to the mechanical pounding is generated.
- the noise due to the mechanical pounding is more serious in a starting period of the diesel pile hammer wherein the diesel cylinder and the ram are still cold or in the seasons of cold atmospheric temperature, because in such cases, the compressed air takes longer to attain the natural ignition temperature of the fuel, and therefore, the cushioning of the ram by the combustion gases at the lowest end of the stroke is less effective.
- the object of this invention is accomplished by constructing a diesel pile hammer in such a manner that mechanical contact of the ram with the bottom end face of the diesel cylinder or anvil is always avoided regardless of the operating condition of the pile hammer, the atmospheric temperature and/or pressure, the kind of fuel used, and the like, without sacrificing the high operating efficiency of the diesel cycle of the diesel pile hammer.
- the effective volume of the combustion chamber be varied according to the operating condition of the pile hammer, the atmospheric temperature a-nd/or pressure, the kind of fuel used or other conditions, to obtain the highest operating efficiency of the diesel cycle of the diesel pile hammer.
- the effective volume of the combustion chamber is varied by fluidly connecting the combustion chamber with an auxiliary combustion chamber through a controlled throttling means.
- the effective volume of the combustion chamber is varied by fluidly connecting the combustion chamber with an auxiliary combustion chamber of variable volume.
- FIG. 1 is a longitudinal sectional view of an embodiment of a diesel pile hammer constructed according to this invention.
- FIG. 2 is a similar view to that shown in FIG. 1, illustrating a second embodiment of a diesel pile hammer, constructed according to this invention.
- a ram 1 of which only itslower essential portion is shown, is adapted to freely reciprocate vertically in a diesel cylinder 1.
- the lower end face of the cylinder 2 is defined by the upper end face of an anvil 3 for driving a pile P downward.
- a space 4 between the ram 1 and the anvil 3 in the cylinder 2 operates as the combustion chamber for the diesel cycle of the pile hammer, which is supplied with fresh air as well as exhausted of combustion gases through a port 5 according to the reciprocation of the ram 1.
- a fuel nozzle 6 opens into a bottom portion of the combustion chamber 4, being supplied with fuel from a fuel pump 7.
- auxiliary combustion chamber 8 Adjacent the bottom end of the combustion chamber 4, there is provided an auxiliary combustion chamber 8, which is fluidly connected with the combustion chamber 4 through a throttle opening 9 controlled by a throttling valve 10.
- the diesel pile hammer shown in FIG. 1 operates as follows:
- the port 5 is first covered by the ram, and thereafter compression of the air contained in the combustion chamber 4 is effected.
- the temperature of the air rises and here it is so adapted that the temperature exceeds the natural ignition temperature of the fuel before the ram 1 reaches the lowermost position in the cylinder 2.
- the fuel pump-7 is operated to inject a predetermined amount of fuel from the nozzle 6 into the combustion chamber 4. Then combustion takes place and the ram 1 is again pushed upward while supporting the reaction of the combustion force being applied to the anvil 3.
- the valve is tightened to isolate the auxiliary combustion chamber 8 from the combustion chamber 4, whereby theeffective volume of the combustion chamber is reduced to the primary combustion chamber 4.
- the air is compressed with a higher ratio than in the larger volume ofthe combustion chamber which can be obtained by opening the combustion chamber 4 to the auxiliary combustion chamber 8 through a loosened throttle opening 9. Therefore, an air temperature which is high enough to cause natural ignition of fuel is obtained before the ram 1 reaches the lowermost position of the downward stroke even when the combustion chamber is surrounded by relatively cold walls.
- the ram 1 may be prevented from coming into contact with the anvil 3 such that it would generate a loud noise due to the mechanical contact therebetween.
- the temperature of the ram, cylinderv and anvil reaches a normal operating temperature. Then, the valve 10 is loosened to properly increase the effective volume of the combustion chamber so that the stroke of the ram is elongated to its maximum extent without coming into direct contact with the anvil, to obtain the highest efficiency of the diesel cycle. Since, in this condition, the air is confined in relatively hot walls defining the combustion chamber, the air reaches the natural ignition temperature of fuel with a lower compression ratio than ever.
- FIG. 2 shows another embodiment of the diesel pile hammer according to this invention, wherein the effective volume of the combustion chamber is varied by changing the effective volume of the auxiliary combustion chamber 8, the latter volume being changed by displacing a piston l 1 along the cylindrical wall of the auxiliary combustion chamber 8.
- said throttling valve comprises a variable size opening between said auxiliary and said main combustion chambers, and further including the step of: continuously varying the size of said opening to continuously adjust said throttling means during repeated descent of said ram.
- said throttling valve comprises a piston slidably displaceable within said auxiliary combustion chamber for varying the volume of said auxiliary combustion chamber, and further including the step-of:
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
- Portable Nailing Machines And Staplers (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1971002045U JPS5340883Y2 (cg-RX-API-DMAC10.html) | 1971-01-21 | 1971-01-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3789930A true US3789930A (en) | 1974-02-05 |
Family
ID=11518340
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00219008A Expired - Lifetime US3789930A (en) | 1971-01-21 | 1972-01-19 | Method for reducing noise of a diesel pile hammer |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US3789930A (cg-RX-API-DMAC10.html) |
| JP (1) | JPS5340883Y2 (cg-RX-API-DMAC10.html) |
| DE (1) | DE2202304B2 (cg-RX-API-DMAC10.html) |
| GB (1) | GB1319213A (cg-RX-API-DMAC10.html) |
| NL (1) | NL145305B (cg-RX-API-DMAC10.html) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3897851A (en) * | 1974-06-26 | 1975-08-05 | P & Z Company Inc | Muffler for two cycle diesel pile hammer |
| US4098356A (en) * | 1976-02-20 | 1978-07-04 | Bsp International Foundations Limited | Pile drivers |
| US4497376A (en) * | 1982-08-02 | 1985-02-05 | Mkt Geotechnical Systems | Interchangeable ram diesel pile |
| RU2257563C2 (ru) * | 2003-02-19 | 2005-07-27 | Федеральное государственное унитарное научно-производственное предприятие "Геологоразведка" | Способ определения состояния свай и устройство для его реализации |
| RU2364852C1 (ru) * | 2008-01-09 | 2009-08-20 | Учреждение Ханты-Мансийского автономного округа-Югры Россия "Югорский научно-исследовательский институт информационных технологий" | Способ определения упругих характеристик сваи и вмещающего грунта |
| US20100018733A1 (en) * | 2007-03-09 | 2010-01-28 | Jasper Stefan Winkes | Pile-driving method and device |
| US20100059241A1 (en) * | 2007-03-09 | 2010-03-11 | Jasper Stefan Winkes | Pile-driving device |
| US7694747B1 (en) * | 2002-09-17 | 2010-04-13 | American Piledriving Equipment, Inc. | Preloaded drop hammer for driving piles |
| US20110162859A1 (en) * | 2010-01-06 | 2011-07-07 | White John L | Pile driving systems and methods employing preloaded drop hammer |
| CN102900084A (zh) * | 2011-05-20 | 2013-01-30 | 美国打桩设备公司 | 用于控制柴油锤的系统和方法 |
| US8434969B2 (en) | 2010-04-02 | 2013-05-07 | American Piledriving Equipment, Inc. | Internal pipe clamp |
| US20150129271A1 (en) * | 2013-11-12 | 2015-05-14 | Delmag Gmbh & Co. Kg | Diesel hammer pile driver |
| US9255375B2 (en) | 2009-05-27 | 2016-02-09 | American Piledriving Equipment, Inc. | Helmet adapter for pile drivers |
| US9759124B2 (en) | 2013-11-12 | 2017-09-12 | Delmag Gmbh & Co. Kg | Pile hammer |
| US10273646B2 (en) | 2015-12-14 | 2019-04-30 | American Piledriving Equipment, Inc. | Guide systems and methods for diesel hammers |
| US10538892B2 (en) | 2016-06-30 | 2020-01-21 | American Piledriving Equipment, Inc. | Hydraulic impact hammer systems and methods |
| US12129623B2 (en) | 2021-03-31 | 2024-10-29 | American Piledriving Equipment, Inc. | Segmented ram systems and methods for hydraulic impact hammers |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5428255Y2 (cg-RX-API-DMAC10.html) * | 1975-09-10 | 1979-09-11 | ||
| DE2707371C3 (de) * | 1977-02-21 | 1981-05-21 | Mitsubishi Jukogyo K.K., Tokyo | Explosions-Pfahlramme |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1751281A (en) * | 1927-06-29 | 1930-03-18 | Gernandt Motor Corp | Engine |
| US2054562A (en) * | 1933-10-02 | 1936-09-15 | Porsche Gmbh | Injection internal combustion engine |
| US2093634A (en) * | 1935-07-07 | 1937-09-21 | Cordes Hugo | Diesel power hammer |
| US3303892A (en) * | 1963-06-24 | 1967-02-14 | Kobe Steel Ltd | Fuel atomization device in diesel pile driver |
| US3679005A (en) * | 1969-10-24 | 1972-07-25 | Ishikawajima Harima Heavy Ind | Diesel hammer |
-
1971
- 1971-01-21 JP JP1971002045U patent/JPS5340883Y2/ja not_active Expired
-
1972
- 1972-01-19 US US00219008A patent/US3789930A/en not_active Expired - Lifetime
- 1972-01-19 DE DE2202304A patent/DE2202304B2/de not_active Withdrawn
- 1972-01-20 NL NL727200835A patent/NL145305B/xx unknown
- 1972-01-21 GB GB298472A patent/GB1319213A/en not_active Expired
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1751281A (en) * | 1927-06-29 | 1930-03-18 | Gernandt Motor Corp | Engine |
| US2054562A (en) * | 1933-10-02 | 1936-09-15 | Porsche Gmbh | Injection internal combustion engine |
| US2093634A (en) * | 1935-07-07 | 1937-09-21 | Cordes Hugo | Diesel power hammer |
| US3303892A (en) * | 1963-06-24 | 1967-02-14 | Kobe Steel Ltd | Fuel atomization device in diesel pile driver |
| US3679005A (en) * | 1969-10-24 | 1972-07-25 | Ishikawajima Harima Heavy Ind | Diesel hammer |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3897851A (en) * | 1974-06-26 | 1975-08-05 | P & Z Company Inc | Muffler for two cycle diesel pile hammer |
| US4098356A (en) * | 1976-02-20 | 1978-07-04 | Bsp International Foundations Limited | Pile drivers |
| US4497376A (en) * | 1982-08-02 | 1985-02-05 | Mkt Geotechnical Systems | Interchangeable ram diesel pile |
| US20100212922A1 (en) * | 2002-09-17 | 2010-08-26 | American Piledriving Equipment Inc. | Preloaded drop hammer for driving piles |
| US8496072B2 (en) | 2002-09-17 | 2013-07-30 | American Piledriving Equipment, Inc. | Preloaded drop hammer for driving piles |
| US8181713B2 (en) * | 2002-09-17 | 2012-05-22 | American Piledriving Equipment, Inc. | Preloaded drop hammer for driving piles |
| US7694747B1 (en) * | 2002-09-17 | 2010-04-13 | American Piledriving Equipment, Inc. | Preloaded drop hammer for driving piles |
| RU2257563C2 (ru) * | 2003-02-19 | 2005-07-27 | Федеральное государственное унитарное научно-производственное предприятие "Геологоразведка" | Способ определения состояния свай и устройство для его реализации |
| US20100018733A1 (en) * | 2007-03-09 | 2010-01-28 | Jasper Stefan Winkes | Pile-driving method and device |
| US20100059241A1 (en) * | 2007-03-09 | 2010-03-11 | Jasper Stefan Winkes | Pile-driving device |
| US8230940B2 (en) | 2007-03-09 | 2012-07-31 | Technische Universiteit Eindhoven | Method for driving a support into a ground surface by means of a pile-driving device, and a pile-driving device for use with such a method |
| RU2364852C1 (ru) * | 2008-01-09 | 2009-08-20 | Учреждение Ханты-Мансийского автономного округа-Югры Россия "Югорский научно-исследовательский институт информационных технологий" | Способ определения упругих характеристик сваи и вмещающего грунта |
| US9255375B2 (en) | 2009-05-27 | 2016-02-09 | American Piledriving Equipment, Inc. | Helmet adapter for pile drivers |
| US20110162859A1 (en) * | 2010-01-06 | 2011-07-07 | White John L | Pile driving systems and methods employing preloaded drop hammer |
| US8763719B2 (en) | 2010-01-06 | 2014-07-01 | American Piledriving Equipment, Inc. | Pile driving systems and methods employing preloaded drop hammer |
| US8434969B2 (en) | 2010-04-02 | 2013-05-07 | American Piledriving Equipment, Inc. | Internal pipe clamp |
| CN102900084A (zh) * | 2011-05-20 | 2013-01-30 | 美国打桩设备公司 | 用于控制柴油锤的系统和方法 |
| US20150129271A1 (en) * | 2013-11-12 | 2015-05-14 | Delmag Gmbh & Co. Kg | Diesel hammer pile driver |
| US9759124B2 (en) | 2013-11-12 | 2017-09-12 | Delmag Gmbh & Co. Kg | Pile hammer |
| US10273646B2 (en) | 2015-12-14 | 2019-04-30 | American Piledriving Equipment, Inc. | Guide systems and methods for diesel hammers |
| US10538892B2 (en) | 2016-06-30 | 2020-01-21 | American Piledriving Equipment, Inc. | Hydraulic impact hammer systems and methods |
| US12129623B2 (en) | 2021-03-31 | 2024-10-29 | American Piledriving Equipment, Inc. | Segmented ram systems and methods for hydraulic impact hammers |
Also Published As
| Publication number | Publication date |
|---|---|
| DE2202304A1 (de) | 1972-08-03 |
| JPS5340883Y2 (cg-RX-API-DMAC10.html) | 1978-10-03 |
| NL145305B (nl) | 1975-03-17 |
| GB1319213A (en) | 1973-06-06 |
| JPS471904U (cg-RX-API-DMAC10.html) | 1972-08-22 |
| NL7200835A (cg-RX-API-DMAC10.html) | 1972-07-25 |
| DE2202304B2 (de) | 1974-06-12 |
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