US3777801A - Casting apparatus - Google Patents

Casting apparatus Download PDF

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US3777801A
US3777801A US00175098A US3777801DA US3777801A US 3777801 A US3777801 A US 3777801A US 00175098 A US00175098 A US 00175098A US 3777801D A US3777801D A US 3777801DA US 3777801 A US3777801 A US 3777801A
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container
equalization
nozzle
casting
melt
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US00175098A
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O Tenner
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GRAVICAST PATENT GmbH
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GRAVICAST PATENT GmbH
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Priority claimed from AT782670A external-priority patent/AT319503B/en
Priority claimed from AT804670A external-priority patent/AT306271B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould

Definitions

  • a casting apparatus is provided with a supply con- (gill. miner for the melt which has a discharge opening [58] Fieid 6 281 304 leading the fluid melt into an equalization container 164/311 arranged within said supply container in such a man- 134 R H, ner that the melt in the supply container surrounds the equalization container.
  • the latter has a plug- 8 11 13/29 266/38 39 controlled inlet which controls the flow of the melt [56] References Cited into the equalization container.
  • the equalization container has also an outlet having a casting nozzle UNITED STATES PATENTS therein which leads to a mold arranged outside of the 2,663,994 1954 Hansen 266/38 X supply container.
  • the supply container is connected gf with a furnace in which the metal is produced.
  • the invention relates to a casting apparatus for melts with a supply container for the melt'from which the melt flows though a discharge opening under the pressure of liquid melt to an equalization container from which a discharge aperture leads to the mold, as well as to a device controllingthe flow of the melt to the mold.
  • So-called cold or hot chamber machines are used to convey the melt from a vessel to the mold or to a separate die caster, having in general a so-called gooseneck.
  • These machines have a cylinder and a piston; from the cylinder a gooseneck duct leads upwardly or a straight duct leads sidewards to the cast or to the die caster, respectively.
  • the cylinder has an inlet which is overlapped and closed by the piston during the working stroke. Duringthe reverse movement of the piston the inlet is opened and the cylinder becomes filled with the melt by means of the ferrostatic pressure.
  • the length of the working stroke is adjusted in such a way that the desired portioning can be obtained.
  • the bent form of the goosenecks is disadvantageous for the'flow techniques and' is difficult to produce. Besides, the temperature control is very difficult with the known devices, for example as described in the Austrian Pat. specification No. 275,777 and the German Pat. specification No. 736,766.
  • the invention accomplishes this purpose with a casting apparatus of the type described above by arranging the equalization container at least up to the outlet in the supply container, thus surrounding and heating it with the melt which is in the supply container. It is useful to place the equalization container entirely inside of the supply container.
  • the shape and dimension of the equalization container can be ide-.
  • the melt in the supply container is set in motion by the heating (mostly by induction heating) but not the melt inside the equalization container.
  • the position of the equalization container and the supply container inserted into one another leads to a compact construction with a small loss of heat and thus, compared with known devices, its operating costs are very low.
  • the apparatus is preferably so constructed that the casting nozzle is arranged substantially in the supply container and is surrounded on its exterior by the melt from the supply container, thus allowing the aforementioned good conditions to be obtained also in the area of the casting nozzle.
  • the equalization chamber comprises a long tube with a straight axis, being surrounded on its outside by the melt of the supply container, and being thus heated.
  • the flowing melt has enough time to settle down after flowing through the device which controls the flow of the melt.
  • the equalization container formed by a tube according to the invention is fixed at least on one end in an opening of the wall of the supply container, it is possible to attach this tube in such a manner in the wall of the supply container that the equalization container can be exchanged if this is desired.
  • This replacement is also possible if the supply container is made of two parts and if both of the parts are connected detachably within the area of the equalization container whereby the separation planes of these parts are placed approximately at the level of the longitudinal axis of the equalization container, so that the two parts lie above or below respectively, the equalization container.
  • a displacement body may be arranged at the equalization container, which enters into the equalization chamber and is connected with a movable stopper.
  • the apparatus may work for instance like a pump, or in the following more interesting manner in that after filling the mold by the ferrostatic pressure, the stopper can be closed and by means of the displacement body independently of the ferrostatic pressure, a higher desired pressure may be applied.
  • the piston strokes of the displacement body are extremely short, insuring little wear, quick beat times, and a higher casting speed so that larger castings can be produced without major difficulties, for the diameter of the equalization chamber is relatively small.
  • FIG. 1 shows a vertical section of a casting apparatus along the line I I of FIG. 2,
  • FIG. .2 and FIG. 3 are sections along the lines lI-II and and III-III, respectively of FIG. 1.
  • FIGS. 4 and 5 show another example of an apparatus of the invention, whereby FIG. 4 is a section along the line IVIV of FIG. 5, and
  • FIG. 5 is a partial section along the line V-V of FIG. 4.
  • FIGS. 6 and 7 show still another example of a casting apparatus of the invention, in which FIG. 6 represents a section along the line VI-VI of FIG. 7, and
  • FIG. 7 represents a section along the line VlI--VII of FIG. 6.
  • FIGS. 8 and 9 show each a section of details.
  • FIG. 10 shows a section of the connection of a casting nozzle with the equalization chamber
  • FIG. 11 shows a section of an apparatus having an additional displacement body.
  • the illustrated embodiment of the invention comprises a supply container
  • the upper part 5 of the supply chamber is positioned on this lower part 1.
  • This upper part 5 consists of a metal box 6, a compressed or brick insulation lining 7 and a compressed or brick wear resisting inner lining 8.
  • the lower part 1 and the upper part 5 are detachably united by screws 11 and angle irons 9 and-l0 respectively attached to the metal boxes 2 and 6 respectively.
  • a circular opening 12 is recessed in which a tube 13 is placed forming the equalization container consisting especially for the casting of high melting materials, of aluminiferous graphite, and being fixed by the uniting of the upper part 5 to the lower part I.
  • a tube 13 may also consist of cast material or high temperature-resistant sheet steel. The material of the tube 13 should react only tolerably or not at all to the melt as far as influencing the analysis of the melt is concerned.
  • the tube 13 is closed on both ends by a plug 15 of refractory material which is surrounded by an insulating lining 14.
  • the thus created space 17 inside of the tube 13 constitutes the equalization chamber, in which the flow of the casting material settles down after having passed the controlling members, so that the flow pattern can be controlled.
  • the plug 15 can be withdrawn after removing the insulating material 16, and the melt within of the equalization chamber 17 may be simply drained off when closing down the apparatus.
  • the tube 13 has a recess 18, in its wall and has mounted thereina supply nozzle 19 which can be closed and opened respectively by a plug 20 which is movable in vertical direction. Some distance from the supply nozzle 19 is arranged a casting nozzle 21 having a vertical axis. This nozzle 21 is fixedly attached to tube 13 and directs the melt with a controlled flow-pattern from the equalization chamber 17 to the mold 22.
  • a headpiece 23 is placed on the upper part 5 and consists of a metal box 24, a com-- pressed brick insulation lining 25, and a compressed or brick inner wear-resisting lining 26.
  • This head piece 23 is attached by screws 28 and angle irons 27 on the metal box 24 to angle irons 29 on the metal box 6 of the upper part 5.
  • the headpiece 23 has an inlet 30 connected to a not shown furnace so that the level of the melt in the casting apparatus and furnace isthe same. Any other type of a communicationg connection may be established between the shown casting apparatus and the furnace.
  • the headpiece 23 and its inlet 30 can be provided with a cover, and/or a protective gas layer may be maintained above the bath level. It is also possible to protect the bath level from oxidation by a slag layer. Between the abutting faces of the different parts I, 5, 23 and 13, layers or strips of refractory material, especially kaolin wool, may be placed. This insures a perfect sealing.
  • the space bounded by the inner linings 4, 8 and 26 constitute the supply chamber 32, from which the casting material flows to the equalization chamber 17; analogously, the lower part 1, the upperpart 5 and the head piece 23 constitute the supply container.
  • the bottom of the supply chamber 32 is provided with openings 33 for connecting the supply chamber 32 with a not shown induction heating device.
  • This induction heating device maintains a constant desired temperature of the melt in the supply chamber 32, and therefore also of the melt in the equalization chamber 17 which is surrounded by the supply chamber 32.
  • the supply chamber 32 is so designed that there is sufficient space for the development of an agitation of the bath between tube 13 and the inner linings 4, 8 to obtain a uniform temperature of the bath inside the supply chamber 32.
  • the melt in supply chamber 32 heats the tube 13 and the casting nozzle 21, thus maintaining the desired temperature of the melt in the equalization chamber 17 and in the casting nozzle 21. Therefore, it is possible to conduct the melt to the mold 22 with a controlled flow, that is to say, with a possibly turbulence-free flow and with an accurately controlled temperature.
  • the lower part 1 and the upper part 5 are suitably shaped, it is possible to use another type of heating in place of induction heating, for example a resistance heating or a flame heating.
  • the lowerpart 1 has an opening 35 provided with a plug 34 which is used for the emptying of the melt from the supply chamber 32 when shutting down the casting apparatus, and also for exchanging the equalization container 13.
  • the tube 13 is attached at one end between the lower part 1 and the upper part5.
  • the other end face of tube 13 extends into the melt in the supply chamber 32, thus being heated and having spaced from the casting nozzle 21, a horizontal inlet nozzle I 38, which is axially aligned with the equalization chamber 17 and being closed by a horizontal plug 39.
  • the tube 13 is supported on the end facing the inlet nozzle 38' by a socket 40.
  • the headpiece 23 has a cover 41 provided with an opening 42 to receive the nozzle 43 of the ladle 44.
  • the supply from the ladle 44 to the supply chamber 32 is controlled by a plug 45.
  • the plug 39 is connected with the plug-45 in a mechanical, hydraulical, or electrical manner, thus maintaining approximately a constant bath level in the supply chamber 32.
  • a schematically shown induction coil 33a is attached to the openings 33.
  • the embodiment of the invention illustrated in the FIGS. 6 and 7 differs from the embodiment already described by the lack of the inlet nozzle 38 such as shown in FIG. 4, and by the fact that the tube 13 is connected at its open end with the supply chamber 32. Some distance from this open end, the tube 13 has in its wall a transverse slot 46 provided with a sliding plate 47 which controls the amount of flow of the melt.
  • the headpiece 23a forms a part of a melting furnace.
  • the supply chamber32a forms a part ofthe melting furnace; a shell 24a and brick linings 25a and 26a form also parts of the melting furnace.
  • the embodiment shown in the FIGS. 1 to 3 has a vertical plug for the flow passage
  • the embodiment shown in the FIGS. 4 and 5 has a horizontal plug with intermittent melt supply to the supply chamber.
  • the embodiment shown in the FIGS. 6 and 7 employs a sliding plate for the supply passage.
  • FIG. 8 shows an embodiment with a horizontal casting nozzle 48 which can be used in any one of the previously disclosed embodiments.
  • FIG. 9 shows the details of the closure of the one end of tube 13 inside of the supply chamber.
  • the closure for the other end face of tube 13 or for the discharge opening 35 may have the same construction.
  • the plug is surrounded by alayer 14 made of insulating refractory material, particularly kaolin wool, and is inserted under pressure into the tube 13. Afterwards, a layer 49 is placed over the end face of the tube 13. Then, a shaped brick 50 made of insulating material is put in the portion of the opening remainingand is secured under pressure by an end plate 51, which is held in place by screws 52 entering the lower part 1 and the upper part 5, respectively.
  • alayer 14 made of insulating refractory material, particularly kaolin wool
  • the cross-section of tube 13 can also for instance be angular or elliptical, and does not necessarily have to have a straight axis, even thouth this shape has turned out to be the best for obtaining a uniform and quiet flow.
  • the outer shell of the tube 13 may be profiled if this turns out to be advantageous for reasons of heat mechanics, tension, or of construction.
  • the outer and inner profile of tube 13 are to be selected according to the existing conditions.
  • the supply of the melt to the headpiece 23 may be achieved by an open trough leading downwardly from the furnace. It is also possible to use a tilting ladle or other appropriate means for supplying the melt.
  • the furnace and the supply chamber may be connected to each other and a closure device may be arranged in this connection for the intermittent feed of the melt to the supply chamber.
  • FIG. 10 shows the attachment of the nozzle 53 with its one end face to a conical recess 54 in the tube 13, in which a heat insulating washer 55 has been inserted. The remaining conical space is filled with a compressed mass 56 or something similar.
  • Nozzle 53 extends through a slot 58 between the tube 13 and an opening 57 in the metal box 2 of the supply chamber, and is pressed down at its upper end by means of an orifice plate 59, urging an inserted heat insulating washer 60 against the upper face of the nozzle 53.
  • a wear-resisting ring 61 made for instance of Cermotherm (refractory sintered material) is arranged in a recess 62 of the lining 4. This ring 61 constitutes a solid abutment for the attachment of the orifice plate 59.
  • orifice plate 59 The outer endface of orifice plate 59 is covered by a wear-resisting plate 63and is held in place by a plate 65 attached by screws 64 to the metal box 6 of the upper part 5 of the supply chamber.
  • This wear-resisting plate 63 protects the orifice plate 59 and the nozzle 53 against damage, for instance, during the transport of the mold.
  • it is provided with a central opening 66, the diameter of which is a little greater than the diameter of the openings 67 and 68.
  • a circular support plane 69 is created, on which a clamp can be placed for instance, a die 70 supporting the orifice plate 59 and the nozzle 53, if the plate 65 is lifted after loosening the screws 64, thus releasing the wear-resisting plate 63.
  • the wear-resisting plate 63 can then be replaced by a new one.
  • the wear-resisting plate 63 consists of insulating refractory material, for instance, of sintered refractory oxides which are wear-resistant or of heatand abrasion-resistant steel. Layers of heat-insulating material, for instance, kaolin wool, are placed between the abutting faces of the wear-resistant plate 63 and orifice plate 59 respectively, between orifice plate 59 and wear-resistant ring 61 respectively, between nozzle 53 and orifice plate 59, so as to avoid heat losses at the mouth of the nozzle.
  • the orifice plate 59 forms with the nozzle 53 an annular groove 71 opening into the nozzle chamber and forming a horizontal recess.
  • this groove 71 is filled with refractory material to obtain a perfect sealing and a smooth surface of the nozzle chamber.
  • the nozzle 53 may be made of graphite, magnesite, sintered oxide or of something similar. With the apparatus of the invention, it is possible to form the entire supply chamber or a part of it by the melting furnace.
  • the casting vessel comprises a lower part 101 and an upper part 102.
  • the space within these two parts, 101 and 102, constitutes a supply chamber 103.
  • the lower part 101 and the upper part 102 have semi-circular recesses 104 in their inner walls and are detachably connected with each other by flanges 105.
  • a tube 106, constituting the equalization container is placed in these recesses 104.
  • the interior of the tube 106 constitutes the equalization chamber 107. Both end faces of the tube 106 are closed by plugs 108 and 109.
  • a piston 111 slides in a transverse passage 110a of the wall of the tube 106, and together with piston rod 112, forms a displacement body.
  • the passage 110a is formed by hollow cylindrical piece 110 inserted in the wall of the tube 106.
  • the tube 106 has another inlet 113 which can be closed by a plug 114 and through which the melt flows from the supply chamber 103 to the equalization chamber 107.
  • the tube 106 has a lateral outlet 115 leading through a casting nozzle 116 to a mold 117.
  • the cross-section of the equalization chamber 107 between the inlet 113 and the outlet 115 remains substantially constant (for instance, circular); furthermore, the equalization chamber 107 has a straight axis.
  • the cross-section of the equalization chamber 107 between the inlet 113 and the outlet 115, as well as the distance between these two openings, are selected in such a manner as to obtain a quiet flow of the melt into the equalization chamber 107 without any major turbulences.
  • the wall of the supply chamber 103 which may also comprise a wall of the melting furnace, is provided with openings 118 for the connection to an induction heating device which maintains any desired temperature of the melt in the supply chamber 103.
  • the supply chamber is connected by a conduit 119 to a not shown furnace.
  • the piston rod 112 extends into a cylinder 120 and the rod connected to a plug 114 extends into a cylinder 121.
  • the two cylinders 120 and 121 are connected by pipes 122 to a hydraulical or pneumatical control member 123, which is controlled by an electrical control member 124.
  • the piston rod 124 is provided with a stop 125 cooperating with an upper limit switch 126 and a lower limit switch 127.
  • the position of the lower limit switch 127 may be varied in height and fixed according to the volume of the casting. Furthermore, there is provided an operating switch 128.
  • the plug 114 is lifted first, until the mold 117 is filled. Thereafter, the plug 114 is lowered, thus closing again inlet 113. Then, the piston 111 and the piston rod 112 are lowered according to the desired pressure on the melt, and according to the change of volume during the solidification of the melt. After the solidification of the melt, the mold 117 is exchanged; the plug 114, the piston 111, and the piston rod 112 are lifted,
  • This invention can be used for any type of melt; for metal melts, such as iron, steel, brass, bronze, etc., or even for plastic melts.
  • An apparatus for mold casting comprising a supply container in communication with a source of molten casting material; an equalization container supported within said supply container and provided with an inlet opening for admission of said molten casing material and further provided at a distance from said inlet opening with an upwardly directed outlet nozzle for passage of molten casting material into a mold placed over the discharge end of said nozzle; and control means for opening and closing said inlet opening to the equalization container, whereby said molten casting material may be selectively admitted into and flow through said equalization container and upwardly through said nozzle during substantial elimination of turbulence, the outer surface of said equalization container being spaced from the inside of said supply container at least along a portion of the distance between said inlet opening and said casting nozzle, whereby the molten casting material in the supply container may flow around said equalization container, thereby maintaining the molten casting material within said equalization container and said casting nozzle at a predetermined temperature while substantially eliminating turbulence in the flow between said inlet opening and casting nozzle.
  • said equalization container is constituted by an elongate horizontally disposed tube having two ends and a straight axis, said inlet opening being disposed near one end of said tube, and said nozzle being disposed near the other end thereof.
  • control means for opening and closing said inlet opening comprises a plate member slidable in guide means on said equalization, container.
  • Apparatus according to claim 1 including means for connecting said supply container to an induction heating means, including openings in the wall of the supply container near its bottom and below said equalization container.
  • said casting nozzle comprises a hollow body member inserted into a cavity in the wall of the equalization container and extending into an opening of the wall of the supply wear-resisting plate covering said orifice plate.
  • Apparatus according to claim 8 in which the wall of the equalization container is provided with a through passage in which a displacement member is slidably guided so as to serve for pressurizing the melt within said equalization container.

Abstract

A casting apparatus is provided with a supply container for the melt which has a discharge opening leading the fluid melt into an equalization container arranged within said supply container in such a manner that the melt in the supply container surrounds the equalization container. The latter has a plug-controlled inlet which controls the flow of the melt into the equalization container. The equalization container has also an outlet having a casting nozzle therein which leads to a mold arranged outside of the supply container. The supply container is connected with a furnace in which the metal is produced.

Description

United States Patent 1191 Tenne r Dec. 11, 1973 [5 CASTING APPARATUS 2,976,587 3/1961 Daussen l64/133 x 3,465,810 9/l969 S 1 st 1... 164/337 UX [75] Invent Rossatz' Ausma 3,050,794 8/1962 266/38 x Assigm $322??? 12532; 12 .323;
- c arro 1 g wgfi fifigg 2,485,526 10/1949 Bennett 164/259 3,652,073 3/1972 Lewis 266/38 [22] Filed; Aug 1 3,700,025 10/1972 Tenner 164/337 [21] Appl' 175098 I Primary Examiner-J. Spencer Overholser Assistant Examiner-John S. Brown [30] Foreign Application Priority Data Attorney-Benjamin H. Sherman et al.
Aug. 28, 1970 Austria .Li A 7826/70 Sept. 4, 1970 Austria A 8046/70 [57] ABSTRACT I A casting apparatus is provided with a supply con- (gill. miner for the melt which has a discharge opening [58] Fieid 6 281 304 leading the fluid melt into an equalization container 164/311 arranged within said supply container in such a man- 134 R H, ner that the melt in the supply container surrounds the equalization container. The latter has a plug- 8 11 13/29 266/38 39 controlled inlet which controls the flow of the melt [56] References Cited into the equalization container. The equalization container has also an outlet having a casting nozzle UNITED STATES PATENTS therein which leads to a mold arranged outside of the 2,663,994 1954 Hansen 266/38 X supply container. The supply container is connected gf with a furnace in which the metal is produced. enner 3,384,150 5/1968 .Newsome 164/337 X ll Claims, 11 Drawing Figures A F1 /7| z I I 1 27 A! 2/ .14 12 28 7 U l/ 29 8 I8 I :1 6 I 5 7 1 I6 -JI ill-J PATENIED DEC! 1 1975 SHEET 2 OF FIG.5
PATENTED DEC 1 1 i973 SHEET 3 BF 7 PATENTED HEB] 1 I975 SHEET 8 BF 7 FIG.6
PATENTEDDEB n 1915 3,777, 801
SHEET S [If 7 CASTING APPARATUS The invention relates to a casting apparatus for melts with a supply container for the melt'from which the melt flows though a discharge opening under the pressure of liquid melt to an equalization container from which a discharge aperture leads to the mold, as well as to a device controllingthe flow of the melt to the mold.
It is known from the Austrian Pat. specification No. 239,979 to withdraw the melt from the lower part of a supply chamber by means of a short pipe having a closure on its outer end and being flanged to the casting vessel, thus conveying the melt by its pressure (ferrostatic pressure) intothe casting vessel. For such devices it is difficult to maintain a controlled flow pattern of the melt. It is also difficult to control the temperature at the entry into the mold. It is, however, possible to place the short pipe at least partially in the furnace chamber for a heating of the crucible, but this results in an unwieldy construction as well as causes difficulties in respect of an optimal shape of the furnace chamber.
It is also known from the German Auslegeschrift No. 1,295,762 to connect by means of a conduit a high supply chamber with a relatively small casting chamber, the bottom of which is placed approximately on the same level as the bottom of the supply chamber. In this arrangement a closure is provided between the chambers for varying the speed of the metal flow. Here also the melt is conveyed by ferrostatic pressure. The insertion of the chambers into each other produces a compact construction. In this known arrangement, a separate heating system is assigned to each of the chambers causing an expensive construction and an expensive operation. Furthermore, the proposed kind of induction heating causes distortion of the flow pattern in the casting chamber since it is known that any induction heating produces its own kind of flow. Uncontrolled flow patterns are completely undesirable during the casting procedure because they affect the quality of the casting and cause waste.
lt has also been proposed to connect in an L form the supply chamber to an equalization chamber 'and to place a stopper in the passage from the supply chamber to an equalization chamber. Such an arrangement allows control of the flow but is hardly an economical way to heat, and it becomes difficult to control the casting temperature when the melt flows into the mold.
So-called cold or hot chamber machines are used to convey the melt from a vessel to the mold or to a separate die caster, having in general a so-called gooseneck. These machines have a cylinder and a piston; from the cylinder a gooseneck duct leads upwardly or a straight duct leads sidewards to the cast or to the die caster, respectively. The cylinder has an inlet which is overlapped and closed by the piston during the working stroke. Duringthe reverse movement of the piston the inlet is opened and the cylinder becomes filled with the melt by means of the ferrostatic pressure. The length of the working stroke is adjusted in such a way that the desired portioning can be obtained. The bent form of the goosenecks is disadvantageous for the'flow techniques and' is difficult to produce. Besides, the temperature control is very difficult with the known devices, for example as described in the Austrian Pat. specification No. 275,777 and the German Pat. specification No. 736,766.
It is an object of the invention to insure a controlled casting temperature and a controlled flow of the melt, if at all possible without turbulence, when the melt enters the mold, thus avoiding the drawbacks of the known constructions. The invention accomplishes this purpose with a casting apparatus of the type described above by arranging the equalization container at least up to the outlet in the supply container, thus surrounding and heating it with the melt which is in the supply container. It is useful to place the equalization container entirely inside of the supply container. The shape and dimension of the equalization container can be ide-.
ally selected according to the desired flow pattern, without being much influenced by flow conditions produced by the heating, since the melt in the supply container is set in motion by the heating (mostly by induction heating) but not the melt inside the equalization container. At the same time, it is possible for every selected shape of the equalization container to maintain a controlled temperature of the melt before it enters the die or mold, respectively. This leads to accurately controllable casting conditions and can, for instance, avoid unwanted turbulences while maintaining an accurate castingftemperature which consequently leads to much better results and to a smaller rate of waste. Also, the position of the equalization container and the supply container inserted into one another leads to a compact construction with a small loss of heat and thus, compared with known devices, its operating costs are very low.
According to a further development of the invention, the apparatus is preferably so constructed that the casting nozzle is arranged substantially in the supply container and is surrounded on its exterior by the melt from the supply container, thus allowing the aforementioned good conditions to be obtained also in the area of the casting nozzle.
Preferably, the equalization chamber comprises a long tube with a straight axis, being surrounded on its outside by the melt of the supply container, and being thus heated. This leads to a very simple construction, for the tube is easy to produce and requires little melt to surround it. In the long tube the flowing melt has enough time to settle down after flowing through the device which controls the flow of the melt.
If the equalization container formed by a tube according to the invention is fixed at least on one end in an opening of the wall of the supply container, it is possible to attach this tube in such a manner in the wall of the supply container that the equalization container can be exchanged if this is desired. This replacement is also possible if the supply container is made of two parts and if both of the parts are connected detachably within the area of the equalization container whereby the separation planes of these parts are placed approximately at the level of the longitudinal axis of the equalization container, so that the two parts lie above or below respectively, the equalization container.
Another feature of the invention is that a displacement body may be arranged at the equalization container, which enters into the equalization chamber and is connected with a movable stopper. In this manner, it is possible to produce pressures, independently of the ferrostatic pressure and the apparatus may work for instance like a pump, or in the following more interesting manner in that after filling the mold by the ferrostatic pressure, the stopper can be closed and by means of the displacement body independently of the ferrostatic pressure, a higher desired pressure may be applied. The piston strokes of the displacement body are extremely short, insuring little wear, quick beat times, and a higher casting speed so that larger castings can be produced without major difficulties, for the diameter of the equalization chamber is relatively small.
Other features and advantages of the invention will be apparent from the following description of examples for the apparatus which are schematically illustrated in the accompanying drawings, in which FIG. 1 shows a vertical section of a casting apparatus along the line I I of FIG. 2,
FIG. .2 and FIG. 3 are sections along the lines lI-II and and III-III, respectively of FIG. 1.
FIGS. 4 and 5 show another example of an apparatus of the invention, whereby FIG. 4 is a section along the line IVIV of FIG. 5, and
FIG. 5 is a partial section along the line V-V of FIG. 4.
FIGS. 6 and 7 show still another example of a casting apparatus of the invention, in which FIG. 6 represents a section along the line VI-VI of FIG. 7, and
FIG. 7 represents a section along the line VlI--VII of FIG. 6.
FIGS. 8 and 9 show each a section of details.
FIG. 10 shows a section of the connection of a casting nozzle with the equalization chamber, and
FIG. 11 shows a section of an apparatus having an additional displacement body.
Referring to the FIGS. 1 to 3, the illustrated embodiment of the invention comprises a supply container; the
lower part 1 of which is formed by a metal box 2, a compressed or brick insulation lining 3 and a compressed or brick wear resisting inner lining 4. On this lower part 1, the upper part 5 of the supply chamber is positioned. This upper part 5 consists of a metal box 6, a compressed or brick insulation lining 7 and a compressed or brick wear resisting inner lining 8. The lower part 1 and the upper part 5 are detachably united by screws 11 and angle irons 9 and-l0 respectively attached to the metal boxes 2 and 6 respectively. In each of the end faces of the refractory lining 3, 4 of the lower part 1 and in the lining 7, 8 of the upper part 5, a circular opening 12 is recessed in which a tube 13 is placed forming the equalization container consisting especially for the casting of high melting materials, of aluminiferous graphite, and being fixed by the uniting of the upper part 5 to the lower part I. In place of aluminiferous graphite, one may use other refractory materials, for instance magnesit e or sintered material. For the casting of low-melting material the tube 13 may also consist of cast material or high temperature-resistant sheet steel. The material of the tube 13 should react only tolerably or not at all to the melt as far as influencing the analysis of the melt is concerned. The tube 13 is closed on both ends by a plug 15 of refractory material which is surrounded by an insulating lining 14. The
space between the end face of this plug 15 and the metal box 2 or 6 respectively, is filled with insulating material 16. Later on, more details will be described with reference to FIG. 9. The thus created space 17 inside of the tube 13 constitutes the equalization chamber, in which the flow of the casting material settles down after having passed the controlling members, so that the flow pattern can be controlled.
If necessary, the plug 15 can be withdrawn after removing the insulating material 16, and the melt within of the equalization chamber 17 may be simply drained off when closing down the apparatus. The tube 13 has a recess 18, in its wall and has mounted thereina supply nozzle 19 which can be closed and opened respectively by a plug 20 which is movable in vertical direction. Some distance from the supply nozzle 19 is arranged a casting nozzle 21 having a vertical axis. This nozzle 21 is fixedly attached to tube 13 and directs the melt with a controlled flow-pattern from the equalization chamber 17 to the mold 22. A headpiece 23 is placed on the upper part 5 and consists of a metal box 24, a com-- pressed brick insulation lining 25, and a compressed or brick inner wear-resisting lining 26. This head piece 23 is attached by screws 28 and angle irons 27 on the metal box 24 to angle irons 29 on the metal box 6 of the upper part 5. The headpiece 23 has an inlet 30 connected to a not shown furnace so that the level of the melt in the casting apparatus and furnace isthe same. Any other type of a communicationg connection may be established between the shown casting apparatus and the furnace.
The headpiece 23 and its inlet 30 can be provided with a cover, and/or a protective gas layer may be maintained above the bath level. It is also possible to protect the bath level from oxidation by a slag layer. Between the abutting faces of the different parts I, 5, 23 and 13, layers or strips of refractory material, especially kaolin wool, may be placed. This insures a perfect sealing. The space bounded by the inner linings 4, 8 and 26 constitute the supply chamber 32, from which the casting material flows to the equalization chamber 17; analogously, the lower part 1, the upperpart 5 and the head piece 23 constitute the supply container. The bottom of the supply chamber 32 is provided with openings 33 for connecting the supply chamber 32 with a not shown induction heating device. This induction heating device maintains a constant desired temperature of the melt in the supply chamber 32, and therefore also of the melt in the equalization chamber 17 which is surrounded by the supply chamber 32. The supply chamber 32 is so designed that there is sufficient space for the development of an agitation of the bath between tube 13 and the inner linings 4, 8 to obtain a uniform temperature of the bath inside the supply chamber 32. The melt in supply chamber 32 heats the tube 13 and the casting nozzle 21, thus maintaining the desired temperature of the melt in the equalization chamber 17 and in the casting nozzle 21. Therefore, it is possible to conduct the melt to the mold 22 with a controlled flow, that is to say, with a possibly turbulence-free flow and with an accurately controlled temperature. If the lower part 1 and the upper part 5 are suitably shaped, it is possible to use another type of heating in place of induction heating, for example a resistance heating or a flame heating.
The lowerpart 1 has an opening 35 provided with a plug 34 which is used for the emptying of the melt from the supply chamber 32 when shutting down the casting apparatus, and also for exchanging the equalization container 13.. In the upper part 5, there is another opening 37 (FIG. 2) provided with a plug 36 which is used for emptying the melt from the headpiece 23 if the apparatus is shut down for a short time. Opening 37 lies above inlet nozzle 19, so that the nozzle and the part of plug 20 cooperating with the nozzle still remain below the lowered bath level. This allows an interruption of the casting procedure, for instance, with twoshift work; after the idle shift, the apparatus is immediately ready for operation, and thus avoids difficulties occurring in known arrangements which start in a cold condition, i.e. uncontrolled temperatures and a higher rate of waste.
In the embodiment of the invention shown in FIGS. 4 and 5, similar parts are marked with the'same reference numerals. The tube 13 is attached at one end between the lower part 1 and the upper part5. The other end face of tube 13 extends into the melt in the supply chamber 32, thus being heated and having spaced from the casting nozzle 21, a horizontal inlet nozzle I 38, which is axially aligned with the equalization chamber 17 and being closed by a horizontal plug 39. The tube 13 is supported on the end facing the inlet nozzle 38' by a socket 40. In this embodiment the headpiece 23 has a cover 41 provided with an opening 42 to receive the nozzle 43 of the ladle 44. The supply from the ladle 44 to the supply chamber 32 is controlled by a plug 45. The plug 39 is connected with the plug-45 in a mechanical, hydraulical, or electrical manner, thus maintaining approximately a constant bath level in the supply chamber 32. A schematically shown induction coil 33a is attached to the openings 33.
The embodiment of the invention illustrated in the FIGS. 6 and 7 differs from the embodiment already described by the lack of the inlet nozzle 38 such as shown in FIG. 4, and by the fact that the tube 13 is connected at its open end with the supply chamber 32. Some distance from this open end, the tube 13 has in its wall a transverse slot 46 provided with a sliding plate 47 which controls the amount of flow of the melt. In this embodiment the headpiece 23a forms a part of a melting furnace. Thus, the supply chamber32a forms a part ofthe melting furnace; a shell 24a and brick linings 25a and 26a form also parts of the melting furnace.
Whereas the embodiment shown in the FIGS. 1 to 3 has a vertical plug for the flow passage, the embodiment shown in the FIGS. 4 and 5 has a horizontal plug with intermittent melt supply to the supply chamber. The embodiment shown in the FIGS. 6 and 7 employs a sliding plate for the supply passage.
FIG. 8 shows an embodiment with a horizontal casting nozzle 48 which can be used in any one of the previously disclosed embodiments.
FIG. 9 shows the details of the closure of the one end of tube 13 inside of the supply chamber. The closure for the other end face of tube 13 or for the discharge opening 35 may have the same construction.
The plug is surrounded by alayer 14 made of insulating refractory material, particularly kaolin wool, and is inserted under pressure into the tube 13. Afterwards, a layer 49 is placed over the end face of the tube 13. Then, a shaped brick 50 made of insulating material is put in the portion of the opening remainingand is secured under pressure by an end plate 51, which is held in place by screws 52 entering the lower part 1 and the upper part 5, respectively.
The cross-section of tube 13 can also for instance be angular or elliptical, and does not necessarily have to have a straight axis, even thouth this shape has turned out to be the best for obtaining a uniform and quiet flow. Also, the outer shell of the tube 13 may be profiled if this turns out to be advantageous for reasons of heat mechanics, tension, or of construction. The outer and inner profile of tube 13 are to be selected according to the existing conditions. The supply of the melt to the headpiece 23 may be achieved by an open trough leading downwardly from the furnace. It is also possible to use a tilting ladle or other appropriate means for supplying the melt. The furnace and the supply chamber may be connected to each other and a closure device may be arranged in this connection for the intermittent feed of the melt to the supply chamber.
Of course, the apparatus described is also suitable for feeding continuous rod casting devices, especially if the melt leaves the tube 13 in a horizontal position (FIG. 8), and if the strand is guided in a horizontal way. If necessary, the continuous rod casting mold may be directly connected to the tube 13 by omitting the nozzle FIG. 10 shows the attachment of the nozzle 53 with its one end face to a conical recess 54 in the tube 13, in which a heat insulating washer 55 has been inserted. The remaining conical space is filled with a compressed mass 56 or something similar. Nozzle 53 extends through a slot 58 between the tube 13 and an opening 57 in the metal box 2 of the supply chamber, and is pressed down at its upper end by means of an orifice plate 59, urging an inserted heat insulating washer 60 against the upper face of the nozzle 53. To insure a good insulation of the orifice plate 59 against the lining and to avoid a leaking of the melt from chamber 58, a wear-resisting ring 61, made for instance of Cermotherm (refractory sintered material) is arranged in a recess 62 of the lining 4. This ring 61 constitutes a solid abutment for the attachment of the orifice plate 59. Thus, the lining 4 is protected and it is easy to exchamge the nozzle 53 frequently without damaging the lining 4'.
The outer endface of orifice plate 59 is covered by a wear-resisting plate 63and is held in place by a plate 65 attached by screws 64 to the metal box 6 of the upper part 5 of the supply chamber. This wear-resisting plate 63 protects the orifice plate 59 and the nozzle 53 against damage, for instance, during the transport of the mold. To permit, if necessary, an easy exchange of the wear-resisting plate 63, it is provided with a central opening 66, the diameter of which is a little greater than the diameter of the openings 67 and 68. Thus, a circular support plane 69 is created, on which a clamp can be placed for instance, a die 70 supporting the orifice plate 59 and the nozzle 53, if the plate 65 is lifted after loosening the screws 64, thus releasing the wear-resisting plate 63. The wear-resisting plate 63 can then be replaced by a new one.
The wear-resisting plate 63 consists of insulating refractory material, for instance, of sintered refractory oxides which are wear-resistant or of heatand abrasion-resistant steel. Layers of heat-insulating material, for instance, kaolin wool, are placed between the abutting faces of the wear-resistant plate 63 and orifice plate 59 respectively, between orifice plate 59 and wear-resistant ring 61 respectively, between nozzle 53 and orifice plate 59, so as to avoid heat losses at the mouth of the nozzle. The orifice plate 59 forms with the nozzle 53 an annular groove 71 opening into the nozzle chamber and forming a horizontal recess. After being clamped in place, this groove 71 is filled with refractory material to obtain a perfect sealing and a smooth surface of the nozzle chamber. According to the type of the material to be cast, the nozzle 53 may be made of graphite, magnesite, sintered oxide or of something similar. With the apparatus of the invention, it is possible to form the entire supply chamber or a part of it by the melting furnace.
According to FIG. 1 l, the casting vessel comprises a lower part 101 and an upper part 102. The space within these two parts, 101 and 102, constitutes a supply chamber 103. The lower part 101 and the upper part 102 have semi-circular recesses 104 in their inner walls and are detachably connected with each other by flanges 105. A tube 106, constituting the equalization container is placed in these recesses 104. The interior of the tube 106 constitutes the equalization chamber 107. Both end faces of the tube 106 are closed by plugs 108 and 109. A piston 111 slides in a transverse passage 110a of the wall of the tube 106, and together with piston rod 112, forms a displacement body. The passage 110a is formed by hollow cylindrical piece 110 inserted in the wall of the tube 106. The tube 106 has another inlet 113 which can be closed by a plug 114 and through which the melt flows from the supply chamber 103 to the equalization chamber 107. The tube 106 has a lateral outlet 115 leading through a casting nozzle 116 to a mold 117. The cross-section of the equalization chamber 107 between the inlet 113 and the outlet 115 remains substantially constant (for instance, circular); furthermore, the equalization chamber 107 has a straight axis. The cross-section of the equalization chamber 107 between the inlet 113 and the outlet 115, as well as the distance between these two openings, are selected in such a manner as to obtain a quiet flow of the melt into the equalization chamber 107 without any major turbulences. v
The wall of the supply chamber 103, which may also comprise a wall of the melting furnace, is provided with openings 118 for the connection to an induction heating device which maintains any desired temperature of the melt in the supply chamber 103. The melt in the supply chamber 103 which surrounds the tube 106, therefore maintains a controlled temperature of the melt in the equalization chamber 107 and in the nozzle 116 without substantially influencing the flow pattern in the equalization chamber. The supply chamber is connected by a conduit 119 to a not shown furnace.
The piston rod 112 extends into a cylinder 120 and the rod connected to a plug 114 extends into a cylinder 121. The two cylinders 120 and 121 are connected by pipes 122 to a hydraulical or pneumatical control member 123, which is controlled by an electrical control member 124. The piston rod 124 is provided with a stop 125 cooperating with an upper limit switch 126 and a lower limit switch 127. The position of the lower limit switch 127 may be varied in height and fixed according to the volume of the casting. Furthermore, there is provided an operating switch 128.
After the mold 117 is placed in position and the apparatus is ready for operation, while maintaining a metal level 129 high enough to insure a filling of the mold 117, the plug 114 is lifted first, until the mold 117 is filled. Thereafter, the plug 114 is lowered, thus closing again inlet 113. Then, the piston 111 and the piston rod 112 are lowered according to the desired pressure on the melt, and according to the change of volume during the solidification of the melt. After the solidification of the melt, the mold 117 is exchanged; the plug 114, the piston 111, and the piston rod 112 are lifted,
thus filling the equalization chamber 107 and the mold again with the melt.
This invention can be used for any type of melt; for metal melts, such as iron, steel, brass, bronze, etc., or even for plastic melts.
What I claim is:
1. An apparatus for mold casting, comprising a supply container in communication with a source of molten casting material; an equalization container supported within said supply container and provided with an inlet opening for admission of said molten casing material and further provided at a distance from said inlet opening with an upwardly directed outlet nozzle for passage of molten casting material into a mold placed over the discharge end of said nozzle; and control means for opening and closing said inlet opening to the equalization container, whereby said molten casting material may be selectively admitted into and flow through said equalization container and upwardly through said nozzle during substantial elimination of turbulence, the outer surface of said equalization container being spaced from the inside of said supply container at least along a portion of the distance between said inlet opening and said casting nozzle, whereby the molten casting material in the supply container may flow around said equalization container, thereby maintaining the molten casting material within said equalization container and said casting nozzle at a predetermined temperature while substantially eliminating turbulence in the flow between said inlet opening and casting nozzle.
2. Apparatus according to claim 1, in which said casting nozzle bridges the space between the inside of the supply container and the outside of the equalization container, so that said casting nozzle is surrounded by the melt in said space.
3. Apparatus according to claim 1, in which said equalization container is constituted by an elongate horizontally disposed tube having two ends and a straight axis, said inlet opening being disposed near one end of said tube, and said nozzle being disposed near the other end thereof.
4. Apparatus according to claim 3, in which said tube is fixedly attached by insertion of at least one of its ends into an opening traversing the wall of said supply container. v
5. Apparatus according to claim 1, in which said supply container is divided into two superimposed parts along a horizontal plane intersecting said equalization container, means being provided for detachably connecting said parts to each other, and packing material consisting of wool of kaolin being provided between said parts.
6. Apparatus according to claim 1, in which said control means for opening and closing said inlet opening comprises a plate member slidable in guide means on said equalization, container.
7. Apparatus according to claim 1, including means for connecting said supply container to an induction heating means, including openings in the wall of the supply container near its bottom and below said equalization container.
, 8. Apparatus according to claim 2, in which said casting nozzle comprises a hollow body member inserted into a cavity in the wall of the equalization container and extending into an opening of the wall of the supply wear-resisting plate covering said orifice plate.
11. Apparatus according to claim 8, in which the wall of the equalization container is provided with a through passage in which a displacement member is slidably guided so as to serve for pressurizing the melt within said equalization container.

Claims (11)

1. An apparatus for mold casting, comprising a supply container in communication with a source of molten casting material; an equalization container supported within said supply container and provided with an inlet opening for admission of said molten casing material and further provided at a distance from said inlet opening with an upwardly directed outlet nozzle for passage of molten casting material into a mold placed over the discharge end of said nozzle; and control means for opening and closing said inlet opening to the equalization container, whereby said molten casting material may be selectively admitted into and flow through said equalization container and upwardly through said nozzle during substantial elimination of turbulence, the outer surface of said equalization container being spaced from the inside of said supply container at least along a portion of the distance between said inlet opening and said casting nozzle, whereby the molten casting material in the supply container may flow around said equalization container, thereby maintaining the molten casting material within said equalization container and said casting nozzle at a predetermined temperature while substantially eliminating turbulence in the flow between said inlet opening and casting nozzle.
2. Apparatus according to claim 1, in which said casting nozzle bridges the space between the inside of the supply container and the outside of the equalization container, so that said casting nozzle is surrounded by the melt in said space.
3. ApparaTus according to claim 1, in which said equalization container is constituted by an elongate horizontally disposed tube having two ends and a straight axis, said inlet opening being disposed near one end of said tube, and said nozzle being disposed near the other end thereof.
4. Apparatus according to claim 3, in which said tube is fixedly attached by insertion of at least one of its ends into an opening traversing the wall of said supply container.
5. Apparatus according to claim 1, in which said supply container is divided into two superimposed parts along a horizontal plane intersecting said equalization container, means being provided for detachably connecting said parts to each other, and packing material consisting of wool of kaolin being provided between said parts.
6. Apparatus according to claim 1, in which said control means for opening and closing said inlet opening comprises a plate member slidable in guide means on said equalization container.
7. Apparatus according to claim 1, including means for connecting said supply container to an induction heating means, including openings in the wall of the supply container near its bottom and below said equalization container.
8. Apparatus according to claim 2, in which said casting nozzle comprises a hollow body member inserted into a cavity in the wall of the equalization container and extending into an opening of the wall of the supply container where it is sealingly secured to said wall by means of an orifice plate.
9. Apparatus according to claim 8, in which packing material made of kaolin wool is inserted between the contact surfaces of the nozzle body, the supply container wall, the equalization container and the orifice plate.
10. Apparatus according to claim 8, including a wear-resisting plate covering said orifice plate.
11. Apparatus according to claim 8, in which the wall of the equalization container is provided with a through passage in which a displacement member is slidably guided so as to serve for pressurizing the melt within said equalization container.
US00175098A 1970-08-28 1971-08-26 Casting apparatus Expired - Lifetime US3777801A (en)

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AT782670A AT319503B (en) 1970-08-28 1970-08-28 Device for casting
AT804670A AT306271B (en) 1970-09-04 1970-09-04 Die casting device

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CA (1) CA955030A (en)
CH (1) CH540079A (en)
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US3874440A (en) * 1972-12-15 1975-04-01 Voisin Ets A Moulds for producing light alloy and other castings
US3875991A (en) * 1974-01-07 1975-04-08 Korshunov Evgeny Arrangement for conveying and batching liquid metal supplied from a receptacle into a mould for continuous casting of metal ingots

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US2543936A (en) * 1947-09-22 1951-03-06 Julian L Reynolds Apparatus for covering a metallic core with a cast layer of another metal
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US3875991A (en) * 1974-01-07 1975-04-08 Korshunov Evgeny Arrangement for conveying and batching liquid metal supplied from a receptacle into a mould for continuous casting of metal ingots

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ES394385A1 (en) 1975-06-16
CA955030A (en) 1974-09-24
DE2142717A1 (en) 1972-03-02
NL7111713A (en) 1972-03-01
JPS509731B1 (en) 1975-04-15
GB1356994A (en) 1974-06-19
DE2142717B2 (en) 1974-04-25
FR2103591B1 (en) 1974-03-29
DK131895B (en) 1975-09-22
DK131895C (en) 1976-02-16
DE2142717C3 (en) 1974-11-28
SE379160B (en) 1975-09-29
FR2103591A1 (en) 1972-04-14
CH540079A (en) 1973-08-15

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