US3774435A - Method and apparatus for making bearings - Google Patents

Method and apparatus for making bearings Download PDF

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Publication number
US3774435A
US3774435A US00273634A US3774435DA US3774435A US 3774435 A US3774435 A US 3774435A US 00273634 A US00273634 A US 00273634A US 3774435D A US3774435D A US 3774435DA US 3774435 A US3774435 A US 3774435A
Authority
US
United States
Prior art keywords
strip
blank
press
movement
die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00273634A
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English (en)
Inventor
W Wales
A Mccallum
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Federal Mogul Engineering Ltd
Original Assignee
Glacier Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Glacier Metal Co Ltd filed Critical Glacier Metal Co Ltd
Application granted granted Critical
Publication of US3774435A publication Critical patent/US3774435A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/10Making other particular articles parts of bearings; sleeves; valve seats or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/14Special methods of manufacture; Running-in
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/008Identification means, e.g. markings, RFID-tags; Data transfer means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/80Shaping by separating parts, e.g. by severing, cracking
    • F16C2220/82Shaping by separating parts, e.g. by severing, cracking by cutting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/80Shaping by separating parts, e.g. by severing, cracking
    • F16C2220/84Shaping by separating parts, e.g. by severing, cracking by perforating; by punching; by stamping-out
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/02Mechanical treatment, e.g. finishing
    • F16C2223/04Mechanical treatment, e.g. finishing by sizing, by shaping to final size by small plastic deformation, e.g. by calibrating or coining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49636Process for making bearing or component thereof
    • Y10T29/49643Rotary bearing
    • Y10T29/49647Plain bearing
    • Y10T29/49668Sleeve or bushing making
    • Y10T29/49671Strip or blank material shaping
    • Y10T29/49673Die-press shaping
    • Y10T29/49675Die-press shaping having inner lining layer

Definitions

  • ABSTRACT This invention is a machine and a method for forming part cylindrical half bearing shells from a continuous elongated strip of lined material in which the strip is moved forward into the press in steps and each movement of the press effects a number of different operations on blanks constituted by successive transverse lengths of the strip.
  • a movement of a die perpendicular to the direction of stepping first severs a blank from the rest of the strip and then forms it to shape in a coining operation.
  • the blank is partly formed and 'then severedv from the strip immediately before being, coined 'and'this can in fact give a very accurately shaped bearing shell by use of a relatively cheap standardpressing: machine.
  • This invention relates to a method and apparatus-for making bearings inwhich a strip .of material is-- fed rest of "the. strip and thento form-the severed blank into part-cylindrical shape.
  • the operation constitutes movementi of the die perpendicular to the direction of stepping: movement and then the severing may beeffected .by-an edge of the die and'after severing asurface ofthexdie is used'to define theshapeof asurface of'the formed bearing.
  • aipress for forming bearings" from strip material includes" anumber of pairs of formingtools situated 'sideby' side,
  • pairs comprising a die anda block and being arranged for relativemovement'in one stroke ofthe:
  • FIG. 1 isa perspective view with parts cut away ofa press for making half bearings; continuously from elongated strip lined bean'ngmaterial;
  • FIG. 2 is a diagram showing theform the leadingend of the striptakes duringitspassage through the press
  • FIG. 3 is a diagramshowing thepart-shearing and complete shearingactions by which a blank is sheared from theend of the strip;
  • FIG. 4 is a view looking axially towards the incoming strip showing two progressive steps in the formation of a bearing andin particular the action of coiningyand'
  • FIG. 5 is a diagram of the punching stage.
  • the elongated strip 11 of bearing material consisting of a backing lined with an appropriate bearing lining is fed lengthwise step by step into horizontal guides 12 in the press.
  • a top bolster 13 is lowered and rises again and the strip is stepped forward by one step between successive.
  • the leading end of the strip passes in turn into four different horizontal positions in each of which it is operated on by different tools in the press for progressively forming it into a finished half bearing so that in fact it takes four cycles of the press to form the leading end of a strip into a finished half bearing.
  • FIG. 2 shows'the form of the leading end after each press cycle.
  • the first pressing step chamfers both upper and lower faces of the strip at 14'with V chamfersforming the trailing edge of the leading blank so defined and the leading edge of the succeeding blank to be formed.
  • the backof the bearing is embossed with an identifying mark indicated generally at 1 5.
  • the blank is partly severed from the rest of the .strip byshearing inwardly from both edges at 16- leavingonly a central connecting. neck 17 connecting; the partly severed blank with the rest of the strip. At the same time the blank is partly bent or k-inked out of the flat.
  • the blank is severed from the rest .of the strip atl8-and is coined into a shape of a semicylindrical shell l9 by coining dies.
  • the coined blank is provided with an oil aperture 21* and a locating tag 22 between cooperating press tools.
  • FIG. 3 shows the shape of these tools and it will be seenthat the angled edges at the inlet end of the shear block 31 co-operate with the topedge of the adjacent end of the'anvil to effect this shearing action throughoutthe width of the strip at the chamfers except for the small neck 17 at the centre of the width.
  • the block 31 is cut away at 30 where the neck will be.
  • a coining die 33 is lowered on to the partly bent and severed blank which is pushed into the semi-cylindrical interior of the coining die by abend punch 34 which is bolted to the angled shear plate and as the edge of the coining die 33 continues to move downwards past the adjacent edge of the angled shear plate 32 the neck 17 is severed so that the blank is now ready for coining and has been severed from the rest of the strip at the last possible moment before coining.
  • the blank is coined while the bottom bolster 26 provides the restraint to enable coining of the blank to be effected.
  • the downward movement of the floating bolster also effects a horizontal movement towards the main body of the strip 11 of an end-face-restraint block 41 through cams (not shown).
  • This block 41 has an end face 42 which moves against the leading semi-circular end of the blank while the trailing semi-circular end is forced against the leading face of the angled shear plate 32.
  • all the surfaces of the blank are under pressure except the internal curved surface of the lining. If the curved surface is acted on by the coining die, the edges 36 sit on the shoulders on the coining blocks and the ends are pressed between the faces of the end face restraint block 41 and the angled shear plate 32. In this way a precisely shaped blank is produced.
  • a light spring 40 against the block 41 enables the blank to be held between the face of the block 41 and the plate 32 which act to separate it from the interior of the coining die 33.
  • a lost-motion coupling between shoulders 43 on the coining die and shoulders 44 on legs 45 carrying the coining blocks 38 ensures that during the further movement of the top bolster 13 to its uppermost position, the coining blocks are lifted to lift the coined blank sufficiently for it to be pushed forward to the fourth stage by the following part of the strip as it is next stepped forward.
  • the coined blank has a locating tag and an oil aperture punched in it through co-operating upper and lower tools 46 and 47 carried respectively on the top bolster and the floating bolster and during this operation the coined blank is located against a locating block 48 at the front of the top tools.
  • a spring ejector 52 ejects the punched blank from the top tool.
  • the stepping of the strip is by a mechanical drive against a stop constituted by the rear face of the angled shear block 31.
  • the widths of the tools in the successive stages are slightly greater for the later stages to allow for spread of the material during forming and to eliminate any slivers of waste material, but in order to prevent the rising coining die 33 from fouling and damaging the leading end of the partly sheared blank about to the stepped forward for coining, a slight counter feed is introduced by a spring (not shown) just before the coining die rises.
  • the spring acts to tilt the lower chamfering tool 28 rearwardly, and this is of course engaged with the under side of the blank which has just been chamfered.
  • a method of making bearings in which a strip of material is fed lengthwise into a press step by step, and the press is operated after each step to perform an operation on each of a number of different blanks constituting successive transverse lengths of said strip, one operation of the press constituting a movement of a first die to partially sever a bearing blank and partially deform said blank from the rest of the strip while leaving the partially severed and deformed blank attached to the rest of the strip by a local neck, and a succeeding operation constituting a single movement of a second die perpendicular to the general surface of the strip first to sever the neck to release the blank completely from the rest of the strip and second, in a later part of the movement of the die to form the completelysevered blank into part-cylindrical shape.
  • a method as claimed in claim 3 in which one tool of each pair of certain tools are mounted on a base and the others are mounted on a part which can move in relation to the base.
  • a press for forming bearings from strip material including a number of pairs of forming tools situated side by side, one of the pairs comprising severing tools arranged for relative movement in one stroke of the press, arrangedto partially sever and partially deform a bearing blank from the rest of the strip while leaving the partly severed blank attached to the rest of the strip by a local neck, and a succeeding pair of forming tools comprising a die and a blank arranged for relative movement in one stroke of the press first to sever the neck to release the partially severed blank completely from the rest of the strip and second in a later part of the said one stroke to form the severed blank into partcylindrical shape.
  • a press as claimed in claim 8 including pairs of tools for performing each of the operations of chamfering, embossing, part-severing and grooving positioned upstream of the said one of the pairs.
  • a press as claimed in claim 8 in which one of the tools of the said one of the pairs is mounted on a base and other tools one from each of the other pairs are mounted on a part which can move in relation to the base perpendicular to the length of the strip material.
  • a press as claimed in claim 10 including a connection for effecting movement of a part of the press in the direction of the length of the strip material in consequence of movement of the moving part in relation to the base.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Punching Or Piercing (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Press Drives And Press Lines (AREA)
US00273634A 1971-07-21 1972-07-20 Method and apparatus for making bearings Expired - Lifetime US3774435A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB3408971A GB1394828A (en) 1971-07-21 1971-07-21 Apparatus for manufacturing thin-walled half bearings

Publications (1)

Publication Number Publication Date
US3774435A true US3774435A (en) 1973-11-27

Family

ID=10361244

Family Applications (1)

Application Number Title Priority Date Filing Date
US00273634A Expired - Lifetime US3774435A (en) 1971-07-21 1972-07-20 Method and apparatus for making bearings

Country Status (8)

Country Link
US (1) US3774435A (enExample)
JP (1) JPS5641342B2 (enExample)
AT (1) AT323523B (enExample)
AU (1) AU469378B2 (enExample)
DE (1) DE2235933B2 (enExample)
FR (1) FR2146839A5 (enExample)
GB (1) GB1394828A (enExample)
IT (1) IT961455B (enExample)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3863485A (en) * 1972-05-11 1975-02-04 Glacier Metal Co Ltd Press and method for coin pressing articles
DE3031441A1 (de) * 1979-09-22 1981-04-09 Taiho Kogyo K.K., Toyota, Aichi Verfahren und vorrichtung zur herstellung eines bogenfoermig ausgebildeten gegenstands
US4292718A (en) * 1978-07-27 1981-10-06 Daido Metal Company Ltd. Method of producing metal bearings
US4934035A (en) * 1988-02-18 1990-06-19 Glyco-Metall-Werke Daelen & Loos Gmbh Method for producing friction bearing parts, in successive processing steps from ribbon-like composite laminate strip material
US6408670B1 (en) * 1999-08-25 2002-06-25 George Trapp Carrierless progressive die system
US20100167080A1 (en) * 2007-05-25 2010-07-01 Jerome Carson Smith Integrated Die Trim And Method
US7842142B1 (en) * 2004-09-15 2010-11-30 Nippon Steel Corporation High strength part and method for producing the same
US20110219921A1 (en) * 2010-03-12 2011-09-15 Andrew Peter Pohl Cutting System

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1441768A (en) * 1973-08-15 1976-07-07 Glacier Metal Co Ltd Method of making bearing bushes
AT344486B (de) * 1976-09-28 1978-07-25 Miba Gleitlager Ag Vorrichtung zum formen von lagerhalbschalen aus platinen
JPS5568139A (en) * 1978-11-17 1980-05-22 Daido Metal Kogyo Kk Production of metal strip for manufacturing of bearing
JPS6057410B2 (ja) * 1980-08-01 1985-12-14 大同メタル工業株式会社 軸受メタルの製造方法
JPS58107233A (ja) * 1981-12-21 1983-06-25 Taiho Kogyo Co Ltd すべり軸受の製造方法
JPS6020820A (ja) * 1983-07-15 1985-02-02 Oiles Ind Co Ltd 巻きブツシユ軸受用ブランクの製造方法ならびに該ブランクを得るための切断型
DE3805036C1 (enExample) * 1988-02-18 1989-07-06 Glyco-Metall-Werke Daelen & Loos Gmbh, 6200 Wiesbaden, De
JPH0758096B2 (ja) * 1988-04-07 1995-06-21 大同メタル工業株式会社 半割軸受の製造方法
GB8923552D0 (en) * 1989-10-19 1989-12-06 Glacier Metal Co Ltd Bearings
FR2721238B1 (fr) * 1994-06-15 1996-09-13 Yves Brenier Procédé de fabrication d'une pièce métallique de faible épaisseur et son application à un coussinet notamment.
DE19702445A1 (de) * 1997-01-24 1998-07-30 Kolbenschmidt Ag Verfahren und Werkzeug zum Herstellen von Flachlagerschalen
DE19702444A1 (de) * 1997-01-24 1998-07-30 Kolbenschmidt Ag Verfahren zum Herstellen von Flachlagerschalen
DE102005032852B4 (de) * 2005-07-14 2009-08-27 Federal-Mogul Wiesbaden Gmbh & Co. Kg Lagerschale und Verfahren zu ihrer Herstellung
DE102005037502B4 (de) * 2005-08-09 2009-11-26 Federal-Mogul Wiesbaden Gmbh Lagerschale

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3206830A (en) * 1962-07-20 1965-09-21 Federal Mogul Bower Bearings Method for making sleeve bearings
US3262299A (en) * 1962-07-20 1966-07-26 Federal Mogul Bower Bearings Multiple stage die for sleeve bearings
US3516137A (en) * 1966-06-03 1970-06-23 Vandervell Products Ltd Method for making thin wall flexible bearing liners
US3545248A (en) * 1966-06-21 1970-12-08 Vandervell Products Ltd Apparatus for forming articles from strip metal
US3559263A (en) * 1968-04-24 1971-02-02 Torrington Mfg Co Method for making formed articles with shaped end portions from strip stock
US3675460A (en) * 1970-06-08 1972-07-11 Torin Corp Four-slide machine with improved mandrel for producing bearings and the like

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3206830A (en) * 1962-07-20 1965-09-21 Federal Mogul Bower Bearings Method for making sleeve bearings
US3262299A (en) * 1962-07-20 1966-07-26 Federal Mogul Bower Bearings Multiple stage die for sleeve bearings
US3516137A (en) * 1966-06-03 1970-06-23 Vandervell Products Ltd Method for making thin wall flexible bearing liners
US3545248A (en) * 1966-06-21 1970-12-08 Vandervell Products Ltd Apparatus for forming articles from strip metal
US3559263A (en) * 1968-04-24 1971-02-02 Torrington Mfg Co Method for making formed articles with shaped end portions from strip stock
US3675460A (en) * 1970-06-08 1972-07-11 Torin Corp Four-slide machine with improved mandrel for producing bearings and the like

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3863485A (en) * 1972-05-11 1975-02-04 Glacier Metal Co Ltd Press and method for coin pressing articles
US4292718A (en) * 1978-07-27 1981-10-06 Daido Metal Company Ltd. Method of producing metal bearings
DE3031441A1 (de) * 1979-09-22 1981-04-09 Taiho Kogyo K.K., Toyota, Aichi Verfahren und vorrichtung zur herstellung eines bogenfoermig ausgebildeten gegenstands
US4934035A (en) * 1988-02-18 1990-06-19 Glyco-Metall-Werke Daelen & Loos Gmbh Method for producing friction bearing parts, in successive processing steps from ribbon-like composite laminate strip material
US6408670B1 (en) * 1999-08-25 2002-06-25 George Trapp Carrierless progressive die system
US7842142B1 (en) * 2004-09-15 2010-11-30 Nippon Steel Corporation High strength part and method for producing the same
US20100167080A1 (en) * 2007-05-25 2010-07-01 Jerome Carson Smith Integrated Die Trim And Method
US8919169B2 (en) 2007-05-25 2014-12-30 Magna International Inc. Integrated die trim and method
US20110219921A1 (en) * 2010-03-12 2011-09-15 Andrew Peter Pohl Cutting System

Also Published As

Publication number Publication date
AT323523B (de) 1975-07-10
DE2235933A1 (de) 1973-02-01
FR2146839A5 (enExample) 1973-03-02
GB1394828A (en) 1975-05-21
AU4474572A (en) 1974-01-24
JPS4835241A (enExample) 1973-05-24
JPS5641342B2 (enExample) 1981-09-28
IT961455B (it) 1973-12-10
DE2235933B2 (de) 1977-05-18
AU469378B2 (en) 1976-02-12

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