US3745500A - Flat wound coils - Google Patents

Flat wound coils Download PDF

Info

Publication number
US3745500A
US3745500A US00196398A US3745500DA US3745500A US 3745500 A US3745500 A US 3745500A US 00196398 A US00196398 A US 00196398A US 3745500D A US3745500D A US 3745500DA US 3745500 A US3745500 A US 3745500A
Authority
US
United States
Prior art keywords
head
spool
coil
flat wound
transverse
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00196398A
Inventor
R Simon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UNION ELECTRONICS
Original Assignee
UNION ELECTRONICS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UNION ELECTRONICS filed Critical UNION ELECTRONICS
Application granted granted Critical
Publication of US3745500A publication Critical patent/US3745500A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/04Arrangements of electric connections to coils, e.g. leads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S174/00Electricity: conductors and insulators
    • Y10S174/08Shrinkable tubes

Definitions

  • ABSTRACT [52] US. Cl 336/192, l74/DlG. 8, 336/208,
  • a flat wound coil 15 provided having a hollow rectangu- 511 Int. Cl. l-l0lf 15/10 Plastic W with a transverse flange at one end and [58] Field at Search 336/198 208 192 a transverse head at the Other Said head having 336/209.
  • the present invention provides a flat wound coil which eliminates these problems and makes it possible to have higher and uniform pull strengths coupled with flexibility of lead placement.
  • I provide a spool of rectangular hollow shape with a transverse flange at one end and a transverse heat at the other end, the head having a pair of spaced pockets with lead passages extending through the head into the pockets.
  • the coil is wound on the spool between the flange and head with the two ends being placed in the two spaced pockets, lead wires are passed through the lead passages and soldered to the coil wire ends in the two pockets and the whole assembly is then placed in a sleeve and the sleeve heat sealed in place so as to seal the coil and pockets.
  • FIG. 1 is an isometric view of a spool as used in my invention
  • FIG. 2 is an isometric view of the spool of FIG. 1 with a coil wound thereon;
  • FIG. 3 is an isometric view of the finished sealed coil
  • FIG. 1 have illustrated a spool body 10 having a generally rectangular through passage 11, a transverse flange 12 at one end and a transverse head 13 at the other end.
  • the head 13 is provided with spaced pockets l4 and 15, each with lead wires holes 16 and 17 at a desired angle through the head.
  • a coil wire 18 is wound on the spool body 10 between flange 12 and heat 13 with the starting end 18a soldered to lead wire 19 in pocket 14 with the lead wire extending through hole 16 and the end wire 18b soldered to lead wire 20 in pocket 15 with the lead wire extending through hole 17.
  • An outer shell 21 is formed around the formed coil by heat forming to seal the coil as shown in FIG. 3.
  • a flat wound coil comprising a spool of rectangular hollow shape, a transverse flange at one end of said spool, a transverse elongated rectangular head at the opposite end of said spool, said head having a pair of spaced pockets in one long side separated from the spool by a flange portion with lead passages extending through the head from the other long side into the pockets, and a wire coil wound on said spool between the flange and head having two ends, one entering each pocket and being attached to a lead therein.
  • a spool for flat wound coils comprising a hollow rectangular body, a transverse rectangular flange at one end and a transverse elongated rectangular head at the opposite end, said head having spaced pockets and a lead wire through passages therein for connection to the ends of a coil on said body.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

A flat wound coil is provided having a hollow rectangular plastic spool with a transverse flange at one end and a transverse head at the other end, said head having two spaced pockets receiving the coil ends and the ends of lead wires with the lead wires extending through passages in the head and an outer heat sealed shell enclosing the coil and pockets.

Description

United States Patent 1 m1 3,7455% Simon [451 July 10, 1973 FLAT WOUND COILS 2,355,417 8/1924 336/208 W 1 Inventor Robert Simon, Windsor, 2153111? 21137? 362333.;1131331113311111111.17 452262 [73] Assignee: Union Electronics, Windsor, N.Y.
Primary ExaminerE. A. Goldberg [221 Flled' 1971 Attorney-Eugene F. Buell et al. [21] Appl. No.: 196,398
[57] ABSTRACT [52] US. Cl 336/192, l74/DlG. 8, 336/208,
336/209 A flat wound coil 15 provided having a hollow rectangu- 511 Int. Cl. l-l0lf 15/10 Plastic W with a transverse flange at one end and [58] Field at Search 336/198 208 192 a transverse head at the Other Said head having 336/209. 7 4/616 two spaced pockets receiving the coil ends and the ends of lead wires with the lead wires extending through pas- [56] References Cited sages in the head and an outer heat sealed shell enclos- UNITED STATES PATENTS and Pmkets' 744,650 11/1903 Varley 336/192 4 Claims, 3 Drawing Figures FLAT WOUND COILS This invention relates to flat wound coils and particularly to a flat wound coil of high pull strength at the leads.
There are large numbers of flat wound coils used in various applications in the electrical and electronics industries. These spools have in the past been wrapped on a generally rectangular hollow spool having a transverse flange at each end which contained the coils on the spool. The ends of the coil wire were left exposed and a wrapper placed over the wire coils, leads were fastened to the exposed coil wire ends and then a second wrapper was applied over the leads, usually for a distance between one half and two thirds of the length of the spool, in order to hold the leads and provide some pull strength for the leads. This arrangement has been less than satisfactory because the pull strength is quite variable and because the positioning of the leads has little flexibility.
The present invention provides a flat wound coil which eliminates these problems and makes it possible to have higher and uniform pull strengths coupled with flexibility of lead placement.
Preferably I provide a spool of rectangular hollow shape with a transverse flange at one end and a transverse heat at the other end, the head having a pair of spaced pockets with lead passages extending through the head into the pockets. The coil is wound on the spool between the flange and head with the two ends being placed in the two spaced pockets, lead wires are passed through the lead passages and soldered to the coil wire ends in the two pockets and the whole assembly is then placed in a sleeve and the sleeve heat sealed in place so as to seal the coil and pockets.
In the forgoing general description I have set out certain objects, purposes and advantages of my invention. Other objects, purposes and advantages of this inven' tion will be apparent from a consideration of the following description and the accompanying drawings in which:
FIG. 1 is an isometric view of a spool as used in my invention;
FIG. 2 is an isometric view of the spool of FIG. 1 with a coil wound thereon;
FIG. 3 is an isometric view of the finished sealed coil;
Referring to the drawings 1 have illustrated a spool body 10 having a generally rectangular through passage 11, a transverse flange 12 at one end and a transverse head 13 at the other end. The head 13 is provided with spaced pockets l4 and 15, each with lead wires holes 16 and 17 at a desired angle through the head. A coil wire 18 is wound on the spool body 10 between flange 12 and heat 13 with the starting end 18a soldered to lead wire 19 in pocket 14 with the lead wire extending through hole 16 and the end wire 18b soldered to lead wire 20 in pocket 15 with the lead wire extending through hole 17. An outer shell 21 is formed around the formed coil by heat forming to seal the coil as shown in FIG. 3.
In the foregoing specification I have illustrated and described certain presently preferred practices and embodiments of my invention, however, it will be understood that this invention may be otherwise embodied within the scope of the following claims.
I claim:
1. A flat wound coil comprising a spool of rectangular hollow shape, a transverse flange at one end of said spool, a transverse elongated rectangular head at the opposite end of said spool, said head having a pair of spaced pockets in one long side separated from the spool by a flange portion with lead passages extending through the head from the other long side into the pockets, and a wire coil wound on said spool between the flange and head having two ends, one entering each pocket and being attached to a lead therein.
2. A flat wound coil as claimed in claim 1, wherein the coil ends are fastened to lead wires in the pockets of said head.
3. A flat wound coil as claimed in claim 2, wherein the spool and head are enclosed within a heat sealed shell.
4. A spool for flat wound coils, comprising a hollow rectangular body, a transverse rectangular flange at one end and a transverse elongated rectangular head at the opposite end, said head having spaced pockets and a lead wire through passages therein for connection to the ends of a coil on said body.

Claims (4)

1. A flat wound coil comprising a spool of rectangular hollow shape, a transverse flange at one end of said spool, a transverse elongated rectangular head at the opposite end of said spool, said head having a pair of spaced pockets in one long side separated from the spool by a flange portion with lead passages extending through the head from the other long side into the pockets, and a wire coil wound on said spool between the flange and head having two ends, one entering each pocket and being attached to a lead therein.
2. A flat wound coil as claimed in claim 1, wherein the coil ends are fastened to lead wires in the pockets of said head.
3. A flat wound coil as claimed in claim 2, wherein the spool and head are enclosed within a heat sealed shell.
4. A spool for flat wound coils, comprising a hollow rectangular body, a transverse rectangular flange at one end and a transverse elongated rectangular head at the opposite end, said head having spaced pockets and a lead wire through passages therein for connection to the ends of a coil on said body.
US00196398A 1971-11-08 1971-11-08 Flat wound coils Expired - Lifetime US3745500A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US19639871A 1971-11-08 1971-11-08

Publications (1)

Publication Number Publication Date
US3745500A true US3745500A (en) 1973-07-10

Family

ID=22725242

Family Applications (1)

Application Number Title Priority Date Filing Date
US00196398A Expired - Lifetime US3745500A (en) 1971-11-08 1971-11-08 Flat wound coils

Country Status (1)

Country Link
US (1) US3745500A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3026760A1 (en) * 1980-07-15 1982-02-11 bso Steuerungstechnik GmbH, 6603 Sulzbach BOBBIN FOR A SWITCHING MAGNET
US4700167A (en) * 1986-08-29 1987-10-13 General Signal Corporation Bobbin construction with strain relief
US4853667A (en) * 1988-04-28 1989-08-01 Magnetek Universal Manufacturing Corp. Wire robbin for inductive devices
US6157283A (en) * 1998-11-24 2000-12-05 Taiyo Yuden Co., Ltd. Surface-mounting-type coil component
US20050012585A1 (en) * 2003-07-15 2005-01-20 Moncada Jose Agerico R. Space saving surface-mounted inductors
US20100214050A1 (en) * 2006-07-14 2010-08-26 Opina Jr Gil Self-leaded surface mount inductors and methods

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3026760A1 (en) * 1980-07-15 1982-02-11 bso Steuerungstechnik GmbH, 6603 Sulzbach BOBBIN FOR A SWITCHING MAGNET
US4700167A (en) * 1986-08-29 1987-10-13 General Signal Corporation Bobbin construction with strain relief
US4853667A (en) * 1988-04-28 1989-08-01 Magnetek Universal Manufacturing Corp. Wire robbin for inductive devices
US6157283A (en) * 1998-11-24 2000-12-05 Taiyo Yuden Co., Ltd. Surface-mounting-type coil component
US20050012585A1 (en) * 2003-07-15 2005-01-20 Moncada Jose Agerico R. Space saving surface-mounted inductors
US7088211B2 (en) * 2003-07-15 2006-08-08 Astec International Limited Space saving surface-mounted inductors
US20100214050A1 (en) * 2006-07-14 2010-08-26 Opina Jr Gil Self-leaded surface mount inductors and methods

Similar Documents

Publication Publication Date Title
US3453575A (en) Electrical coil
US3745500A (en) Flat wound coils
ES384811A1 (en) Bobbin assembly
US3443257A (en) Mounted toroidal electrical component
GB1087741A (en) Improvements in coil production
US3553621A (en) Inductor with terminal carrier
US3027526A (en) Magnetic core assembly
GB1242421A (en) Electrical machine cylindrical coil winding
KR840007801A (en) High frequency coil
USRE27891E (en) Davis inductor coil
GB1311236A (en) Support for an electrical component
GB1037409A (en) Improvements in or relating to coil formers
US3370349A (en) Method of manufacturing electrical conducting winding
JPS5595310A (en) Reactor and manufacture of the same
US3978548A (en) End cap for primary windings
JPS5610905A (en) Bobbin case of electric winding coil
GB1331020A (en) Coil former and method of winding a coil on such a coil former
JPS62135535U (en)
ES343894A1 (en) Pulse transformer fabrication
JPS603565Y2 (en) Loading coil of communication cable
SU1472958A1 (en) Choke
GB1326566A (en) Wound electrical components
JPS5749351A (en) Manufacture of coreless armature
NL7508708A (en) Binding procedure for electric bundle of leads - is designed for parallel conductors of circuit
JPS6099508U (en) coil device