US3732152A - Anodized magnesium and magnesium alloys - Google Patents

Anodized magnesium and magnesium alloys Download PDF

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Publication number
US3732152A
US3732152A US00162316A US3732152DA US3732152A US 3732152 A US3732152 A US 3732152A US 00162316 A US00162316 A US 00162316A US 3732152D A US3732152D A US 3732152DA US 3732152 A US3732152 A US 3732152A
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magnesium
bath
anodized
anodizing
alloys
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D Hawke
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Farley Inc
NL Industries Inc
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NL Industries Inc
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Assigned to FARLEY METALS, INC. reassignment FARLEY METALS, INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: NL INDUSTRIES, INC. A NJ CORP.
Assigned to NATWEST USA CREDIT CORP. reassignment NATWEST USA CREDIT CORP. SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FARLEY METALS, INC.,
Assigned to FARLEY, INC. reassignment FARLEY, INC. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). EFFECTIVE DEC. 28, 1987 Assignors: FARLEY METALS, INC.
Assigned to BANK OF NEW YORK, THE reassignment BANK OF NEW YORK, THE SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FARLEY INC.
Assigned to FARLEY, INC. reassignment FARLEY, INC. RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). RECORDED AT REEL 4739, FRAME 0041 Assignors: NATWEST USA CREDIT CORP.
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Assigned to FARLEY INC. reassignment FARLEY INC. RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). RELEASE OF SECURED PARTY OF INTEREST RECORDED AT REE 5221 FRAME 038-043 ON JUNE 21, 1989 Assignors: BANK OF NEW YORK, THE
Assigned to FARLEY INC. reassignment FARLEY INC. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). EFFECTIVE ON 12/28/1987 Assignors: FARLEY METALS, INC., A CORP. OF DE
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/30Anodisation of magnesium or alloys based thereon

Definitions

  • a method for anodizing the surface of magnesium metal or magnesium alloys which comprises immersing said metal or alloys in an aqueous bath co 'ntaining sodium hydroxide and sodium hexafluorotitanate and passing an alternating current through said bath-to form the anodized coating on said metal or alloy, the temperature of said bath being held from room temperature to 80 F. during the anodizing treatment.
  • the amount of sodium hydroxide employed in the bath is from 10-50 g.p.l. and the amount of sodium hexafluorotitanate is from 5-15 g.p.l.
  • At least two metallic specimens are employed in the bath. Both of these specimens act as electrodes. More than two metallic specimens may be used provided they are in electrical contact with either of these metallic electrodes.
  • the bath is held at a temperature below 80 F. by use of external cooling.
  • the alternating current is regulated by means of an autotransformer.
  • the occurrence and completeness of the film formation is reflected by an almost immediate rise in the voltage to maintain the current flow, which results in a nearly complete shut-off of the current within a few minutes with a terminal voltage of 110-120 volts.
  • the protective value of the anodized coating was determined by using a standard Salt Fog TestASTM- B117-64.
  • Average corrosion rates were calculated from the weight loss. Maximum pit depths were estimated by means of a needle point depth gauge.
  • Magnesium alloys may be anodized in the same manner as that used to anodize magnesium metal and therefore are included in the term magnesium metal.
  • EXAMPLE 1 Two magnesium metal panels were suspended as electrodes in an aqueous bath which contained 25 g.p.l. NaOH and 6.25 g.p.l. Na TiF The bath was provided with external means to cool the liquid. An initial alternating current of 20 amps per sq. ft. and 5 volts was passed through the bath. The magnesium metal panels were coated with an anodized continuous coating which had a light gray color. The current dropped to nearly zero within 1 or 2 minutes with a rapid rise in voltage to 110-120 volts. This indicated a completeness of the anodizing coating. To insure completeness these conditions were held for 12 minutes. During the anodizing the bath temperature was held at -80 F.
  • EXAMPLE 2 In this run the procedure described in Example 1 was repeated except that sodium vanadate was also used in the bath in addition to sodium hexafiuorotitanate and sodium hydroxide.
  • the bath contained the following composition:
  • a method for anodizing the surface of magnesium metal which consists essentially of passing an alternating current through an aqueous bath containing at least two magnesium metal specimens; said metal being the electrodes in said bath, said bath comprising sodium hydroxide and sodium hexafiuorotitanate, the amount of sodium hydroxide in said bath being from 10 to 50 g.p.l. and the amount of sodium hexafiuorotitanate being from 5 to 15 g.p.l.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrolytic Production Of Metals (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

MAGNESIUM METAL OR MAGNESIUM ALLOYS ARE ANODIZED BY IMMERSING IN AN AQUEOUS BATH CONTAINING SODIUM HYDROXIDE AND SODIUM HEXAFLUOROTITANATE AND PASSING AN ALTERNATING CURRENT THROUGH THE BATH.

Description

United States Patent Oflice 3,732,152 Patented May 8, 1 973 3,732,152 ANODIZED MAGNESIUM AND MAGNESIUM ALLOYS David L. Hawke, Metuchen, N.J., assignor to N L Industries, Inc., New York, N.Y. No Drawing. Filed July 13, 1971, Ser. No. 162,316 Int. Cl. C23b 9/06 U.S. Cl. 204-56 M 2 Claims ABSTRACT OF THE DISCLOSURE Magnesium metal or magnesium alloys are anodized by immersing in an aqueous bath containing sodium hydroxide and sodium hexafiuorotitanate and passing an alternating current through the bath.
BACKGROUND OF THE INVENTION Various methods have been used in the past to form protective films on magnesium or magnesium alloys through anodizing. Films formed by the methods in common use are inherently porous, and unless sealed by supplementary coatings, they fail to retard, and may in fact stimulate, pitting corrosion in saline environments.
SUMMARY OF THE INSTANT INVENTION A method for anodizing the surface of magnesium metal or magnesium alloys which comprises immersing said metal or alloys in an aqueous bath co 'ntaining sodium hydroxide and sodium hexafluorotitanate and passing an alternating current through said bath-to form the anodized coating on said metal or alloy, the temperature of said bath being held from room temperature to 80 F. during the anodizing treatment.
The amount of sodium hydroxide employed in the bath is from 10-50 g.p.l. and the amount of sodium hexafluorotitanate is from 5-15 g.p.l.
In addition it has also been found that sodium vanadate (NavO -nH O) in amount of 5-15 g.p.l. tends to enhance the anodizing effect.
At least two metallic specimens are employed in the bath. Both of these specimens act as electrodes. More than two metallic specimens may be used provided they are in electrical contact with either of these metallic electrodes.
DESCRIPTION OF THE PREFERRED EMBODIMENTS In carrying out the instant invention it is desirable to use dilute solutions in the bath. It has been found that good anodizing coatings are obtained when the aqueous bath contains only -50 g.p.l. NaOH and from 5-15 g.p.l. sodium hexafluorotitanate. When such concentrations are used in the bath, an anodizing coating appears to form within one minute after the alternating current is passed through the bath. The voltage rises rapidly to about 120 while the current falls to a low value. The anodized film is light gray in color and appears to be about 1 micron in thickness.
The bath is held at a temperature below 80 F. by use of external cooling. The alternating current is regulated by means of an autotransformer. In carrying out the anodizing procedure, the occurrence and completeness of the film formation is reflected by an almost immediate rise in the voltage to maintain the current flow, which results in a nearly complete shut-off of the current within a few minutes with a terminal voltage of 110-120 volts.
The protective value of the anodized coating was determined by using a standard Salt Fog TestASTM- B117-64.
Average corrosion rates were calculated from the weight loss. Maximum pit depths were estimated by means of a needle point depth gauge.
Magnesium alloys may be anodized in the same manner as that used to anodize magnesium metal and therefore are included in the term magnesium metal.
In order to describe more fully the instant invention, the following examples are presented:
EXAMPLE 1 Two magnesium metal panels were suspended as electrodes in an aqueous bath which contained 25 g.p.l. NaOH and 6.25 g.p.l. Na TiF The bath was provided with external means to cool the liquid. An initial alternating current of 20 amps per sq. ft. and 5 volts was passed through the bath. The magnesium metal panels were coated with an anodized continuous coating which had a light gray color. The current dropped to nearly zero within 1 or 2 minutes with a rapid rise in voltage to 110-120 volts. This indicated a completeness of the anodizing coating. To insure completeness these conditions were held for 12 minutes. During the anodizing the bath temperature was held at -80 F.
The anodized panels were then tested in a standard Salt Fog Test and the test results obtained were measured as the rate of corrosion and the depth rate of pitting. The results are recorded as follows:
Salt fog test py Corrosion rate 0.009 Depth of pitting 0.4-0.8
EXAMPLE 2 In this run the procedure described in Example 1 was repeated except that sodium vanadate was also used in the bath in addition to sodium hexafiuorotitanate and sodium hydroxide.
The bath contained the following composition:
G.p.l. NaOH 25 NfigTIFs NaVO -nH O 6.25
The anodized magnesium panels were tested in the same standard Salt Fog Test and the results are recorded as follows:
Corrosion rate 0.00 28 Depth of pitting 0.2
These corrosion figures are well below the corrosion results obtained by using the prior art anodizing techniques which employ the well known standard alkaline anodizing baths.
While this invention has been described and illustrated by the examples shown, it is not intended to be strictly limited thereto, and other variations and modifications may be employed within the scope of the following claims.
1. A method for anodizing the surface of magnesium metal which consists essentially of passing an alternating current through an aqueous bath containing at least two magnesium metal specimens; said metal being the electrodes in said bath, said bath comprising sodium hydroxide and sodium hexafiuorotitanate, the amount of sodium hydroxide in said bath being from 10 to 50 g.p.l. and the amount of sodium hexafiuorotitanate being from 5 to 15 g.p.l.
(2. Method according to claim 1 in which said hath also contains sodium vanadate in an amount from 5 to 15 g.p.l.
References Cited UNITED STATES PATENTS Loose et a1. 20456 M X Evangelides 204-56 M X Richaud 20432 Wright et al 204-56 R Fruchtnicht 204-46 M 10 FREDERICK C. EDMUNDSON, Primary Examiner
US00162316A 1971-07-13 1971-07-13 Anodized magnesium and magnesium alloys Expired - Lifetime US3732152A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3956095A (en) * 1974-04-30 1976-05-11 Canadian Gas Association Sacrificial anode
US5240589A (en) * 1991-02-26 1993-08-31 Technology Applications Group, Inc. Two-step chemical/electrochemical process for coating magnesium alloys
US5470664A (en) * 1991-02-26 1995-11-28 Technology Applications Group Hard anodic coating for magnesium alloys
US20060102484A1 (en) * 2004-11-12 2006-05-18 Woolsey Earl R Anodization process for coating of magnesium surfaces
CN107460522A (en) * 2016-06-06 2017-12-12 宁波瑞隆表面技术有限公司 A kind of method that magnesium alloy differential arc oxidation prepares blue ceramic film layer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3956095A (en) * 1974-04-30 1976-05-11 Canadian Gas Association Sacrificial anode
US5240589A (en) * 1991-02-26 1993-08-31 Technology Applications Group, Inc. Two-step chemical/electrochemical process for coating magnesium alloys
US5470664A (en) * 1991-02-26 1995-11-28 Technology Applications Group Hard anodic coating for magnesium alloys
US20060102484A1 (en) * 2004-11-12 2006-05-18 Woolsey Earl R Anodization process for coating of magnesium surfaces
CN107460522A (en) * 2016-06-06 2017-12-12 宁波瑞隆表面技术有限公司 A kind of method that magnesium alloy differential arc oxidation prepares blue ceramic film layer

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