US3727577A - Machines for coating sheet material - Google Patents

Machines for coating sheet material Download PDF

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Publication number
US3727577A
US3727577A US00148250A US3727577DA US3727577A US 3727577 A US3727577 A US 3727577A US 00148250 A US00148250 A US 00148250A US 3727577D A US3727577D A US 3727577DA US 3727577 A US3727577 A US 3727577A
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United States
Prior art keywords
carrier
powder
drum
film
sheet material
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Expired - Lifetime
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US00148250A
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English (en)
Inventor
Garr J Mc
B Vorhauer
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DVSG Holding GmbH
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USM Corp
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Assigned to EMHART ENTERPRISES CORP. reassignment EMHART ENTERPRISES CORP. CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). EFFECTIVE DATE: MAY 8, 1987 Assignors: USM CORPORATION
Assigned to EMHART INDUSTRIES, INC. reassignment EMHART INDUSTRIES, INC. MERGER (SEE DOCUMENT FOR DETAILS). Assignors: EMHART ENTERPRISES CORP., A NJ CORP.
Assigned to TEXON FOOTWEAR INC., A CORP. OF DE reassignment TEXON FOOTWEAR INC., A CORP. OF DE ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: EMHART INDUSTRIES, INC.
Anticipated expiration legal-status Critical
Assigned to EMHART HOLDINGS INC. reassignment EMHART HOLDINGS INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: TEXON FOOTWEAR INC., A CORP OF DE
Assigned to TEXON FOOTWEAR INVESTMENTS INC. reassignment TEXON FOOTWEAR INVESTMENTS INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: EMHART HOLDINGS INC., A CORP. OF DELAWARE
Assigned to DVSG HOLDING GMBH reassignment DVSG HOLDING GMBH ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: TEXON FOOTWEAR INVESTMENTS INC., A CORP. OF DE
Expired - Lifetime legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/02—Apparatus specially adapted for applying particulate materials to surfaces using fluidised-bed techniques
    • B05C19/025—Combined with electrostatic means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00—Processes for applying liquids or other fluent materials
    • B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
    • B05D1/286—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers using a temporary backing to which the coating has been applied
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00—Sheets
    • B05D2252/02—Sheets of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2401/00—Form of the coating product, e.g. solution, water dispersion, powders or the like
    • B05D2401/30—Form of the coating product, e.g. solution, water dispersion, powders or the like the coating being applied in other forms than involving eliminable solvent, diluent or dispersant
    • B05D2401/32—Form of the coating product, e.g. solution, water dispersion, powders or the like the coating being applied in other forms than involving eliminable solvent, diluent or dispersant applied as powders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/02—Cellular or porous
    • B32B2305/026—Porous
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2323/00—Polyalkenes
    • B32B2323/04—Polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00—Polyvinylhalogenides
    • B32B2327/06—PVC, i.e. polyvinylchloride
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2375/00—Polyureas; Polyurethanes

Definitions

  • a continuously operative coating machine electrostatically deposits heat activatable powdered polymers, for example polyurethane, on a release carrier which progressively passes through a heating zone.
  • the powder is applied from an electrostatic fluidized bed employing a microporous wire cloth as both bed and charging grid. Deposited powder is transformed to a film which isbrought into adhering relation to flexible sheet material such as a fabric to be coated.
  • the carrier and the sheet material then pass over a cooling means where the film is solidified and bonded to the material and the unloaded carrier is returned for receiving further powder deposits.
  • the powder bed may include compartments for successive application of different types of powder particles.
  • An ionized zone preferably insures that the recirculated carrier is free from any residual positive or negative charge which might afiect the charged powder particles to be deposited by the electrostatic fluidized bed.
  • An alternative arrangement employs a reuseable release paper backed by a metallic flexible strip for transfer of the film to the sheet material. When either arrangement is operated without supplying sheet material, it may with slight modification be used to produce plastic sheeting per se.
  • the invention relates to a machine using heat activatable powder for continuously coating flexible sheet material.
  • a main object of this invention in view of the foregoing is to provide a versatile machine for continuously coating flexible sheet material with a thermally activatable, i. e. thermoplastic or thermosetting, polymer supplied in powder form.
  • Another object of the invention is to provide an improved machine for progressively applying thermoplastic material in an economical, safe manner to uniformly coat a flexible substrate.
  • a further and more specific object ofthis invention is to provide a high output machine for making urethanecoated fabric at low cost.
  • An additional object of this invention is to provide a versatile machine for continuously coating sheet material and alternatively useful with or without reuseable release paper.
  • a machine for coating flexible sheet material comprises in novel combination a movable release carrier, mechanism for advancing the carrier over a closed path, means for distributing heat activatable powder onto a portion of the carrier as it passes through a loading zone, heating mechanism for transforming the deposited powder to a film on the carrier, mechanism for feeding sheet material to be coated along a path partly juxtaposed in contiguous transfer relation with the film on the carrier, and cooling means operative on the carrier in the zone of the juxtaposed paths whereby the film is progressively transferred by adherance to the sheet material and the now unloaded portion ofthe carrier is returned to its loading zone.
  • the release carrier is in the form of an endless belt which may suitably be of Teflon (polytetrafluoroethylene) or silicone rubber treated sheet material.
  • This belt is continuously driven by a rotary drum disposed adjacent to a novel electrostatic fluidized bed of thermoplastic or thermosetting powder, a vacuum means being provided for recovering any of the powder not electrostatically deposited on the belt in the course of transfer.
  • the drum is desirably preheated ahead of the powder loading zone, and the belt is thereafter heated together with the powder deposited thereon, for instance by an infrared lamp, to melt and fuse the powder into a film.
  • an air or otherwise cooled pressure roll may cooperate with the drum ahead of the heating zone to insure that the deposited powder is compressed on the release carrier belt to provide pinhole-free films and more efficient heat transfer to the powder.
  • the powder depositing mechanism is mounted beneath the drum, and the flexible sheet material to be coated is progressively brought by a combining roll into adhering contact with the heated and fused plastic backed by its carrier belt and an idler roll.
  • Means preferably are provided for adjusting working pressure of the combining roll thereby achieving different finishes.
  • a chilling means such as a roll spaced from the drum and over which the release belt and sheet material pass, the cured film is peeled from the belt, having been bonded to the material, and is then entirely transferred along with the material. The unloaded portion of the belt thereupon returns to the fluidized bed for reloading.
  • a further feature found advantageous when certain combinations of heat-activatable plastic powder and sheet material are to be united resides in the provision of ionized air flow directed to the returning unloaded belt (and/or the drum) whereby it is freed of any electrostatic charge and/or charged, excess powder particles.
  • the illustrative machine is herein described as adapted for applying urethane powder to coat fabric, the invention is not thus limited, but has use in coating such flexible materi als as non-Wovens, knits, foams, leathers, metal foils, or other films with, for instance, vinyl, nylon, polyamide, or acrylic and combinations thereof.
  • Versatility of the machine for suitably combining these materials and plastics is enhanced by the inclusion of mechanism for changing the speed of rotation of the drum, varying the intensity of the heating and cooling elements, and modifying the effective voltage of the electrostatic powder applying bed.
  • FIG. 1 is a perspective view of a machine for coating flexible sheet material with a heat activatable plastic supplied in powdered form, the drive mechanism and controls therefor being omitted.
  • FIG. 2 is a view in side elevation, with portions broken away, of the machine shown in FIG. 1;
  • FIG. 3 is a perspective view of a portion of the machine, the fluidized bed being sectioned to reveal construction details;
  • FIG. 4 is a fragmentary view of a substrate and its coating produced by the machine.
  • FIG. 5 shows in perspective a modified form of the machine as adapted to employ reuseable release paper as a carrier.
  • the illustrative machine will be described with reference to coating one side or surface of sheet material such as a fabric F with heat curable plastic P, it being appreciated that the material may be of paper, foam sheet, knit goods, leather, metal foil, or other flexible laminate, and may be coated by the machine with either a thermoplastic and/or thermosetting polymer. While a machine for continous, single coating is first described herein, the machine may be adapted for interrupted or pattern coating and for consecutively applying more than a single coat as later explained.
  • a plastic coating machine generally designated comprises, in combination, a release carrier in the form of an endless belt 12 which may, for instance, be of silicone rubber, mechanism in cluding an at least partly heated rotary, hollow metal drum 14 for advancing the carrier belt 12 continuously, means generally designated 16 for distributing heat activatable plastic powder P (FIG. 3) to a surface of the belt 12 as it passes through a loading zone, mechanism 18 for transforming the deposited powder to a film 20 (FIG.
  • the machine l0' more particularly includes a pair of parallel main frame side supports 26, 26, an axle 28 journalled thereon for rotatably supporting the drum 14 horizontally, and an exhaust hood 30 largely surrounding the drum for a purpose later described.
  • the arrangement preferably is such that the drum 14 has the lower portion of its external circumferance supported at a height sufficient to accomodate thereunder the plastic powder loading or distributing means 16.
  • the latter is desirably in the form of an electrostatic fluidized bed device 32 mounted for movement widthwise of the machine from an inoperative powder-receiving position to an operative position directly under the drum l4 and the carrier belt 12. To this end the device 32 is shiftable widthwise on tracks 34 and includes, as hereinafter further described with reference to FIG.
  • At least one interior chamber 35 containing, for instance, particles of powdered plastic such as polyurethane P, a suitable agitating mechanism therefor (not shown), an air inlet 36 coupling a blower (not shown) to space beneath a porous bed-grid 37 which supports a supply of the powder, and electrical mechanism (not shown) for effecting a voltage differential between the electrically grounded drum 14 on one hand and the bed-grid 37 and powder particles on the other hand whereby the latter are attracted for electrodeposition on the release carrier belt 12 as its successive portions overlie the chamber 35.
  • Suitable rectifier, transformer and other operating controls are provided in an adjacent console (not shown).
  • the device 32 extends widthwise substantially to the same extent as the axial dimension of the drum l4, and that the open upper ends of the exterior housing of the device as well as of the chamber 35 are contoured to fit closely to the adjacent locus of the belt 12 as it passes beneath the drum.
  • the device 32 may optionally house one or more additional powder-containing compartments 39 and a widthwise divider(s) 41 accordingly extends above the bed-grid 37 in the event a second (or more) powder of different color and/or composition or particle size is to be fluidized and electrostatically charged for application in like manner but in overlying relation to the powder of chamber 35. This feature enables various attractive combinations of physical characteristics in material and color to be attained in the coated product.
  • the chamber 35 and the compartment 39 if used are spaced from the interior walls of the device 32 to provide therebetween exhaust passages for air flow and entrained powder particles not attracted to the belt 12 or otherwise exhausted. While it has hitherto been common in electrostatic bed devices to employ both a bed member (usually ceramic) and an overlying charging metal grid member, in the novel device 32 the bed and grid functions are preferably performed by the single bed-grid 37 consisting of a microporous woven wire cloth sheet. It gives a more uniform charge distribution on the fluidized powders, not only agitating the negatively charged particles blown upwardly by air passing therethrough, but also repelling them since the wire cloth sheet is itself negatively charged. It will be understood that the screen hole size of the bed-grid 37 is selected to be smaller than the smallest particles of the powder P to be applied from the particular chamber 35 or compartment 39.
  • the mechanism 18 for transforming the deposited powder P (which may, for example, be a vinyl and/or urethane) to the film 20 comprises, as herein shown, a
  • circulating means 38 for supplying heated fluid such as an oilto the bottom interior of the drum 14 the ends of which are closed to provide a sump.
  • the fluid is desirably maintained at a sump temperature slightly above the melting point of the powder, e. g. at about 380 F.
  • the mechanism 18 includes one or more heaters desirably in the form of infrared quartz lamps 40 disposed under the hood 30 for heating on the order of about 180 of the periphery of the drum 14 backing the powderloaded carrier belt 12.
  • a rotary compactor roll 42 (FIGS.
  • a separate rotary chilling drum 44 (FIGS. 1-3, 5) preferably is provided about which the release belt 12 passes prior to its return to the powder loading means 16.
  • the drum 44 is suitably journalled in the opposite sides of the machine frame, ex-
  • sheet material to be coated may be continuously and progressively supplied by a variety of control means.
  • a supply roll 50 (FIGS. 1, 2) of the fabric F is rotatably supported on a mount 52, and the fabric is advanced over a path which may include an end sensing and splicing mechanism generally designated 54, through driven feed rolls 55, 55 and a variable feed signal loop designated 56 for controlling feed speed, and then over a combining roll 58 journalled in the machine frame and extending parallel to the drum 14.
  • the rate of linear travel of the fabric F is at all times maintained equal to that of the release carrier belt 12.
  • the combining roll 58 is arranged to feed the surface of the fabric F to be coated in contiguous relation with the plastic film 20 as it passes over a cooperating idler roll 59 journalled in the frame.
  • a hold-down piston 60 (FIG. 2) actuated by an air cylinder 61 bracketed on the frame, or other substantially equivalent mechanism, is provided for causing the combining roll 58 to bear with a selected degree of uniform pressure across the roll width on the heated plastic film 20, backed by the belt 12, as it emerges from beneath the heaters 40 and separates from the drum 14. It is found that usually the more open type mesh of a fabric will require little pressure to be exerted by the roll 58, and that greater pressure is sometimes desirable, particularly on finer mesh goods, in that different surface textures and characteristics can be obtained in the film coating.
  • a take-off or stripping roll 62 parallel to and immediately beneath the chilling drum 44 is journalled in the machine frame and serves to guide the fabric F as it continuously peels off the film 20 from the belt 12.
  • the thus coated fabric with its transferred film now progresses between idler rolls 64, 66 onto a laterally movable dolly 70.
  • the coated fabric may optionally, prior to reaching the roll 68, be guided through a conventional margin trimming mechanism generally designated 72 (FIGS. 1 and 2) for insuring that longitudinal edges are straight and any unwanted marginal portions are eliminated.
  • the unloaded portions of the belt 12 preferably are automatically processed in preparation for reloading.
  • the belt preferably successively passes over a vacuum cleaning device 74, an applicator roll 76 for treating the outer surface of the belt 12 with a release agent, if needed, and an ionizing unit 78 whereat, for example by meansof ionized air directed from an impeller 80, any superfluous remaining positive or negative charge on the belt is eliminated.
  • the belt 12 may then be recycled through the fluidized powder bed 35.
  • An exhaust duct 82 on the hood withdraws therefrom any fumes, loose dust or free powder particles not electro-deposited by the means 16 on the belt 12 or which may become dissociated therefrom subsequent to film peeling at the chilling drum 44.
  • a reserve roll 84 (FIGS. 1 and 2) of fabric F next to be coated may have its leading end spliced by the mechanism 54 to the trailing portion of the fabric from the roll 50.
  • FIG. 5 With minor alterations the machine of FIGS. 1-3, which employs no release paper as such, may be converted as next explained when desirable for obtaining novel finish effects or for other purposes to the usage, especially repeat usage, of a release paper as the transfer medium in lieu of the endless belt 12.
  • the release paper is supplied from a roll 92 journalledl in the frame, passes over an idler roll 94 and into tangential relation with the external surface of an endless, metal backing material preferably in the form of a flexible stainless steel belt 96 which replaces the belt 12.
  • the belt 96 ac-.
  • the paper 90 receiving the electro-deposited powder P- for heating and pressure processing as above described then advances between the combining roll 58 and the idler 59, the fabric F being pressed into adhering relation with the heated plastic film 20 in the way previously explained.
  • the belt 96 and hence the paper 90 is cooled by the roll 44, and the paper 90 is now conducted about a stripping roll 98 for takeup on a roll 100.
  • the fabric F proceeding under the stripping roll 98 peels off the coating film 20 from the paper 90 and progresses between a pair of rolls 102, 104 for accumulation on a take-up'roll 106.
  • the release paper 90 being employed in a solvent free process, may be expected to serve for recycling for twelve or more times thereby probably making the FIG. 5 arrangement economically competitive as well as productive of attractive coatings.
  • the second film created from the powder in the compartment 39 and designated 108 in FIG. 4 will overlay the film 20 on the fabric F.
  • the thickness of the film 108 will normally be thicker or thinner than the film 20 according to whether the dimension in the direction of belt travel across the compartment 39 is more or less than the corresponding dimension for the chamber 35.
  • the film 20 may still be peeled off the belt 12 or the belt 96 and progressively accumulated by itself on a roll.
  • the invention further provides a machine for making, from a powder, a self-supporting film which advantageously has no locked-in residual stresses.
  • Such film finds many uses in addition to that of serving as a protective wrapping.
  • the film 20 may progress about the roll 62, then pass between the rolls 64, 66 for accumulation in a roll on the dolly 70.
  • the film may be produced in overlaying, bonded plies of the same plastic and color or of different plastic and color.
  • the in vention affords an efficient, compact and versatile machine for coating flexible sheet material with a heat activatable plastic supplied in powdered form.
  • a machine for coating a surface of flexible sheet material means for feeding the material at a predetermined speed between -a pair of cooperating pressure rolls, a supply chamber for heat activatable powder, a release carrier belt continuously operable over the chamber and about a heated drum and a cooling roll and guided thereby at said predetermined speed for passage between'said pair of rolls into superposed tangential relation to the sheet material so that molten film formed from the powder adheres thereto, mechanism for uniformly charging and distributing particles of the heat activatable polymer powder to the carrier belt as it progresses between the chamber and a portion of the drum, and stripping mechanism operable adjacent to the cooling roll for progressively transferring-the sheet material with its film coating from the carrier belt.
  • carrier belt comprises an endless metallic conveyor backing a length of reuseable release paper.
  • the powder distributing mechanism comprises an electrostatic fluidized bed device including at least one compartment for the powder adapted to fit closely adjacent to lower circumferential portion of the drum, the device including a microporous bed-grid of wire negatively or positively chargeable relative to the drum, and means for agitating a supply of the powder on the bedgrid while air flow is directed upwardly therethrough.
  • a machine for producing a continuous flexible, plastic self-supporting .film from heat activatable polymer powder comprising a movable release carrier, mechanism including an electrostatic fluidized bed for receiving a supply of the powder and having a grid through which air is blown to direct particles of the powder toward an overlying portion of the carrier,
  • a drum for advancing and heating successive portions of the release carrier as they pass in close proximity over the bed, said drum being charged with a voltage potential opposite to that of the grid for causing the powder particles to be uniformly distributed on the carrier, pressure means cooperative with the drum for coalescing the deposited powder to a film on the carrier, a heating means for activating the film to a temperature substantially suitable for bonding, and a stripper-cooling device for progressively peeling the cooled film from the carrier.
  • a machine for continuously coating flexible sheet material with a heat activatable polymer supplied in powdered form comprising, in combination, a movable release carrier, mechanism including a rotary, electri- Cally-grounded drum for advancing the carrier over a path at predetermined speed, means adjacent to the path for distributing the powdered polymer directly on a portion of the carrier as it passes through a loading zone, said drum having a substantially horizontal axis and adapted to provide a sump for hot fluid adapted to heat the carrier portion in said loading zone and the powdered polymer deposited thereon, heating and coalescing mechanism disposed for transforming the deposited powder to a molten film on the moving carrier, mechanism for feeding the sheet material to be coated into contiguous, superposed relation to the molten film on the moving carrier and at substantially the same speed, chilling means adjacent to the carrier for chilling its film in adhering relation to the sheet materia1, said chilling means comprising a fluid-cooled rotary drum parallel and adjacent to said heated sump drum, the

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Coating Apparatus (AREA)
  • Electrostatic Spraying Apparatus (AREA)
  • Laminated Bodies (AREA)
US00148250A 1970-07-24 1971-05-27 Machines for coating sheet material Expired - Lifetime US3727577A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US5800670A 1970-07-24 1970-07-24
US14825071A 1971-05-27 1971-05-27

Publications (1)

Publication Number Publication Date
US3727577A true US3727577A (en) 1973-04-17

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US00148250A Expired - Lifetime US3727577A (en) 1970-07-24 1971-05-27 Machines for coating sheet material

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US (1) US3727577A (sv)
AU (1) AU461786B2 (sv)
BE (1) BE770420A (sv)
CA (1) CA975552A (sv)
DE (1) DE2136461C3 (sv)
ES (1) ES394118A1 (sv)
FR (1) FR2103696A5 (sv)
GB (1) GB1361463A (sv)
IE (1) IE35932B1 (sv)
IT (1) IT940127B (sv)
NL (1) NL7110238A (sv)
SE (1) SE390921B (sv)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3872829A (en) * 1972-07-13 1975-03-25 Olivetti & Co Spa Unit for the magnetic brush development of latent electrostatic images
US20080140186A1 (en) * 2003-02-21 2008-06-12 Sorin Biomedica Cardio S.R.L. Process for producing stents and corresponding stents
US20170115601A1 (en) * 2013-10-28 2017-04-27 Achrolux Inc. Charged powder supply device
CN107260548A (zh) * 2017-08-14 2017-10-20 哈尔滨纳诺机械设备有限公司 一种可换滚筒式包衣机的喷枪安装架进出包衣滚筒机构

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL185986C (nl) * 1977-09-28 1990-09-03 Dynic Corp Werkwijze voor het bekleden van een bladmateriaal, zoals textielstof, en een inrichting daarvoor.
WO2016098324A1 (ja) * 2014-12-15 2016-06-23 セーレン株式会社 凹凸意匠を有する布帛およびその製造方法

Citations (10)

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US2813052A (en) * 1952-02-11 1957-11-12 Plastic Film Corp Composite moisture-proof plasticized fabric and method of making the same
US2815734A (en) * 1955-02-01 1957-12-10 Battelle Development Corp Apparatus for developing xerographic image
US2841461A (en) * 1952-07-26 1958-07-01 Gen Dynamics Corp Apparatus for magnetic printing
US3013878A (en) * 1955-12-29 1961-12-19 Xerox Corp Method and apparatus for transferring and fixing xerographic images
US3128378A (en) * 1960-10-04 1964-04-07 Dynamics Corp America Negative ion generator using an ultraviolet source to irradiate electrically conductive material
US3248253A (en) * 1962-06-22 1966-04-26 Sames Sa De Machines Electrost Electrostatic transfer method and apparatus for coating articles with a fluidized composition
US3273496A (en) * 1964-08-28 1966-09-20 Crocker Citizens Nat Bank Powder feed for electrostatic printing system with an electric field free chamber
US3288605A (en) * 1965-11-17 1966-11-29 Equipment Dev Corp Electrophotographic printing method
US3374769A (en) * 1965-12-06 1968-03-26 Xerox Corp Toner fusing apparatus
US3605690A (en) * 1970-03-18 1971-09-20 Itt Printing apparatus for transferring magnetic particles to a paper

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2813052A (en) * 1952-02-11 1957-11-12 Plastic Film Corp Composite moisture-proof plasticized fabric and method of making the same
US2841461A (en) * 1952-07-26 1958-07-01 Gen Dynamics Corp Apparatus for magnetic printing
US2815734A (en) * 1955-02-01 1957-12-10 Battelle Development Corp Apparatus for developing xerographic image
US3013878A (en) * 1955-12-29 1961-12-19 Xerox Corp Method and apparatus for transferring and fixing xerographic images
US3128378A (en) * 1960-10-04 1964-04-07 Dynamics Corp America Negative ion generator using an ultraviolet source to irradiate electrically conductive material
US3248253A (en) * 1962-06-22 1966-04-26 Sames Sa De Machines Electrost Electrostatic transfer method and apparatus for coating articles with a fluidized composition
US3273496A (en) * 1964-08-28 1966-09-20 Crocker Citizens Nat Bank Powder feed for electrostatic printing system with an electric field free chamber
US3288605A (en) * 1965-11-17 1966-11-29 Equipment Dev Corp Electrophotographic printing method
US3374769A (en) * 1965-12-06 1968-03-26 Xerox Corp Toner fusing apparatus
US3605690A (en) * 1970-03-18 1971-09-20 Itt Printing apparatus for transferring magnetic particles to a paper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3872829A (en) * 1972-07-13 1975-03-25 Olivetti & Co Spa Unit for the magnetic brush development of latent electrostatic images
US20080140186A1 (en) * 2003-02-21 2008-06-12 Sorin Biomedica Cardio S.R.L. Process for producing stents and corresponding stents
US8084076B2 (en) * 2003-02-21 2011-12-27 Sorin Biomedica Cardio S.R.L. Process for producing stents and corresponding stents
US20170115601A1 (en) * 2013-10-28 2017-04-27 Achrolux Inc. Charged powder supply device
CN107260548A (zh) * 2017-08-14 2017-10-20 哈尔滨纳诺机械设备有限公司 一种可换滚筒式包衣机的喷枪安装架进出包衣滚筒机构
CN107260548B (zh) * 2017-08-14 2023-03-14 哈尔滨纳诺机械设备有限公司 一种可换滚筒式包衣机的喷枪安装架进出包衣滚筒机构

Also Published As

Publication number Publication date
NL7110238A (sv) 1972-01-26
AU461786B2 (en) 1975-06-05
ES394118A1 (es) 1974-03-01
GB1361463A (en) 1974-07-24
IE35932B1 (en) 1976-07-07
SE390921B (sv) 1977-01-31
CA975552A (en) 1975-10-07
AU3157671A (en) 1973-01-25
FR2103696A5 (sv) 1972-04-14
IT940127B (it) 1973-02-10
DE2136461A1 (de) 1972-01-27
IE35932L (en) 1972-01-24
DE2136461B2 (de) 1978-11-09
DE2136461C3 (de) 1979-07-12
BE770420A (fr) 1971-12-01

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