US3679354A - Process for the manufacture of high bulk textile materials from polyacrylonitrile - Google Patents

Process for the manufacture of high bulk textile materials from polyacrylonitrile Download PDF

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Publication number
US3679354A
US3679354A US62654A US3679354DA US3679354A US 3679354 A US3679354 A US 3679354A US 62654 A US62654 A US 62654A US 3679354D A US3679354D A US 3679354DA US 3679354 A US3679354 A US 3679354A
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US
United States
Prior art keywords
polyacrylonitrile
textile materials
parts
high bulk
manufacture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US62654A
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English (en)
Inventor
Dietrich Hildebrand
Karl Neufang
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Bayer AG
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Bayer AG
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Filing date
Publication date
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Publication of US3679354A publication Critical patent/US3679354A/en
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/18Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/90General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dyes dissolved in organic solvents or aqueous emulsions thereof
    • D06P1/92General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dyes dissolved in organic solvents or aqueous emulsions thereof in organic solvents
    • D06P1/922General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dyes dissolved in organic solvents or aqueous emulsions thereof in organic solvents hydrocarbons
    • D06P1/924Halogenated hydrocarbons
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/70Material containing nitrile groups
    • D06P3/76Material containing nitrile groups using basic dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/854Textiles which contain different kinds of fibres containing modified or unmodified fibres, i.e. containing the same type of fibres having different characteristics, e.g. twisted and not-twisted fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P7/00Dyeing or printing processes combined with mechanical treatment
    • D06P7/005Dyeing combined with texturising or drawing treatments

Definitions

  • the invention relates to a process for thefmanufacture of high bulk textile materials of polyacrylonitrile by heat treatment of textile materials consisting of polyacrylonitrile by heat treatmentbf textile materials consisting of nitrile fibre materials of different thermal shrinkability; the process is characterised in that the heat treatment is carried out in chlorinated hydrocarbons which optionally contain small amounts of water and small amounts of emulsifiers.
  • Processes are already known'for bulking textile materials consisting of polyacrylonitrile fibre materials of different thermal-:shrinkability by treatment with boiling water-or steam.
  • the process according to the invention is distinguishedjfrom these known processes in that it yields high bulk materials which in handle, appearance and degree of cleanliness are superior to the high bulk textile materials manufactured according to the known processes,
  • the main advantage of the process accordingvto'the invention however resides -in;the fact that the textile materials can be dyed from the same treatment bath immediately after the 15 bulking process.
  • the process according to the invention therefore represents a single-bath process for the bulking and dyeing of polyacrylonitrile fibre materials of different thermal shrink-ability.
  • Possibile chlorinated hydrocarbons for the process according to the invention are especially the chlorinated hydrocarbons with boiling points lyingbetween 85 and 150 C., for example especially aliphatic'fchlorinated hydrocarbons, such as l,1,l,2-tetrachlorethane, 1,1,2,2 -tetrachlorethane, 1,l-dichloropropane,; 1,2-dichloropropane, ..-1,3-dichloropropane, 1,1,1-trichloropropane,: l-chlorobutane, 2- chlorobutane, 1-chloro-2-, methylpropane or 2 -.chloro-2- methylpropane and l,1,1-trifluoropentachloropropane, but also aromatic hydrocarbons, such as chlorobenzene.
  • aromatic hydrocarbons such as chlorobenzene.
  • vTetrachlorethylene and trichlorethylene have proved particu- 3,679,354 Patented July 25, 1972 ice monium compounds possessing two hydrocarbon radicals with a total of at least 32 carbon atoms, such as N,N-dihexadecyl N,N dimethylammonium chloride, N-hexadecyl N oleyl N,N dimethylammonium methylsulphate and N,N dihexadecyl N benzyl N methylammonium chloride; also, fatty acid ethanolamides and ethoxylation and/or propoxylation products of fatty alcohols, fatty amines, fatty acids, fatty acid amides, alkylphenols, aralkylphenols and 'arylphenols as well as their mixtures with one another.
  • the emulsifiers are advantageously employed in an amount of 0.01-0.5 percent by weight relative to the weight of the chlorinated hydrocarbons.
  • chlorinated hydrocarbons additionally to the small amounts of water and emulsifiers, also small amounts, say 0.005-1 percent by weight, relative to the weight of the chlorinated hydrocarbons, of lower aliphatic carboxylic acids such as formic acid or acetic acid.
  • polyacrylonitrile fibre materials of difierent thermal shrinkability-to be bulked according to the process of the invention can be mixtures of fibre materials of different thermal shrinkability or bi-component fibres or bi-component filaments.
  • the dilferent thermal shrinkability can be based on a diiferent thermal or thermal-mechanical pretreatment of the fibre materials or on a different modification of the polyacrylonitrile by various comonomers.
  • the polyacrylonitrile fibre materials to be bulked according to the invention can have been dyed with optical briglitene'rsr
  • cationic dyestuffs can be used.
  • These can be-1used-in'the form of salts, which are soluble in the chlorinated hydrocarbon, of dyestufl cations and anions of aliphatic or aromatic carboxyli-c, sulphonic or phosphonic acids possessing 4-30 carbon atoms, or in the form of water-soluble salts of dyestufi cations and anions of inorganic acids.
  • These water-soluble salts are emulsified in the chlorinated hydrocarbon b'aths in the form of aqueous solutions.
  • cationic dyestuffs there may-for example be mentioned: methine, azomethine, hydrazone or azacyanine dyestufis, dyestufis'of the diarylmethane or triarylmethane series, xanthene, thioxanthene, acridine, oxazine, thiazine and phenagine dyestufi's as, well.
  • anions for the water-soluble .dyestulf salts are above all theanions of inorganieacids, for example halide ions, such asthe chloride, bromideor iodide ion, also.. the nitrate, perchloratemnd bisulp hatev ion, and the anions which are derived from the sulphuric acid esters andv sulphonic acids, such as the methylsulphate,ethylsulphate and toluenesnlphonateion.
  • halide ions such asthe chloride, bromideor iodide ion, also.. the nitrate, perchloratemnd bisulp hatev ion
  • Possible anions for the salts which are solublein the chlorinated hydrocarbons are for example: the 2-ethylcaproate, laurate, oleate, linoleate, nonylphenol-tetraethyleneglycol-ether-propionate, 3 '--'-nonylphenoxy)-propionate, nonyl-phenoxyacetate, tert.-butylbenzoate, hexahydrobenzoate, abietate, dodecylbenzenesulphonate and tetrapropylenebenzenesulphonate ion.
  • the amounts in which the dyestufis optionally to be used are present in the dyebath can vary within wide limits 1 depending on the desired depth of colour: 0.1-5 percent by weight of dyestulf, relativeto the weight of the fibre material, have proved successful.
  • the process according to the invention is for example carried out in such a way that the fibre material to be bulked, which can be in the form of yarn, woven fabric or knitted fabric or a made-up article manufactured therefrom, is treated for 5-60 minutes at 90-125" C. in a closed apparatus, for example a paddle apparatus or a drum dyeing apparatus, using a liquor ratio of 1:10-1:50, in the chlorinated hydrocarbons which optionally further contain small amounts of water, emulsifier and lower aliphatic carboxylic acids, such as formic or acetic acid. Following the bulking, the material is optionally dyed in the same bath by cooling the treatment bath to 80 C.
  • EXAMPLE 2 100 parts of yarn of polyacrylonitrile fibres of difierent thermal shrinkability (60% thermally shrunk+40%. unshrunk polyacrylonitrile fibres) in bank form are treated for 45 minutes at 95 C. in 1989 parts of perchlorethylene in a closed apparatus. Thereafter the bath is cooled to 80 C. and after addition of 11 parts of a dyestuff preparation consisting of: i g

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Coloring (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Chemical Treatment Of Fibers During Manufacturing Processes (AREA)
US62654A 1969-08-16 1970-08-10 Process for the manufacture of high bulk textile materials from polyacrylonitrile Expired - Lifetime US3679354A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19691941706 DE1941706A1 (de) 1969-08-16 1969-08-16 Verfahren zur Herstellung von Hochbausch-Textilmaterialien aus Polyacrylnitril

Publications (1)

Publication Number Publication Date
US3679354A true US3679354A (en) 1972-07-25

Family

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Application Number Title Priority Date Filing Date
US62654A Expired - Lifetime US3679354A (en) 1969-08-16 1970-08-10 Process for the manufacture of high bulk textile materials from polyacrylonitrile

Country Status (9)

Country Link
US (1) US3679354A (fr)
JP (1) JPS4817515B1 (fr)
BE (1) BE754884A (fr)
CA (1) CA925655A (fr)
CH (2) CH1094870A4 (fr)
DE (1) DE1941706A1 (fr)
FR (1) FR2058332B1 (fr)
GB (1) GB1265934A (fr)
NL (1) NL7011857A (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109137176A (zh) * 2018-07-25 2019-01-04 青岛即发集团股份有限公司 一种锦纶高弹丝的生产方法

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010029940A1 (fr) * 2008-09-09 2010-03-18 旭硝子株式会社 Appareil intensificateur de refroidissement par air pour plaque de verre et procédé d’intensification de refroidissement par air

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109137176A (zh) * 2018-07-25 2019-01-04 青岛即发集团股份有限公司 一种锦纶高弹丝的生产方法

Also Published As

Publication number Publication date
DE1941706A1 (de) 1971-03-04
CA925655A (en) 1973-05-08
NL7011857A (fr) 1971-02-18
BE754884A (fr) 1971-01-18
FR2058332A1 (fr) 1971-05-28
CH531071A (de) 1972-07-14
JPS4817515B1 (fr) 1973-05-30
CH1094870A4 (fr) 1972-07-14
FR2058332B1 (fr) 1974-04-26
GB1265934A (fr) 1972-03-08

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