Classifications

• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
  • G03G13/00—Electrographic processes using a charge pattern
  • G03G13/06—Developing
  • G03G13/10—Developing using a liquid developer, e.g. liquid suspension
• • G—PHYSICS
  • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
  • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
  • G03G9/00—Developers
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles

Definitions

• a simple electrostatographic imaging system including an electrostatographic imaging surface, a donor member having a liquifiable polar developer layer on a surface thereof and developer repellent spacer particles sandwiched between the electrostatographic imaging surface and the liquifiable polar developer layer. Imaging is accomplished in this system by forming an electrostatic latent image on the surface of the electrostatographic imaging surface, liquifying the liquifiable polar developer on the surface of the donor member and allowing the resulting liquified polar developer to migrate to the surface of the electrostatographic imaging surface in image configuration.
• This invention relates to imaging systems, and more particularly, to improved developer applicators, their manufacture and use.
• the formation and development of images on the surface of photoconductor materials by electrostatic means is well known.
• the basic xerographic process as taught by C. F. Carlson in U.S. Pat. 2,297,691, involves placing a uniform electrostatic charge on a photoconductive insulating layer, exposing the layer to a light-and-shadow image to dissipate the charge on the areas of the layer exposed to the light and developing the resulting electrostatic latent image by depositing on the image a finelydivided electroscopic material referred to in the art as toner.
• the toner will normally be attracted to those areas of the layer which retain a charge, thereby forming a toner image corresponding to the electrostatic latent image.
• This powder image may then be transferred to a support surface such as paper.
• the transferred image may subsequently be permanently aflixed to a support surface as by heat.
• latent image formation by uniformly charging the photoconductive layer and then exposing the layer to a light-and-shadow image, one may form the latent image by directly charging the layer in image configuration,
• the powder image may be fixed to the photoconductive layer if elimination of the powder image transfer step is desired.
• Other suitable means such as solvent or overcoating treatment may be substituted for the foregoing heat fixing steps.
• Another method of developing electrostatic images is the magnetic brush process as disclosed, for example, in U.S. Pat. 2,874,063.
• a developer material containing toner and magnetic carrier particles is carried by a magnet.
• the magnetis field of the magnet causese alignment of magnetic carriers into a brush-like configuration.
• This magnetic brush is engaged with the electrostatic image-bearing surface and the toner particles are drawn from the brush to the latent image by electrostatic attraction.
• Still another technique for developing electrostatic latent images is the powder cloud process as disclosed by C. F. Carlson in U.S. Pat. 2,221,776.
• a developer material comprising electrically charged toner particles in a gaseous fluid is passed adjacent the surface bearing the electrostatic latent image.
• the toner particles are drawn by electrostatic attraction from the gas to the laent image. This process is particularly useful in continous tone development.
• a further technique for developing electrostatic latent images is the liquid development process disclosed by R. W. Gundlach in U.S. Pat. 3,084(043.
• an electrostatic latent image is developed or made visible by presenting to the imaging surface a liquid developer on the surface of a developer dispensing member having a plurality of raised portions defining a substantially regular patterned surface and a plurality of portions depressed below the raised portions.
• the depressed portions contain a layer of conductive liquid developer which is maintained out of contact with the electrostatographic imaging surface.
• a xerographic plate in the form of a cylindrical drum which is continuously rotated through a cycle of sequential operations including charging, exposing, developing, trans fer and cleaning steps.
• the plate is usually charged with corona to a positive polarity by means of a corona generating device of the type disclosed by L. E. Walkup in U.S. Pat. 2,777,9557 which is connected to a suitable source of high potential.
• the developed image is transferred to a support surface by various means such as a corona generating device or by contacting the developed image with a receiving surface having an afiiity for the developer.
• the imaging surface is normally cleaned by abrasive contact with a suitable wiping device such as the web disclosed brush disclosed by M. I. Turner et al. in U.S. Pat. by W. P. Graif, Jr., et al. in U.S. Pat. 3,186,838 or the 3,751,616.
• the insulating hydrocarbon liquids normally employed as the carrier liquid in conventional liquid development systems are occasionally volatile, toxic, inflammable or malodorous.
• the carrier liquid of conventional liquid development systems makes wetting contact with all areas of the image-bearing surface (i.e., image and background areas), large quantities of the toxic, flammable and malodorous material are consumed and ultimately released to the ambient atmosphere.
• the pigments or other solid particles in conventional liquid development systems often cause applicator clogging and require additional image fixing steps such as imaging overcoating.
• the polar development technique possesses some advantages over the conventional liquid development systems, such as greater developer stability, it too is not entirely free of objectionable features.
• the spacing and pressure between the doctor blade and the applicator is often critical, particularly when high quality copies are desired. Since the applicator and doctor blade are not immune to wear, proper spacing is often difficult to maintain for prolonged periods of time in automatic machines. In addition, accumulation of dust and scratches on the applicator and nicks on the doctor blade tend to promote the formation of background deposits on the final copy. Thus, there is a continuing need for a better system for developing latent electrostatic images.
• an electrostatographic imaging system wherein an electrostatic image bearing surface is brought substantially parallel and adjacent to, but out of contact with the surface of a normally solid liquifiable polar developer layer. Uniform spacing is achieved between the surface to be developed and the polar developer layer by spacing particles having ink repellent surfaces and an average diameter sufficient to maintain the developer substantially out of contact with the imaging surface in the background areas.
• the conductive polar developer material is attracted to and deposits on the charged areas.
• the liquifiable polar ink layer may be liquified prior to, simultaneously with or subsequent to contact with the latent image bearing surface.
• the developer layer is preferably carried on a donor web or sheet. After development has occurred, the donor sheet is separated from the imaging surface. Separation may be effected before or after resolidification of the developer material.
• any suitable ink repellent coated or uncoated particulate material which remains substantially undeformed during the development process may be employed as the spacing particle of this invention.
• Typical particle or particle core materials which remain substantially undeformed during the development process include organic materials such as thermosetting resins and thermoplastic resins which melt at temperatures above the liquifying temperature of the developer as well as inorganic materials such as glass, sand, calcium carbonate, steel, copper and the like.
• the spacing particle may possess a spherical, granular, cubical, cylindrical, smooth, irregular or other suitable shape and surface characteristics.
• a spherical shape is preferred because the average spacing between the imaging surface and developer layer is predictable with greater accuracy. Further, optimum image definition and quality are achieved with spherical spacers because the contact area between the photoreceptor surface and the spacing particles is at a minimum.
• the spacing particles should have an average diameter between about 2 to about 60 microns. The largest dimension of a spacing particle need not, in every case, be considered in determining the average particle diameter. For example, the length of fibrous spacing particles can normally be ignored.
• the fibrous spacing particles comprise short right cylinders having a length approaching that of the fiber diameter, it would be appropriate to consider the length of the cylinder when one determines the average spacing diameter because of the possibility that some of the spacing particles may be positioned with the axis perpendicular to rather than parallel to the surface of the donor web or sheet.
• the criteria for determining whether a spacing particle dimension should be included in calculating the spacing distance is whether that dimension will directly affect the spacing distance.
• the dimension of a spacing particle which directly affects the spacing distance will hereafter be referred to as the spacing diameter.
• the optimum spacing diameter is between about 6 to about 20 microns as determined by minimizing background and maximizing image density.
• a spacing particle may have a smooth or irreg ular outer surface, the outer surface should repel or be abhesive to the polar inks of this invention.
• the surface of a spacing particle is sufficiently developer repellent that the liquified polar developer employed tends to form balls or beads rather than a film or coating on a surface formed from the spacing particle material. Optimum results are achieved when the liquified developer tends to form balls on a surface formed of the spacing particle material in a manner similar to the formation of balls of mercury on a slate surface.
• Typical particulate materials which tend to repel polar liquids include anthracene, naphthalene, copper powder, zinc stearate powder, waxes such as carnauba, microcrystalline and hydrocarbon waxes, and hydrophobic resins such as Teflon, polyethylene, polypropylene, Kel F (Minnesota Mining and Manufacturing) silicone resins such as General Electric SR 82, and polystyrene powders and two-phase materials such as titanium dioxide powder treated with silicone wax, glass beads coated with fluorocarbon polymers, particles coated with solid metal salts of fatty acids, such as calcium carbonate coated with zinc stearate, and mixtures thereof.
• the preferred class of materials consist of a hydrophilic pigment which has been substantially completely coated with a pre-oriented layer of a surface treating agent, such as for example a linear compound having one developer repellent end and one hydrophilic end.
• a surface treating agent such as for example a linear compound having one developer repellent end and one hydrophilic end.
• Typical examples of such compounds include the long chain fatty acids and their metal salts, for example, the stearates, amine salts of long chain fatty acids, long chain aliphatic alcohols, and long chain fatty acid amides.
• Typical hydrophilic pigments which may be coated with such compounds include chalk, titania, zinc oxide, powdered glass, chromium, aluminum, copper phthalocyanine, starch, carbon and mixtures thereof.
• Composite particles having substantially analogous properties may be formed in certain cases by reacting a surface reactive pigment with a suitable surface covering agent.
• Typical examples include silica treated with esters or chlorosilane derivatives, rosin reacted carbon powder, and the like. It has been found that composites of pigments with such surface treating agents are externally polar agents are externally polar developer repellent to a remarkable degree. It is believed that the surface films are preferentially oriented with their hydrophilic side adjacent the film pigment interface, thus presenting a uniformly developer repellent side to the developer. This renders such particles particularly suitable for the use intended in this invention. Where the spacing particles comprise an ink repellent material coating on a core, the coating may be applied to the core by any suitable technique.
• Typical coating processes include dipping, spraying, vapor coating, brushing and the like. Since the surface area of the ends of fibrous spacing particles such as glass fibers usually constitute a minor portion of the total surface area of the particles, long fibers may be coated with an ink repellent material prior to comminution into short spacing particles.
• the spacing particles should be transparent or have a color which matches the color of the surface of the ultimate copy sheet.
• the spacing particles may, for special effects, comprise particles having one or more colors which contrast with the color of the surface of the ultimate copy substrate.
• Polar developers of this invention are distinguished from fusible electrophoretic developers by the fact that polar developers respond to the electrostatic fields as a homogeneous unit without significant separation of any of its components.
• the polar developer in the molten or dissolved state should be sufliciently conductive to collapse electric field lines within the developer. Satisfactory results are achieved with developers having a volume resistivity of less than about ohm-cms.
• a liquified developer having a volume resistivity of less than about 10 ohm-cms. is preferred for optimum speed and image quality, particularly when electrically non-conductive donor substrates are employed.
• the thermoplastic developing layer should become fluid in the range above about 120 F. to about the charn'ng point of paper. Developer material which melts below about F. tends to promote blocking of donor sheets during storage. An abhesive interleaf or back coating used in packaging renders a lower melting developer feasible.
• the liquification temperature should be kept below the degradation temperature of the donor substrate and photoconductive surface. For optimum efficiency, speed and machine simplicity, a fluid range between about F. to about 310 F. is preferred. Optimum results are obtained with developers containing polar thermoplastic polymeric and non-polymeric crystalline materials. These materials melt rapidly and are characterized by a narrow liquification temperature range.
• crystalline developers are particularly desirable in high speed machines which require developer materials having highly predictable and close tolerance liquification properties. Since development time and developer viscosity are linearly related, higher development speeds are achieved with lower viscosity fluidized developers. A satisfactory development speed of about 3 seconds is achieved with a developer having a viscosity of about 10 poises. Optimum development speeds are attained With liquified polar developers having a viscosity of less than about 10 polses at a temperature between about 135 F. and about 210 F. Typical thermoplastic materials which have a resistivity less than about 10 ohm-cms.
• thermoplastic materials which are normally too insulating, but are rendered sufficiently conductive by such additives as ionic dyes, quaternary ammonium salts, organic and inorganic humectants, semiconductive pigments or other well known conducti ve additives.
• additives as ionic dyes, quaternary ammonium salts, organic and inorganic humectants, semiconductive pigments or other well known conducti ve additives.
• polar solvents Will provide the same effect as in the case of vapor softening discussed below.
• softening of the developer may be effected with the aid of a developer solvent or solvent mixture rather than heat.
• Selection of a particular solvent depends upon the specific developer material empolyed and the ultrmate resistivity of the liquified mixture of solvent and developer materials. Care should be taken to select a solvent which will provide a liquidfied developer mixture having a volume resisitivty less than about 10 ohm-cms. Relatively volatile solvents are preferred for high speed development to promote rapid removal of the solvent from the ultimate developer images after development. If the developed image is to be transferred to an absorbent recerving sheet, a nonvolatile solvent may be employed.
• Typical combinations of developer material and solvent include: Polyethylene glycol and water; polypropylene glycol and methyl alcohol; n-butyl stearate and alcohol; oleamide and glycerine; elaidamide and ethylene glycol; and polyethylene glycol and isopropyl alcohol.
• Various additives may be added to the polar developer material to alter the color, melting characteristics, wetting characteristics or other property of the developer.
• Any suitable dye or pigment may be employed as a colorant.
• the colorant may be present in the liquified developer as a dissolved component or as suspended or dispersed partiicles. Since the polar developer migrates as a homogeneous unit, the performance of the developer is substantially unaffected by the presence or absence of pigment particles. The effect of the zeta potential of the suspended or dispersed pigment, if pigments are employed, upon the performance of the polar developer is insignificant because the pigment particles are carried along by the liquid developer medium as it transfers under the influence of the external field rather than being selectively drawn out of the liquid developer medium by the electric field.
• the mechanism of development is unaffected by the zeta potential of any pigment particles in the polar developer because the liquified developer is sufliciently conductive to thereby preventing the pigment particles from being acted upon by a field. If an insulating rather than conductive polar developer matrix is employed with conductive pigment particles, electrophoretic development with selective migration of the particles will occur rather than polar development in which developer transfers as a homogeneous unit.
• pigment colorants are incidental to the mechanism of development, they are preferred over dye colorants because the deposited developer images are more permanent and less subject to fading than deposited images containing dyes. Unlike conventional liquid development systems the expendible solid developer of this invention avoids the problem of accumulation of pigment material on applicator surfaces followed by eventual clogging.
• Typical colorants include azo dyes such as Congo Red (0.1. 370 Crysamine (Cl. 410), Benzopurpurin 4B (Cl. 448), Benzazurin (Cl. 502), Congo Corinth (CI. 375), Brilliant Yellow (Cl. 364), Diamine Violet (O1. 394), Developed Black BH (Cl. 401), and Eire Direct Black EW (Cl. 481), acridine dyes such as Acridine Yellow (C.I. 785- and Rheonine AL (CL. 795); quinoline dyes such as Supra Light Yellow GGL; azine dyes such as Safranine T (Cl.
• azo dyes such as Congo Red (0.1. 370 Crysamine (Cl. 410), Benzopurpurin 4B (Cl. 448), Benzazurin (Cl. 502), Congo Corinth (CI. 375), Brilliant Yellow (Cl. 364), Diamine Violet (O1. 39
• the colorant may, if desired, be a material which can be converted into a colored material during or after development by reaction with another compound, by exposure to light, by oxidation, by heating or by any other suitable technique.
• Lower or higher melting materials may be added to the developer material to alter the developer melting temperature.
• p-dibromobenzene can be added to a polystyrene-methyl polymethacrylate containing a conductive' additive to lower the melting temperature.
• the liquefaction rate of the developer can be accelerated or retarded by combining the higher or lower melting additive with the developer in any suitable manner such as by blending, emulsifying, or coating.
• a preferred configuration comprises a low melting solid solvent layer sandwiched between the donor substrate and developer layer.
• the donor sheet can comprise a paper substrate coated with a first layer of acetyl-ortho-toluidine and a second alyer of methyl polymethacrylate containing a conductive additive.
• the low melting solid solvent rapidly melts and dissolves the developer layer at a temperature lower than the normal melting temperature of the developer layer itself.
• Crystalline solid solvents are preferred because they melt more sharply and rapidly, thereby permitting precise control over the development process.
• Typical crystalline solid solvents include p-dibromobenzene, acetyl-ortho-toluidine, n-phenylacetamide and beta-naphthol.
• Materials which reduce the surface tension of the developer may also be added to the developer layer.
• the surface tension modifier may be added in any suitable manner such as the techniques described above with reference to other developer additives. Reduction of the liquified developer layer surface tension is desirable because greater development speed at reduced electrostatic image potentials are achieved.
• Additives for reducing the surface tension of a liquid are Well known. Typical surface tension reducing materials include sodium glyceryl monolaurate sulfate, triethanolamine salts of fatty acids, dioctyl sodium sulfosuccinate, and mixtures thereof.
• the donor substrate or backing sheet may comprise any suitable material or materials sufficient to support the developer layer.
• the donor support may be conductive or insulating.
• the donor support surface in contact with the developer or developer solid solvent layer is preferrably selected from materials which are wetted by the developer or developer solid solvent material.
• a wettable donor substrate surface promotes the foramtion of a uniform developer layer during donor sheet manufacture.
• wettable donor substrate surface also prevents the liquified developer layer from forming undesirable balls, beads or droplets which exceed the maximum spacing tolerance established by the spacing particles, thereby contacting the background areas of the imaging surface. Further, balls or beads on repellant donor developer support surfaces tend to run, particularly on surfaces which are not perfectly horizontal.
• the surface of materials which are not wettable by the developer layer may be treated with any suitable material which promotes wetting.
• Typical developer receptive materials include calendered papers, finely-grained aluminum foils, Myar, non-woven calendered fabrics of rayon, polyolefin and polyester resins, cast film bases such as cellulose acetate, and the like Donor sheet substrates having smooth surfaces are preferred.
• porous surface are satisfactory if the number or size of the pores do not adversely affect the desired spacing distance between the outer surface of the developer layer and the latent image bearing surface. Since the ink layer thickness tends to be variable when deposited on donor substrates having uneven surfaces, the ink available for development also varies from point to point over the donor sheet surface.
• a relatively flexible donor substrate is desirable where the the donor sheet is supplied in roll form or where the donor sheet must travel a tortuous path through a copying or duplicating machine.
• the rigidity and deformation resistance of the donor substrate should be sufiicient to prevent substantial sagging of the donor substrate between the spacing particles and to prevent undue penetration of the spacing particle into the donor sheet substrate during the development process.
• Typical materials which exhibit sufiicient strength to support a developer layer include paper, polyethylene terephthalate, aluminum, Tedlar, cellulose acetate, calendered papers, aluminum foil, polyolefins webs and the like.
• the developer layer may be applied to the donor substrate by any suitable process such as spraying, cast coating, dip coating, extrusion coating, draw bar coating, calender coating, hot melt coating, solution coating, gravure coating, and the like. Satisfactory results are obtained when the developer layer including the solid solvent layer, if employed, is from about 2 to about 30 microns thick. A layer or layers 5 to about 10 microns thick is preferred because high density images and rapid development rates are achieved.
• photoconductive materials include U.S. Pat. 2,803,542 to Ullrich, U.S. Pat. 2,970,906 to Bixby, U.S. Pat. 3,121,006 to Middleton, U.S. Pat. 3,121,007 to Middleton, US. Pat. 3,151,982 to Corrsin and U.S. Pat. 3,357,989 to Byrne and Kurz.
• the above listing of organic and inorganic materials is illustrative of typical materials and should not be taken as a complete listing of photosensitive materials. Where the photosensitive material is mixed with a hinder, the resulting uncharged layer should preferably be ink repellent for maximum image definition under extended periods of donor layer-imaging layer contact time.
• a surface is deemed ink repellent, when the liquified polar developer or ink employed tends to form balls, beads" or droplets rather than a film or coating on the ink repellent surface.
• Imaging surfaces which are not developer repellent may be employed where optimum image definition under extended donor layer-imaging layer contact is of secondary importance.
• Typical binders for photoconductive materials include polyvinyl chloride, polystyrene, polymethylmethacrylate, polyvinyl acetate, silicone resins and the like.
• photoconductive layers are usually employed with a backing or support layer which are more conductive than the photoconductive insulating layer. Typical examples of electrostatic imaging surfaces are described in the patents cited above and in the examples set forth below.
• the spacing particles of this invention are positioned between the donor and imaging surfaces during development.
• the spacing particles may be carried on the donor surface, the imaging surface or on both the donor or imaging surface prior to bringing the donor and imaging surfaces together in a spaced face-to-face relationship with the spacing particles therebetween.
• the spacing particles may be introduced between the donor and imaging surfaces as the two surfaces are brought together.
• the spacing particles are loosely scattered over the donor or imaging surface.
• the particles may be applied by any suitable technique including sprinkling by hand or by means of an automatic hopper. Uniform distribution of the particles as a monolayer over the donor or imaging surface is enhanced by the application of high frequency vibratory energy to the surface to be covered.
• the spacing particles may be physically fixed to the donor sheet surface in any suitable manner such as by heating the developer layer to allow the spacing particles to sink into the layer or by pressing the particles into the layer with a smooth roller.
• the specific average diameter of the spacing particle selected depends upon the thickness of the developer layer and solid solvent layer, if any. Satisfactory results are achieved with spacing particles having an average diameter between about to about 50 percent greater than the thickness of the developer layer and the solid solvent layer, if any. However, spacing particles having an average spacing particle diameter of between about percent to about 20 percent greater than the thickness of the developer and solid solvent layers are preferred because dense images are obtained with a minimum of background deposits at higher development rates.
• the distance between neighboring particles should be sufficiently small to adequately maintain the desired spacing distance between the donor surface and the imaging surface and to prevent undue sagging or deflection of either the donor or photoconductor. Deflection or sagging of the donor and/or imaging sheet between neighboring spacing particles should be slight in comparison to the spacing particle size.
• Donor or photoconductor layers backed by highly flexible backings usually require the presence of a greater number of spacing particles for adequate support than rigid donor or photoconductive layers. Obviously, the degree of support provided by the spacing particles also varies with other factors such as the po rosity of the donor backing, the diameter of the spacing particle and the thickness of the developer layer. Good dense images are obtained with a spacing particle monolayer in which most of the particles touch each other. Satisfactory images are achieved with an average spacing between neighboring particles as high as about 2,000 microns.
• the imaging sheets When photoconductive imaging sheets are employed with the donor sheet and spacing particles of this invention, the imaging sheets may be charged and exposed in the conventional manner prior to development.
• uniform electrostatic charging may be effected, for example, by corona discharge as described by Carlson in U.S. Pat. 2,588,699.
• the imaging surface of self supporting photoconductive layers may be provided with a uniform electrostatic charge by any well known method such as the double corona charging technique disclosed by R. W. Gundlach in U.S. Pat. 2,885,556.
• the charged photoconductive imaging surface may then be discharged in image configuration by exposure by any conventional means.
• an electrostatic latent image may be formed on the imaging surface by other techniques Well known in the art such as by TESI imaging as disclosed in U.S. Pat. 2,833,648 or by interposition imaging as disclosed in U.S. Pat. 3,013,878.
• Liquefaction of thermoplastic developer layers or thermoplastic developer layers combined with solid solvent material may be effected by any suitable heating technique including conduction, radiation, convection or combinations thereof.
• a heated roller, a heated platen, an oven or infrared lamp may be employed to fiuidize the developer.
• Application of infrared heat energy through a transparent imaging surface and/or transparent donor substrate is particularly effective for liquifying intensely colored developer layers.
• a liquid solvent is employed with or without the aid of heat energy to effect fluidization of the developer layer, it is preferably applied as a mist or vapor because; greater control over the ultimate thickness of the developer layer is achived.
• the spacing particles are applied to the surface of the developer layer prior to liquefaction, the likelihood of removal of the particles is reduced if a solvent mist or vapor rather than solvent liquid in bulk form is applied.
• a solvent in liquid bulk form may be employed.
• the solvent liquid in bulk form may be applied by any suitable means such as by flow coating, roll coating, dip coating and the like.
• the imaging surface bearing the electrostatic latent image may be brought substantially parallel and adjacent to but out of contact with the polar developer layer in any suitable manner.
• the step of developing the imaging surface may be accomplished by placing the entire latent image bearing surface adjacent to the developer layer, for example, by sandwiching spacing particles between a fiat imaging sheet and a fiat developer layer supported by a flat donor sheet or by progressively positioning incremental portions of an imaging surface adjacent to a portion of a developer layer.
• suificient pressure should be employed to permit the spacing particles to effectively maintain the imaging surface and donor substrate in a parallel relationship with a spacing distance substantially equal to the average spacing diameter of the spacing particles. Excessive pressure should be avoided because substantial deformation of the spacing particles or penetration of the spacing particles below the imaging surface and/ or donor sheet surface may occur.
• the conductive ink or the donor substrate may be biased to any desired potential including that of ground, through a connection to a potential source.
• the image charges on the imaging surface induce, due to conductivity through the conductive developer and donor substrate, if conductive, charges opposite in polarity to the charges on the imaging surface.
• the conductive develop or donor substrate when the conductive develop or donor substrate, if conductive, is grounded and areas of the imaging surface carry positive charges, a corresponding negative charge is induced through the donor substrate into the conductive developer in those areas positioned adjacent to the positive charges, thereby causing a field to be established between the developer and the charge on the imaging surface.
• areas of the developer layer corresponding to areas of the imaging surface bearing substantially no charge no electric field of attraction exists to cause fluidized developer to migrate to the imaging bearing surface. Therefore, development occurs only in the charged areas when the conductive developer or conductive donor substrate is connected to ground or connected to a low potential generally about the level of the uncharged or substantially un charged areas of the imaging surface.
• uncharged areas may be developed by applying to the conductive developer or conductive donor substrate a potential of the same polarity and of about the same level as the charged areas on the imaging surfoce. In this embodiment, a field will exist between uncharged areas on the imaging surface and the developer layer and no field will exist between the charged areas on the imaging surface and the corresponding areas in the developer layer.
• the developer will not be attracted to the charged areas on the imaging surface.
• charges will be induced into the developer layer and the conductive substrate of the latent image film, resulting in electric fields of force which cause developer to deposit on the imaging surface in the uncharged areas.
• a potential of about 200 volts may be applied to the conductive developer layer where uncharged or substantially discharged areas having a potential in the order of volts are to be developed.
• a raised potential to the conductive developer layer or to the conductive donor substrate
• a potential of about 500 volts is applied to the conductive de veloper or conductive donor substrate.
• the conductive developer layer may be considered to be electrically floating.
• developer deposition in the background areas of the ultimate print and the dependence on the ratio of charged-to-uncharged areas in the latent image renders the use of an unbiased developer layer less desirable than the embodiment in which a controlled potential is applied to the conductive developer layer or conductive donor substrate.
• the length of time required to develop an electrostatic latent image bearing surface increases with an increase in viscosity and surface tension of the liquified developer.
• the reduction of develop ment time may be effected by decreasing the average spacing particle diameter and/or decreasing the liquified developer viscosity, and/or by increasing the bias on the developer layer or conductive donor substrate to aid developer migration to the imaging surface.
• Considerable latitude in liquidified developer surface tension is permissible. Satisfactory results are achieved with de velopers having a surface tension in the range of less than about dynes/ cm.
• developers for conventional liquid development systems comprise marking particles suspended in an insulating carrier liquid or insulating fusible carrier medium.
• An insulating carrier matrix is required to prevent destruction of the electrostatic latent image and to permit persistence of the field through the developer in order to exert forces on the marking particles.
• Development occurs by migration of the suspended marking particles through the liquid carrier to the electrostatic latent image.
• the ultimate developed image consists essentially of migrated marking particles.
• the normally solid developer of this invention is electrically conductive in the fluidized state and the ultimate developed image contains the liquified portion as well as marking particles, if marking particles are employed.
• the customary prior art process requirement of an additional image fixing step is obviated with the self-fixing developer of the invention.
• Examples I through XIII are carried out with donor substrates carrying a liquifiable developer layer applied by means of wire-wound rod to coat a solvent diluted and/ or heated developer material.
• the electrophotographic binder plates employed in the examples are either paper sheets or webs coated with a zinc oxidemelamine formaldehyde or zinc oxide-silicone resin photoconductive insulating layer or brass sheets coated with amorphous selenium. All of the liquifiable polar developers described in the following examples have a viscosity of less than about 10 poises, a surface tension of less than about 80 dynes/cm., and a conductivity of less than about 10 ohm-ems.
• Example I A calendered donor substrate sheet comprising 0.004 inch aluminum foil is coated with a conductive developer layer having a thickness of about 8 microns and comprising polyethylene glycol (3 parts Carbowax 1500 with 6 parts Carbowax 6000, available from Union Carbide Corporation) colored with about 0.25 part by weight based on the total weight of the developer layer, of crystal violet diluted with 25 parts methyl alcohol. Spacing particles comprising zinc stearate coated calcium carbonate and having an average spacing diameter of about 10 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 25 microns.
• the imaging surface of a zinc oxide binder plate is then corona charged to a potential of about 350 to 400 volts negative and exposed to a light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the coated donor substrate.
• the resulting sandwich is then placed under slight pressure between metal platens heated to about 150 F. After about seconds, the sandwich is removed and the donor substrate is immediately separated from the imaging surface. Upon cooling, a fixed, dense image having good definition is obtained without an additional fixing step.
• Example II A control run is made with substantially the same material and steps employed in Example I except that the use of spacing particles is omitted. After separation, the imaging surface is found to carry an image which is discernible with great difliculty because of the existence of substantial background deposits of developer.
• Example III A donor substrate sheet comprising 0.003 inch calendered paper is coated with a conductive developer layer having a thickness of about 18 microns and comprising carnauba wax colored with about 0.35 part by weight, based on the total weight of the developer layer of methyl violet. Spacing particles comprising silica powder and having an average spacing diameter of about 20 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 35 microns.
• the imaging surface of a zinc oxide binder plate is then corona charged to a potential of about 400 volts negative and exposed to light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the coated donor substrate.
• the resulting sandwich is then placed under slight pressure between metal platens heated to about 190 F. After about 1 second, the sandwich is removed and the donor substrate is immediately separated from the imaging surface. Upon cooling, a fixed, dense image of good quality is obtained without an additional fixing step.
• Example IV A control run is made with substantially the same materials and steps employed in Example III except that the use of spacing particles is omitted. After separation, the imaging surface is found to carry an image which is discernible with great difficulty because of the existence of substantial background deposits of developer.
• Example V A donor substrate sheet comprising Riegl conductive paper having a thickness of about 0.003 inch is coated with a conductive developer layer having a thickness of about 15 microns and comprising paralfin wax (Sunoco 5460 available from Sun Oil Company) colored with about 0.05 part by weight, based on the total weight of the developer layer, of phthalocyanine. Spacing particles comprising silica powder and having an average spacing diameter of about 20 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 50 microns. The imaging surface of a photoconductive binder plate is then corona charged to a potential of about 350 to 400 volts, negative and exposed to a light and shadow image to form an electrostatic latent image.
• a conductive developer layer having a thickness of about 15 microns and comprising paralfin wax (Sunoco 5460 available from Sun Oil Company) colored with about 0.05 part by weight, based on the total weight of the developer layer, of phthalocyan
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the coated donor sheet.
• the resulting sandwich is then placed under slight pressure between metal platens heated to about 170 F. After about 2 seconds, the sandwich is removed and the donor substrate is immediately separated from the imaging surface. Upon cooling, a fixed, dense image having good definition is obtained without an additional fixing step.
• Example VI The process described in Example V is repeated with substantially identical materials except that the spacing particles are calendered into the developer layer, but not into the donor substrate sheet.
• the calendering operation is employed to eliminate the presence of loose spacing particles during shipment, storage and subsequent use in the development process.
• the images obtained when the above described donor layer is employed, are substantially identical to the images obtained with the system described in Example V.
• Example VII A donor substrate sheet comprising aluminum foil having a thickness of about 4 mils is coated with a conductive developer layer having a thickness of about 10 microns and comprising polyethylene glycol (Carbowax 1500, available from Union Carbide Corporation) colored with about 0.02 part by weight, based on the total weight of the developer layer, of nigrosene. Spacing particles comprising polyethylene spheres and having an average spacing diameter of about 18 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 30 microns.
• Polyethylene glycol Carbowax 1500, available from Union Carbide Corporation
• the developer repellent imaging surface of a zinc oxide photoconductive binder plate in which the binder is silicone resin is then corona charged to a potential of about 400 volts negative and exposed to a light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the coated donor sheet.
• the resulting sandwich is then placed between metal platens heated to about F. and an electrical bias of about 40 volts is applied to the developer layer. After about 2 seconds, the sandwich is removed and the donor substrate is immediately separated from the imaging sheet. Upon cooling, a fixed, dense image is obtained without an additional fixing step.
• Example VIII A donor substrate sheet comprising aluminum foil having a thickness of 0.005 inch is coated with a conductive developer layer having a thickness of about 10 microns and comprising polyethylene glycol (Gafabol, available from General Aniline and Film Corporation) colored with about 0.25 part by weight, based on the total weight of the developer layer of methyl violet. Spacing particles comprising sand particles coated with dimethylpolysiloxane oil and having an average spacing diameter after the coating operation of about 12 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 40 microns.
• a conductive developer layer having a thickness of about 10 microns and comprising polyethylene glycol (Gafabol, available from General Aniline and Film Corporation) colored with about 0.25 part by weight, based on the total weight of the developer layer of methyl violet.
• Spacing particles comprising sand particles coated with dimethylpolysiloxane oil and having an average spacing diameter after the coating operation of about 12
• the developer repellent surface of a zinc oxide photoconductive binder plate in which the binder is silicone resin is then corona charged to a potential of about 450 volts negative and exposed to a light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the donor sheet.
• the resulting sandwich is then placed between metal platens heated to about F. After about 1 second, the sandwich is removed and allowed to cool.
• the donor substrate is then separated from the imaging sheet to provide a fixed, dense image without an additional fixing step.
• Example IX A donor substrate sheet comprising aluminum foil having a thickness of 0.005 inch is coated with a first layer having a thickness of about 3 microns and comprising neicosane and a colored second layer having a thickness of about 15 microns and comprising paralfin wax (Sunoco 5512 available from Sun Oil Company) colored with about 0.05 part by weight, based on the total weight of the solid solvent and colored conductive second layers, of phthalocyanine. Spacing particles comprising silica powder and having an average spacing diameter of about 20 microns are applied to the surface of a developer repellent imaging surface bearing an electrostatic latent image to provide an average spacing distance between neighboring spacing particles of about 50 microns.
• the surface of the developer layer is then placed adjacent and parallel to the spacing particle covered imaging surface.
• the resulting sandwich is then placed between metal platens.
• the metal platen adjacent the donor substrate is heated to about 150 F. After about seconds, the sandwich is removed and the donor substrate is immediately separated from the imaging surface. Upon cooling, a fixed image relatively free of background deposits is obtained without an additional fixing step.
• Example X A control run is made with substantially the same materials and steps employed in Example IX except that the use of spacing particles is omitted. After separation, the imaging surface is found to carry an image which is discernible with great difficulty because of the existence of substantial background deposits of developer.
• Example XI An electrically conductive donor substrate web comprising 0.004 inch aluminum foil is coated with a conductive developer layer having a thickness of about 8 microns and comprising polyethylene glycol colored with about 0.25 part by weight, based on the total weight of the developer layer of crystal violet. Spacing particles comprising zinc stearate coated calcium carbonate and having an average spacing diameter of about 10 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 25 microns.
• the imaging surface of a zinc oxide binder layer containing melamine formaldehyde binder resin supported by a conductive web is corona charged to a negative potential of about 400 volts and exposed to a light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the spacing particle covered surface of the coated donor substrate.
• the resulting sandwich is then fed between a pair of pinch rollers heated to about 150 F.
• Sufiicient pressure is applied to the sandwich by the rollers to bring the inside surfaces of both the donor substrate and conductive web substantially parallel and adjacent to, but spaced from, each other by a distance approximately equal to the average spacing particle diameter.
• An electrical bias of about 500 volts negative is applied to the pinch roller in contact with the conductive donor substrate Web during passage of the sandwich between the rollers.
• the donor substrate is peeled from the sandwich. Upon cooling to room temperature, a fixed, dense reversal image of good quality is obtained.
• Example XII An insulating donor substrate web comprising calendered paper is coated with a conductive developer layer having a thickness of about 18 microns and comprising carnauba wax colored with about 0.35 part by weight, based on the total weight of the developer layer of methyl violet. Spacing particles comprising silica powder particles having an average spacing diameter of about 20 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 35 microns.
• the developer repellent imaging surface of a zinc oxide photoconductive binder web in which the binder material is silicone resin and the supporting web in conductive paper is then corona charged to a potential of about 400 volts negative and exposed to a light and shadow image to form an electrostatic latent image.
• the imaging surface bearing the electrostatic latent image is then placed adjacent and parallel to the Spacing particle covered surface of the coated donor substrate.
• the resulting sandwich is then fed between a pair of pinch rollers heated to about 190 F Since some non-uniformity of particle size is present in the particular batch of spacing particles employed, suflicient pressure is applied to the sandwich by the rollers to force the larger spacing particles beneath the inside surfaces of both the donor substrate and conductive web to provide a spacing distance bet-ween the inside surfaces of both the donor substrate and conductive Web approximately equal to a desired spacing distance of about 20 microns.
• the conductive supporting web for the photoconductive binder and the conductive developer are electrically grounded during passage of the sandwich between the rollers. After development, the sandwich is rapidly coled by contact with a roller which is internally cooled with cold circulating water. The donor substrate is then peeled from the sandwich. A fixed image of good quality is obtained.
• Example XIII A conductive donor substrate web comprising 0.004 inch aluminum foil is coated with a conductive developer layer having a thickness of about 8 microns and comprising polyethylene glycol colored with about 0.25 part by weight, based on the total weight of the developer layer of crystal violet. Spacing particles comprising Zinc stearate coated calcium carbonate particles having an average spacing diameter of about 10 microns are applied to the surface of the developer layer to provide an average spacing distance between neighboring spacing particles of about 25 microns. The developer layer is then fluidized by contacting the uncoated side of the donor substrate with a heated platen to permit the spacing particles to penetrate into the fluidized developer layer. After penetration of the particles into the developer layer, the developer layer is allowed to cool and harden.
• the purpose of the heating operation is to prevent the loss of loose spacing particles during shipment, storage, and subsequent handling of the developing element in a development process.
• a developer repellent imaging layer of amorphous selenium supported on a brass sheet is then corona charged to a potential of about 700 volts positive.
• the charged imaging surface is then placed adjacent and parallel to the face of a cathode ray tube and is exposed to a light and shadow image from the cathode ray tube face to form an electrostatic latent image.
• the electrostatic latent image bearing surface is then placed adjacent and parallel to the developer layer and the resulting sandwich is fed between a pair of pinch rollers heated to about F.
• a developing element for developing electrostatographic latent images comprising a normally solid liquifiable polar developer layer carried on a supporting substrate, said liquifiable layer being electrically conductive in the liquified state, and having a thickness from about 2 to about 30 microns, a melting temperature in the range greater than about 120 F., a viscosity of less than about poises in its liquified state and a volume resistivity in the liquified state of less than about 10 ohm-cnL, the free surface of said polar developer layer being in physical contact with a plurality of developer repellent spacing particles, said spacing particles being of a size sufiicient to maintain said polar developer layer substantially out of contact with a surface placed adjacent to and in contact with the side of said spacing particles not in contact with said developer layer.
• a developing element according to claim 1 further including a uniform solid solvent layer positioned between said supporting substrate and said polar developer layer, said solid solvent having a lower melting point than said polar developer.
• developer should be developer.

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• Physics & Mathematics (AREA)
• General Physics & Mathematics (AREA)
• Developing Agents For Electrophotography (AREA)
• Liquid Developers In Electrophotography (AREA)
• Photoreceptors In Electrophotography (AREA)
• Wet Developing In Electrophotography (AREA)

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Cited By (11)

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• 1968
  • 1968-04-26 US US724596A patent/US3676215A/en not_active Expired - Lifetime
• 1969
  • 1969-04-05 PL PL1969133194A patent/PL79433B1/pl unknown
  • 1969-04-22 GB GB20518/69A patent/GB1272306A/en not_active Expired
  • 1969-04-24 NL NL6906379A patent/NL6906379A/xx unknown
  • 1969-04-24 HU HU69RA509A patent/HU173265B/hu unknown
  • 1969-04-25 ES ES366468A patent/ES366468A1/es not_active Expired
  • 1969-04-25 BE BE732139D patent/BE732139A/xx unknown
  • 1969-04-25 DE DE19691921222 patent/DE1921222A1/de active Pending
  • 1969-04-25 FR FR6913232A patent/FR2007041A1/fr not_active Withdrawn
• 1970
  • 1970-12-30 ES ES386902A patent/ES386902A1/es not_active Expired

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