US3632468A - High-crimp, high-strength rayon filaments and staple fibers and process for making same - Google Patents
High-crimp, high-strength rayon filaments and staple fibers and process for making same Download PDFInfo
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- US3632468A US3632468A US719919A US3632468DA US3632468A US 3632468 A US3632468 A US 3632468A US 719919 A US719919 A US 719919A US 3632468D A US3632468D A US 3632468DA US 3632468 A US3632468 A US 3632468A
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- viscose
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- 239000000835 fiber Substances 0.000 title claims abstract description 60
- 229920000297 Rayon Polymers 0.000 title claims abstract description 56
- 239000002964 rayon Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 45
- 239000000243 solution Substances 0.000 claims abstract description 47
- 238000009987 spinning Methods 0.000 claims abstract description 33
- 239000012670 alkaline solution Substances 0.000 claims abstract description 25
- 239000002253 acid Substances 0.000 claims abstract description 16
- 230000008929 regeneration Effects 0.000 claims abstract description 16
- 238000011069 regeneration method Methods 0.000 claims abstract description 16
- 239000003513 alkali Substances 0.000 claims abstract description 10
- 238000005406 washing Methods 0.000 claims abstract description 9
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 7
- 230000023556 desulfurization Effects 0.000 claims abstract description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 45
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 18
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 15
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 12
- 229920002678 cellulose Polymers 0.000 claims description 12
- 239000001913 cellulose Substances 0.000 claims description 12
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 claims description 10
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 9
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 8
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 6
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 6
- 239000011780 sodium chloride Substances 0.000 claims description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 6
- 235000011152 sodium sulphate Nutrition 0.000 claims description 6
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 6
- 229960001763 zinc sulfate Drugs 0.000 claims description 6
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 5
- 229920001223 polyethylene glycol Polymers 0.000 claims description 5
- 230000002040 relaxant effect Effects 0.000 claims description 5
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 claims description 4
- 239000012991 xanthate Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 11
- 238000011282 treatment Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 230000001143 conditioned effect Effects 0.000 description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 6
- 238000010306 acid treatment Methods 0.000 description 5
- 235000017550 sodium carbonate Nutrition 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 206010016807 Fluid retention Diseases 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000003009 desulfurizing effect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 230000005070 ripening Effects 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- GKQHIYSTBXDYNQ-UHFFFAOYSA-M 1-dodecylpyridin-1-ium;chloride Chemical compound [Cl-].CCCCCCCCCCCC[N+]1=CC=CC=C1 GKQHIYSTBXDYNQ-UHFFFAOYSA-M 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- 101100165177 Caenorhabditis elegans bath-15 gene Proteins 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- PSGAAPLEWMOORI-PEINSRQWSA-N medroxyprogesterone acetate Chemical compound C([C@@]12C)CC(=O)C=C1[C@@H](C)C[C@@H]1[C@@H]2CC[C@]2(C)[C@@](OC(C)=O)(C(C)=O)CC[C@H]21 PSGAAPLEWMOORI-PEINSRQWSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 229910052979 sodium sulfide Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F11/00—Chemical after-treatment of artificial filaments or the like during manufacture
- D01F11/02—Chemical after-treatment of artificial filaments or the like during manufacture of cellulose, cellulose derivatives, or proteins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/06—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from viscose
- D01F2/08—Composition of the spinning solution or the bath
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2904—Staple length fiber
- Y10T428/2909—Nonlinear [e.g., crimped, coiled, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2922—Nonlinear [e.g., crimped, coiled, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/2964—Artificial fiber or filament
- Y10T428/2965—Cellulosic
Definitions
- High-tenacity rayon filaments and staple fibers having an exceptionally high number of crimps per inch are produced by spinning a viscose spinning solution into a coagulating-type spin bath to obtain coagulated, incompletely regenerated viscose filaments, the coagulated viscose filaments withdrawn from the spin bath being stretched from about 120 to 280 percent in length while the filaments are still substantially soluble in dilute alkali solution, the filaments being treated with a hot acid bath while being stretched.
- Cited tegsliortilllofftlhe filatrsnentsl is thin rggaxed about 2060tprcen;
- the rayon filaments and staple fibers produced by the foregoing process have an average conditioned tenacity of about 6 grams per denier (g.p.d.), a wet tenacity within the range of from 3 to 5 g.p.d., and a wet modulus (wet tenacity at 5 percent elongation) of about 1 to 2 g.p.d.
- the fibers have fewer an crimps or undulations per inch and, therefore, can be regarded as an essentially uncrimped fiber product.
- the process for making high crimp, high tenacity rayon fiber of our invention comprises spinning a modified viscose spinning solution of the type described in the aforementioned application Ser. No. 473,321 into a coagulating-type spin bath at a temperature of 18 to 40 C. to obtain coagulated, incompletely regenerated viscose filaments.
- the coagulated viscose filaments are withdrawn from the spin bath, and while the filaments are still substantially soluble in dilute alkali solution, the filaments are stretched from about 150 to 180 percent in length and at the same time are treated with a hot dilute acid bath to partially regenerate the filaments.
- the tension of the filaments is then relaxed about 20 to 60 percent while the filaments are less than 50 percent regenerated, and the relaxed, partially regenerated filaments are treated with an alkaline solution having a pH of from about 7.5 to 10.
- the alkaline solution is advantageously a dilute aqueous solution of sodium carbonate, sodium bicarbonate, or sodium hydroxide, and the filaments are treated with this solution for a period of time and at a temperature ranging from about 2 seconds at 100 C. to about 120 seconds at about 20 C.
- the regeneration of the filaments is completed by conventional procedures without additional stretching.
- the completely regenerated filaments are then desulfurized and washed in the usual manner.
- the filaments can be cut into staple fibers and these staple fibers desulfurized and finished as described.
- the resulting filaments or staple fibers have between 30 and 150, and normally more than 40, crimps per inch in the relaxed condition, a conditioned tenacity of greater than 3 g.p.d., a wet tenacity of greater than 2 g.p.d., and a wet modulus of greater than 0.4
- FIG. 1 is a schematic flowsheet of the steps of the process
- FIG. 2 is a schematic flowsheet of an advantageous embodiment of the process of our invention.
- purified chemical cellulose such as bleached sulfite and prehydrolyzed kraft wood pulps as well as cotton linters having relatively high uniform DP are converted into alkali cellulose and xanthated with 32 to 44 percent carbon bisulfide at ambient temperatures in the usual manner.
- the viscose is modified with a mixed modifier comprising from 1.0 to 3.0 percent dimethyl amine (DMA) and from 0.5 to 2.5 percent polyethylene glycol (PEG) on the weight of the cellulose which may be added at any stage prior to spinning but preferably during mixing.
- DMA dimethyl amine
- PEG polyethylene glycol
- the salt (NaCl) index of the spinning solution should be between about 7 and 12 (preferably between 9 and l l) and the gamma number between about 40 and (preferably between 50 and 80) when spun with ripening selected to attain this level.
- the salt index and gamma number depend upon the amount of carbon bisulfide used in xanthation, the temperature of the reaction and the amount of ripening used.
- the viscosity of the spinning solution is not particularly critical and can range between about 20 to 150 ball fall seconds (bfs). This is an advantageous viscosity level since most processes for spinning high tenacity filaments require high viscosities (up to about 400 bfs) to produce satisfactory high tenacity fiber. High viscosity makes accurate denier control difi'icult and interferes with mixing, deaeration, filtration, pumping and spinning processes.
- the modified viscose solution is spun at 18 to about 40 C. (preferably 20 to 25 C.) through a spinnerette 10 into a coagulating-type spin bath 11 advantageously containing 0.2 to 2.0 percent by weight formaldehyde, l to 6 percent by weight zinc sulfate, 3 to 9 percent by weight sulfuric acid and from 7 to 18 percent by weight sodium sulfate.
- the spin bath 11 may also contain from 0.01 to 0.1 percent by weight of a surface active agent or lubricant such as lauryl pyridinium chloride (lpc) and the like.
- Travel of the filaments 12 through this bath should be limited to that required to develop sufiicient strength for stretching in order to avoid any unnecessary regeneration. While the distance from spinnerette 10 to emergence of the filaments 12 from the bath II can vary from about 4 to 48 inches or more, depending upon spinning speed, spin bath temperature, composition of the viscose, etc., less than 25 inches will usually be sufficient. We have found, for example, that l2 to l5 inches immersion is optimum for spinning speeds of 25 to 30 meters per minute at windup.
- the filaments 12 as a group or tow and while they are still completely soluble in dilute alkali, are stretched from about 150 to 280 percent.
- the tow withdrawn from the bath is passed around a driven godet l3 and then several times around one or more godets 14 driven at a sufficiently greater speed to provide the desired continuous stretching.
- the stretched, coagulated filaments (or tow) 12 are partially regenerated by treating the filaments with a hot dilute acid bath, preferably by passing the filaments through an aqueous solution 15 containing about 0.5 to 5, and preferably about 3, percent by weight H 50, and maintained at a temperature of from about 60 to C., and preferably about 80 C.
- the incompletely regenerated filaments are relaxed and, while relaxed and less than 50 percent regenerated, are treated with a dilute alkaline solution at a pH of from about 7.5 to 10.
- the filaments or tow 12 are advantageously washed at godet or reel 14 by means of the spray heads (or equivalent device) 16.
- the washed filaments are treated with a dilute alkaline solution at reel 17 by means of the spray heads 18, the filaments being less than 50 percent regenerated (that is, at least 50 percent of the coagulated material being soluble in dilute caustic soda) and the alkaline solution having a pH of from about 7.5 and 10.
- the treated filaments 12 are allowed to relax from about 20 to 60 percent between the reels 17 and 19 by reducing the speed of the reel 19 relative to the speed of reels l4 and 17.
- a highly crimped filament or staple fiber product is obtained.
- the pH of the alkaline solution is between about 7.5 and 10, and it advantageously comprises a dilute aqueous solution of sodium carbonate or sodium bicarbonate or a very weak solution of sodium hydroxide.
- the relationship between the time and temperature of the alkaline treatment is important, the usual range being from about 2 seconds at about 100 C. to about 120 seconds at ambient temperature (about 20 to 30 C.).
- the frequency and amplitude of the crimp produced can be controlled by controlling the amount of stretch, the pH and the temperature of the alkaline treatment solution, and the amount of relaxation allowed.
- the highly crimped filaments are completely regenerated, desulfurized, washed, finished and dried by conventional techniques.
- the highly crimped filaments are treated at reel 19 with an acid regenerating solution (for example, a hot dilute solution of sulfuric acid) and then with wash water by means of the spray heads 20, are treated at reel 21 with a desulfurizing solution (for example, a hot dilute solution of sodium sulfide) and then with wash water by means of the spray heads 22, and are treated at reel 23 with an acid solution (for example, cool dilute sulphuric acid) and then with wash water by means of the spray heads 24.
- the regenerated, desulfurized filaments are then treated with a finishing solution 25, dried at drying reel 26 and collected on bobbin 27.
- the crimped filaments after regeneration, an be cut into staple fibers and these staple fibers can then be desulfurized, washed, finished and dried'in the usual manner.
- the crimped, unfinished filaments are treated at reel 19 with a hot acid regenerating solution, and are washed at reels 21 and 23 with hot water.
- the washed, regenerated filaments are then cut into staple fibers about an inch and a half in length, and these staple fibers are desulfurized, neutralized, washed and finished in an entirely conventional manner.
- the highly crimped, high strength rayon filaments and staple fibers produced by our new process have more than 30 crimps per inch, and ordinarily have from 40 to 150 crimps per inch.
- the conditioned tenacity of the fibers is greater than 3 g.p.d., and normally is between 3 and 5 g.p.d.
- the wet tenacity of the fibers is greater than 2 g.p.d., and the wet modulus (wet tenacity at 5 percent elongation) is greater than 0.4 g.p.d.
- Other physical characteristics include a water retention of about 80 to 150 percent on the crimped fiber (as compared to a water retention of about 65 percent on the uncrimped fiber produced by the process of copending application Ser. No. 473,32l and the cross section of the fiber has a multiprotuberance profile.
- EXAMPLE 1 A modified viscose spinning solution containing 6 percent cellulose and 6 percent NaOl-i was produced from alkalitreated chemical cellulose using 38 percent CS The viscose contained 2.3 percent dimethylamine and 1.7 percent polyethylene glycol (both based on weight of cellulose). Xanthate sulfur was 1.5 percent, viscosity was 40 ball fall seconds, and NaCl index was 12.
- the coagulated viscose fiber was practically completely soluble in dilute alkali such as 1 percent NaOH.
- the secondary acid bath contained about 3.5 percent H SO. and residues of salts carried over from the primary bath 1]. lt was maintained at 100L C., spinning speed was about 25 meters/minute and stretch between the first godet 13 and first wash reel 14 was 260 percent.
- a sample of tow, cut and removed from the first reel 14 was still about 70 percent soluble in dilute caustic soda, showing incomplete regeneration at this point.
- a water solution of 0.5 percent sodium bicarbonate at 50 C. was applied to the second wash reel 17 and the tow allowed to relax between wash reels 17 and 19 about 30 percent. This was accomplished by reducing the speed of wash reel 19 relative to that of 17.
- Hot dilute acid was applied to wash reel 19, and hot water was applied to wash reel 21 and 23.
- the tow was collected wet, cut into staple fiber lengths of about 1 9/l6-inch, desulfurized, neutralized, washed and finished in the usual manner with a staple fiber finish. After drying and conditioning, single filament tests were run under standard procedures.
- a comparison of the properties of the two crimped fibers set forth in columns B and C of table I shows the superiority of the tenacity, modulus and number of crimps of the rayon fibers of the invention over ordinary, commercial crimped rayon fibers.
- Hot, dilute H 80 (1%) was applied to the first half of wash reel 19, and hot water (85 C.) to the second half.
- the tow was passed through a finished solution 25, dried on the drying reel 26 and collected on bobbins 27.
- Process for making high crimp, high tenacity rayon fibers having more than about 30 crimps per inch (relaxed) and also having high wet modulus and low to moderate elongation which comprises:
- a modified viscose spinning solution having a salt (Na Cl) index of between 7 and 13 and a gamma number of between 40 and 90, at a temperature of 18 to 40 C. into a coagulating-type spin bath containing from 0.2 to 2.0 percent by weight formaldehyde, from 1 to 6 percent by weight zinc sulfate, from 3 to 9 percent by weight sulfuric acid and from 7 to 18 percent by weight sodium sulfate, to obtain coagulated, incompletely regenerated viscose filaments,
- alkaline solution is selected from the group consisting of solutions of sodium carbonate, sodium bicarbonate and sodium hydroxide.
- Process for making high crimp, high tenacity rayon fiber having between about 30150 crimps per inch (relaxed) and also having high wet modulus and low to moderate elongation which comprises:
- a viscose spinning solution having a ball fall viscosity of between 20 and 150 seconds, a salt (NaCl) index of between 7 and 13, and a gamma number of between 40 and 90, and being modified by a mixture of from 1 to 3 percent by weight dimethylamine and from 0.5 to 2.5 percent b weight polyethylene glycol, spinning the modifie viscose spinning solution at a temperature of 18 to 40 C.
- a coagulating-type spin bath containing from 0.2 to 2 percent by weight formaldehyde, from 1 to 6 percent by weight zinc sulfate, from 3 to 9 percent by weight sulfuric acid and from 7 to 18 percent by weight sodium sulfate, withdrawing the coagulated viscose filaments from the spin bath and, while the filaments are still substantially soluble in dilute alkali solution, stretching the filaments from about 120 to 280 percent and, while the filaments are being stretched, treating the filaments with a hot dilute acid bath, immediately thereafter, while the filaments are less than 50 percent regenerated, relaxing the tension on the filaments about 20 to 60 percent and treating the thus relaxed filaments with an alkaline solution having a pH of from about 7.5 to 19, and
- the viscose spinning solution is prepared from cellulose xanthate having a degree of polymerization of from about 450 to 800 and a balanced ratio of cellulose and sodium hydroxide of from about 4 to 9 percent.
- the alkaline solution is selected from the group consisting of solutions of sodium carbonate, sodium bicarbonate and sodium hydroxide.
- the relaxed filaments are treated with the alkaline solution for a period of time and at a temperature ranging from about 2 seconds at about C. to about seconds at about 20 C.
- High crimp, high tenacity rayon fibers having more than about 30 crimps per inch (relaxed) and also having high wet modulus and low to moderate elongation produced by the process which comprises:
- the high crimp rayon fibers according to claim 8 in which the alkaline solution is selected from the group consisting of solutions of sodium carbonate, sodium bicarbonate and sodi um hydroxide.
- the high crimp rayon fibers according to claim 8 in which the relaxed filaments are treated with the alkaline solution for a period of time and at a temperature ranging from about 2 seconds at about 100 C. to about 120 seconds at about 20 C.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US71991968A | 1968-04-09 | 1968-04-09 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3632468A true US3632468A (en) | 1972-01-04 |
Family
ID=24891906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US719919A Expired - Lifetime US3632468A (en) | 1968-04-09 | 1968-04-09 | High-crimp, high-strength rayon filaments and staple fibers and process for making same |
Country Status (11)
Country | Link |
---|---|
US (1) | US3632468A (ja) |
JP (1) | JPS5138810B1 (ja) |
AT (1) | AT317409B (ja) |
BE (1) | BE731158A (ja) |
CH (1) | CH486571A (ja) |
DE (1) | DE1917523A1 (ja) |
ES (1) | ES365749A1 (ja) |
FI (1) | FI56862C (ja) |
FR (1) | FR2005886A1 (ja) |
GB (1) | GB1258773A (ja) |
NL (1) | NL6905435A (ja) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3720743A (en) * | 1970-10-20 | 1973-03-13 | Itt | Process for producing high performance crimped rayon staple fiber |
US3793136A (en) * | 1968-04-09 | 1974-02-19 | Rayonier Inc | High crimp, high strength rayon filaments and staple fibers |
US4182735A (en) * | 1978-05-25 | 1980-01-08 | International Paper Company | Production of high crimp, high strength, hollow rayon fibers |
US4242411A (en) * | 1978-05-25 | 1980-12-30 | International Paper Company | High crimp, high strength, hollow rayon fibers |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1129652B (it) * | 1980-01-09 | 1986-06-11 | Snia Viscosa | Procedimento perfezionato per la filatura in continuo di rayon viscosa |
FR2508500A1 (fr) * | 1981-06-30 | 1982-12-31 | Ivanova Ljudmila | Procede de fabrication de fil texture d'hydrate de cellulose, dispositif pour la formation d'une bobine de filature constituee par ledit fil, et fil texture obtenu par ledit procede |
DE102013002833B4 (de) * | 2013-02-19 | 2017-03-23 | Deutsche Institute Für Textil- Und Faserforschung Denkendorf | Verfahren zur Herstellung von Celluloseregeneratfasern und Verwendung der nach dem Verfahren hergestellten Celluloseregeneratfasern |
JP6115777B2 (ja) * | 2013-08-22 | 2017-04-19 | 三菱レイヨン株式会社 | アセテート混紡績糸の製造方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US26613A (en) * | 1859-12-27 | Auger | ||
US3340340A (en) * | 1962-12-11 | 1967-09-05 | Courtaulds Ltd | Manufacture of crimped viscose rayon fibres |
US3388117A (en) * | 1963-03-28 | 1968-06-11 | Courtaulds North America Inc | Filaments of regenerated cellulose |
US3419652A (en) * | 1963-09-10 | 1968-12-31 | Mitsubishi Rayon Co | Process for producing highly crimped fibers |
US3494996A (en) * | 1965-07-20 | 1970-02-10 | Itt Rayonier Inc | Method for producing high tenacity rayon |
US3574813A (en) * | 1969-02-24 | 1971-04-13 | Mitsubishi Rayon Co | Process for producing polynosic fibers |
US3574812A (en) * | 1966-09-22 | 1971-04-13 | Mitsubishi Rayon Co | Process for producing polynosic fibers |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1376425A (fr) * | 1962-12-11 | 1964-10-23 | Courtaulds Ltd | Perfectionnements à la fabrication de fibres frisées de rayonne viscose |
FR1391537A (fr) * | 1963-04-30 | 1965-03-05 | Courtaulds Ltd | Perfectionnements apportés à la fabrication des filaments de rayonne viscose |
FR1410501A (fr) * | 1963-09-10 | 1965-09-10 | Mitsubishi Rayon Co | Fibres de viscose fortement crêpées et leur procédé de production |
BE676551A (ja) * | 1965-07-20 | 1966-08-16 |
-
1968
- 1968-04-09 US US719919A patent/US3632468A/en not_active Expired - Lifetime
-
1969
- 1969-04-05 DE DE19691917523 patent/DE1917523A1/de active Pending
- 1969-04-08 JP JP44027206A patent/JPS5138810B1/ja active Pending
- 1969-04-08 BE BE731158D patent/BE731158A/xx not_active IP Right Cessation
- 1969-04-08 ES ES365749A patent/ES365749A1/es not_active Expired
- 1969-04-09 FI FI1022/69A patent/FI56862C/fi active
- 1969-04-09 FR FR6910949A patent/FR2005886A1/fr active Pending
- 1969-04-09 NL NL6905435A patent/NL6905435A/xx unknown
- 1969-04-09 GB GB1258773D patent/GB1258773A/en not_active Expired
- 1969-04-09 AT AT345569A patent/AT317409B/de not_active IP Right Cessation
- 1969-04-09 CH CH535869A patent/CH486571A/fr not_active IP Right Cessation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US26613A (en) * | 1859-12-27 | Auger | ||
US3340340A (en) * | 1962-12-11 | 1967-09-05 | Courtaulds Ltd | Manufacture of crimped viscose rayon fibres |
US3388117A (en) * | 1963-03-28 | 1968-06-11 | Courtaulds North America Inc | Filaments of regenerated cellulose |
US3419652A (en) * | 1963-09-10 | 1968-12-31 | Mitsubishi Rayon Co | Process for producing highly crimped fibers |
US3494996A (en) * | 1965-07-20 | 1970-02-10 | Itt Rayonier Inc | Method for producing high tenacity rayon |
US3574812A (en) * | 1966-09-22 | 1971-04-13 | Mitsubishi Rayon Co | Process for producing polynosic fibers |
US3574813A (en) * | 1969-02-24 | 1971-04-13 | Mitsubishi Rayon Co | Process for producing polynosic fibers |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3793136A (en) * | 1968-04-09 | 1974-02-19 | Rayonier Inc | High crimp, high strength rayon filaments and staple fibers |
US3720743A (en) * | 1970-10-20 | 1973-03-13 | Itt | Process for producing high performance crimped rayon staple fiber |
US4182735A (en) * | 1978-05-25 | 1980-01-08 | International Paper Company | Production of high crimp, high strength, hollow rayon fibers |
US4242411A (en) * | 1978-05-25 | 1980-12-30 | International Paper Company | High crimp, high strength, hollow rayon fibers |
Also Published As
Publication number | Publication date |
---|---|
CH486571A (fr) | 1970-02-28 |
JPS5138810B1 (ja) | 1976-10-23 |
BE731158A (ja) | 1969-10-08 |
FR2005886A1 (ja) | 1969-12-19 |
DE1917523A1 (de) | 1969-10-30 |
NL6905435A (ja) | 1969-10-13 |
FI56862B (fi) | 1979-12-31 |
ES365749A1 (es) | 1971-03-16 |
AT317409B (de) | 1974-08-26 |
GB1258773A (ja) | 1971-12-30 |
FI56862C (fi) | 1980-04-10 |
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