US3598718A - Solvent extraction of coal - Google Patents
Solvent extraction of coal Download PDFInfo
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- US3598718A US3598718A US850987A US3598718DA US3598718A US 3598718 A US3598718 A US 3598718A US 850987 A US850987 A US 850987A US 3598718D A US3598718D A US 3598718DA US 3598718 A US3598718 A US 3598718A
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- 238000000638 solvent extraction Methods 0.000 title abstract description 16
- 239000002904 solvent Substances 0.000 abstract description 131
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 82
- 239000001257 hydrogen Substances 0.000 abstract description 82
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- 238000000034 method Methods 0.000 abstract description 65
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- 239000007788 liquid Substances 0.000 abstract description 37
- 239000000047 product Substances 0.000 abstract description 23
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- 150000002576 ketones Chemical class 0.000 abstract description 16
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- 238000001914 filtration Methods 0.000 abstract description 7
- 238000005194 fractionation Methods 0.000 abstract description 6
- 239000013618 particulate matter Substances 0.000 abstract description 5
- 238000000605 extraction Methods 0.000 description 71
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- 239000002956 ash Substances 0.000 description 31
- 239000002245 particle Substances 0.000 description 31
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- 239000007787 solid Substances 0.000 description 27
- 239000007791 liquid phase Substances 0.000 description 24
- 230000029087 digestion Effects 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 20
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- -1 inorganic Substances 0.000 description 15
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- 229930195733 hydrocarbon Natural products 0.000 description 13
- 150000002430 hydrocarbons Chemical class 0.000 description 12
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 10
- 238000000926 separation method Methods 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 9
- 238000005984 hydrogenation reaction Methods 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 150000002431 hydrogen Chemical class 0.000 description 6
- 239000003480 eluent Substances 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Natural products C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 3
- 239000002802 bituminous coal Substances 0.000 description 3
- 150000001934 cyclohexanes Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000000852 hydrogen donor Substances 0.000 description 3
- 239000011877 solvent mixture Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- 239000003849 aromatic solvent Substances 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
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- 239000003208 petroleum Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 238000005549 size reduction Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 150000003738 xylenes Chemical class 0.000 description 2
- QNLZIZAQLLYXTC-UHFFFAOYSA-N 1,2-dimethylnaphthalene Chemical class C1=CC=CC2=C(C)C(C)=CC=C21 QNLZIZAQLLYXTC-UHFFFAOYSA-N 0.000 description 1
- QPUYECUOLPXSFR-UHFFFAOYSA-N 1-methylnaphthalene Chemical class C1=CC=C2C(C)=CC=CC2=C1 QPUYECUOLPXSFR-UHFFFAOYSA-N 0.000 description 1
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000004517 catalytic hydrocracking Methods 0.000 description 1
- 239000003250 coal slurry Substances 0.000 description 1
- KYYSIVCCYWZZLR-UHFFFAOYSA-N cobalt(2+);dioxido(dioxo)molybdenum Chemical compound [Co+2].[O-][Mo]([O-])(=O)=O KYYSIVCCYWZZLR-UHFFFAOYSA-N 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
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- 150000001896 cresols Chemical class 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- NLPVCCRZRNXTLT-UHFFFAOYSA-N dioxido(dioxo)molybdenum;nickel(2+) Chemical compound [Ni+2].[O-][Mo]([O-])(=O)=O NLPVCCRZRNXTLT-UHFFFAOYSA-N 0.000 description 1
- QLTKZXWDJGMCAR-UHFFFAOYSA-N dioxido(dioxo)tungsten;nickel(2+) Chemical compound [Ni+2].[O-][W]([O-])(=O)=O QLTKZXWDJGMCAR-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical class C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229940043265 methyl isobutyl ketone Drugs 0.000 description 1
- WSGCRAOTEDLMFQ-UHFFFAOYSA-N nonan-5-one Chemical compound CCCCC(=O)CCCC WSGCRAOTEDLMFQ-UHFFFAOYSA-N 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 235000020030 perry Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000007614 solvation Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/006—Combinations of processes provided in groups C10G1/02 - C10G1/08
Definitions
- This invention relates to a process for converting coal to liquid products.
- this invention relates to a process for converting coal to liquid products using a dual, selective solvent system wherein unconverted coal and ash are readily separated from val-uable coal products without utilizing filtration techniques.
- Coal represents a valuable source of energy to the world, particularly since it appears that known coal and lignite deposits are an order of magnitude greater than known petroleum reserves. As these petroleum reserves are depleted andthe need for liquid hydrocarbon increases, it becomes imperative that methods for converting coal to liquid products be developed.
- the prior art solvent extraction processes crushed, rather finely divided particulate coal is contacted with a selective solvent system which serves, at least in part, as a hydrogen donor as well as a solvent for the conversion of the hydrogen-deficient coal to liquid prod-ucts.
- a selective solvent system which serves, at least in part, as a hydrogen donor as well as a solvent for the conversion of the hydrogen-deficient coal to liquid prod-ucts.
- the prior art filters out the undissolved, solid particulate matter, recovering therefrom a solid free liquid coal extract-solvent mixture.
- the liquid coal extract is then recovered, typically by fractionation and is further processed by conventional hydrocarbon processing techniques such as coking, cracking, hydrogena4 tion, etc., to convert the liquid coal extract into more valuable and useful products.
- this invention thus relates to a process for the conversion of solid, ash-containing coal particles into liquid products which comprises the steps of: (a) contacting said coal with a rst solvent in a first contacting zone under hydrogen pressure and extraction conditions to produce an efliuent containing a liquid coal extract comprised of hydrogen-rich components and hydrogen-lean components in admixture with said solvent and unconverted coal and ash particles; (b) separating from said eluent at least a portion'of said rst solvent to produce a stream of coal extract in admixture with at least a portion of said unconverted coal and ash particles; (c) contacting said stream with a second solvent selective for said hydrogen-rich coal extract components in a second contacting zone at extraction conditions to.
- this invention relates to a process for the conversion of ash-containing solid coal into liquid products which comprises the steps of: (a) admixing coarse size coal with a iirst solvent capable of converting coal to liquid products thereby providing a solvent-coarse coal mixture; (b) passing said mixture to a. pulverization zone maintained at pulverization conditions including a temperature of about C. to about 200 C., a pressure of about atmospheric to about i000 atmospheres, a solvent to coal weight ratio of about 0.2
- said pulverization conditions suiiicient to produce a pulverized coal-solvent product wherein at least a portion of said coarse coal is reduced to about at least a minus 8 Tyler standard screen size; (c) passing at least a portion of said coal-solvent product to a coal conversion zone maintained at coal conversion conditions and under hydrogen pressure so as to produce ⁇ a liquid coal extract product containing unconverted coal, ash,
- the foregoing rst solvent is a polycyclic aromatic including aromatic, naphthenic hydrocarbons such as Tetralin and the second solvent is either a monocyclic aromatic such as ben.- zene, a naphthene such as cyclohexane, or a ketone. Further limited embodiments and processing conditions will be found in the following more detailed description of the invention.
- the process of this invention utilizes a novel, two-stage solvent extraction technique wherein particulate coal is rst contacted with a lirst solvent to produce a liquid coal extract-solvent-undissolved coal mixture. From this mixture, the solvent is removed and the resultant mixture contacted with a second solvent to produce a lhydrogen-rich, solids-freephase readily separable from a hydrogen-deficient, solids phase.
- the coal preferably utilized in the process of the present invention is bituminous coal such as Pittsburgh seam coal. More preferably, this bituminous coal has a high Ivolatile content, typically having a volatile content greater than about by weight of the moisture and ash-free (MAF) coal.
- bituminous coal such as Pittsburgh seam coal. More preferably, this bituminous coal has a high Ivolatile content, typically having a volatile content greater than about by weight of the moisture and ash-free (MAF) coal.
- Preferred solvents for use in the first stage extraction step of the process of the present invention are those which are of the hydrogen donor type and which are at least partially hydrogenated such as the naphthenic-aromatic hydrocarbons.
- the rst stage solvent is one which is in the liquid phase at the recommended temperature and pressures utilized in the extraction and/ orV pulverization step of this process.
- those solvents are employed in mixtures of hydrocarbons and are derived, at; least in part, from the intermediate or final products obtained from subsequent processing following the practice of this invention.
- these first stage solvent hydrocarbons or mixtures of hydrocarbons boil between about 200 C. and about 425 C.
- naphthenicaromatic rst stage solvents are the dior tetra-, hydro derivatives of anthracene and phenanthrene.
- aromatic hydro derivatives of naphthalene such as tetrahydronaphthalene (Tetralin).
- naphthenic-aromatic solvents refer to polycyclic compounds wherein at least one of the rings is aromatic and at least one of the rings is not aromatic.
- the completely aromatic polycyclic aromatic compounds such as biphenyl, the methylnaphthalenes, the dimethylnaphthalenes, mixtures of phenanthrene and anthracene, etc., as well as their alkyl derivatives.
- Other types of solvents which may be utilized as rst stage solvents include phenolic compounds such as phenols, cresols, and xylenols, particularly when utilized in admixture with any of the foregoing solvents.
- the partially hydrogenated aromatic compounds are preferred over the cornpletely aromatic polycyclic hydrocarbons.
- the solvent suitable for use in the rst stage extraction zone must be a solvent having the ability to depolymerize the pulverized coal during this extraction step.
- a particularly preferred embodiment of the process of the present invention includes the use of a selective solvent of the type hereinbefore described for use in the rst stage extraction zone during the pulverization step whereby relatively coarse size coal is reduced to granular coal of optimum size for the extraction step.
- This preferred embodiment is predicated on the theory that having the presence of a hydrogen-rich solvent during the pulverization step of the coal results in a substantial increase in the efficiency of the operation and in many cases results in a decreased use of the rst stage solvent for ⁇ obtaining the same quality and quantity of liquid-coal extract.
- the benefit gained from having the solvent present during the pulverization step appears to be the result of an extremely reactive shear point during the crushing and grinding of the coal.
- the shear site is extremely reactive and hydrogen can be transferred to the coal at that site more easily when the solvent is present than when the coal is pulverized in the absence of the solvent.
- the small particles of coal thus sheared away from a large lump are not only exposed to a highly reactive shear site, but also immediately expose a relatively large surface area to the solvent, enabling the small particles of coal to be almost immediately exposed to the solvent and wetted thereby facilitating the penetration of the solvent into the coal particle.
- Apparatus for use in pulverizing lump or coarse size coal as practiced in the process of the present invention may be of any type known to those skilled in the art. Conventional ball mills or rod mills may be used with satisfactory results. Preferably, the apparatus must be able to pulverize lump or coarsecoal in the presence of significant quantities of liquid solvent without diculty. Those skilled in the art are familiar with the kind of apparatus required for processing wet solids and the ciushing and grinding thereof so that no detailed discussion of these apparatus need be presented herein.
- the prime requirement for crushing and grinding of the lump coal is that the coarse coal, usually -have an average particle diameter in excess of 0.08 inch Vand typically about 0.25 to 2.0 inch, must be processed and reduced in size to an average particle diameter equivalent to at least a -14 Tyler Screen Size.
- Tyler screen refers in all instances to the commercial Tyler standard screens. The correlation between Tyler screen size and particle size can be found in most standard reference books such as Perrys Chemical Engineers Handbook, fourth edition, pages 2l-5l.
- the conditions utilized during the pulverization step may be varied widely in practicing this present invention according to the desire of those skilled in the art.
- the temperature may be varied over a relatively broad range, from essentially ambient temperature to a relatively high processing temperature. It is distinctly preferred, however, for the practice of this invention that the temperature of the coal and solvent be maintained at a temperature such as from about C. to about 200 C.
- the pressure in a similar manner, may be varied over an extremely wide range of from atmospheric pressure to about 1,000 p.s.i.g. with a preferred pressure being about 100 p.s.i.g. This pressure is preferably maintained by the utilization of a hydrogen-containing gas. In any event, it is preferred that the pressure be of such degree to maintain the solevnt in the liquid phase during the pulverization and extraction steps.
- the operation of the pulverization equipment is preferably performed in a manner such that the oversized material; that is, that material greater in size than about a -8 to -10 Tyler screen size, be separated and returned to the pulverization apparatus for further reduction in particle size.
- the utilization of such a closed circuit technique is well known to those skilled in the art and is preferred for the practice of this invention to insure a most optimum and complete utilization of the solid coal.
- a closed circuit recycle operation of the pulverization equipment Will be deemed inherent in the practice of the process of the present invention. Itis to be noted that this separation is readily accomplished without difliculty since only the coarse, larger size coal particles are removed and recycled. The ner particulate coal is not to be removed since it is to be subjected to further extraction. This coarse size removal can be readily accomplished by gravity type separations including hydroclones, centrifuges, etc.
- the amount of solvent to be utilized in the rst stage extraction zone utilized in the present process and which includes the pulverization zone when a solvent is utilized therein as well as the digestion zone generally will range from about 0.2 to pounds of solvent per pound of coal. Satisfactory results are obtained in utilizing approximately a 1:11 to 3:1 solvent to coal ratio on a weight basis.
- conditions utilized during the pulverization step should be chosen so that the coarse coal is reduced in size to at least a -8 Tyler screen size.
- the extraction of coal by means of solvent extraction is basically a partial conversion of the coal as well as an extraction since not only is the coal reacted with the hydrogen, which is preferably transferred from the solvent,
- liquidcoal extracts extracted coal fraction, extracted coal, or other words of similar import, are intended to include the liquid product which is obtained from the various steps utilized in the practice of the process of the present invention and, generally, will be described on the basis of being solvent-free, even though a portion of the inal liquid-coal extract following the second extraction step comprises hydrocarbons suitable for use as the selective solvent in the iirst extraction zone.
- the practice of the present invention in both the extraction zones is performed under conditions which increase the kinetics of the solvation reaction while maintaining the components therein in primarily the liquid phase, although in some cases it may be desirable to practice the rst step of the extraction operation in the presence of a vaporized solvent using a gaseous extraction technique.
- the iirst extraction zone includes pulverization of the large coal to smaller particulate coal in either the presence or absence of solvent as well as a digestion zone wherein the coal is either initially contacted with solvent if none were present during the pulverization step or, more preferably, where the etlluent from the pulverization step where solvent was utilized is allowed to fully extract the coal to form a liquid-coal extract.
- the operating conditions for the digestion zone include a temperature from about 300 C.
- a hydrogen pressure from about atmosphere to 10,000 p.s.i.g., a solvent to coal weight ratio from about 0.2 to about l0, and a residence time from about 30 seconds to 5 hours, so correlated as to dissolve in excess of 50% by weight of the MAF coal and to convert this coal to liquid products.
- the temperature and/ or pressure utilized during the digestion step may be the same, higher, lower, or any different configuration desired by those skilled in the art over those conditions maintained in the pulverization zone. It is preferred in the practice of the process of the present invention to maintain the temperature in the digestion zone at substantially higher levels than those temperatures and pressures utilized in the pulverization zone.
- the purpose of the digestion zone including the process of the preferred embodiment wherein a iirst solvent is utilized in the pulverization and digestion zones, is to substantially complete the conversion of solid coal into a liquid-coal extract, it is desirable to add to this digestion zone additional solvent, a hydrogen-containing gas, and/or a hydrogenation catalyst to the digestion zone. If such a catalyst is required or desired, it may be of a conventional hydrogenation type and may be used either homogeneously or heterogeneously. Thus, this catalyst may be introduced into the pulverization zone and/ or digestion zone in admixture with the liquid first selective solvent or with the solid particulate coal.
- Examples of conventional hydrogenation catalysts which may be used in the rst extraction zone include cobalt-molybdate and nickel-molybdate, nickel-tungstate, and any other hydrogenation catalyst capable of operation in the presence of sulfur-containing coal charge stocks. These catalysts are applicable to the solvent-coal system environment maintained in the rst extraction zone, including a slurry catalyst system and a homogeneous catalyst system.
- the hydrogenation in the digestion zone generally accomplishes the transfer of hydrogen directly to the coal molecules, the transfer of hydrogen to hydrogen donor molecules to coal molecules, and any combination of the foregoing.
- the resultant digestion zone eiiiuent has at least a portion of the first solvent removed therefrom and the resulting liquid-coal, undissolved coal, ash, catalyst (if present), etc., mixture is contacted in a second extraction zone with the following described second selective solvent. It is to be noted that it is within the scope of the process of the present invention to remove a portion of the foregoing solid particles from the digestion zone eiuent, particularly the coarser, denser particles readily removable by conventional solid-liquid separation means, preferaby hydroclones, centrifuges, etc.
- Suitable preferred solvents for use in the second stage extraction zone belong to the broad class of compounds known as ketones, and, in addition, the monocyclic aromatic hydrocarbons and their naphthenic derivatives.
- ketones which may be used satisfactorily in the second stage extraction zone include acetone, methylethylketone, methylbutylketone, methylisobutylketone, dibutylketone, etc.
- Other suitable solvents, as staged for use in the second stage extraction zone include the monocyclic aromatic hydrocarbons such as benzene, toluene, xylenes, etc., and the corresponding cyclohexanes.
- the first stage extraction zone utilize those solvents which are applicable to the conversion of solid coal particles to the liquid form and that the second stage extraction zone solvents be limited to those solvents which serve to separate the hydrogen-rich components from the hydrogen-lean components and undissolved coal, etc., contained in the liquid-coal extract produced in the rst extraction zone.
- the ketones, monocyclic aromatics, cyclohexanes, and alkylcyclohexanes are selective for the hydrogen-rich cornponents to the substantial rejection of the hydrogen-lean components and undissolved coal and ash.
- the exact choice of selective solvent depends on the extraction conditions desired in the second extraction zone.
- the temperature selected for the second extraction zone should be at least 30 C. below the critical temperature of the second stage extratcion zone solvent in order to maintain the components, with the proper pressure, in primarily the liquid phase. In general, the temperatures utilized for the second stage extraction zone should not exceed 300 C.
- the operating conditions to be utilized in the second stage extraction zone utilizing the ketone, monocyclic aromatic or cyclohexane solvent include a temperature from about 50 C. to about 300 C., and more preferably from about 50 to about 150 C., a H2 pressure from about 100 p.s.i.g. to about 1000 p.s.i.g., and more preferably from about 350 p.s.i.g. to about 700 p.s.i.g., a solvent to feed ratio from about 0.5 to about by weight, a liquid hourly space velocity from about 0.5 to about 5, and in the presence of a hydrogen-containing gas in an amount from about 500 standard cubic feet to about 5000 standard cubic feet per barrel of liquid feed present in the second extraction zone.
- These conditions are su'icient to substantially separate, on a selective basis, the hydrogen-rich components from the hydrogen-lean component contained in the liquid feed passed to the second extraction zone from the first extraction zone.
- the liquid-coal extract obtained from the first extraction zone will contain compounds of widely varying physical characteristics since the first extraction step is relatively non-selective.
- the liquid coal extract may be characterized as being composed of basically two liquid fractions, namely a hydrogen-rich fraction and a hydrogen-lean fraction.
- hydrogen-lean component or Words of similar import are intended to include those components which are basically insoluble in benzene or cyclohexane. These hydrogenlean components typically have an average molecular weight of about 1000 to 5000 and contain about 3% to about 5% by weight hydrogen.
- hydrogen-rich components or other words of similar import are intended to include those components which are basically soluble in benzene or cyclohexane. These hydrogen-rich components typically have a molecular weight of less than 1500 and more typically from about 300 to 1000 and have a hydrogen content on a weight basis in excess of 5% and typically have a hydrogen content from about 6% to 9% by weight.
- the above characteristics of the two major fractions contained in the liquid extracted coal are, of course, influenced to some extent by the solvent extraction conditions utilized in the f tirst stage extraction zone including the depth of extraction employed in this rst step. It is to be recognized that the hydrogen-lean components characteristic of the liquid-coal extract will only be influenced slightly by the extraction conditions but will be considerably influenced by the type of coal utilized as a feed to the process of the present invention.
- the thus produced hydrogen may then be utilized within the process of the present invention as hereinbefore described.
- the rich solvent from the second extraction zone comprising either the ketone, cyclohexane, or monocyclic aromatic hydrocarbon having dissolved therein the hydrogen-rich components is further processed by means well known to those skilled in the art such as fractionation, hydrogenation, hydrocracking, etc., in order to separate and convert the liquid-coal extract into more valuable products such as relatively light hydrocarbons, relatively heavy hydrocarbons, chemicals, fuels, etc., the utility of which are well known to those skilled in the art.
- a portion of these separated products from the liquid-coal extract may be satisfactorily utilized as at least a portion of the first selective solvent utilized in the first extraction zone.
- the process of the present invention thus entails reducing coal to a line, particulate size either in the presence or absence of a rst solvent, converting the majority of said particulate coal in presence of a first solvent to a liquid-coal product of hydrogen-rich and hydrogen-lean components in admixture with undissolved coal and rst solvent, and treating said mixture after removal of at least a portion of the first solvent with a second solvent to produce a hydrogen-rich, undissolved, coal-free phase for further processing.
- coarse coal having an average particle diameter generally in excess of 0.08 inch and usually less than 2.5 inches is introduced into the process via line 1.
- Tetralin is introduced via line 2 and admixed with the fresh feed coarse coal entering from line 1.
- Over-sized solid material resulting from incomplete size reduction in the hereinafter described pulverization zone is recycled to the pulverization zone via line 3 and admixed with fresh coal and solvent.
- This entire admixture of coarse coal and rst selective solvent is passed via line 4 into mill 5 which may be of the conventional ball mill type adapted for use in the presence of a liquid according to means well known to those skilled in the art.
- Suitable pulverization conditions such as a temperature of about C., a pressure of about 70 p.s.i.g., and a solvent to coal weight ratio of about 2.0 are maintained in mill 5 such that the coarse coal is reeduced to an average particle diameter between about 0.08 and about 0.04 inch.
- first separator 7 which may be of the hydroclone type. Conditions are maintained in separator 7 whereby the oversized coal particles, preferably, in admixture with at least a portion of the liquid material, are removed via line 3 and returned to mill 5 as previously discussed.
- the lirst selective solvent, Tetralin, plus line, undissolved pulverized coal is removed from rst separator 7 via line 8 and is admixed with a hydrogen-containing gas entering from line 10, and the total mixture is passed via line 8 into digestion zone 11 which may be a jacketed, stirred type vessel.
- Added Tetralin solvent, if any, may be introduced into the system via line 9 in an amount suicient to maintain the solvent to coal ratio at the desired level and/ or to maintain the hydrogen content in digestor 11 at a suiliciently high level.
- hydrogenation catalyst from means not shown
- Make-up hydrogen is added to the system via line 15.
- the amount of hydrogen present in the digestion zone is from about 1000 to about 100,000 standard cubic feet of hydrogen per barrel of coal-solvent mixture entering digestor 11 via line 8.
- the entire eluent from digestion zone 11 is removed vial line 12.
- This effluent consists of undissolved coal particles, ash, solids, etc., in a very finely dispersed state in admixture with Tetralin solvent, liquid-coal extract and hydrogen gas.
- This effluent is passed via line 12 to a second separator 13.
- separator 13 which may comprise one or more separation vessels including ilash and fractionation columns, hydrogen gas is removed via line 14, commingled with make-up hydrogen entering via line 15 and passed to digestion zone 11 as hereinbefore described via line 10.
- At least a portion and preferably all the rst solvent Tetralin is removed via line 16 and is commingled with solvent recovered in the hereinafter described third separation zone 26 entering via line 20 and malke-up solvent entering via 19 and passed via lines 2 and 9 to pulverization zone 5 and digestion Zone 11, respectively, as hereinbefore described.
- solvent i.e., Tetralin
- a second separator 13 eflluent extraction zone feed
- extraction zone feed is contacted with either a ketone, monocyclic aromatic, cyclohexane, or alkylcyclohexane, selective solvent entering via line 23 under extraction conditions including a temperature of about 150 C., a solvent to extraction zone feed weight ratio of about 3, a. pressure of about 500 p.s.i.g., and preferably in the presence of hydrogen gas added via line 22 at a rate of about 100 s.c.f./barrel of extraction zone 21 feed.
- the selective solvent selectively removes the hydrogen-rich, liquid-coal extraction components from the hydrogen-lean components and undissolved coal, ash, etc., to form a solvent-hydrogen-rich, liquidcoal stream free of solids which is withdrawn via line 25 and passed to second separation zone 26.
- a residue comprising hydrogen-lean, liquid-coal components and undissolved coal, ash, etc., is withdrawn from extraction zone 21 via line 24 and is disposed of as fuel or source of additional hydrogen through the water gas reaction (means not shown).
- Third separation zone 26 comprising a plurality of separation means including fractionation columns, readily operable by those skilled in the art, separates the extraction zones solvent from the hydrogen-rich, liquid-coal extract components such as the naphthenic and napththenicaromatic hydrocarbons and other gasoline boiling range hydrocarbons.
- zone 26 the selective ketone, monocyclic aromatic, or cyclohexane solvent is withdrawn, via line 29; normally gaseous materials, if any, are withdrawn via line .28; hydrogen-rich aromatic and naphthenicaromatic, liquid-coal components suitable for use for further processing and/ or as a solvent for the pulverization and/or digestion zone are withdrawn via line with the net make of light hydrocarbons removed via line 30; and, the higher molecular weight hydrogen-rich components removed via line 27.
- EXAMPLE A gram sample of Pittsburgh seam, bituminous coal was crushed to 100 mesh and smaller size, mixed with 300 grams of Tetralin and placed in an Eppenback colloidal -mill for further size reduction of the particulate coal. The mill was operated for tive hours and produced a coal solvent mixture wherein all of the coal was less less than 100 microns in diameter and 95 wt. percent of the coal was less than two microns in diameter.
- the resultant colloided coal-Tetralin mixture was then subjected to the following extraction conditions to convert the coal into liquid products.
- This extraction product is then admixed with benzene in a 5/l benzene to extract Weight ratio and subjected to -a second extraction at C. for a period of l hour.
- the mixture is allowed to cool and settle with t-vvo phases forming a hydrogen-rich upper (benzene) phase and a hydrogenlean lower phase.
- These phases are separated with 78 wt. percent of the original coal extract contained in the upper benzene phase.
- the liquid coal contained in the upper phase contains 7.75 wt. percent hydrogen, has an average molecular weight of about 450 and is essentially solid-free (i.e., less than 0.01 wt. percent).
- the lower, residue containing phase contains 5.52 wt. percent hydrogen, has an average molecular weight of about 1150 and contains essentially Iall of the solids present in the original extraction products.
- a process for the conversion of solid, ash-containing, coal particles into liquid products which comprises the steps of:
- a process for the conversion of solid ash-containing coal into liquid products which comprises the steps of (a) admixing coarse size coal with a rst solvent capable of converting coal to liquid products thereby providing a solvent-coarse coal mixture;
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US85098769A | 1969-08-18 | 1969-08-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3598718A true US3598718A (en) | 1971-08-10 |
Family
ID=25309650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US850987A Expired - Lifetime US3598718A (en) | 1969-08-18 | 1969-08-18 | Solvent extraction of coal |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3598718A (enExample) |
| JP (1) | JPS5714789B1 (enExample) |
| CA (1) | CA935774A (enExample) |
| DE (1) | DE2040764C3 (enExample) |
| FR (1) | FR2058352B1 (enExample) |
| GB (1) | GB1320741A (enExample) |
| SU (1) | SU694081A3 (enExample) |
| ZA (1) | ZA705604B (enExample) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2355606A1 (de) * | 1972-11-07 | 1974-05-16 | Lummus Co | Kohleverfluessigung |
| US3852182A (en) * | 1972-11-07 | 1974-12-03 | Lummus Co | Coal liquefaction |
| US3932266A (en) * | 1973-12-12 | 1976-01-13 | The Lummus Company | Synthetic crude from coal |
| US3997425A (en) * | 1974-12-26 | 1976-12-14 | Universal Oil Products Company | Process for the liquefaction of coal |
| US4028219A (en) * | 1975-10-23 | 1977-06-07 | Kerr-Mcgee Corporation | Process for the production of deashed coal liquifaction products |
| US4028220A (en) * | 1974-11-19 | 1977-06-07 | Coal Industry (Patents) Limited | Gas extraction of coal |
| US4050908A (en) * | 1976-07-20 | 1977-09-27 | The Ralph M. Parsons Company | Process for the production of fuel values from coal |
| DE2725020A1 (de) * | 1976-06-01 | 1977-12-22 | Kerr Mc Gee Chem Corp | Verfahren zur kohle-entaschung |
| US4081360A (en) * | 1976-12-14 | 1978-03-28 | Uop Inc. | Method for suppressing asphaltene formation during coal liquefaction and separation of solids from the liquid product |
| US4089658A (en) * | 1976-09-08 | 1978-05-16 | B.D.F. Ltd. | Coal extraction and fuel additive made therefrom |
| US4090957A (en) * | 1976-06-01 | 1978-05-23 | Kerr-Mcgee Corporation | System for separating soluble and insoluble coal products from a feed mixture |
| US4094766A (en) * | 1977-02-01 | 1978-06-13 | Continental Oil Company | Coal liquefaction product deashing process |
| US4102774A (en) * | 1977-04-04 | 1978-07-25 | Gulf Research & Development Company | Separation of solids from coal liquids using an additive |
| US4189372A (en) * | 1978-05-22 | 1980-02-19 | Kerr-Mcgee Corporation | Process for the hydroconversion of coal |
| US4189371A (en) * | 1976-08-20 | 1980-02-19 | Exxon Research & Engineering Co. | Multiple-stage hydrogen-donor coal liquefaction process |
| US4298451A (en) * | 1980-02-25 | 1981-11-03 | The United States Of America As Represented By The United States Department Of Energy | Two stage liquefaction of coal |
| US4452688A (en) * | 1979-09-04 | 1984-06-05 | Electric Power Research Institute | Integrated coal liquefication process |
| US4521291A (en) * | 1982-02-09 | 1985-06-04 | Coal Industry (Patents) Limited | Coal extraction |
| US4645512A (en) * | 1985-05-06 | 1987-02-24 | The Dow Chemical Company | Continuous process for removing water-soluble particles from organic liquids |
| US4663028A (en) * | 1985-08-28 | 1987-05-05 | Foster Wheeler Usa Corporation | Process of preparing a donor solvent for coal liquefaction |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ZA774819B (en) * | 1976-08-20 | 1978-06-28 | Exxon Research Engineering Co | Multiple-stage hydrogen-donor coal liquefaction process |
| DE3311552A1 (de) * | 1983-03-30 | 1984-10-04 | Veba Oel Entwicklungsgesellschaft mbH, 4660 Gelsenkirchen-Buer | Verfahren zur hydrierung von kohle |
| DE3527129A1 (de) * | 1985-07-29 | 1987-01-29 | Inst Vysokikh Temperatur Akade | Verfahren zur herstellung fluessiger produkte aus kohle |
| JPS62176692U (enExample) * | 1986-04-30 | 1987-11-10 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR833775A (fr) * | 1937-03-22 | 1938-10-31 | Int Hydrogenation Patents Co | Procédé pour préparer des hydrocarbures huileux à partir du lignite, de la tourbe et des schistes pétrolifères |
-
1969
- 1969-08-18 US US850987A patent/US3598718A/en not_active Expired - Lifetime
-
1970
- 1970-08-13 ZA ZA705604A patent/ZA705604B/xx unknown
- 1970-08-17 CA CA090910A patent/CA935774A/en not_active Expired
- 1970-08-17 GB GB3951770A patent/GB1320741A/en not_active Expired
- 1970-08-17 DE DE2040764A patent/DE2040764C3/de not_active Expired
- 1970-08-17 FR FR707030180A patent/FR2058352B1/fr not_active Expired
- 1970-08-18 SU SU701479542A patent/SU694081A3/ru active
- 1970-08-18 JP JP7183170A patent/JPS5714789B1/ja active Pending
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3852182A (en) * | 1972-11-07 | 1974-12-03 | Lummus Co | Coal liquefaction |
| DE2355606A1 (de) * | 1972-11-07 | 1974-05-16 | Lummus Co | Kohleverfluessigung |
| US3932266A (en) * | 1973-12-12 | 1976-01-13 | The Lummus Company | Synthetic crude from coal |
| US4028220A (en) * | 1974-11-19 | 1977-06-07 | Coal Industry (Patents) Limited | Gas extraction of coal |
| US4079004A (en) * | 1974-12-26 | 1978-03-14 | Uop Inc. | Method for separating undissolved solids from a coal liquefaction product |
| US4079005A (en) * | 1974-12-26 | 1978-03-14 | Uop Inc. | Method for separating undissolved solids from a coal liquefaction product |
| US4081359A (en) * | 1974-12-26 | 1978-03-28 | Uop Inc. | Process for the liquefaction of coal and separation of solids from the liquid product |
| US3997425A (en) * | 1974-12-26 | 1976-12-14 | Universal Oil Products Company | Process for the liquefaction of coal |
| US4082644A (en) * | 1974-12-26 | 1978-04-04 | Uop Inc. | Process for the liquefaction of coal and separation of solids from the product stream |
| US4082643A (en) * | 1974-12-26 | 1978-04-04 | Uop Inc. | Process for the liquefaction of coal and separation of solids from the product stream |
| US4028219A (en) * | 1975-10-23 | 1977-06-07 | Kerr-Mcgee Corporation | Process for the production of deashed coal liquifaction products |
| DE2725020A1 (de) * | 1976-06-01 | 1977-12-22 | Kerr Mc Gee Chem Corp | Verfahren zur kohle-entaschung |
| US4090957A (en) * | 1976-06-01 | 1978-05-23 | Kerr-Mcgee Corporation | System for separating soluble and insoluble coal products from a feed mixture |
| US4050908A (en) * | 1976-07-20 | 1977-09-27 | The Ralph M. Parsons Company | Process for the production of fuel values from coal |
| US4115075A (en) * | 1976-07-20 | 1978-09-19 | The Ralph M. Parsons Company | Process for the production of fuel values from carbonaceous materials |
| US4189371A (en) * | 1976-08-20 | 1980-02-19 | Exxon Research & Engineering Co. | Multiple-stage hydrogen-donor coal liquefaction process |
| US4089658A (en) * | 1976-09-08 | 1978-05-16 | B.D.F. Ltd. | Coal extraction and fuel additive made therefrom |
| US4081358A (en) * | 1976-12-14 | 1978-03-28 | Uop Inc. | Process for the liquefaction of coal and separation of solids from the liquid product |
| US4081360A (en) * | 1976-12-14 | 1978-03-28 | Uop Inc. | Method for suppressing asphaltene formation during coal liquefaction and separation of solids from the liquid product |
| US4094766A (en) * | 1977-02-01 | 1978-06-13 | Continental Oil Company | Coal liquefaction product deashing process |
| US4102774A (en) * | 1977-04-04 | 1978-07-25 | Gulf Research & Development Company | Separation of solids from coal liquids using an additive |
| US4189372A (en) * | 1978-05-22 | 1980-02-19 | Kerr-Mcgee Corporation | Process for the hydroconversion of coal |
| US4452688A (en) * | 1979-09-04 | 1984-06-05 | Electric Power Research Institute | Integrated coal liquefication process |
| US4298451A (en) * | 1980-02-25 | 1981-11-03 | The United States Of America As Represented By The United States Department Of Energy | Two stage liquefaction of coal |
| US4521291A (en) * | 1982-02-09 | 1985-06-04 | Coal Industry (Patents) Limited | Coal extraction |
| US4645512A (en) * | 1985-05-06 | 1987-02-24 | The Dow Chemical Company | Continuous process for removing water-soluble particles from organic liquids |
| US4663028A (en) * | 1985-08-28 | 1987-05-05 | Foster Wheeler Usa Corporation | Process of preparing a donor solvent for coal liquefaction |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2058352A1 (enExample) | 1971-05-28 |
| CA935774A (en) | 1973-10-23 |
| SU694081A3 (ru) | 1979-10-25 |
| ZA705604B (en) | 1971-04-28 |
| DE2040764A1 (de) | 1971-03-18 |
| FR2058352B1 (enExample) | 1973-05-25 |
| JPS5714789B1 (enExample) | 1982-03-26 |
| DE2040764C3 (de) | 1974-02-07 |
| DE2040764B2 (de) | 1973-07-05 |
| GB1320741A (en) | 1973-06-20 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: UOP, DES PLAINES, IL, A NY GENERAL PARTNERSHIP Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:KATALISTIKS INTERNATIONAL, INC., A CORP. OF MD;REEL/FRAME:005006/0782 Effective date: 19880916 |
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| AS | Assignment |
Owner name: UOP, A GENERAL PARTNERSHIP OF NY, ILLINOIS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:UOP INC.;REEL/FRAME:005077/0005 Effective date: 19880822 |