US3448787A - Process for continuous casting of steel with oil-water mold lubricant - Google Patents
Process for continuous casting of steel with oil-water mold lubricant Download PDFInfo
- Publication number
- US3448787A US3448787A US452353A US3448787DA US3448787A US 3448787 A US3448787 A US 3448787A US 452353 A US452353 A US 452353A US 3448787D A US3448787D A US 3448787DA US 3448787 A US3448787 A US 3448787A
- Authority
- US
- United States
- Prior art keywords
- oil
- water
- continuous casting
- steel
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C3/00—Selection of compositions for coating the surfaces of moulds, cores, or patterns
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- C10M173/00—Lubricating compositions containing more than 10% water
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
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- C10M2201/087—Boron oxides, acids or salts
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2229/00—Organic macromolecular compounds containing atoms of elements not provided for in groups C10M2205/00, C10M2209/00, C10M2213/00, C10M2217/00, C10M2221/00 or C10M2225/00 as ingredients in lubricant compositions
- C10M2229/04—Siloxanes with specific structure
- C10M2229/05—Siloxanes with specific structure containing atoms other than silicon, hydrogen, oxygen or carbon
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/24—Metal working without essential removal of material, e.g. forming, gorging, drawing, pressing, stamping, rolling or extruding; Punching metal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/241—Manufacturing joint-less pipes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/242—Hot working
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/243—Cold working
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/245—Soft metals, e.g. aluminum
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/246—Iron or steel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/244—Metal working of specific metals
- C10N2040/247—Stainless steel
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
Definitions
- the bar or ingot being formed moves through, the mold during the casting.
- An elongated, water cooled mold cavity is normally provided.
- the mold is usually vertically extending and open at top and bottom. Molten metal poured into the top of the mold moves downwardly as its heat is removed into the sides of the mold and the metal congeals and is removed from the bottom of the mold as a bar or ingot.
- Lubricants of the present invention are fire resistant, have excellent heat transfer properties, good spreading properties, low carbon residue and provide a maximum of lubrication with a minimum use of expensive materials.
- the interiors of molds used in continuous casting of metals are treated by applying thereto lubricant compositions containing significant quantities of water.
- the invention contemplates the use of any mixture of water with a lubricant material.
- the lubricant composition may be in the form of a solution, a mixture or a stable or unstable emulsion. Relative amounts of water and lubricant may vary widely with mixtures containing between about and about 95 wt. percent water and between about 5 and about 95 wt. percent lubricant being preferred.
- Suitable lubricant components for use in lubricant compositions of the invention include for instance, animal, vegetable and mineral oils; water soluble, non-oil lubricants, such as polyols, polyoxyalkylene glycols and polyoxyethylene phosphate esters and amine salts thereof as well as non-water soluble, non-oil lubricants.
- water soluble, non-oil lubricants such as polyols, polyoxyalkylene glycols and polyoxyethylene phosphate esters and amine salts thereof as well as non-water soluble, non-oil lubricants.
- oils having a flash point of at least about 400 F. are preferred.
- the carbon residue of such oils be not more than 0.5 wt. percent.
- lubricant compositions of the present invention preferably have viscosities between about 150 and about 600 Saybolt universal seconds (SUS) at 100 F.
- emulsifiers may if desired be used to form emulsions.
- Oil and water emulsions using emulsifiers as desired are preferred lubricant compositions.
- Emulsifiers for this purpose may be any suitable emulsifiers and may include, for instance, non-ionic, anionic or cationic emulsifiers.
- Suitable emulsifiers include, sulfonates, sulfates, phosphates, phosphonates, monoglycerides, etc.
- Nonionic, ashless emulsifiers are preferred for use in forming oil and Water emulsions.
- lubricating compositions of the present invention other appropriate additives such as corrosion inhibitors, wetting agents, friction modifiers, anti-foam agents, etc. may be used as desired.
- lubricant compositions of the present invention are suitable for lubricating molds of various metals used for casting various metals, they are particularly applicable to processes for the continuous casting of steel. In such processes, copper molds are frequently used.
- Lubricating compositions applied to mold surfaces in accordance with the invention may be applied to the mold surface in any suitable manner.
- Petroleum oil 300 SUS F.
- Polyoxyethylene sorbitan monooleate 0.4 Water 94.6
- a process for treating an interior surface of a mold used in continuous casting of steel which comprises applying to such surface during such casting a lubricant composition comprising between about 5 and about wt. percent oil and between about 5 and about 95 wt. percent water.
- the lubricant composition includes between about 0.1 and about 5 wt. percent of an emulsifying agent.
- a process for continuous cast molding of steel which comprises admitting molten steel to be cast into the top of an open bottom mold, applying to at least a portion of the interior surface of said mold a lubricant composition comprising an oil and water emulsion containing between about 5 and about 95 wt. percent of water and between about 5 and about 95 wt. percent of oil and causing the metal to emerge from the bottom of the mold as a formed ingot in a continuous operation.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lubricants (AREA)
Description
United States Patent Olfice 3,448,787. Patented June 10, 1969 PROCESS FOR CONTINUOUS CASTING OF STEEL WITH OIL-WATER MOLD LUBRICANT Russel L. Beers, Trenton, NJ., assignor to Cities Service Oil Company, Bartlesville, kla., a corporation of Delaware No Drawing. Filed Apr. 30, 1965, Ser. No. 452,353 Int. Cl. B22d 11/10, 11/00 U.S. Cl. 164-73 7 Claims ABSTRACT OF THE DISCLOSURE This invention relates to the continuous casting of metals and more particularly to the use of novel mold lubricants in such casting.
In the art of continuous casting of metals, the bar or ingot being formed moves through, the mold during the casting. An elongated, water cooled mold cavity is normally provided. The mold is usually vertically extending and open at top and bottom. Molten metal poured into the top of the mold moves downwardly as its heat is removed into the sides of the mold and the metal congeals and is removed from the bottom of the mold as a bar or ingot.
It is an object of the present invention to provide improved lubricants for use in continuous casting of metals. Lubricants of the present invention are fire resistant, have excellent heat transfer properties, good spreading properties, low carbon residue and provide a maximum of lubrication with a minimum use of expensive materials.
In accordance with a preferred embodiment of the invention, the interiors of molds used in continuous casting of metals are treated by applying thereto lubricant compositions containing significant quantities of water.
In its broadest form, the invention contemplates the use of any mixture of water with a lubricant material. Depending upon the particular lubricant and relative quantities of water and lubricant employed, the lubricant composition may be in the form of a solution, a mixture or a stable or unstable emulsion. Relative amounts of water and lubricant may vary widely with mixtures containing between about and about 95 wt. percent water and between about 5 and about 95 wt. percent lubricant being preferred.
Suitable lubricant components for use in lubricant compositions of the invention include for instance, animal, vegetable and mineral oils; water soluble, non-oil lubricants, such as polyols, polyoxyalkylene glycols and polyoxyethylene phosphate esters and amine salts thereof as well as non-water soluble, non-oil lubricants.
While a wide variety of lubricants of the various types mentioned above may be used in solution, admixture or emulsion with water, mixtures or emulsions of oil and water are preferred. Because of the fire hazards inherent in continuous casting of metals, especially steel because of the high temperatures involved, oils having a flash point of at least about 400 F. are preferred. To avoid carbon deposition problems, it is preferred that the carbon residue of such oils be not more than 0.5 wt. percent.
In order to provide adequate lubrication and proper spreading under normal casting conditions, lubricant compositions of the present invention preferably have viscosities between about 150 and about 600 Saybolt universal seconds (SUS) at 100 F.
In the case of water insoluble lubricant components, such as oil, emulsifiers may if desired be used to form emulsions. Oil and water emulsions using emulsifiers as desired are preferred lubricant compositions. Emulsifiers for this purpose may be any suitable emulsifiers and may include, for instance, non-ionic, anionic or cationic emulsifiers. Suitable emulsifiers include, sulfonates, sulfates, phosphates, phosphonates, monoglycerides, etc. Nonionic, ashless emulsifiers are preferred for use in forming oil and Water emulsions.
In formulating lubricating compositions of the present invention, other appropriate additives such as corrosion inhibitors, wetting agents, friction modifiers, anti-foam agents, etc. may be used as desired.
While lubricant compositions of the present invention are suitable for lubricating molds of various metals used for casting various metals, they are particularly applicable to processes for the continuous casting of steel. In such processes, copper molds are frequently used.
Lubricating compositions applied to mold surfaces in accordance with the invention may be applied to the mold surface in any suitable manner. U .8. Patents 3,040,- 396 and 2,824,436, for instance described methods of lubricating molds which may be used with lubricating compositions of the present invention.
The following are representative of compositions contemplated by the present invention.
'EXAMPLE 1 Ingredient: Volume percent Cottonseed oil Sorbitan monooleate 2 Water l0 EXAMPLE 2 Ingredient:
Petroleum oil (600 SUS 100 F.) Water 10 EXAMPLE 3 Ingredient:
Prime burning lard oil 9.5 Sodium sulfonate 0.5
Water 90.0
EXAMPLE 4 Ingredient:
Petroleum oil (300 SUS F.) 5.0 Polyoxyethylene sorbitan monooleate 0.4 Water 94.6
EXAMPLE 5 Ingredient: Volume percent Petroleum oil SUS 100 F.) 30 Cottonseed oil 30 Water 40 EXAMPLE 6 Ingredient:
Petroleum oil (450 SUS 100 F.) 85.00 Ditertiary butyl para cresol (antioxident) 0.75 Alkylated succinic anhydride (antirust) 0.05 Silicon antifoam agent (average molecular weight 1200) 0.20 Sperm oil 2.00 Sorbitan monooleate (emulsifier) 2.00 Water 10-00 3 EXAMPLE 7 Ingredient:
Polyoxyalkyleneglycol (molecular weight 20,000) 50.0 Sodium mercaptobenzothiazole 0.5 Laurie acid 1.0 Morpholine (corrosion inhibitor) 1.5 Water 47.0
EXAMPLE 8 Ingredient:
Polyoxyalkyleneglycol (mol. wt. 3,000) 70 Water 3O EXAMPLE 9 Ingredient:
Cramby seed oil 68 Sorbitan monooleate 2 Water 3O EXAMPLE 10 Ingredient:
Castor oil Water 85 EXAMPLE 11 Ingredient:
Tricresylphosphate 30 Water 70 EXAMPLE 12 Ingredient:
Polyoxyethylene phosphate esters (mol. wt.
8,000) 50 Triethanolamine 6 Water 44 EXAMPLE 13 Ingredient:
Mustard oil 60 Borax -Q 3 Water 37 EXAMPLE 14 Analysis of fatty acid portion of glyceride:
Erueic weight percent 59 Linoleic do 8 Linolenic "do--- 7 Eicosenoic do 4 Palmitic do 2 Decosanoic do 1.5
Others do 18.5
Iodine value 91 Free fatty acids -weight percent 0.4 Unsaponifiables do 1 Density at 25 C. gram/cm 939 Flash point (Cleveland open cup) degree F 650 Fire point "degree F 685 Viscosity SUS 100 F 230 Carbon residue (Ramsbottorn) weight percent.- 0.16
While the invention has been described above with respect to certain preferred embodiments thereof, it should be understood that various changes and modifications may be made without departing from the spirit and scope of the invention and it is intended to cover all such modifications and changes in the appended claims.
I claim:
1. A process for treating an interior surface of a mold used in continuous casting of steel which comprises applying to such surface during such casting a lubricant composition comprising between about 5 and about wt. percent oil and between about 5 and about 95 wt. percent water.
2. The process of claim 1 in which the lubricant composition when applied to the mold surface is in the form of an oil and water emulsion.
3. The process of claim 2 in which the oil has a flash point of at least 400 and the lubricant composition has a viscosity between about 150 and about 600 SUS F.
4. The process of claim 3 in which the oil is a petroleum oil.
5. The process of claim 3 in which the oil is a vegetable oil.
6. The process of claim 3 in which the lubricant composition includes between about 0.1 and about 5 wt. percent of an emulsifying agent.
7. A process for continuous cast molding of steel which comprises admitting molten steel to be cast into the top of an open bottom mold, applying to at least a portion of the interior surface of said mold a lubricant composition comprising an oil and water emulsion containing between about 5 and about 95 wt. percent of water and between about 5 and about 95 wt. percent of oil and causing the metal to emerge from the bottom of the mold as a formed ingot in a continuous operation.
References Cited UNITED STATES PATENTS 2,595,928 5/1952 Currie et al. 252-358 2,829,112 4/1958 Solomon 252-358 3,034,186 5/ 1962 Holshouser 164-73 3,052,936 9/1962 Hamilton 164-56 3,220,070 11/ 1965 Tajkowski 164-73 J. SPENCER OVERHOLSER, Primary Examiner.
R. D. BALDWIN, Assistant Examiner.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US45235365A | 1965-04-30 | 1965-04-30 |
Publications (1)
Publication Number | Publication Date |
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US3448787A true US3448787A (en) | 1969-06-10 |
Family
ID=23796142
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US452353A Expired - Lifetime US3448787A (en) | 1965-04-30 | 1965-04-30 | Process for continuous casting of steel with oil-water mold lubricant |
Country Status (1)
Country | Link |
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US (1) | US3448787A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3640860A (en) * | 1969-06-02 | 1972-02-08 | Atlantic Richfield Co | Lubricatng composition and method for treating metal-mold interface in continuous casting operation |
US3969233A (en) * | 1971-10-12 | 1976-07-13 | Lucas William J | Biodegradable internal combustion engine lubricants and motor fuel compositions |
US4115282A (en) * | 1975-12-02 | 1978-09-19 | Deutsche Texaco Aktiengesellschaft | Biodegradable grease composition |
US4260502A (en) * | 1979-06-07 | 1981-04-07 | Nalco Chemical Company | Synthetic drawing and ironing lubricant |
WO1993002164A1 (en) * | 1991-07-15 | 1993-02-04 | Olin Corporation | Glycol/water microemulsion metalworking fluids |
FR2842821A1 (en) * | 2002-07-26 | 2004-01-30 | Pollen Union De Cooperatives A | Cutting oil formulation comprises one or more vegetable and/or synthetic oils and fatty acid esters, for use in machining operations such as turning, cutting and shaping |
RU2706352C1 (en) * | 2019-06-03 | 2019-11-18 | федеральное государственное бюджетное образовательное учреждение высшего образования "Санкт-Петербургский горный университет" | Crystallizer lubricant composition |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2595928A (en) * | 1951-03-07 | 1952-05-06 | Dow Corning | Antifoam emulsion |
US2829112A (en) * | 1955-09-22 | 1958-04-01 | Gen Electric | Anti-foam emulsions |
US3034186A (en) * | 1956-10-22 | 1962-05-15 | Dow Chemical Co | Lubricating method for the continuous casting of readily oxidizable metals |
US3052936A (en) * | 1956-10-01 | 1962-09-11 | Babcock & Wilcox Co | Method of continuously casting metals |
US3220070A (en) * | 1959-11-23 | 1965-11-30 | Gen Electric | Method of casting molten metal in coated ingot mold |
-
1965
- 1965-04-30 US US452353A patent/US3448787A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2595928A (en) * | 1951-03-07 | 1952-05-06 | Dow Corning | Antifoam emulsion |
US2829112A (en) * | 1955-09-22 | 1958-04-01 | Gen Electric | Anti-foam emulsions |
US3052936A (en) * | 1956-10-01 | 1962-09-11 | Babcock & Wilcox Co | Method of continuously casting metals |
US3034186A (en) * | 1956-10-22 | 1962-05-15 | Dow Chemical Co | Lubricating method for the continuous casting of readily oxidizable metals |
US3220070A (en) * | 1959-11-23 | 1965-11-30 | Gen Electric | Method of casting molten metal in coated ingot mold |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3640860A (en) * | 1969-06-02 | 1972-02-08 | Atlantic Richfield Co | Lubricatng composition and method for treating metal-mold interface in continuous casting operation |
US3969233A (en) * | 1971-10-12 | 1976-07-13 | Lucas William J | Biodegradable internal combustion engine lubricants and motor fuel compositions |
US4115282A (en) * | 1975-12-02 | 1978-09-19 | Deutsche Texaco Aktiengesellschaft | Biodegradable grease composition |
US4260502A (en) * | 1979-06-07 | 1981-04-07 | Nalco Chemical Company | Synthetic drawing and ironing lubricant |
WO1993002164A1 (en) * | 1991-07-15 | 1993-02-04 | Olin Corporation | Glycol/water microemulsion metalworking fluids |
FR2842821A1 (en) * | 2002-07-26 | 2004-01-30 | Pollen Union De Cooperatives A | Cutting oil formulation comprises one or more vegetable and/or synthetic oils and fatty acid esters, for use in machining operations such as turning, cutting and shaping |
RU2706352C1 (en) * | 2019-06-03 | 2019-11-18 | федеральное государственное бюджетное образовательное учреждение высшего образования "Санкт-Петербургский горный университет" | Crystallizer lubricant composition |
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Legal Events
Date | Code | Title | Description |
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AS | Assignment |
Owner name: CITGO PETROLEUM CORPORATION, A CORP OF DE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:CITIES SERVICE COMPANY;REEL/FRAME:004225/0709 Effective date: 19830830 |
|
AS | Assignment |
Owner name: CITIES SERVICE COMPANY A CORP. OF DE. Free format text: MERGER;ASSIGNOR:CITIES SERVICE OIL COMPANY;REEL/FRAME:004561/0817 Effective date: 19781220 |