US3429698A - Iridium alloy - Google Patents

Iridium alloy Download PDF

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Publication number
US3429698A
US3429698A US566211A US3429698DA US3429698A US 3429698 A US3429698 A US 3429698A US 566211 A US566211 A US 566211A US 3429698D A US3429698D A US 3429698DA US 3429698 A US3429698 A US 3429698A
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US
United States
Prior art keywords
iridium
alloy
columbium
new
alloys
Prior art date
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Expired - Lifetime
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US566211A
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English (en)
Inventor
Walter Betteridge
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huntington Alloys Corp
Original Assignee
International Nickel Co Inc
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Publication date
Application filed by International Nickel Co Inc filed Critical International Nickel Co Inc
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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/04Alloys based on a platinum group metal

Definitions

  • the present invention relates to iridium alloys and, more particularly, to iridium alloys having high recrystallization temperatures.
  • iridium has a very high melting point (about 2443 C.), good resistance to oxidation at temperatures up to 600 C. or 1000 C. and excellent resistance to corrosion by a wide variety of media, including the common mineral acids, the halogens, molten optical glasses of the leaded types, many fused salts or oxides and a number of molten metals.
  • unalloyed iridium such as commercially pure iridium, has undesirably low strength and recrystallizes at undesirably low temperatures, e.g. 800 C. Such recrystallization often results in coarse-grained microstructures and accompanying poor ductility, particularly in weldments.
  • Iridium is obtained from concentrates of metals of the platinum group, themselves often obtained as by-products in the recovery of nickel from its ores, Commercially pure iridium may accordingly contain small amounts of impurities including palladium, platinum, rhodium, iron and nickel in amounts up to 0.5% each, though normally it is at least 98% pure and indeed generally 99.8% pure.
  • a typical analysis of commercially pure iridium is 0.02% platinum, 0.04% palladium, 0.03% rhodium, 0.000l% lead, 0.05% iron, 0.001% nickel and the balance iridium.
  • iridium alloy that could be worked into wrought products such as sheet, rod, wire, etc. having a greater tensile strength and a higher recrystallizing temperature than are characteristic of unalloyed forms of iridium, e.g., commercially pure iridium. Additional considerations, for some fabricating purposes, are needs for iridium alloy wrought products having good weldability and weld ductility, Heretofore, attempts have been made to overcome some of the undesired characteristics of irridum by incorporating alloying elements therein.
  • Another object of the invention is to provide new iridium-base alloy wrought products including sheet, strip, rod, wire and the like.
  • the present invention is directed to a new alloy containing about 0.1% to about 2% columbium and balance essentially iridium.
  • the alloy can be made by combining columbium with commercially pure iridium and thus may contain small amounts of impurities typically present in commercially pure iridium, e.g. platinum, palladium, rhodium, iron and nickel.
  • impurities typically present in commercially pure iridium, e.g. platinum, palladium, rhodium, iron and nickel.
  • certain impurities which are sometimes, but not typically, found in commercially pure iridium are detrimental to ductility of iridium.
  • Lead, gold, silver and bismuth are such detrimental impurities and the amount of each of these elements, if present, in the new alloy should not exceed 0.05% each in order for good ductility to be obtained.
  • the alloy contains at least 0.25% columbium, e.g. 0.25% to 1% columbium, since then the temperature of recrystallization, i.e. the minimum temperature for recrystallization, is about 1000 C. or higher. Embodiments containing about 1% columbium are particularly suitable.
  • the new alloy is a single phase alloy. If the columbium content is excessively greater than 2%, a two-phase alloy, which is not in accordance with the invention, with inferior properties may be obtained and be unworkable.
  • the new alloy can be butt-welded with a tungsten arc and thus-welded specimens in 0.02 inch sheet can subsequently be bent around a mandrel of 1 A" radius whereas an identical joint in pure iridium fractures.
  • Sheets of iridium alloys according to the invention have tensile strengths of about 20 long tons (2240 pounds) per square inch and higher in the as-rolled state. After being welded, sheets of the alloy have shown a strength of about 15 to 18 long tons per square inch (t.s.i.). Wire of iridium alloy according to the invention has excellent tensile strength at an elevated temperature, fopexample 1000 C".
  • the alloy may be made by melting iridium in a zirconia crucible in an atmosphere of argon, adding to the molten iridium a sintered compact of mixed iridium and columbium powders containing the requisite amount of columbium, and reheating the crucible to above the melting point of the metal in it,
  • the resulting ingots may be forged or otherwise hotworked in the temperature range of 1500 C. to 1600 C. Once the alloy has been forged, working at lower temperatures is possible and the heavily worked alloy is readily worked at room temperature.
  • alloys 1 through 5 Five iridium-columbium alloys of the invention, referred to hereinafter as alloys 1 through 5, were prepared from high purity iridium powder and columbium powder by mixing the requisite proportions of powders, compressing'the mixtures isostatically, sintering at 1700 C. for
  • alloys A and B which contained 3.0% and 5.0% columbium respectively, with the balance being iridium, and which were not in accordance with the alloy composition of the invention, could not be worked to sheet form after being made into ingots by the same techniques used for alloys 1 through 5. Alloy A was severely cracked after forging and broke up in rolling. Alloy B was very brittle and broke on forging.
  • Bal Balanee, which also includes tolerable amounts of impurities such as up to 0.1% of each of platinum, palladium, and rhodium. 7 5
  • Butt-weld joints were made successfully with sheet of each of alloys 1 through 5 using nonconsumable electrode argon-arc techniques. Improved weld ductility was obtained with alloys containing 0.1% to 0.25% columbium and balance iridium.
  • composition containing about 1% columbium e.g. about 0.75% to 1.5% columbium, is advantageous.
  • the high recrystallization temperature of the new alloy enables the alloy to be warm-worked at 1100 C. to increase the room temperature ultimate tensile strength to at least about t.s.i., advantageously at least t.s.i. when the alloy contains about 1% or more columbium, e.g. 1% to 1.5 columbium.
  • Ultimate tensile strength of unalloyed iridium when worked at 1100 C. is as low as 10 t.s.i.
  • the new alloy is warm worked and then recrystallized, e.g. by annealing at 1500 C. or by welding, the microstructure thus developed is of smaller grain size than the microstructure usually present in unalloyed iridium.
  • the alloy of the present invention can be produced in the form of sheet, strip, rod and wire, which can be used for making crucibles, springs, electrodes for sparking plugs and similar devices for use at elevated temperature.
  • the new alloy is particularly useful for making crucibles that can be employed in fusing high-purity semiconductor materials, e.g. semiconductors containing columbium oxide, of types which must be maintained essentially devoid of quadrivalent elements such as titanium and zirconium.
  • a wrought iridium-base alloy product as set forth in claim 1 containing 0.75% to 1.5 columbium.
  • a wrought product as set forth in claim 1 containing 0.25% to 1.75% colurnbium.
  • a Wrought product as set forth in claim 1 containing about 1% to 1.5% columbium.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Conductive Materials (AREA)
US566211A 1965-08-12 1966-07-19 Iridium alloy Expired - Lifetime US3429698A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB34587/65A GB1082078A (en) 1965-08-12 1965-08-12 Iridium alloys

Publications (1)

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US3429698A true US3429698A (en) 1969-02-25

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US566211A Expired - Lifetime US3429698A (en) 1965-08-12 1966-07-19 Iridium alloy

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US (1) US3429698A (enrdf_load_stackoverflow)
DE (1) DE1282979B (enrdf_load_stackoverflow)
GB (1) GB1082078A (enrdf_load_stackoverflow)
NL (1) NL6611367A (enrdf_load_stackoverflow)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0732416A1 (en) * 1995-03-15 1996-09-18 National Research Institute For Metals Refractory superalloys

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0732416A1 (en) * 1995-03-15 1996-09-18 National Research Institute For Metals Refractory superalloys

Also Published As

Publication number Publication date
GB1082078A (en) 1967-09-06
DE1282979B (de) 1968-11-14
NL6611367A (enrdf_load_stackoverflow) 1967-02-13

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