US3420777A - Procedure for producing a ferrite,especially adequate for use in pulse relay cores - Google Patents
Procedure for producing a ferrite,especially adequate for use in pulse relay cores Download PDFInfo
- Publication number
- US3420777A US3420777A US510816A US51081665A US3420777A US 3420777 A US3420777 A US 3420777A US 510816 A US510816 A US 510816A US 51081665 A US51081665 A US 51081665A US 3420777 A US3420777 A US 3420777A
- Authority
- US
- United States
- Prior art keywords
- ferrite
- temperature
- cores
- magnetostatic
- magnetization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 21
- 229910000859 α-Fe Inorganic materials 0.000 title description 16
- 238000005245 sintering Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 230000005415 magnetization Effects 0.000 description 18
- 238000001816 cooling Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 229910001308 Zinc ferrite Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- HSSJULAPNNGXFW-UHFFFAOYSA-N [Co].[Zn] Chemical compound [Co].[Zn] HSSJULAPNNGXFW-UHFFFAOYSA-N 0.000 description 2
- CFEAAQFZALKQPA-UHFFFAOYSA-N cadmium(2+);oxygen(2-) Chemical compound [O-2].[Cd+2] CFEAAQFZALKQPA-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 229910000428 cobalt oxide Inorganic materials 0.000 description 2
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 2
- 229910001882 dioxygen Inorganic materials 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 101100513612 Microdochium nivale MnCO gene Proteins 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- CXKCTMHTOKXKQT-UHFFFAOYSA-N cadmium oxide Inorganic materials [Cd]=O CXKCTMHTOKXKQT-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 235000006748 manganese carbonate Nutrition 0.000 description 1
- 239000011656 manganese carbonate Substances 0.000 description 1
- 229940093474 manganese carbonate Drugs 0.000 description 1
- 229910000016 manganese(II) carbonate Inorganic materials 0.000 description 1
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000004353 relayed correlation spectroscopy Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/265—Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt
Definitions
- a mould lubricant is added thereto and subsequently the mixture is moulded to desired form, for instance cores.
- the cores are subjected to a final sintering process by heating to a constant sintering temperature during a predetermined holding time, the sintering temperature also this time being below the melting point of the oxides.
- the ferrite material to be adequate for pulse relay cores ought to have a high volume resistivity, a relatively high coercive force, a high remanent magnetization, and the hysteresis loop should be of substantially square form.
- dynamic magnetization i.e. at pulse magnetization where maximum field force is applied within a few microseconds, the energy losses caused by the magnetic relaxation distortion should be small.
- the known ferrites are principally of two different kinds, soft-magnetic and hard-magnetic, but neither of them fulfils all the mentioned requirements.
- the soft-magnetic ferrite often has a square hysteresis loop, but its coercive force is very low (0.15Hc530). This material, therefore, is not adequate as a source of magnetic force or for the control of a sufficiently strong permanent magnetic field eventually used as a power source for a pulse relay.
- the hard-magnetic material has a very high coercive force (HczlOOO) and cannot be used for pulse magnetization, because it requires too high amount of energy for magnetization.
- the cobalt ferrite is a hard-magnetic ferrite, the coe'rcive force of which may be lowered by the addition of certain non-magnetic materials, but this ferrite has a relatively low volume resistivity l0,000 ohm cm.), which is a great disadvantage.
- the pulse relays are so arranged that their electric contacts form an integrating part of the magnetic circuit. Therefore, said magnetic circuit may not form a closed electric circuit.
- an insulating separator has to be introduced in the magnetic circuit, which means an extra air gap that highly reduces the elfectivity of the magnetic circuit.
- FIG. 1 shows hysteresis loops for a ferrite material at magnetostatic magnetization'as well as at dynamic magnetization
- FIG. 2 shows the coercive force He as a function of the maximum magnetization field Hm.
- magnetostatic magnetization is meant a magnetization at which the magnetization current is raised from O-value to maximum value so slowly, that the least possible energy losses occur
- dynamic magnetization is meant a magnetization with an instant raising of the current to maximum value.
- Hc(d) is the coercive force at dynamic magnetization
- Hc(st) the coercive force at magnetostatic magnetization
- Hm(k) the value of the magnetizing field at 'which an increase gives only an insignificant increase of the magnetic energy of the ferrite.
- the magnetostatic remanence ratio is defined as the ratio between the magnetostatic remanence Br and the magnetization Bm'.
- the magnetostatic coercive force ratio is defined as the ratio between the value of the magnetizing field force Hm(k) and the corresponding coercive force Hc(k).
- the energy loss ratio finally is defined as the ratio between the coercive force at dynamic magnetizing Hc(d) and the coercive force at magnetostatic magnetizing Hc(st) and constitutes a good approximation for the ratio between required energy in the two magnetization cases.
- the amount of energy is represented by the size of the surface enclosed within the respective hysteresis loop (FIG. 1). The difference between the sizes of these surfaces represents the energy loss caused by the magnetic relaxation distortion at pulsing.
- the oxide mixture being composed substantially according to the molecular formula Co Zn Fe O in which formula 0.01x0.04, gg- Example 1 Cobalt zinc ferrite according to fhe mo
- the bodies are thereafter sintered in a final sintering oven, the heating up being performed with a speed of 100 C. per hour to a temperature of 1150f C. After a four hour holding time at 1150 C. the sintering temperature is rapidly raised to 1250 C. whereafter the form bodies immediately are rapidly cooled off in air to a temperature below 200 C.
- the ferrite material thus obtained has the following properties.
- Cobalt zinc ferrite according to the molecular formula
- Manganese carbonate (MnCO 79 is sintered preliminarily by heating in air to 1000 C. with a holding time of 1 hour at this temperature. After cooling the sintering product is finely pulverized and dried. The dry ferrite powder is mixed with a convenient mould lubricant, granulated and pressed to cores.
- the cores are heated up at a heating speed of 100 C. per hour to a temperature of 1350 C., whereafter the cores are immediately cooled down to 1250" C. After a holding time of 3 hours at 1250 C. the cores are cooled in the oven to 950 C. at which temperature the oven is held during 18 hours. Thereafter the cores are rapidly cooled down to room temperature.
- the cores thus obtained have the following properties:
- the cores are exposed to a temperature shot of about 100 C. above the high final sintering temperature and is because of practical reasons performed at the beginning or the end of the holding time. With respect to the effects of this temperature shot it is, however, of no importance at which time it is effectuated.
- the final cooling off at the last sintering process should generally be rapid as this gives a square hysteresis loop. It is often of advantage to carry out the cooling off in two stages by interrupting the cooling off at a temperature in the inverval between 750 C.1050 C. and maintaining the cores at this temperature during a time of 12-18 hours. By this procedure it is assured that the individual cores have, as far as possible, equal properties.
- the final sintering process is carried out in air, whereby the oxygen of the air sustain the oxidation of the metals.
- the oxygen of the air sustain the oxidation of the metals.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Magnetic Ceramics (AREA)
- Soft Magnetic Materials (AREA)
- Compounds Of Iron (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE1520764 | 1964-12-16 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3420777A true US3420777A (en) | 1969-01-07 |
Family
ID=20300311
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US510816A Expired - Lifetime US3420777A (en) | 1964-12-16 | 1965-12-01 | Procedure for producing a ferrite,especially adequate for use in pulse relay cores |
Country Status (5)
Country | Link |
---|---|
US (1) | US3420777A (enrdf_load_stackoverflow) |
DE (1) | DE1671152A1 (enrdf_load_stackoverflow) |
FR (1) | FR1460258A (enrdf_load_stackoverflow) |
GB (1) | GB1074178A (enrdf_load_stackoverflow) |
NL (1) | NL6516418A (enrdf_load_stackoverflow) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1074178A (en) * | 1964-12-16 | 1967-06-28 | Ericsson Telefon Ab L M | Procedure for producing a ferrite, especially adequate for use in pulse relay cores |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2994522A (en) * | 1960-06-02 | 1961-08-01 | Indiana General Corp | Process and apparatus for firing ceramic ferrites |
GB954775A (en) * | 1962-03-26 | 1964-04-08 | Philips Electrical Ind Ltd | Improvements in methods of manufacturing sintered ferrite bodies |
FR1460258A (fr) * | 1964-12-16 | 1966-11-25 | Ericsson Telefon Ab L M | Procédé de fabrication d'un ferrite pour des noyaux de relais à impulsions |
-
1965
- 1965-11-29 GB GB50658/65A patent/GB1074178A/en not_active Expired
- 1965-12-01 US US510816A patent/US3420777A/en not_active Expired - Lifetime
- 1965-12-10 DE DE19651671152 patent/DE1671152A1/de active Pending
- 1965-12-16 FR FR42557A patent/FR1460258A/fr not_active Expired
- 1965-12-16 NL NL6516418A patent/NL6516418A/xx unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2994522A (en) * | 1960-06-02 | 1961-08-01 | Indiana General Corp | Process and apparatus for firing ceramic ferrites |
GB954775A (en) * | 1962-03-26 | 1964-04-08 | Philips Electrical Ind Ltd | Improvements in methods of manufacturing sintered ferrite bodies |
FR1460258A (fr) * | 1964-12-16 | 1966-11-25 | Ericsson Telefon Ab L M | Procédé de fabrication d'un ferrite pour des noyaux de relais à impulsions |
Also Published As
Publication number | Publication date |
---|---|
NL6516418A (enrdf_load_stackoverflow) | 1966-06-17 |
GB1074178A (en) | 1967-06-28 |
DE1671152A1 (de) | 1971-09-09 |
FR1460258A (fr) | 1966-11-25 |
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