US3400004A - Novel coated and molded woven fabrics and method of making the same - Google Patents
Novel coated and molded woven fabrics and method of making the same Download PDFInfo
- Publication number
- US3400004A US3400004A US260058A US26005863A US3400004A US 3400004 A US3400004 A US 3400004A US 260058 A US260058 A US 260058A US 26005863 A US26005863 A US 26005863A US 3400004 A US3400004 A US 3400004A
- Authority
- US
- United States
- Prior art keywords
- yarns
- coated
- warp
- weft
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000002759 woven fabric Substances 0.000 title description 7
- 239000004744 fabric Substances 0.000 claims description 52
- 239000000758 substrate Substances 0.000 claims description 22
- -1 POLYPROPYLENE Polymers 0.000 claims description 20
- 239000004743 Polypropylene Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 19
- 229920001155 polypropylene Polymers 0.000 claims description 19
- 239000011248 coating agent Substances 0.000 claims description 18
- 239000008199 coating composition Substances 0.000 claims description 13
- 239000004753 textile Substances 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 10
- 229920001169 thermoplastic Polymers 0.000 claims description 8
- 239000004416 thermosoftening plastic Substances 0.000 claims description 8
- 229920002678 cellulose Polymers 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 5
- 239000004627 regenerated cellulose Substances 0.000 claims description 5
- 238000004329 water eliminated fourier transform Methods 0.000 claims 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 14
- 229920005989 resin Polymers 0.000 description 11
- 239000011347 resin Substances 0.000 description 11
- 229920005992 thermoplastic resin Polymers 0.000 description 10
- 239000004677 Nylon Substances 0.000 description 8
- 229920001778 nylon Polymers 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 7
- 238000003490 calendering Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 229920000297 Rayon Polymers 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229920002466 Dynel Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002964 rayon Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- RTOSJSSWYMWLIG-UHFFFAOYSA-J C(CCCCCCCCCCC)(=O)[O-].[Ba+2].[Cd+2].C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-] Chemical compound C(CCCCCCCCCCC)(=O)[O-].[Ba+2].[Cd+2].C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-].C(CCCCCCCCCCC)(=O)[O-] RTOSJSSWYMWLIG-UHFFFAOYSA-J 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- FHQMKMYTNSVUAT-UHFFFAOYSA-N dioctyl benzene-1,2-dicarboxylate ethenyl acetate Chemical compound C(C=1C(C(=O)OCCCCCCCC)=CC=CC1)(=O)OCCCCCCCC.C(C)(=O)OC=C FHQMKMYTNSVUAT-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- JTJMJGYZQZDUJJ-UHFFFAOYSA-N phencyclidine Chemical compound C1CCCCN1C1(C=2C=CC=CC=2)CCCCC1 JTJMJGYZQZDUJJ-UHFFFAOYSA-N 0.000 description 1
- 239000008029 phthalate plasticizer Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/49—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads textured; curled; crimped
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/14—Processes for the fixation or treatment of textile materials in three-dimensional forms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
- D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
- D06M23/18—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment for the chemical treatment of borders of fabrics or knittings; for the thermal or chemical fixation of cuttings, seams or fibre ends
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0025—Rubber threads; Elastomeric fibres; Stretchable, bulked or crimped fibres; Retractable, crimpable fibres; Shrinking or stretching of fibres during manufacture; Obliquely threaded fabrics
- D06N3/0029—Stretchable fibres; Stretching of fibres during manufacture
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/08—Upholstery, mattresses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31935—Ester, halide or nitrile of addition polymer
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/322—Warp differs from weft
- Y10T442/3228—Materials differ
- Y10T442/326—Including synthetic polymeric strand material
- Y10T442/3268—Including natural strand material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/322—Warp differs from weft
- Y10T442/3228—Materials differ
- Y10T442/326—Including synthetic polymeric strand material
- Y10T442/3276—Including polyamide strand material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3179—Woven fabric is characterized by a particular or differential weave other than fabric in which the strand denier or warp/weft pick count is specified
- Y10T442/3301—Coated, impregnated, or autogenous bonded
- Y10T442/3317—Woven fabric contains synthetic polymeric strand material
Definitions
- Coated fabrics conventionally comprise a textile substrate coated with a predominantly thermoplastic resin coating.
- Thermoplastic resins conventionally used in coated fabrics include vinyl chloride resins, polystrenes and acrylic resins.
- the coated fabric In preparing coated fabric articles to be used in up holstery, the coated fabric is conventionally patterned, cut and sewed or seamed together to form the selected shape in a manner much the same as that applied to noncoated fabrics.
- novel woven textile fabric which when coated with a conventional thermoplastic coating provides a novel coated fabric which may be heat shaped or molded into an article of selected shape thus eliminating the costly and time consuming patterning, cutting and seaming operations of conventional practices.
- the novel woven textile of my invention comprises a warp of polypropylene yarns and weft of yarns selected from the group consisting of stretchable textured nylon yarns, slack mercerized natural cellulose yarns such as cotton and slack mercerized regenerated cellulose yarns.
- a warp consisting essentially of polypropylene yarns and a weft consisting essentially of either natural or regenerated cellulose yarns has been found very important in the coating and the heat shaping of the coated fabric. It is essential that the yarns in the warp do not distort at the temperatures (225 to 290 F.) of the conventional calendering operation which is the most efficient and effective means for preparing the coated fabrics of this invention. Further, the yarns of the warp must be thermoplastic to the extent that they readily flow at the temperatures and pressures of conventional heat shaping.
- weft yarns must not be affected by the temperatures of the coating operation and must primarily provide the adhesion between the textile substrate and the coating composition since virtually any thermoplastic yarn which could be used in the warp would not display the adhesion required of coated fabrics.
- the Weft yarns must be readily mechanically extendable by the pressures of the heat shaping or molding operations.
- the coating composition may suitably be selected from any of the conventional thermoplastic coating compositions for coated fabrics such as polystyrenes and acrylic resins, best results are obtained using a conventional vinyl chloride resin coating composition.
- vinyl chloride resin is meant to include both vinyl chloride homopolymers and copolymers of predominantly vinyl chloride with other monomers such as vinyl acetate.
- the coating composition may of course contain suitable plasticizers, pigments and stabilizers.
- the thermoplastic coating is preferably applied to the substrateby calendering.
- the temperatures of the rollers and the coating composition during calendering may be as high as 330 F.
- the temperatures of the fabric itself will of course be considerably lower because of short contact times and resulting temperatures after heat exchange.
- the temperatures are some times high enough to produce the tendency of shrinkage in the polypropylene yarn of the warp. This tendency is readily compensated for by keeping the warp under tension during coating.
- the customary slight tension exerted on the warp in drawing the fabric as a web through the calendering rollers has been found to be more than sufiicient to compensate for the tendecy of the web to shrink.
- the coated fabrics of this invention may be heat shaped or molded.
- the fabrics by means of the polypropylene warp which flows, retain their shape after being molded.
- the shaping or molding is carried out over a temperature range preferably from 280 to 320 F.
- the molding techniques which may be used include plug molding which employs a male die, compression forming which uses both male and female dies and vacuum forming.
- Example 1 A woven fabric constructed of a warp consisting wholly of polypropylene yarn of about 223 denier and 1 ply, 52 warp ends per inch and a weft consisting wholly of textured nylon yarn of about 166 denier and 2 ply, 48 weft ends per inch (weft contraction 23.2%), said fabric having a weight of 2.84 oz. per square yard is coated by calendering at a roller temperature of about 310 to 320 F., the warp being under tension to prevent any shrinkage of the polypropylene, 'with a conventional vinyl chloride resin coating composition comprising:
- a resin containinig vinyl chloride and 5% vinyl acetate Dioctyl phthalate plasticizer 70 TiO pigment 10 Calcium carbonate 20 Calcium stearate 1 Barium-cadmium laurate stabilizer 2 The coating thickness is about 15 mils.
- the coated fabric is then cooled, after which the coated fabric is molded by vacuum molding.
- the coated fabric a is clamped into a conventional vacuum molding apparatus and heated by infrared means to about 300 F.
- the clamp is then dropped and a vacuum pulled which draws the coated fabric against the contours of the selected mold.
- the contoured coated fabric is permitted to cool.
- the product is a contoured coated fabric article of a selected shape.
- Example 2 A woven fabric constructed of a warp consisting wholly of polypropylene yarn of about 218 denier and 1 ply, 46 warp ends per inch and a weft consisting wholly of cotton yarn of 7.85 s yarn number, 1 ply 51.3 weft ends per inch, said fabric having a weight of 3.88 oz. per square yard is mercerized by immersion without tension in a 25% solution of NaOH in water at about 68 F. for 30 minutes. The fabric is then rinsed in water, soured in a 5% acetic acid solution and rinsed again with water.
- the fabric is then coated in accordance with the procedure of Example 1 with the coating composition of Example 1. Then following the procedure of Example 1, the resulting coated fabric is vacuum molded into a selected shape.
- Example 3 A woven fabric constructed of a warp consisting wholly of polypropylene yarns and a weft consisting wholly of viscose rayon yarns is first slack mercerized in accordance with the procedure of Example 2. The fabric is then coated in accordance with the procedure of Example 1 with the coating composition of Example 1. Then following the procedure of Example 1, the resulting coated fabric is vacuum molded into a selected shape.
- a coated fabric comprising a textile substrate having a warp of polypropylene yarns and a weft of stetchable textured nylon yarns and a thermoplastic resin coating on said substrate.
- a coated fabric comprising a textile substrate having a warp of polypropylene yarns and a weft of slack mercerized cotton yarns and a thermoplastic resin coating on said substrate.
- a coated fabric comprising a textile substrate having a warp of polypropylene yarns and a weft of slack mercerized rayon yarns and a thermoplastic resin coating on said substrate.
- thermoplastic resin is a vinyl chloride resin.
- thermoplastic resin is a vinyl chloride resin.
- thermoplastic resin is a vinyl chloride resin.
- a heat shaped coated fabric comprising a contoured substrate having a warp of polypropylene yarns and a weft of a yarn selected from the group consisting of stretchable textured nylon yarns, slack mercerized natural cellulose yarns and slack mercerized regenerated cellulose yarns, said substrate carrying a coating of a thermoplastic resin.
- a heat shaped coated fabric comprising a contoured substrate having a warp of polypropylene yarns and a weft of stretchable textured nylon yarns, said substrate carrying a coating of a vinyl chloride resin.
- a heat shaped coated fabric comprising a contoured substrate having a warp of polypropylene yarns and a weft of slack mercerized cotton yarns, said substrate carrying a coating of a thermoplastic resin.
- a method of making a coated fabric article comprising (1) applying with a heat thermoplastic coating composition to a textile substrate comprising a warp of polypropylene yarns and a weft of a yarn selected from the group consisting of stretchable textured nylon yarns, slack mercerized natural cellulose yarns and slack mercerized regenerated cellulose yarns, said warp being maintained under tension during the application of the coating and (2) heat molding said coated substrate to a selected shape.
- a method of making a coated fabric article comprising (1) applying with heat a coating composition of a vinyl chloride resin to a textile substrate comprising a warp of polypropylene yarns and a weft of stretchable textured nylon yarns, said warp being maintained under tension during the application of the coating and (2) heat molding said coated substrate to a selected shape.
- a method of making a coated fabric article comprising (1) applying with heat a coating composition of a vinyl chloride resin to a textile substrate comprising a warp of polypropylene yarns and a weft of slack mercerized cotton yarns, said warp being maintained under tension during the application of the coating and (2) heat molding said coated substrate to a selected shape.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- General Chemical & Material Sciences (AREA)
- Woven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Laminated Bodies (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL302327D NL302327A (en, 2012) | 1963-02-20 | ||
US260058A US3400004A (en) | 1963-02-20 | 1963-02-20 | Novel coated and molded woven fabrics and method of making the same |
GB43897/63A GB1046500A (en) | 1963-02-20 | 1963-11-06 | Improvements in woven fabrics, coated fabrics, and moulded articles |
ES293827A ES293827A1 (es) | 1963-02-20 | 1963-11-25 | Mejoras introducidas en la fabricación de tejidos textiles |
CH1545863D CH1545863A4 (en, 2012) | 1963-02-20 | 1963-12-16 | |
CH1545863A CH494854A (de) | 1963-02-20 | 1963-12-16 | Verfahren zur Herstellung eines geformten Textilartikels aus beschichtetem Gewebe |
DE19631560843 DE1560843A1 (de) | 1963-02-20 | 1963-12-21 | Verfahren zur Herstellung eines Artikels aus bestrichenem Gewebe |
FR959409A FR1378725A (fr) | 1963-02-20 | 1964-01-06 | Nouveaux tissus textiles enduits |
SE2053/64A SE317945B (en, 2012) | 1963-02-20 | 1964-02-20 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US260058A US3400004A (en) | 1963-02-20 | 1963-02-20 | Novel coated and molded woven fabrics and method of making the same |
Publications (1)
Publication Number | Publication Date |
---|---|
US3400004A true US3400004A (en) | 1968-09-03 |
Family
ID=22987623
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US260058A Expired - Lifetime US3400004A (en) | 1963-02-20 | 1963-02-20 | Novel coated and molded woven fabrics and method of making the same |
Country Status (8)
Country | Link |
---|---|
US (1) | US3400004A (en, 2012) |
CH (2) | CH494854A (en, 2012) |
DE (1) | DE1560843A1 (en, 2012) |
ES (1) | ES293827A1 (en, 2012) |
FR (1) | FR1378725A (en, 2012) |
GB (1) | GB1046500A (en, 2012) |
NL (1) | NL302327A (en, 2012) |
SE (1) | SE317945B (en, 2012) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3470928A (en) * | 1967-10-26 | 1969-10-07 | Avisun Corp | Polypropylene fabric with modified selvage |
US4298648A (en) * | 1979-02-28 | 1981-11-03 | Celanese Corporation | Belting fabric |
US4428698A (en) | 1980-08-21 | 1984-01-31 | Murphy Jerry C | Geotextile for pavement overlays |
US4654254A (en) * | 1984-10-11 | 1987-03-31 | The Kendall Company | Adhesive tape |
US5487936A (en) * | 1994-03-21 | 1996-01-30 | Collier Campbell Ltd. | Textile fabrics of differential weave comprising multifilament threads wherein individual filaments have a linear density of one decitex or less |
US6211099B1 (en) * | 1998-07-21 | 2001-04-03 | American Fiber & Finishing Sc, Inc. | Substrate fabric |
US20070161311A1 (en) * | 2000-02-21 | 2007-07-12 | Zimmer Ag | Polymer Composition and Molded Articles Produced Therefrom |
EP2050802A1 (de) * | 2007-10-15 | 2009-04-22 | certoplast Vorwerk & Sohn GmbH | Klebeband |
US20130150764A1 (en) * | 2011-12-09 | 2013-06-13 | Tyco Healthcare Group Lp | Non-Adherent Wound Dressings and Related Methods Therefor |
US9402770B2 (en) | 2011-12-09 | 2016-08-02 | Covidien | Antimicrobial non-adherent dressings and related methods therefor |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2022156B (en) * | 1978-04-14 | 1982-09-22 | Toyo Boseki | Warp knitted fabric woven or unwoven fabric used in making a liminate |
GB2183543A (en) * | 1985-11-17 | 1987-06-10 | Murray James Mcleod | Laminated fabric |
DE3924150A1 (de) * | 1989-07-21 | 1991-01-31 | Hoechst Ag | Verformbares textiles flaechengebilde und daraus hergestellte netzwerkstoffe |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1370597A (en) * | 1921-03-08 | Method and apparatus for making belts | ||
US2810184A (en) * | 1953-06-17 | 1957-10-22 | Harold F Sherman | Method for producing a woven elastic bandage or like fabric |
US2827414A (en) * | 1953-08-11 | 1958-03-18 | Tropi Sales | Plastic material and method of preparing same |
US2942327A (en) * | 1957-08-15 | 1960-06-28 | Landers Corp | Coated fabric |
US3142109A (en) * | 1959-11-27 | 1964-07-28 | Celanese Corp | Fabrics |
-
0
- NL NL302327D patent/NL302327A/xx unknown
-
1963
- 1963-02-20 US US260058A patent/US3400004A/en not_active Expired - Lifetime
- 1963-11-06 GB GB43897/63A patent/GB1046500A/en not_active Expired
- 1963-11-25 ES ES293827A patent/ES293827A1/es not_active Expired
- 1963-12-16 CH CH1545863A patent/CH494854A/de not_active IP Right Cessation
- 1963-12-16 CH CH1545863D patent/CH1545863A4/xx unknown
- 1963-12-21 DE DE19631560843 patent/DE1560843A1/de active Pending
-
1964
- 1964-01-06 FR FR959409A patent/FR1378725A/fr not_active Expired
- 1964-02-20 SE SE2053/64A patent/SE317945B/xx unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1370597A (en) * | 1921-03-08 | Method and apparatus for making belts | ||
US2810184A (en) * | 1953-06-17 | 1957-10-22 | Harold F Sherman | Method for producing a woven elastic bandage or like fabric |
US2827414A (en) * | 1953-08-11 | 1958-03-18 | Tropi Sales | Plastic material and method of preparing same |
US2942327A (en) * | 1957-08-15 | 1960-06-28 | Landers Corp | Coated fabric |
US3142109A (en) * | 1959-11-27 | 1964-07-28 | Celanese Corp | Fabrics |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3470928A (en) * | 1967-10-26 | 1969-10-07 | Avisun Corp | Polypropylene fabric with modified selvage |
US4298648A (en) * | 1979-02-28 | 1981-11-03 | Celanese Corporation | Belting fabric |
US4428698A (en) | 1980-08-21 | 1984-01-31 | Murphy Jerry C | Geotextile for pavement overlays |
US4654254A (en) * | 1984-10-11 | 1987-03-31 | The Kendall Company | Adhesive tape |
US5487936A (en) * | 1994-03-21 | 1996-01-30 | Collier Campbell Ltd. | Textile fabrics of differential weave comprising multifilament threads wherein individual filaments have a linear density of one decitex or less |
US6211099B1 (en) * | 1998-07-21 | 2001-04-03 | American Fiber & Finishing Sc, Inc. | Substrate fabric |
US20070161311A1 (en) * | 2000-02-21 | 2007-07-12 | Zimmer Ag | Polymer Composition and Molded Articles Produced Therefrom |
US7951237B2 (en) * | 2000-02-21 | 2011-05-31 | Smartfiber Ag | Polymer composition and molded articles produced therefrom |
US20110200776A1 (en) * | 2000-02-21 | 2011-08-18 | Smartfiber Ag | Polymer Composition and Molded Articles Produced Therefrom |
US8496748B2 (en) | 2000-02-21 | 2013-07-30 | Smartfiber Ag | Polymer composition and molded articles produced therefrom |
EP2050802A1 (de) * | 2007-10-15 | 2009-04-22 | certoplast Vorwerk & Sohn GmbH | Klebeband |
US20130150764A1 (en) * | 2011-12-09 | 2013-06-13 | Tyco Healthcare Group Lp | Non-Adherent Wound Dressings and Related Methods Therefor |
US9402770B2 (en) | 2011-12-09 | 2016-08-02 | Covidien | Antimicrobial non-adherent dressings and related methods therefor |
Also Published As
Publication number | Publication date |
---|---|
ES293827A1 (es) | 1964-06-01 |
FR1378725A (fr) | 1964-11-13 |
DE1560843A1 (de) | 1969-10-09 |
NL302327A (en, 2012) | 1900-01-01 |
CH494854A (de) | 1970-04-30 |
GB1046500A (en) | 1966-10-26 |
SE317945B (en, 2012) | 1969-12-01 |
CH1545863A4 (en, 2012) | 1970-04-30 |
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