US3363044A - Channel type induction furnace - Google Patents
Channel type induction furnace Download PDFInfo
- Publication number
- US3363044A US3363044A US452699A US45269965A US3363044A US 3363044 A US3363044 A US 3363044A US 452699 A US452699 A US 452699A US 45269965 A US45269965 A US 45269965A US 3363044 A US3363044 A US 3363044A
- Authority
- US
- United States
- Prior art keywords
- channel
- stirrer
- channels
- hearth
- inductor unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 230000006698 induction Effects 0.000 title claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 238000003756 stirring Methods 0.000 description 15
- 238000010438 heat treatment Methods 0.000 description 12
- 230000004907 flux Effects 0.000 description 10
- 239000000155 melt Substances 0.000 description 9
- 238000001816 cooling Methods 0.000 description 5
- 230000002441 reversible effect Effects 0.000 description 4
- 230000000254 damaging effect Effects 0.000 description 2
- 230000005291 magnetic effect Effects 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 238000010310 metallurgical process Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 240000005369 Alstonia scholaris Species 0.000 description 1
- 241000792883 Beckius Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000001095 motoneuron effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/16—Furnaces having endless cores
- H05B6/20—Furnaces having endless cores having melting channel only
Definitions
- the invention refers to a channel type induction furnace with at least one inductor unit containing at least one coil, an iron core and at least one channel going round the coil of the ordinary type with two lateral channels debouching in the hearth and a bottom channel which con# nects the lateral channels.
- the invention is characterised in that at least one electromagnetic stirrer is placed on ⁇ the outside of the inductor unit.
- a particularly preferable embodiment is constituted by an inductor unit with two coils and double channels with a common central channel and each having its own lateral channel, a bottom channel connecting the central and lateral channels, and one or two iron cores passing through the coil or coils.
- the embodiment is characterised in that near the bottom channel is arranged at least one stirrer and/ or at least one stirrer near one or both lateral channels or near the central channel.
- the obstacles can easily be overcome which normally prevent unidirectional flow in the channels.
- a direction can be produced from the -hearth into the central channel, towards the hearth in the lateral channels or vice versa or also from the hearth in one and towards the hearth in the other lateral channel.
- diiierent current directions can also be made quickly with the object of preventing overheating in the channels and of making the heating of the melt effective and at the same time also producing stirring in the hearth, useful for the metallurgical process.
- stirring can also be produced without current in the heating coils, for example for cleansing the channels or for effecting certain metallurgical processes in the hearth.
- FIGS. l and 2 show two side views of a single channel inductor with a stirrer and FIGS. 3 and 4 a corresponding view of a double channel inductor.
- FIG. 5 shows an alternative stirred positioning and FIG. 6 a special channel formation.
- FIGS. l and 2 a melt space 1 or a furnace hearth is shown, to which one or several channel inductors are connected, here a single channel inductor with two lateral channels a bottom channel, together forming a channel 2 communicating with the hearth 1.
- the stirrer is either placed below the bottom channel (at 7) or near one or both the lateral channels 6, 8 or also near all three channels.
- the stirrer 6, 7, 3 can be plane wound, constructed in principle as the stator of an asynchronous machine, or coil wound, and in both cases provided with water or air cooling.
- the arrows in the different channels in FIG. l show one stirring direction of the melt in the channel, but the stirring direction can of course be altered to the opposite direction or alternate between two directions.
- the stirrer can of course also be fed ⁇ with extra low frequency (0.4-10 cycles per second) (multiphase) with the object of effecting motoric stirring.
- the inductor unit can also be made to be exchangeable, for example according to Patent No. 3,100,237.
- FIGS. 3-4 a double channel type inductor is shown, which is placed in a furnace body 10, enclosing the melt space (the hearth) 9.
- the inductor unit is of double channel type and is provided with twin coils 11, 12, one or two phase fed and placed on one or two (see FIG. 3) iron cores 13, 14.
- the channels consist of a common central channel 15 and two lateral channels 16, 17 and one bottom channel 18 connecting these three channels.
- the shape of the channel is made like an w, but it can ofcourse also be made as a double rectangle.
- the central -channel 15 is shaped with an upwardly enlarged cross section and all corners of the bottom channel 18 are rounded in order to allow high speed flow of the melt.
- the central channel 15 can also be made with constant cross section.
- stirrer 20 21 is placed of considerable length on both sides of the symmetrical plane of the inductor unit, possibly also completely or partly extending beyond the sides of the inductor (see dashed lines).
- the stirrer can be a single stirrer or can be divided into two parts 20, 21 or several parts, divided at the symmetrical plane or divided into several sections with reversible stirring directions not dependent on each other.
- the inductor unit can alternatively be provided with one, two or several stirrers 22, 23, placed at the sides of the inductor, or also combined with parts 20, 21.
- the inductor unit can be provided with one or two stirrers 24', 25', for the central channel 15, which can be seen schematically by FIG.
- the inductor unit is surrounded by a shield 24, consisting of one or several plates or a non-ferromagnetic rnaterial which is also a good electrical conductor, :such as copper or aluminium.
- the shield 24 extends along the wall of the inductor unit but outside the stirrer 20, 21 in the longitudinal (FIG. 3) as well as in the transverse direction (FIG. 4), but inside the magnetic casing of the inductive stirrer.
- the advantage of this is that the main flux from the coils 11, 12 and the leak flux from the cores 13, 14 do not give any damaging influence to the stirrer. No losses emanating Ifrom these fluxes or damaging effects on the working of the stirrer worth mentioning are produced.
- the shield 24 preferably also extends along the sides of the inductor in order to prevent the losses which may arise in the magnetic material.
- leak flux laminations 27 are arranged so that the leak flux can be conducted Ipast the stirrer and directly to the iron core 13, 14 concentrated as near to the coils 11, 12 as possible. This leak flux has been substantially concentrated around the'coils 11, 12 (see FIG. 4).
- the inductor unit according to FIGS. 3 and 4 isV also exchangeable during operation, for example shaped according to the above mentioned patent.
- the inductor unit is usually provided with water cooling, see the tube 25 in FIGS. 3 and 4.
- the cooling tube also serves for cooling of the inductor. See 26.
- the stirring direction in the stirrer according to FIG. 3 can be used in the following way:
- Direction II gives the opposite flow direction.
- Direction III i.e. the same direction in 20 and 21 gives downward flow in the left lateral channel 16 and right-hand direction in the bottom channel 18, and upward flow in the right-hand lateral channel 17.
- Direction IV gives the opposite ow direction.
- the condition in the central channel in alternatives III and IV is that only an insignificant flow is produced in this central channel, predominantly upward directed.
- FIG. 6 a channel type embodiment with a large cross section in the central channel 29 and smaller sections in the lateral channels 28 and 30 is shown.
- the two stirrers 31 and 32 when positioned according to this figure will operate as if each of them were influencing a single channel.
- inductors In the furnace body 10 a large number of inductors can be placed with different inclinations relative to the vertical plane through the longitudinal axis of the furnace. All these or certain of them can be provided with stirrers according to the above. Other variations can also be feasible within the scope of the following claims.
- submerged resistor type induction furnace with a hearth and at least one inductor unit comprising at least 9.11.6 Coil With an iron yoke and at least one melt loop around the coil, said loop having at least two lateral channels running from the hearth and at least one bottom channel connecting said lateral channels, at least one electromagnetic stirrer positioned on the outside of the Vinductor unit, said stirrer being separate from said coil.
- Submerged resistor type induction furnace with at least one inductor unit comprising at least two coils, at least one iron yoke threading said coils, melting loops encircling said coils, each of said loops having a lateral channel, and having a central, common channel extending between said coils and a bottom channel connecting the lower ends of the lateral channels and the lower end of the bottom channel, said central and lateral channels extending from the bottom channel to the hearth, at least one stirrer positioned on the outside of said inductor unit and below the bottom channel being placed, said stirrer extending at both sides of a plane through the central axis of said central channel, said stirrer bein-g separate from said coil.
- Furnace in accordance with claim 4 in which a laminated core with axial extensions for concentration of the flux is provided around the heating coils.
Landscapes
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
- Furnace Details (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE3309/65A SE316548B (enrdf_load_html_response) | 1965-03-13 | 1965-03-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3363044A true US3363044A (en) | 1968-01-09 |
Family
ID=20261834
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US452699A Expired - Lifetime US3363044A (en) | 1965-03-13 | 1965-05-03 | Channel type induction furnace |
Country Status (2)
Country | Link |
---|---|
US (1) | US3363044A (enrdf_load_html_response) |
SE (1) | SE316548B (enrdf_load_html_response) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3478157A (en) * | 1967-11-20 | 1969-11-11 | Whiting Corp | Inductor mounting means for an induction furnace |
EP0490264A1 (de) * | 1990-12-11 | 1992-06-17 | ABBPATENT GmbH | Rinneninduktor mit äusserem metallenen Gehäuse |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2513082A (en) * | 1944-11-30 | 1950-06-27 | Asea Ab | Induction stirrer |
US2536859A (en) * | 1946-05-23 | 1951-01-02 | Ajax Engineering Corp | Method and device for pumping molten metals |
US2573319A (en) * | 1948-11-08 | 1951-10-30 | Asea Ab | Inductive stirring |
US2620366A (en) * | 1950-12-08 | 1952-12-02 | Asea Ab | Induction stirrer |
US2652441A (en) * | 1949-07-22 | 1953-09-15 | Asea Ab | Electric melting furnace |
US2960556A (en) * | 1957-04-03 | 1960-11-15 | Asea Ab | Electric stirring winding |
US2993943A (en) * | 1957-10-28 | 1961-07-25 | Cooke Norman | Low frequency electric induction furnaces |
US3100237A (en) * | 1960-05-21 | 1963-08-06 | Asea Ab | Low frequency induction furnace of the melting channel type |
US3200185A (en) * | 1962-03-21 | 1965-08-10 | Asea Ab | Electromagnetic stirrer |
US3297811A (en) * | 1963-01-18 | 1967-01-10 | Aeg | Cooling system |
-
1965
- 1965-03-13 SE SE3309/65A patent/SE316548B/xx unknown
- 1965-05-03 US US452699A patent/US3363044A/en not_active Expired - Lifetime
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2513082A (en) * | 1944-11-30 | 1950-06-27 | Asea Ab | Induction stirrer |
US2536859A (en) * | 1946-05-23 | 1951-01-02 | Ajax Engineering Corp | Method and device for pumping molten metals |
US2573319A (en) * | 1948-11-08 | 1951-10-30 | Asea Ab | Inductive stirring |
US2652441A (en) * | 1949-07-22 | 1953-09-15 | Asea Ab | Electric melting furnace |
US2620366A (en) * | 1950-12-08 | 1952-12-02 | Asea Ab | Induction stirrer |
US2960556A (en) * | 1957-04-03 | 1960-11-15 | Asea Ab | Electric stirring winding |
US2993943A (en) * | 1957-10-28 | 1961-07-25 | Cooke Norman | Low frequency electric induction furnaces |
US3100237A (en) * | 1960-05-21 | 1963-08-06 | Asea Ab | Low frequency induction furnace of the melting channel type |
US3200185A (en) * | 1962-03-21 | 1965-08-10 | Asea Ab | Electromagnetic stirrer |
US3297811A (en) * | 1963-01-18 | 1967-01-10 | Aeg | Cooling system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3478157A (en) * | 1967-11-20 | 1969-11-11 | Whiting Corp | Inductor mounting means for an induction furnace |
EP0490264A1 (de) * | 1990-12-11 | 1992-06-17 | ABBPATENT GmbH | Rinneninduktor mit äusserem metallenen Gehäuse |
Also Published As
Publication number | Publication date |
---|---|
SE316548B (enrdf_load_html_response) | 1969-10-27 |
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