US2652441A - Electric melting furnace - Google Patents

Electric melting furnace Download PDF

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Publication number
US2652441A
US2652441A US172434A US17243450A US2652441A US 2652441 A US2652441 A US 2652441A US 172434 A US172434 A US 172434A US 17243450 A US17243450 A US 17243450A US 2652441 A US2652441 A US 2652441A
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bars
sheets
furnace
coils
winding
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Expired - Lifetime
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US172434A
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Sven E Gynt
Lundqvist Ragnar
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ABB Norden Holding AB
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ASEA AB
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/34Arrangements for circulation of melts

Description

Sept. 15, 1953 s. E. GYNT ETAL 2,652,441
ELECTRIC MELTING FURNACE Filed July 7, 195o s sheets-sheet 2 c 23 a 7 /6 /7 fse f4 5 f6. f4 f4 #7514A 7L Lili i E-E A f M fp ,c-
Patented Sept. 15, 1953 ZEZAii ELECTRIC MELTING FURNACE Sven E. Gynt, Vagn Poulsen, and Ragnar Lundqvist, Vasteras, Sweden, assignors to Allmanna Svenska Elektriska Aktiebolaget, Vasteras, Sweden, a corporation of Sweden Application .luly 7, 1950, Serial No. 172,434 In Sweden July 22, 1949 6 Claims.
In electric melting furnaces of different kinds it has been proposed to stir the charge by inducing in it electric currents having a comparatively low frequency, i. e. having a frequency of about 1 period per second or less. In order to achieve a suitable stirring, the induction of the currents is performed by a plurality of in relation to each other displaced fields and suitably thereby that below the bottom of Ythe furnace a multiphase winding is arranged which is traversed by a low frequency current. This winding is suitably designed as a winding in an electric generator with coils disposed in slots in an iron core. The bottom of the furnace is then made of a non-magnetic material having a large electric resistance, so that the magnetic force lines can penetrate the bottom of the furnace and its lining without obstruction.
Due to the low frequency used, the iron core in which the coils are disposed may be piled up of heavy sheets, and hitherto the slots for the coils have been cut out in the upper edge of the sheets, i. e. in the edge nearest to the bottom of the furnace.
The present invention concerns an arrangeiron core arranged below the bottom of the furnace, said core being made by rather heavy sheets of which some project above the others, so that the said troughs or bars only in certain points will be in metallic contact with the core. By this fact and thereby that between the troughs and the bottom of the furnace there is a free space, it becomes possible to attain an effective cooling of the iron core and the coils and of the bottom of the furnace by means of air which is forced up across the sheets of the iron core against the coils and the troughs in which these are disposed.
The invention is most readily understood reference being made to the accompanying drawings on which Fig. l shows a cross section through the arrangement according to the invention along the line B-B, and Fig. 2 shows a view of the arrangement seen from above.
Fig. 3 shows a part `of a section along the line G-C- in Fig. 1. Fig. 4a is a section across the winding along the line E-E of Fig. 3 and Fig. 4B is a cross-section through the winding along the line F-F of Fig. 3. Fig. 5 shows the troughs in which the winding is located and also the bars which serve to press down the winding in the trough, everything seen from above. Figs. 6 and '7, finally, show a section through the arrangement along the lines G--G and H-H, respectively, in Fig. 1.
On the drawings, I designates the lining of the furnace and 2 the molten charge, and 3 is the bottom of the furnace below the lining, which bottom is made of some non-magnetic material. li designates the winding coils and 5 the metal caps surrounding the ends of the winding coils, and G is a connection for a pipe line for the delivery of cooling air to the arrangement.
As it will be seen from Figs. 3 and 4, the winding coils consist of copper conductors 'I wound on edge surrounded by a comparatively thin insulation and disposed in short U-shaped bars of iron 8, the channels of which extend perpendicularly to the thick sheets il, I9 and |91 forming the iron cores II, I2 and I3, Figs. 6 and '7. The sheets IE) and Il project above the sheets 9 so that the bars 8 will be carried by the sheets I9 and Il and the webs of the bars are joined with these sheets in one point, either by welding or by a screw connection. The coils 'i are pressed down in the bars by means of fiat strips or bars I which in their turn are forced downwards by means of at bars I5 extending along the bars t, which are insulated from the bars Hl by means of insulation ribs I6 made for instance of hard paper. The bars I5 are pressed against the bars It by means of screws Il with nuts I3. The screws I'I are provided with an insulating sleeve I9 and an insulating washer 2i) resting against the lower side of the bars 8, and below the washer 26 there is a thick metal washer ZI and a lengthways extending sheet 22 for the guidance of the cooling air. The screws il are suitably arranged at connection points between the bars 8, and between the screws II the bars I5 are provided with slots 23, Figs. 4 and 5, through which the cooling air flowing below the bars 8 can escape against the bottom of the furnace.
In order to attain an even cooling of the coils and the bars in which they are disposed, and of the sheet blocks forming the cores, the outermost sheets Il in the sheet blocks are extended down to the bottom of the caps 5 surrounding the ends of the coils. The space which in this way is formed between the sheets |01 and the bottom 51 is divided into four compartments 24, 28, 29 and by means of a vertical intermediary wall 52 (Fig. 1) and two oblique intermediary walls 53 and 54, Figs. 6 and 7, respectively.
The cooling air entering through the pipe line is divided into two currents, one current going to the right in Fig. 1 into that space which in Fig. 6 is designated by 24, and flows from this space through the openings 25 into the space 26 (to the right in Fig. 6) and then flows in intimate contact with the ends of the coils to the opposite end of this space, where it through the openings 21 (Fig. '7 to the right) flows into the space 28 and therefrom into the space between the iron cores Il, I2 and i3 and the lower side of the bars 3 and finally between these and out through the slots 23 against the bottom of the furnace 3. This air current will thus mainly cool the bars to the left of the middle line, Fig. 1. The other part of the cooling air coming from the line 3 flows `first to the left through the space 29 (Fig, 7) and through the openings 33 against the ends of the coils on this side of the winding, and then through the space 3i and through the openings 32 into the space 33 and from this space mainly across the bars 8 on the right side of the middle line (Fig. 1) against the bottom of the furnace.
We claim as our invention:
1. In an electric arc melting furnace, laminate iron cores disposed below the bottom of the furnace and composed of comparatively thick iron sheets disposed in parallel planes, U-shaped iron bars having Webs and channels, the channels of the bars extending transversely of the planes of said sheets and their webs being supported thereon, a multipliase winding having its coil sides disposed in the channels of said bars, and means insulating said coil sides from said bars.
2. In a furnace as claimed in claim 1, some of said sheets extending beyond the other sheets,
4 and the webs of said bars contacting only such extending sheets.
3. In a furnace as claimed in claim 2, means securing each bar to one sheet only.
4. In a furnace as claimed in claim 1, each bar being composed of a plurality of aligned, separate parts insulated from each other.
5. In a furnace as claimed in claim 4, some of said sheets extending beyond the other sheets, and the webs of each of said bar parts contacting only one extending sheet.
6. In a furnace as claimed in claim l, some of said sheets projecting above the other sheets and the Webs of said bars contacting only such projecting sheets, bars of insulating material covering the coil sides in said channels, and holding strips extending above adjacent channel bars to press down said insulating bars ofv two adjacent channel bars.
SVEN E. GYNT. VAGN POULSEN. RAGNAR LUNDQVIST.
References cites in the nie of this patent UNITED sTATss PATENTS Number Name Date Re. 22,602 Tama Feb. 13', 1945 428,379 Colby May 20, 1890 691,404 Meyers Jan. 2l, 1902 825,359 Snyder July 10, 1908 962,532 Schwahn June 28, 1910 1,069,924 Crafts Aug. 12, 1913 1,640,799 Northrup Aug. 30, 192'? 1,810,820 Davis et al June 16, 1931 1,834,445 Brace Dec. 1, 1931 1,861,870 Long June "i, 1932 2,041,333 Gruber et al May 19, 1936 2,325,638 Strickland Aug. 3, 1943 2,363,582 Gerber et al Nov. 28, 194sA 2,513,082 Dreyfus June 2'?, 1950
US172434A 1949-07-22 1950-07-07 Electric melting furnace Expired - Lifetime US2652441A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2767236A (en) * 1954-10-14 1956-10-16 James W Williamson Magnetic stirrer for molten metal furnaces
US2774803A (en) * 1952-09-20 1956-12-18 Asea Ab Inductive stirring device for metallurgical furnace
US3199842A (en) * 1962-04-12 1965-08-10 Asea Ab Gas-cooled electro-magnetic stirrer
US3363044A (en) * 1965-03-13 1968-01-09 Asea Ab Channel type induction furnace
US3875322A (en) * 1973-01-31 1975-04-01 Asea Ab Electric induction furnace hearth for containing metal melt

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US428379A (en) * 1890-05-20 Electric induction device
US691404A (en) * 1901-03-14 1902-01-21 Henry E Meyers Portable electric welding-machine.
US825359A (en) * 1904-07-15 1906-07-10 Frederick T Snyder Electric furnace.
US962532A (en) * 1909-03-24 1910-06-28 Heinrich F D Schwahn Electric furnace for metallurgical purposes.
US1069924A (en) * 1912-10-15 1913-08-12 Walter N Crafts Electric furnace.
US1640799A (en) * 1925-08-01 1927-08-30 Ajax Electrothermic Corp Air-cooled inductor coil
US1810820A (en) * 1929-05-08 1931-06-16 Westinghouse Electric & Mfg Co Induction furnace
US1834445A (en) * 1929-04-20 1931-12-01 Westinghouse Electric & Mfg Co Inductor coil
US1861870A (en) * 1930-10-06 1932-06-07 Westinghouse Electric & Mfg Co Induction furnace
US2041333A (en) * 1932-04-09 1936-05-19 Heraeus Vacuumschmelze Ag Apparatus for producing carbonfree metals, alloys, and the like
US2325638A (en) * 1941-09-19 1943-08-03 Budd Wheel Co Billet heating apparatus
US2363582A (en) * 1941-11-17 1944-11-28 Gerber Jack Sydney Method of and means for stirring or circulating molten or liquid materials or mediums
USRE22602E (en) * 1945-02-13 Twin coil fubnace
US2513082A (en) * 1944-11-30 1950-06-27 Asea Ab Induction stirrer

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE22602E (en) * 1945-02-13 Twin coil fubnace
US428379A (en) * 1890-05-20 Electric induction device
US691404A (en) * 1901-03-14 1902-01-21 Henry E Meyers Portable electric welding-machine.
US825359A (en) * 1904-07-15 1906-07-10 Frederick T Snyder Electric furnace.
US962532A (en) * 1909-03-24 1910-06-28 Heinrich F D Schwahn Electric furnace for metallurgical purposes.
US1069924A (en) * 1912-10-15 1913-08-12 Walter N Crafts Electric furnace.
US1640799A (en) * 1925-08-01 1927-08-30 Ajax Electrothermic Corp Air-cooled inductor coil
US1834445A (en) * 1929-04-20 1931-12-01 Westinghouse Electric & Mfg Co Inductor coil
US1810820A (en) * 1929-05-08 1931-06-16 Westinghouse Electric & Mfg Co Induction furnace
US1861870A (en) * 1930-10-06 1932-06-07 Westinghouse Electric & Mfg Co Induction furnace
US2041333A (en) * 1932-04-09 1936-05-19 Heraeus Vacuumschmelze Ag Apparatus for producing carbonfree metals, alloys, and the like
US2325638A (en) * 1941-09-19 1943-08-03 Budd Wheel Co Billet heating apparatus
US2363582A (en) * 1941-11-17 1944-11-28 Gerber Jack Sydney Method of and means for stirring or circulating molten or liquid materials or mediums
US2513082A (en) * 1944-11-30 1950-06-27 Asea Ab Induction stirrer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2774803A (en) * 1952-09-20 1956-12-18 Asea Ab Inductive stirring device for metallurgical furnace
US2767236A (en) * 1954-10-14 1956-10-16 James W Williamson Magnetic stirrer for molten metal furnaces
US3199842A (en) * 1962-04-12 1965-08-10 Asea Ab Gas-cooled electro-magnetic stirrer
US3363044A (en) * 1965-03-13 1968-01-09 Asea Ab Channel type induction furnace
US3875322A (en) * 1973-01-31 1975-04-01 Asea Ab Electric induction furnace hearth for containing metal melt

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