US3294710A - Flameproof polyurethane resins - Google Patents
Flameproof polyurethane resins Download PDFInfo
- Publication number
- US3294710A US3294710A US213142A US21314262A US3294710A US 3294710 A US3294710 A US 3294710A US 213142 A US213142 A US 213142A US 21314262 A US21314262 A US 21314262A US 3294710 A US3294710 A US 3294710A
- Authority
- US
- United States
- Prior art keywords
- compounds
- foam
- component
- chlorinated
- fyrol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 229920005749 polyurethane resin Polymers 0.000 title 1
- 239000000203 mixture Substances 0.000 claims description 26
- 229910052698 phosphorus Inorganic materials 0.000 claims description 26
- -1 PHOSPHORUS COMPOUND Chemical class 0.000 claims description 22
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000011574 phosphorus Substances 0.000 claims description 15
- 239000006260 foam Substances 0.000 description 38
- 150000001875 compounds Chemical class 0.000 description 24
- 239000004088 foaming agent Substances 0.000 description 19
- 239000000460 chlorine Substances 0.000 description 17
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 16
- 229910052801 chlorine Inorganic materials 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 14
- 239000000047 product Substances 0.000 description 12
- CCJKFLLIJCGHMO-UHFFFAOYSA-N 2-[diethoxyphosphorylmethyl(2-hydroxyethyl)amino]ethanol Chemical compound CCOP(=O)(OCC)CN(CCO)CCO CCJKFLLIJCGHMO-UHFFFAOYSA-N 0.000 description 10
- QKUNKVYPGIOQNP-UHFFFAOYSA-N 4,8,11,14,17,21-hexachlorotetracosane Chemical compound CCCC(Cl)CCCC(Cl)CCC(Cl)CCC(Cl)CCC(Cl)CCCC(Cl)CCC QKUNKVYPGIOQNP-UHFFFAOYSA-N 0.000 description 10
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 10
- 229920001296 polysiloxane Polymers 0.000 description 10
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 150000003018 phosphorus compounds Chemical class 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 6
- 235000011007 phosphoric acid Nutrition 0.000 description 6
- 229920006389 polyphenyl polymer Polymers 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000570 polyether Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 229920005830 Polyurethane Foam Polymers 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- 239000011496 polyurethane foam Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 3
- 229930006000 Sucrose Natural products 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000005720 sucrose Substances 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 239000004359 castor oil Substances 0.000 description 2
- 235000019438 castor oil Nutrition 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- LXCYSACZTOKNNS-UHFFFAOYSA-N diethoxy(oxo)phosphanium Chemical compound CCO[P+](=O)OCC LXCYSACZTOKNNS-UHFFFAOYSA-N 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 2
- 150000005826 halohydrocarbons Chemical class 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000005012 migration Effects 0.000 description 2
- 238000013508 migration Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical group FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- 229940029284 trichlorofluoromethane Drugs 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- UFFAFBPZFGAMJJ-UHFFFAOYSA-N (2-methoxy-4,6-dimethylphenyl)boronic acid Chemical compound COC1=CC(C)=CC(C)=C1B(O)O UFFAFBPZFGAMJJ-UHFFFAOYSA-N 0.000 description 1
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 1
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 1
- KQIXMZWXFFHRAQ-UHFFFAOYSA-N 1-(2-hydroxybutylamino)butan-2-ol Chemical compound CCC(O)CNCC(O)CC KQIXMZWXFFHRAQ-UHFFFAOYSA-N 0.000 description 1
- BXJCEULFBLJODE-UHFFFAOYSA-N 2-chloroethyl dihydrogen phosphite Chemical compound OP(O)OCCCl BXJCEULFBLJODE-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- WUGQZFFCHPXWKQ-UHFFFAOYSA-N Propanolamine Chemical compound NCCCO WUGQZFFCHPXWKQ-UHFFFAOYSA-N 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000004104 aryloxy group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 125000006267 biphenyl group Chemical group 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- FJTUUPVRIANHEX-UHFFFAOYSA-N butan-1-ol;phosphoric acid Chemical compound CCCCO.OP(O)(O)=O FJTUUPVRIANHEX-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- UOKRBSXOBUKDGE-UHFFFAOYSA-N butylphosphonic acid Chemical compound CCCCP(O)(O)=O UOKRBSXOBUKDGE-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 125000004965 chloroalkyl group Chemical group 0.000 description 1
- MOFCYHDQWIZKMY-UHFFFAOYSA-N chloromethylphosphonic acid Chemical compound OP(O)(=O)CCl MOFCYHDQWIZKMY-UHFFFAOYSA-N 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 229920000891 common polymer Polymers 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- BVXOPEOQUQWRHQ-UHFFFAOYSA-N dibutyl phosphite Chemical compound CCCCOP([O-])OCCCC BVXOPEOQUQWRHQ-UHFFFAOYSA-N 0.000 description 1
- CZHYKKAKFWLGJO-UHFFFAOYSA-N dimethyl phosphite Chemical compound COP([O-])OC CZHYKKAKFWLGJO-UHFFFAOYSA-N 0.000 description 1
- XMQYIPNJVLNWOE-UHFFFAOYSA-N dioctyl hydrogen phosphite Chemical compound CCCCCCCCOP(O)OCCCCCCCC XMQYIPNJVLNWOE-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- TVACALAUIQMRDF-UHFFFAOYSA-N dodecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCOP(O)(O)=O TVACALAUIQMRDF-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- ZJXZSIYSNXKHEA-UHFFFAOYSA-N ethyl dihydrogen phosphate Chemical compound CCOP(O)(O)=O ZJXZSIYSNXKHEA-UHFFFAOYSA-N 0.000 description 1
- IXLIDZMVNVBMIT-UHFFFAOYSA-N ethyl methyl hydrogen phosphite Chemical compound CCOP(O)OC IXLIDZMVNVBMIT-UHFFFAOYSA-N 0.000 description 1
- GATNOFPXSDHULC-UHFFFAOYSA-N ethylphosphonic acid Chemical compound CCP(O)(O)=O GATNOFPXSDHULC-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007706 flame test Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- CAAULPUQFIIOTL-UHFFFAOYSA-L methyl phosphate(2-) Chemical compound COP([O-])([O-])=O CAAULPUQFIIOTL-UHFFFAOYSA-L 0.000 description 1
- YACKEPLHDIMKIO-UHFFFAOYSA-N methylphosphonic acid Chemical compound CP(O)(O)=O YACKEPLHDIMKIO-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- CMPQUABWPXYYSH-UHFFFAOYSA-N phenyl phosphate Chemical compound OP(O)(=O)OC1=CC=CC=C1 CMPQUABWPXYYSH-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- NWEPJDPAVFDLBY-UHFFFAOYSA-N trichloromethylphosphonic acid Chemical compound OP(O)(=O)C(Cl)(Cl)Cl NWEPJDPAVFDLBY-UHFFFAOYSA-N 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/38—Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
- C07F9/40—Esters thereof
- C07F9/4003—Esters thereof the acid moiety containing a substituent or a structure which is considered as characteristic
- C07F9/4006—Esters of acyclic acids which can have further substituents on alkyl
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/38—Phosphonic acids [RP(=O)(OH)2]; Thiophosphonic acids ; [RP(=X1)(X2H)2(X1, X2 are each independently O, S or Se)]
- C07F9/40—Esters thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3878—Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3878—Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus
- C08G18/3889—Low-molecular-weight compounds having heteroatoms other than oxygen having phosphorus having nitrogen in addition to phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/50—Polyethers having heteroatoms other than oxygen
- C08G18/5075—Polyethers having heteroatoms other than oxygen having phosphorus
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2110/00—Foam properties
- C08G2110/0025—Foam properties rigid
Definitions
- This invention relates to flame resistant polyurethane foams.
- this invention relates to polyurethane foams which have been made flame resistant by the addition and reaction therewith of a mixture comprising one or more phosphorus containing compounds and a chlorinated hydrocarbon composition.
- the resulting fiame-proofed compositions may be used in the form of expanded foamed products as thermal insulation.
- urethane or isocyanate polymers are well-known commercial process, see for instance Kirk- Othmer, The Encyclopedia of Chemical Technology, first supplement, pages 888, et seq. (Interscience, 1957). Briefly, this process involves the reaction of an isocyanate and a second compound which may contain an hydroxyl, amino or carboxy group, i.e., a compound containing active hydrogen.
- isocyanate material is intended to include isocyanate or urethane compositions containing unreacted NCO radicals.
- the most common polymers are formed by the reaction of toluene diisocyanate (hereafter TDI) and a saturated polyether or polyester. (This latter compound may, however, contain benzene unsaturation.)
- Other representative isocyanates include polymethylene polyphenyl isocyanate and p,p-diphenylmethylene diisocyanate.
- Representative polyesters are the reaction products of adipic acid and/ or phthalic anhydride and ethylene glycol.
- Other compounds which may be used in place of the polyesters or polyethers are simple glycols, polyglycols, castor oil, drying oils, etc. Whether the products are to be flexible or rigid depends upon thedegree of crosslinking and thus the type of polyol which is used. Since the products of this invention may replace only a part of the polyol, they are thus suitable for use in either flexible or rigid foams.
- foaming agent as used herein is intended to include both reactive materials such as water and inert materials such as halohydrocarbons, or mixtures of the two, which cause the copolymers to form an expanded foam.
- the abovedescribed urethane polymers may be flameproofed by adding a combination of at least two flameproofing agents.
- This combination produces results in the final polyurethane foam which are far better than would be expected from an examination of the results which are obtained by the use of either of the flameproofing components alone.
- this invention covers the use of a phosphorus containing flameproofing component and a chlorinated hydrocarbon flameproofing component.
- the phosphorus containing compounds in turn fall into two separate classes.
- the first class of compounds may be represented by the general formula:
- RO R ort wherein R and R may be the same or different alkyl or haloalkyl radicals and R and R may be the same or different lower alkylene radicals and R is a lower alkylene radical.
- this reaction may be said to involve the reaction of a dialkanolamine, an aldehyde or ketone, and a dialkyl phosphite.
- Suitable dialkanolamines for the purpose of this invention include such compounds as diethanolamine, dipropanola-mine, ethanol propanolamine, dibutanolamine, dioctonalamine, etc.
- Suitable aldehydes or ketones are such well-known compounds as formaldehyde, acetaldehyde, butyraldehyde, furfural, acetone, methyl ethyl ketone, etc.
- Dialkyl phosphites which are suitable are dimethyl phosphite, diethyl phosphite, methyl ethyl phosphite, dipropyl phosphite, dibutyl phosphite, dioctyl phosphite, beta chloroethyl phosphite, etc.
- Example 1 Preparazi0vz of diethyl N,N-diethan0lamin0- methylphosphonate To 30.9 grams of diethanolamine was added 24.4 grams of aqueous 37% formaldehyde while stirring at 2030 C. in a reaction flask equipped with thermometer, and dropping funnel. Diethyl phosphite, 41.4 grams, was then added dropwise while stirring and holding the temperature at 2135 C. Both of the above reactions were exothermic. The reaction mixture was held at 35 C. with cooling until the exothermic reaction was complete in about 40 minutes and was then cooled below 30 C. The mixture was further stirred at room temperature and After cooling it was extracted with ml. of ether and the resulting aqueous phase was then concentrated by distillation under reduced pressure.
- R, R, and x are as defined above. It is understood, of course, that the x moles of alkylene oxide do not necessarily react symmetrically with the acidic hydrogens of the phosphorus acid.
- Suitable phosphoric acids are mono alkyl phosphoric acids such as methyl phosphoric acid, ethyl phosphoric acid, butyl phosphoric acid, lauryl phosphoric acid, etc.
- Suitable mono aryl phosphoric acids are phenyl phosphoric acid, cresyl phosphoric acid, xylyl phosphoric acid, etc.
- Phosphonic acids which may be used are alkyl phosphonic acids such as methylphospho-nic acid, ethylphosphonic acid and butylphosphonic acid; chloroalkylphosphonic acids such as chloromethylphosphonic acid and trichloromethylphosphonic acid; arylphosphonic acids such as phenylphosphonic acid and cresylphosphonic acid; hydroxyalkylphosphonic acids such as hydroxyrnethylphosphonic acid; and alkanolaminoalkylphosphonic acids such as diethanol aminomethylphosphonic acid.
- alkyl phosphonic acids such as methylphospho-nic acid, ethylphosphonic acid and butylphosphonic acid
- chloroalkylphosphonic acids such as chloromethylphosphonic acid and trichloromethylphosphonic acid
- arylphosphonic acids such as phenylphosphonic acid and cresylphosphonic acid
- hydroxyalkylphosphonic acids such as hydroxyrnethylphosphonic acid
- Suitable alkylene oxides which may be used are ethylene oxide, propylene oxides, butylene oxide and the like.
- the chlorinated hydrocarbons which are used in the practice of the present invention consist of two basic types of materials,.namely, the chlorinated paraflins and the chlorinated polyphenyls.
- these compounds should contain at least 60% chlorine and be solid compounds with melting points above approximately 100 C. Compounds meeting these general specifications will remain in the final urethane composition without migration or bleeding such as may occur when the less chlorinated liquid products are used.
- the chlorinated paraffins are chlorinated derivatives of naturally occurring higher parafiin's. They are wellknown commercial products and when they contain at least 60% chlorine, as is preferred for the present invention, they are solid products. They are prepared by passing chlorine through molten parafiin wax, in some instances, using a hydrocarbon solvent in order to obtain the high chlorine content.
- suitable commercial products see for instance the Encyclopedia of Chemical Technology, Kirk-Othmer, Interscience, 1949, vol. 3, pages 781, et seq. Table I, in particular, shows a list of products of the type suitable for the present invention.
- the chlorinated polyphenyls suitable for this invention are chemically inert materials prepared by the chlorination of diphenyl, terphenyl, or the more complex polyphenyls.
- the pure compounds are usually crystalline solids but the commercial products are more generally mixtures of the various compounds and, in some cases, may be viscous liquids. Usually when at least 60% chlorine is present, as is preferred for the present invention, the products are at least partly of a crystalline nature.
- a number of commercially available products are satisfactory for the purpose of this invention and such compounds and their method of manufacture are clearly described in Kirk-Othrner, supra, at pages 826, et seq. Table I, in particular shows the physical properties of such compounds.
- component A was weighed into a 350 ml. stainless steel beaker, blended by hand, and then stirred with a 1750 rpm. mechanical stirrer having two three-bladed propellers 2 inches in diameter.
- component B were similarly weighed and mixed in a 16-ounce plastic impregnated paper cup.
- Component A was poured into component B and the blend stirred with the same mixer for 15 seconds.
- the mixture was then poured to a room temperature, paper lined mold where it reacted releasing heat, foamed, and polymerized to a low density cellular thermo-setting plastic having essentially closed cells filled with the foaming agent vapors.
- chlorinated hydrocarbons were used in these examples, they were dissolved in the B component prior to final mixing.
- test used was that which is designated as ASTM D1692-59T. This procedure is outlined as follows:
- Specimens were cut from various parts of the foam block. They were trimmed on a bandsaw to /2 x 6" x 2 dimensions. Marks were made on top of the specimens 1" from the 2" wide ends. The specimens were rested on a piece of A" hardware cloth (galvanized steel woven Wire screen having mesh openings approximately A" squares) which measured 3" x 8". One 3" end of the screen was bent up for /2". The 2" end of the foam sample was placed against this turned-up end. The screen and sample were placed in a draft-free chamber. A Bunsen burner with a wing tip which had a 1 /2 high 5 flame was placed /2" below the turned-up screen end.
- a Bunsen burner with a wing tip which had a 1 /2 high 5 flame was placed /2" below the turned-up screen end.
- the gas burner was turned off and a stopwatch was started. The watch was stopped when the flame went out or reached the second mark on the top of the specimen. The time interval and the length of the foam charred or burned (measured on the top of the specimen from the first one inch mark) were recorded. A minimum of ten tests was run on each foam. The test specifications established the criteria for rating the foams as non-burning (never reaching the first one inch mark), self-extinguishing (went out before reaching the second mark), or burning.
- Percenbages are based on total ingredients except the foaming agent in this and all the following formulations.
- Sucrose base polyether polyol obtained by condensing sucrose with propylene oxide.
- Component B is a compound having Component B:
- This foam contained 2.16% P.
- Polyether polyol obtained by condensing sucrose with propylene oxide.
- Component B is a compound having Component B:
- Component B is a compound having Component B:
- Component B is a compound having Component B:
- Chlorowax 70 LP Component B
- Component B is a compound having Component B:
- This foam contained 1.45% P.
- Component B Y selectron 6403 (28.9% NCO) 135.0
- Example I5.Foamcontaining 20% Chlorowax 70 LP Component A: Gm. Selectron 6402 (H.N. 469) 37.7 Silicone L-521 0.5
- Component B is a compound having Component B:
- chlorinated hydrocarbons which are generally solids with melting points above 100 C., prevents migration or bleeding as may often occur when liquid plasticizer-type self-extinguishing agents are used.
- a flame resistant urethane composition comprising:
- a phosphorus compound selected from the class consisting of (1) a dialkanolaminoalkylphosphonate having the formula:
- R is a member of the class consisting of alkyl, aryl, alkoxy, aryloxy, chloroalkyl, hydroxy alkyl and alkanolaminoalkyl;
- R and R" are lower alkylene radicals; and x and y may vary from about 1 to about 4; in an amount suificient to provide about 0.75% to about 1.75 phosphorus in the final composition;
- a chlorinated hydrocarbon selected from the class consisting of chlorinated paraffins and chlorinated polyphenyls in an amount sutficient to provide about 5% to about 10% chlorine in the final composition
- a flame resistant urethane composition according to claim 1 wherein the phosphorus compound is diethyl N,N-diethanolaminomethylphosphonate.
- a flame resistant urethane composition according to claim 1 wherein the phosphorus compound is polyoxypropylene phenylphosphonate.
- a flame resistant urethane composition according to claim 1 wherein the phosphorus compound is polyoxypropylene monochloromethylphosphonate.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Polyurethanes Or Polyureas (AREA)
- Fireproofing Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL136657D NL136657C (de) | 1962-07-30 | ||
NL295929D NL295929A (de) | 1962-07-30 | ||
US213142A US3294710A (en) | 1962-07-30 | 1962-07-30 | Flameproof polyurethane resins |
GB27161/63A GB1021939A (en) | 1962-07-30 | 1963-07-09 | Flame-resistant polyurethane compositions |
FR941779A FR1388667A (fr) | 1962-07-30 | 1963-07-17 | Résines polyuréthanes ininflammables, leur procédé de fabrication et leurs applications |
DE19631745471 DE1745471A1 (de) | 1962-07-30 | 1963-07-24 | Verfahren zum Herstellen feuerbestaendiger Polyurethan-Harze |
DE19631520963 DE1520963A1 (de) | 1962-07-30 | 1963-07-27 | Feuerbestaendige Polyurethan-Schaeume |
NL727211014A NL146514B (nl) | 1962-07-30 | 1972-08-11 | Werkwijze voor de bereiding van een eventueel geschuimd vlamvast urethaanmateriaal onder toepassing van een fosfor bevattende polyol. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US213142A US3294710A (en) | 1962-07-30 | 1962-07-30 | Flameproof polyurethane resins |
Publications (1)
Publication Number | Publication Date |
---|---|
US3294710A true US3294710A (en) | 1966-12-27 |
Family
ID=22793895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US213142A Expired - Lifetime US3294710A (en) | 1962-07-30 | 1962-07-30 | Flameproof polyurethane resins |
Country Status (4)
Country | Link |
---|---|
US (1) | US3294710A (de) |
DE (2) | DE1745471A1 (de) |
GB (1) | GB1021939A (de) |
NL (2) | NL136657C (de) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3422046A (en) * | 1966-02-03 | 1969-01-14 | Sherwin Williams Co | Coating containing a condensate of a phosphate ether polyol and a melamine,an alkylated amine,and a halogenated hydrocarbon |
US3440211A (en) * | 1966-07-27 | 1969-04-22 | Du Pont | Flame retardant nylon composition |
US3518262A (en) * | 1966-08-12 | 1970-06-30 | Monsanto Co | Diorgano-aminomethylphosphine sulfides and process |
US3539536A (en) * | 1965-10-23 | 1970-11-10 | Stauffer Chemical Co | Flame resistant polyurethane compositions from bis-(hydroxypolyalkoxyalkyl)aminomethylphosphonates |
DE2036592A1 (de) * | 1970-07-23 | 1972-01-27 | Knapsack Ag | Schwer entflammbare Polyurethane sowie Verfahren zu deren Herstellung |
US3684754A (en) * | 1970-05-19 | 1972-08-15 | Gulf Research Development Co | Flame-retarded polyurethane compositions comprising a phosphorus-containing polyol and an aromatic carboxylic acid |
FR2281376A1 (fr) * | 1974-08-05 | 1976-03-05 | Stauffer Chemical Co | Synthese de l'hydroxymethylphosphonate de di-polyoxyethylene |
US3956200A (en) * | 1970-10-08 | 1976-05-11 | Stauffer Chemical Company | Flame retardant blends for flexible polyurethane foams |
US4102830A (en) * | 1974-05-13 | 1978-07-25 | Societe Nationale Des Poudres Et Explosifs | Diol-phosphonates as flame-retardants in polyurethane foam |
US4404313A (en) * | 1981-08-31 | 1983-09-13 | Stauffer Chemical Company | Flame retardant-smolder resistant textile backcoating |
US4444831A (en) * | 1981-08-31 | 1984-04-24 | Stauffer Chemical Company | Flame retardant-smolder resistant textile backcoating |
US5981612A (en) * | 1994-12-27 | 1999-11-09 | Basf Aktiengesellschaft | Production of flameproofed, rigid, isocyanate-based foams |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2551562A (en) * | 1946-09-26 | 1951-05-01 | Monsanto Chemicals | Compositions consisting essentially of chlorinated meta diphenylbenzene and chlorinated para diphenylbenzene and process of preparing same |
DE1106489B (de) * | 1959-08-11 | 1961-05-10 | Bayer Ag | Verfahren zur Herstellung von Phosphoratome und Urethangruppen enthaltenden, gegebenenfalls verschaeumten Kunststoffen |
US3067149A (en) * | 1960-05-04 | 1962-12-04 | Nopco Chem Co | Stabilization of polyurethane resin foams |
US3076010A (en) * | 1960-03-25 | 1963-01-29 | Stauffer Chemical Co | Bis (hydroxyalkyl) amino alkyl phosphonic acid diesters |
-
0
- NL NL295929D patent/NL295929A/xx unknown
- NL NL136657D patent/NL136657C/xx active
-
1962
- 1962-07-30 US US213142A patent/US3294710A/en not_active Expired - Lifetime
-
1963
- 1963-07-09 GB GB27161/63A patent/GB1021939A/en not_active Expired
- 1963-07-24 DE DE19631745471 patent/DE1745471A1/de active Pending
- 1963-07-27 DE DE19631520963 patent/DE1520963A1/de active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2551562A (en) * | 1946-09-26 | 1951-05-01 | Monsanto Chemicals | Compositions consisting essentially of chlorinated meta diphenylbenzene and chlorinated para diphenylbenzene and process of preparing same |
DE1106489B (de) * | 1959-08-11 | 1961-05-10 | Bayer Ag | Verfahren zur Herstellung von Phosphoratome und Urethangruppen enthaltenden, gegebenenfalls verschaeumten Kunststoffen |
US3076010A (en) * | 1960-03-25 | 1963-01-29 | Stauffer Chemical Co | Bis (hydroxyalkyl) amino alkyl phosphonic acid diesters |
US3067149A (en) * | 1960-05-04 | 1962-12-04 | Nopco Chem Co | Stabilization of polyurethane resin foams |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3539536A (en) * | 1965-10-23 | 1970-11-10 | Stauffer Chemical Co | Flame resistant polyurethane compositions from bis-(hydroxypolyalkoxyalkyl)aminomethylphosphonates |
US3422046A (en) * | 1966-02-03 | 1969-01-14 | Sherwin Williams Co | Coating containing a condensate of a phosphate ether polyol and a melamine,an alkylated amine,and a halogenated hydrocarbon |
US3440211A (en) * | 1966-07-27 | 1969-04-22 | Du Pont | Flame retardant nylon composition |
US3518262A (en) * | 1966-08-12 | 1970-06-30 | Monsanto Co | Diorgano-aminomethylphosphine sulfides and process |
US3684754A (en) * | 1970-05-19 | 1972-08-15 | Gulf Research Development Co | Flame-retarded polyurethane compositions comprising a phosphorus-containing polyol and an aromatic carboxylic acid |
DE2036592A1 (de) * | 1970-07-23 | 1972-01-27 | Knapsack Ag | Schwer entflammbare Polyurethane sowie Verfahren zu deren Herstellung |
US3956200A (en) * | 1970-10-08 | 1976-05-11 | Stauffer Chemical Company | Flame retardant blends for flexible polyurethane foams |
US4102830A (en) * | 1974-05-13 | 1978-07-25 | Societe Nationale Des Poudres Et Explosifs | Diol-phosphonates as flame-retardants in polyurethane foam |
US3970729A (en) * | 1974-08-05 | 1976-07-20 | Stauffer Chemical Company | Process of synthesizing di-polyoxylalkylene hydroxymethylphosphonate |
FR2281376A1 (fr) * | 1974-08-05 | 1976-03-05 | Stauffer Chemical Co | Synthese de l'hydroxymethylphosphonate de di-polyoxyethylene |
US4404313A (en) * | 1981-08-31 | 1983-09-13 | Stauffer Chemical Company | Flame retardant-smolder resistant textile backcoating |
US4444831A (en) * | 1981-08-31 | 1984-04-24 | Stauffer Chemical Company | Flame retardant-smolder resistant textile backcoating |
US5981612A (en) * | 1994-12-27 | 1999-11-09 | Basf Aktiengesellschaft | Production of flameproofed, rigid, isocyanate-based foams |
Also Published As
Publication number | Publication date |
---|---|
DE1745471A1 (de) | 1971-09-02 |
NL136657C (de) | 1900-01-01 |
GB1021939A (en) | 1966-03-09 |
DE1520963A1 (de) | 1969-07-03 |
NL295929A (de) | 1900-01-01 |
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