US3214725A - Flexible ribbon cable connector - Google Patents

Flexible ribbon cable connector Download PDF

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Publication number
US3214725A
US3214725A US247111A US24711162A US3214725A US 3214725 A US3214725 A US 3214725A US 247111 A US247111 A US 247111A US 24711162 A US24711162 A US 24711162A US 3214725 A US3214725 A US 3214725A
Authority
US
United States
Prior art keywords
zipper
cable
flexible ribbon
applying
ribbon cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US247111A
Other languages
English (en)
Inventor
Rose Ralph A De
Heinrich E Tauscher
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TDK Micronas GmbH
International Telephone and Telegraph Corp
Original Assignee
Deutsche ITT Industries GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to NL302290D priority Critical patent/NL302290A/xx
Application filed by Deutsche ITT Industries GmbH filed Critical Deutsche ITT Industries GmbH
Priority to US247111A priority patent/US3214725A/en
Priority to ES0294059A priority patent/ES294059A1/es
Priority to GB50405/63A priority patent/GB1022729A/en
Priority to DEJ25001A priority patent/DE1223911B/de
Priority to BE641808A priority patent/BE641808A/xx
Application granted granted Critical
Publication of US3214725A publication Critical patent/US3214725A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/592Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connections to contact elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/78Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to other flexible printed circuits, flat or ribbon cables or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/20Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/36Assembling printed circuits with other printed circuits
    • H05K3/361Assembling flexible printed circuits with other printed circuits
    • H05K3/365Assembling flexible printed circuits with other printed circuits by abutting, i.e. without alloying process
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10954Other details of electrical connections
    • H05K2201/10962Component not directly connected to the PCB
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/20Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
    • H05K2201/209Auto-mechanical connection between a component and a PCB or between two PCBs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S439/00Electrical connectors
    • Y10S439/931Conductive coating

Definitions

  • a flexible ribbon cable is a sandwich of flexible sheets of plastic having circuits printed on a layer of conductive material position between them.
  • One such cable is sold under the trademark Tape Cable.
  • the cable is a wiring harness for interconnecting electronic components.
  • the principal troubles encountered center about the connectors which join external electrical circuits to the cable. This trouble comes about because the cable is almost as flexible as a piece of heavy paper.
  • the severity of the problem becomes more apparent when one realizes that a'desirable cable harness could include thousands of individual conductors and, therefore, many thousands of plugand-jack connectors.
  • an object of this invention is to provide new and improved flexible ribbon cable connectors. Another object is to eliminate the need for exerting substantial mechanical forces on cable connectors without simultaneously eliminating the convenience of such connectors.
  • FIG. 1 is a top plan view which shows a conventional flexible ribbon cable
  • FIG. 2 is a fragmentary view of one end of the cable of FIG. 1 with the component parts fanned out to show the construction thereof and a zipper bead attached to the end of the cable to illustrate one embodiment of the invention;
  • FIG. 3 is a side view partly in cross section of the embodiment of FIG. 1 which shows two cables posed over each other just before they are zipped together;
  • FIG. 4' is a top viewof tw-o tape cables joined together in accordance with the teaching of this invention.
  • FIG. 5 shows an alternative embodiment of FIG. 4
  • FIG. 6 shows a side view partly in cross section of a second embodiment of the invention
  • FIG. 7 shows a side view partly in cross section of a third embodiment of the invention.
  • FIG. 8 shows how a unique wiping action occurs when the contacts close.
  • That exemplary cable includes a flexible sheet of material 20 having many strips of conductive material 21 embedded therein. One of the strips is identified as 21a, by way of example. Each strip is completely enclosed by the flexible material except at the ends (22, 23) where they emerge to form solder lugs. Thus, it should be apparent that a device soldered to the lug A, for example, is electrically connected to a device soldered to lug B.
  • the cable construction is shown in FIG. 2. It comprises two sheets 24, 25 of mechanically strong, flexible material such as Mylar, for example.
  • One sheet 25 has strips of conductive material 26 deposited in a predetermined pattern thereon.
  • the sheet 25 could be initially copper clad. Then unwanted copper could be etched away by well known printed circuit techniques. Thereafter, the upper sheet 24 is bonded to the lower sheet 25 in any well known manner, as by cementing or heat treating.
  • the lug ends 22 of the strips are brought out from under sheet 24 and formed into solder terminals in any well known manner.
  • the plastic sheets 24, 25 could be perforated at the ends of the strips, and then plating material could be run through the perforations and deposited on at least one outer surface of the,
  • the plating material should, of course, provide a good electrical connection, and the plastic sheets 24, 25 should withstand the 'heat required to solder a connection to the lug surfaces.
  • the cable described thus far is a well known commercially available product.
  • the problem is that the convenience afforded by the cable is ofl-set by the inconvenience of having to solder connections to the lugs 22.
  • efforts have been made to eliminate these solder connections through the use of plug-and-jack connectors of a type primarily designed for use with printed circuit cards.
  • the trouble with these connectors is that excessive forces are required to couple or uncouple the connectors, primarily because all connections are made simultaneously.
  • many printed circuit card extractors have been designed to provide the required extraction forces without doing damage to the connectors. However, these extractors can not be used conveniently in connection with tape cables owing to the flexible nature of such cables.
  • FIG. 3 An embodiment of one type of zipper connector is shown in FIG. 3. To orient the reader, the cross hatched part of FIG. 3 is taken along line 33 of FIG. 2. This particular embodiment carries forth the printed circuit technique used to manufacture the cable.
  • the zipper comprises a pair of continuous beads 30, 31 of interlocking plastic channels. This type of interlocking channel is well known and commonly used to close such things as plastic brief cases, for example. Here, however, either the number of zipper beads or the gauge of the plastic may be increased, as required, to provide added contact pressure.
  • the continuous head or channel 30 is first welded or otherwise joined to the Mylar sheet 25. Then the entire surface of both the sheet 25 and the bead 30 is plated with copper or other suitable material to form a continuous conductive surface extending from the sheet down into and up over the interlocking surfaces of the beads or channels. Thereafter, printed circuit techniques are used to etch or erode away unwanted copper. This leaves a continuous and unbroken strip of copper extending from the strip 26 of the tape cable, down into the valleys, and up over the hills of the zipper bead, as shown at 32. Then the second sheet of insulating material 24 is added in any well known manner to complete the cable laminate. A wedge slider (not shown) may be used to force the channel 30 from the position shown in FIG. 3 into the channel 31, thereby completing an electrical connection between the plating 32 and the plating 33 of a corresponding bead. This joins strip 26 and strip 34.
  • FIG. 4 is a top plan view of the two cables joined together.
  • FIG. 3 is a view, partly in cross section taken along the line 33 of FIG. 4. As here shown the two zipper beads 30, 31 are joined together.
  • one way of preventing lateral motion is to add snap fasteners 40 at any convenient points on the two cables 41, 42.
  • each cable is provided with outwardly extending tabs 41' which are snapped together at 40.
  • FIG. 4 the tabs are stapled together as shown at 43, 44. Still another way of preventing lateral motion is to pin or stable through the zipper chan-- nel or head, as shown at 45, 46.
  • indexing means are provided to insure a correct mating of the proper strip lines.
  • the strip 26 should connect with strip 34 and not with strip 48.
  • the snap fastener 40 indexes the two cables.
  • a short horizontal section of zipper head 49 indexes the two cables.
  • one or more supplemental snap fasteners are provided as shown at 48a.
  • a continuous strip of snap fasteners could be provided.
  • each bifurcated tooth preferably has two integral pins 50, 51, which are soldered to the cable strip 26, as shown at 52, 53.
  • the zipper tooth backing material 54 is welded to the cable and the conductive material of the strip is deposited through use of printed circuit technique.
  • a sliding wedge forces the two tooth parts 56, 57 together, or pulls them apart.
  • the teeth grip each other under spring tension to provide added contact pressure. This gripping force is here exemplified by the two double ended arrows E, F.
  • FIG. 7 adds contact pressure through the use of a bifurcated zipper tooth 60.
  • the spring tension of each tooth pushes against the spring tension of both of its adjacent teeth, as shown by the double-ended arrows G, H, for example.
  • Insulating teeth 61, 62 sepanate adjacent electrical circuits.
  • nylon teeth are used as insulators; however, other suitable materials may be used also.
  • contact shielding may be provided by grounding zipper teeth adjacent currentcarrying zipper teeth. Hence, if ground 69 is applied at 65 in any of the figures, it will prevent a capacity coupling between the conductors or zipper teeth 66, 67.
  • each circuit is completed through twin contacts. This redundance of contacts greatly reduces the probability of failures.
  • each embodiment of the invention includes both the wiping action and the redundancy of contacts.
  • redundancy may be multiplied endlessly by the simple expedient of adding sections to the zipper bead.
  • a flexible ribbon cable comprising at least one sheet of flexible insulating material having strip conductors printed thereon, a plastic zipper bead of interlocking channels joined to said material, and means for electrically extending said strip into said zipper bead, whereby the strips of two flexible ribbon cables may be connected by joining the interlocking channels of two zipper heads.
  • An electrical connector comprising at least one flexible ribbon cable having a zipper half attached thereto, means comprising a mating half of said zipper for conducting electric current to and from said cable, and pressure-applying means for applying a predetermined contact pressure at the points of contacts between said two zipper halves, wherein said means for applying contact pressure comprises a pair of mating beads having a plurality of channels of heavy gauge plastic material.
  • An electrical connector comprising at least one flexible ribbon cable having a zipper half attached thereto, means comprising a mating half of said zipper for conducting electric current to and from said cable, and pressure-applying means for applying a predetermined contact pressure at the point of contacts between said two zipper halves, wherein said means for applying contact pressurecomprises bifurcated zipper teeth having a spring tension between the jaws of said bifurcation.
  • An electrical connector comprising at least one flexible ribbon cable having a zipper half attached thereto, means comprising a mating half of said zipper for conducting electric current to and from said cable, and pressureapplying means for applying a predetermined contact pressure at the points of contacts between said two zipper halves, wherein said means for applying contact pressure between the jaws of said bifurcation.
  • An electrical connector comprising at least one flex- References Cited by the Examiner ible ribbon cable having a zipper half attached thereto, UNITED STATES TS means comprising a mating half of said zipper for con- 2 229 861 1/41 MCNabb 399 150 X ducting electric current to and from said cable, and pres- 2877439 3 /59 Avfiry sure applying means for applying a predetermined con- 5 2926329 2/60 Crane tact pressure at the point of contacts between said two 3:034:091 5/62 Gluck X zipper halves, wherein said means for applying contact pressure comprises bifurcated Zipper teeth of spring-like FOREIGN PATENTS material which is compressed when the zipper is closed so 700,490 12/53 Great Britain.

Landscapes

  • Engineering & Computer Science (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Multi-Conductor Connections (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Insulated Conductors (AREA)
US247111A 1962-12-26 1962-12-26 Flexible ribbon cable connector Expired - Lifetime US3214725A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
NL302290D NL302290A (enrdf_load_stackoverflow) 1962-12-26
US247111A US3214725A (en) 1962-12-26 1962-12-26 Flexible ribbon cable connector
ES0294059A ES294059A1 (es) 1962-12-26 1963-11-30 Mejoras en los conectores electricos
GB50405/63A GB1022729A (en) 1962-12-26 1963-12-20 Tape cable connector
DEJ25001A DE1223911B (de) 1962-12-26 1963-12-21 Kontakteinrichtung fuer Bandkabel
BE641808A BE641808A (enrdf_load_stackoverflow) 1962-12-26 1963-12-27

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US247111A US3214725A (en) 1962-12-26 1962-12-26 Flexible ribbon cable connector

Publications (1)

Publication Number Publication Date
US3214725A true US3214725A (en) 1965-10-26

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ID=22933600

Family Applications (1)

Application Number Title Priority Date Filing Date
US247111A Expired - Lifetime US3214725A (en) 1962-12-26 1962-12-26 Flexible ribbon cable connector

Country Status (6)

Country Link
US (1) US3214725A (enrdf_load_stackoverflow)
BE (1) BE641808A (enrdf_load_stackoverflow)
DE (1) DE1223911B (enrdf_load_stackoverflow)
ES (1) ES294059A1 (enrdf_load_stackoverflow)
GB (1) GB1022729A (enrdf_load_stackoverflow)
NL (1) NL302290A (enrdf_load_stackoverflow)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3462558A (en) * 1965-08-05 1969-08-19 Cit Alcatel Telecommunications amplification center
US3537062A (en) * 1968-07-15 1970-10-27 Shale J Niskin Underwater electrical connector
US3541494A (en) * 1967-08-21 1970-11-17 Quentin Berg Method of forming electrical connections
US3622936A (en) * 1968-12-18 1971-11-23 Tokyo Shibaura Electric Co Electrical multicontact connector
US3753207A (en) * 1971-10-07 1973-08-14 Bell Electric Research Ltd Connector for the electrical connection of flexible conductors
US4955239A (en) * 1986-05-22 1990-09-11 Micro Motion, Inc. Apparatus for electrically interconnecting vibrating structures
US5110298A (en) * 1990-07-26 1992-05-05 Motorola, Inc. Solderless interconnect
US5219292A (en) * 1992-04-03 1993-06-15 Motorola, Inc. Printed circuit board interconnection
US5264663A (en) * 1991-03-29 1993-11-23 The Furukawa Electric Co., Ltd. Junction structure for a flat cable
US5737053A (en) * 1995-06-05 1998-04-07 Kabushiki Kaisha Toshiba Wire substrate having branch lines perpendicular to the main lines in which the branch lines connect to driving circuits on a display device
US6471415B1 (en) 2000-07-18 2002-10-29 Hewlett-Packard Company Multiconductor interconnect
US20090301754A1 (en) * 2008-06-06 2009-12-10 James Roger Morley-Smith Cable management system
US20110312222A1 (en) * 2010-06-16 2011-12-22 Tanaka Yokichi J Multi-electrode holders

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4583800A (en) * 1984-08-20 1986-04-22 Advanced Circuit Technology, Inc. Self-aligning electrical connection assembly

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE700490C (de) * 1938-04-08 1940-12-20 Klepper Werke Naesseschutzbekleidung mit Lueftungsoeffnungen
US2229861A (en) * 1938-10-28 1941-01-28 Bell & Howell Co Electrical circuit device
US2877439A (en) * 1953-09-22 1959-03-10 Burroughs Corp Electrical slide fastener connector
US2926329A (en) * 1955-08-26 1960-02-23 Amp Inc Electrical connector
US3034091A (en) * 1958-08-18 1962-05-08 Ind Electronic Hardware Corp Connector, particularly for flat cable

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE970716C (de) * 1951-07-04 1958-10-23 Siemens Ag Reissverschluss zur loesbaren Verbindung elektrisch leitender Teile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE700490C (de) * 1938-04-08 1940-12-20 Klepper Werke Naesseschutzbekleidung mit Lueftungsoeffnungen
US2229861A (en) * 1938-10-28 1941-01-28 Bell & Howell Co Electrical circuit device
US2877439A (en) * 1953-09-22 1959-03-10 Burroughs Corp Electrical slide fastener connector
US2926329A (en) * 1955-08-26 1960-02-23 Amp Inc Electrical connector
US3034091A (en) * 1958-08-18 1962-05-08 Ind Electronic Hardware Corp Connector, particularly for flat cable

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3462558A (en) * 1965-08-05 1969-08-19 Cit Alcatel Telecommunications amplification center
US3541494A (en) * 1967-08-21 1970-11-17 Quentin Berg Method of forming electrical connections
US3537062A (en) * 1968-07-15 1970-10-27 Shale J Niskin Underwater electrical connector
US3622936A (en) * 1968-12-18 1971-11-23 Tokyo Shibaura Electric Co Electrical multicontact connector
US3753207A (en) * 1971-10-07 1973-08-14 Bell Electric Research Ltd Connector for the electrical connection of flexible conductors
US4955239A (en) * 1986-05-22 1990-09-11 Micro Motion, Inc. Apparatus for electrically interconnecting vibrating structures
US5110298A (en) * 1990-07-26 1992-05-05 Motorola, Inc. Solderless interconnect
US5264663A (en) * 1991-03-29 1993-11-23 The Furukawa Electric Co., Ltd. Junction structure for a flat cable
US5219292A (en) * 1992-04-03 1993-06-15 Motorola, Inc. Printed circuit board interconnection
US5737053A (en) * 1995-06-05 1998-04-07 Kabushiki Kaisha Toshiba Wire substrate having branch lines perpendicular to the main lines in which the branch lines connect to driving circuits on a display device
US6471415B1 (en) 2000-07-18 2002-10-29 Hewlett-Packard Company Multiconductor interconnect
US20090301754A1 (en) * 2008-06-06 2009-12-10 James Roger Morley-Smith Cable management system
US20110312222A1 (en) * 2010-06-16 2011-12-22 Tanaka Yokichi J Multi-electrode holders

Also Published As

Publication number Publication date
DE1223911B (de) 1966-09-01
BE641808A (enrdf_load_stackoverflow) 1964-06-29
NL302290A (enrdf_load_stackoverflow)
GB1022729A (en) 1966-03-16
ES294059A1 (es) 1964-01-16

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