US3212157A - Yarn crimping apparatus - Google Patents
Yarn crimping apparatus Download PDFInfo
- Publication number
- US3212157A US3212157A US240551A US24055162A US3212157A US 3212157 A US3212157 A US 3212157A US 240551 A US240551 A US 240551A US 24055162 A US24055162 A US 24055162A US 3212157 A US3212157 A US 3212157A
- Authority
- US
- United States
- Prior art keywords
- yarn
- rollers
- wheel
- groove
- curved element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Images
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/12—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using stuffer boxes
Definitions
- This invention relates to yarn bunching apparatus for yarns which are capable of being bunched after being raised to an appropriate temperature, and is applicable inter alia to the bunohing of nylon 66, and which apparatus is of the kind provided with means for moving yarn through a bunch-ing zone which is bounded by a part of a periphery of a rotatable wheel so that the yarn bunched in said zone clings to the wheel and moves with it out of the bunching zone and means for drawing the yarn off the wheel and winding it on a take-up spool or the like.
- an apparatus of the kind refered to is characterised in that means are provided for enclosing the yarn as it extends around a part of the periphery of said wheel and means are provided for heating the yarn while it is so enclosed and is clinging to the wheel.
- the means for enclosing the yarn may comprise a member having an arcuate groove into which a. part of the periphery of the Wheel, with the yarn on it, projects and means are provided for heating said member.
- Means are also preferably provided for heating the yarn prior to its entry into the bunching zone.
- a feature of the invention consists in that there is pro vided, in a yarn bunching apparatus of the kind referred to, means for tensioning the yarn while being heated prior to its entry into the bunching zone.
- the degree of tension may be such as to draw the yarn i.e. permanently stretch it.
- the means for moving the yarn into the bunching zone may comprise a pair of driven rollers disposed close to said zone and between which the yarn passes.
- a second pair of rollers may be disposed on the entrance side of said heating means and means may be provided for driving the rollers nearer the bunching zone at a greater peripheral speed than that of the other pair of rollers whereby said tensioning or drawing of the yarn is effected.
- Means may be provided for driving said rotary wheel at a lesser peripheral speed than the speed at which the yarn enters the bunching zone thereby determining the nature of the hunching e.g. the number of crimps per inch.
- a part of the end of the aforesaid member which is provided with the arcuate groove may project into the bight formed between the rollers so that said groove communicates with said bight.
- said part extending int-0 the bight may be wedge shaped in cross-section so as to fill the greater part of the bight and has a hole in it through which the yarn passes, which hole extends from the narrow part of the wedge to said arcuate groove into which the aforesaid rotary wheel projects.
- the term. bight is used to define the space between the rollers on the delivery side immediately adjacent the locality where they approach one another most closely.
- the aforesaid wheel may be arranged to rotate either about an axis transverse tothe axes of rotation of said rollers and substantially parallel to a plane containing both of them or is rotatable about an axis parallel to the axes of rotation of the rollers and disposed away from them in a plane extending mid-way between them or offset from such a plane, and which arcuate groove extends around a part of the periphery of the wheel in the direction of its rotation away from said hole.
- the aforesaid member having the arcu-ate groove may be provided with an electric heating element sothat the yarn may be heated after being bunched.
- the periphery of the wheel is serrated or toothed.
- the invention includes within its scope a method of bunching yarn which consists first in tensioning or drawing the yarn whilst subjected to heat and then passing the yarn through a bunching zone where it is again heated while being bunched.
- the yarn requires to be brought to a certain physical condition, sometimes referred to as set, in order that bunching may be permanent.
- the method of bunching according to the present invention is characterised in that the yarn may be preheated to permit a required degree of shrinkage according to the properties of the crimp required before passing to the bunching zone where it finally acquires the requiredstrength of crimps i.e. degree of resilience by a second heat treatment.
- FIGURE 1 is a side elevation of a part of the aforesaid wheel having a portion of its periphery projecting into a groove in an arcuate member which in its turn is arranged to project into a bight between two feed rollers (not shown);
- FIGURE 2 is a section on the line 22 of FIGURE 1 the rollers being shown in chain dotted lines;
- FIGURE 3 is a part perspective view of a preferred form of grooved member for accommodating the periphery of the wheel and also showing the mechanism for driving the rollers and for heating and tensioning the yarn before being bunched;
- FIGURE 4 is a vertical section through a part of said grooved member shown in FIGURE 3.
- FIGURE 5 is a side view looking in the direction of the arrows 55 of FIGURE 4.
- the yarn to be bunched is drawn off a bobbin 62 by a pair of rollers 63 and passes over an arcuate heater 64 which is heated by an electrical resistance 65 and means 74 provided for controlling the temperature of the heater in order to obtain the required properties of the finished yarn.
- the yarn then passes between another pair of rollers 19 arranged as close as possible to the heater although in FIGURE 3, for ease of illustration, the transmission for driving the rollers is shown between them and the heater.
- the rollers 19 are mounted on shafts geared together at 58 and one of the shafts is driven from a motor 59 by a transmission 60.
- the rollers 63 are driven from the other of the shafts carrying the rollers 19 through a transmission 66.
- the peripheral speed of the rollers 19 is about four times that of the rollers 63.
- the peripheral speed of the rollers 19 may be about the same as or only slightly greater than that of the rollers 63.
- the linear speed imparted to the yarn by the rollers and the temperature and time during which it is heated depends on the nature of the yarn, its denier, whether it is to be only tensioned or drawn and the properties it is to have when passing to the bunching zone. The values of these factors for yarns including nylon 66,
- Perlon, Terylene, polypropylene lie between the following limits.
- the length of the path on the heated body 64 over which the yarn passes may range between 1.7 feet to 12.75 feet.
- the yarn may be constrained to move by pegs or grooves in a zig zag fashion over the heated body.
- rollers 63 can be dispensed with and the required shrinkage will be controlled by the speed of the yarn related to the length and temperature of the heater 64.
- a disc-like wheel 14 of small axial width having a toothed periphery 24a which wheel rotates about an axis parallel to the axis of rotation of the rollers 19 and offset from a tangential plane common to the two rollers.
- a part of the periphery of the wheel projects into a groove 12 formed in an arcuate metal element provided with electric heating elements, not shown.
- the lower extremity of the arcuate element has secured to it a wedge shaped portion 18 which projects into the bight between the two rollers 19.
- the portion 18 is recessed at 16 to accommodate parts of the rollers 19 which are of small axial width (as best seen in FIGURES 4 and
- a hole 21 is arranged to extend from the smaller end of the wedge-shaped part and is widened at its upper end where it meets the arcuate groove 12.
- One side wall of the hole is convexly curved at 70 so as to merge with the groove.
- a plate 71 is secured to the other side of the member and substantially closes the end of the groove but is slotted at 72 so as to permit the passage of the toothed periphery 24a of the wheel 14.
- the smaller end of the wedge shaped part is spaced away from the closest point of approach of the two rollers so as to provide a small closed space where bunching may commence.
- the bight between the two rollers and the general axis of the hole 21 lie on a line at right angles to the plane in which the axes of the rollers lie and which line is offset from the axis of rotation of the wheel 14.
- the said line may intersect said axis of rotation.
- the general axis of the hole 21 may be inclined to a line passing through the axis of the wheel 14 into the bight between the rollers 19.
- the toothed periphery of the wheel gathers up the bunched yarn moving it along the groove in the arcuate element which encloses the bunched yarn and heats it so as to bring it to its final required state.
- the shaft 15 (FIGURE 1) of the wheel 24 is driven from the motor 59 through a transmission 67 including a gear box 73 so that the peripheral speed of the wheel 14 is less than the peripheral speed of the rollers 19 and in the case where the hole has a mean diameter of about 7 of an inch the ratio of the peripheral speed of the wheel to the peripheral speed of the rollers is between about one to one hundred and twenty and one to four hundred and sixty according to the nature of the yarn and the form required.
- the heater 64 was at 220 C. and had an effective length of 4 feet and the arcuate element was at 200 C.
- rollers 19 were 1% inches in diameter and rotated at 2170 revolutions per minute.
- the wheel 14 was 5 inches in diameter and rotated once every 0.37 minute.
- the conditions were the same as in the second example but the yarn was 540 denier and each filament was of circular cross-section. The yarn received a greater number of crimps per inch than did the yarn in the second example.
- a fourth example the conditions were the same as in the first example except that the yarn was of 1040 denier and the wheel 14 rotated once every 0.17 minute. The yarn received a greater number of crimps per inch than did the yarn in the second example.
- the conditions were the same as in the first example but the yarn was 250 denier Terylene having 48 filaments of circular cross-section.
- the heater 64 was at C. and the arcuate element was at 180 C.
- the wheel 14 rotated once every 0.16 minute. The yarn received more crimps per inch than did the yarn in the second example.
- rollers 63 rotated at the same speed as the rollers 19.
- the conditions were the same as in the first example but the rollers 63 were omitted and the heater 64 had an effective length of 12 feet.
- the yarn produced had the same number of crimps per inch as the yarn produced by the first example but the former yarn contracted less than the latter yarn when allowed to contract freely from a straight condition.
- a yarn similar to the yarn made by Example 6 was made by using the same conditions as in Example 6 with the heater 64 having an effective length of 4 feet, the wheel rotating once every 1.11 minutes and the speed of the yarn being 333.3 feet per minute.
- the yarn after leaving the wheel 14 passes through a tensioning device 68 to winding mechanism 69 which may be driven from the motor 59 through a transmission preferably embodying means which maintain the speed of winding constant with respect to the rate at which bunching takes place, and which means form no part of the present invention.
- the axis of rotation of the wheel 14 is arranged to be transverse to and above the axes of rotation of the rollers 19 and parallel to a plane containing those axes.
- the part 10 is in the form of an arcuate element and is for the most part rectangular in cross-section.
- the inner periphery of the arcuate element 10 is formed with the groove 12 having a narrow mouth 13 through which extends the toothed peripheral portion of the wheel 14 which wheel is disc-like in shape and is secured to the shaft 15 which extends clear of the arcuate element 10 and is driven in the manner described with reference to FIGURES 3 to 5.
- the side faces of the arcuate element 10 are provided with arcuate grooves 11 for accommodating electric heating elements (not shown).
- a hole 21 extends from the bottom of the groove 12 and terminates at the narrow end of the bight between the rollers 19.
- the locality 22 where the disc-like rollers 19 most closely approach one another is disposed beyond the end of the hole 21.
- the peripheral speed of the disc-like wheel 14 is arranged to be less than the peripheral speed of the disc-like rollers 19 and thus the yarn is bunched in the hole 21 and in the space 23 immediately beyond the hole.
- the bunched yarn not only engages the periphery of the disc 14 which may be toothed as indicated at 24a but also flows around the side faces of the disc.
- the disc-like rotatable member 14 draws the yarn with it out of the upper end of the groove 12 as shown in FIG- URE 1 and the bunched yarn then passes to a rotating package which accumulates it.
- the arcuate or curved element extends between its entrance and discharge ends substantially along an arc of a circle whose center is in the axis of the rotary toothed wheel which extends at its periphery into the groove which is formed along the inner periphery of the arcuate element 10.
- this arcuate element 10 extends substantially tangentially to the periphery of one of the feed rollers 19, as may be seen from FIG. 4 where the entrance end of the arcuate element 10 is substantially tangential to the right roller 19.
- the rollers 19 are situated in the immediate vicinity of the entrance end of the arcuate element 10, and the wedge-shaped part 18 extends into the bight between the feed rollers 19 and is formed with the bore 21 which communicates on the one hand with the nip of the rollers 19 and on the other hand with the entrance end of the arcuate element, so that the yarn need only pass through the relatively short bore 21 in order to reach the entrance end of the groove 12 of the arcuate element 10.
- This relationship applies to the embodiment of FIG. 2 as well as to the embodiment of FIG. 4, and it will be noted that in both cases the bore 21 is tapered and has its narrow end adjacent the nip of the rollers 19 and its wide end adjacent the entrance end of the arcuate element 10.
- the axis of the bore 21 is substantially perpendicular to a straight line which extends perpendicularly across the parallel axes of the rollers 19.
- the parts 68, 69 form a take-up means for receiving the crimped yar-n from the open discharge end of the arcuate element 10, and of course the element 64 forms a heating means for heating the yarn in advance of the pair of feed rolls 19.
- a guide block 83 extends into the bight between the rollers 19 on the opposite side thereof to the wheel 14 which block is provided with a hole 84 through which the yarn extends.
- the block may also be provided with an electric heating element (not shown).
- the rollers 19 may also include electric heating elements.
- a thermostat may be associated with any of the heaters for maintaining the temperature constant.
- the yarn is prevented from shrinking and therefore from appreciably setting while passing over the heated body 64 and is only allowed to set or complete its setting after passing between the rollers 19 into the groove 12 and while on the wheel 14 within the groove.
- the yarn being a comparatively poor conductor and radiator of heat will carry its heat with it to the bunching Zone where it is no longer under tension.
- a stationary curved element having entrance and discharge ends and extending between said ends substantially along an arc of a circle, said curved element having an inner periphery formed with a groove extending from said entrance and to said discharge end of said element, a rotary wheel having a toothed periphery extending into said groove of said curved element, drive means operatively connected to said wheel for rotating the latter, a pair of feed rollers located in the immediate vicinity of said entrance end of said curved element and having peripheries respectively located closely adjacent to each other to form a nip therebetween to engage yarn and feed it toward said entrance end, and a wedge-shaped part extending into the bight between said feed rollers and formed with a bore communicating with the nip of said feed rollers and with said entrance end of said curved element so that yarn is fed by said feed rollers through said bore of said wedge-shaped part into said entrance end of said curved element, the toothed periphery of said wheel engaging and conveying the
- said feed rollers having parallel axes respectively and said bore of said wedge-shaped part having an axis which is substantially perpendicular to a straight line extending perpendicularly across the parallel axes of said feed rollers.
- said bore being tapered and having a relatively small end adjacent the nip of said feed rollers and a relatively large end adjacent said entrance end of said curved element.
- heating means situated in advance of said feed rollers for heating yarn prior to feeding of the yarn by said feed rollers toward said entrance end of said curved element.
- take-up means receiving yarn from said discharge end of said curved element.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Resistance Heating (AREA)
Description
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US470954A US3302264A (en) | 1962-11-28 | 1965-05-28 | Method of crimping yarn |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB4272861 | 1961-11-29 | ||
GB4272661 | 1961-11-29 | ||
GB13030/62A GB1035935A (en) | 1961-11-29 | 1962-04-04 | Improvements in or relating to apparatus for crimping yarn |
GB4413562 | 1962-11-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3212157A true US3212157A (en) | 1965-10-19 |
Family
ID=27448171
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US240551A Expired - Lifetime US3212157A (en) | 1961-11-29 | 1962-11-28 | Yarn crimping apparatus |
US270448A Expired - Lifetime US3174206A (en) | 1961-11-29 | 1963-04-03 | Apparatus for crimping yarn by bunching |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US270448A Expired - Lifetime US3174206A (en) | 1961-11-29 | 1963-04-03 | Apparatus for crimping yarn by bunching |
Country Status (7)
Country | Link |
---|---|
US (2) | US3212157A (en) |
BE (2) | BE625420A (en) |
CH (2) | CH448365A (en) |
DE (2) | DE1785531A1 (en) |
ES (1) | ES282896A1 (en) |
GB (2) | GB1035935A (en) |
SE (1) | SE302174B (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3336738A (en) * | 1962-12-03 | 1967-08-22 | Klinger Mfg Co Ltd | Apparatus for false twist-crimping of yarn |
US3454998A (en) * | 1966-03-08 | 1969-07-15 | Klinger Mfg Co Ltd | Yarn treating apparatus and method |
US3501819A (en) * | 1966-10-13 | 1970-03-24 | Klinger Mfg Co Ltd | Yarn processing method and apparatus |
US3594879A (en) * | 1964-10-26 | 1971-07-27 | Bancroft & Sons Co J | Control mechanism for stuffer crimper |
US3641637A (en) * | 1969-08-04 | 1972-02-15 | Spinn Und Zwirnerei Maschinenb | Stuffing box crimping device |
US3781951A (en) * | 1971-08-30 | 1974-01-01 | Textured Yarn Co | Method and apparatus for compressively crimping textile strands |
US3798718A (en) * | 1970-05-26 | 1974-03-26 | Bancroft & Sons Co J | Apparatus for stuffer-crimping yarn |
US3924310A (en) * | 1968-09-19 | 1975-12-09 | Textured Yarn Co | Strand treatment apparatus |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3348283A (en) * | 1964-03-04 | 1967-10-24 | Techniservice Corp | Method for crimping textile strands |
GB1051722A (en) * | 1963-05-10 | |||
US3280444A (en) * | 1963-07-10 | 1966-10-25 | Robert K Stanley | Strand windup treatment |
US3388440A (en) * | 1963-07-10 | 1968-06-18 | Techniservice Corp | Strand windup treatment apparatus |
US3292231A (en) * | 1964-11-04 | 1966-12-20 | Epstein Herman | Stuffer crimping apparatus |
US3300830A (en) * | 1965-06-29 | 1967-01-31 | Fiber Industries Inc | Apparatus for uniformly crimping filaments |
DE1660295C3 (en) * | 1965-09-29 | 1975-06-26 | Bayer Ag, 5090 Leverkusen | Device for the production of synthetic, thermoplastic threads with fixed crimp |
GB1165697A (en) * | 1965-10-23 | 1969-10-01 | Klinger Mfg Co Ltd | Crimping Yarn |
US3503104A (en) * | 1966-10-19 | 1970-03-31 | Klinger Mfg Co Ltd | Yarn and method and apparatus for producing the same |
US3461521A (en) * | 1967-11-24 | 1969-08-19 | American Enka Corp | Process for manufacture of yarns |
CH510579A (en) * | 1969-01-20 | 1971-07-31 | Elitex Zavody Textilniho | Device for the automatic control of the yarn supply in a yarn storage container on textile machines, in which an interruption in the processed yarn is eliminated without interrupting the machine's operation |
JPS512993B1 (en) * | 1970-10-05 | 1976-01-30 | ||
GB1391273A (en) * | 1972-01-31 | 1975-04-16 | Platt International Ltd | Textile machines |
US3977058A (en) * | 1973-05-24 | 1976-08-31 | Phillips Petroleum Company | Method and apparatus for controlling yarn plug length |
USRE31783E (en) * | 1973-05-24 | 1985-01-01 | Phillips Petroleum Company | Method and apparatus for controlling yarn plug length |
US3879819A (en) * | 1973-12-28 | 1975-04-29 | Chevron Res | Heat-setting means in a thermoplastic yarn rebound texturizing apparatus |
US4067092A (en) * | 1976-06-16 | 1978-01-10 | Roberts John S | Compression crimping apparatus |
US7585442B2 (en) * | 2004-06-25 | 2009-09-08 | Celanese Acetate, Llc | Process for making cellulose acetate tow |
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US2575781A (en) * | 1949-10-14 | 1951-11-20 | Alexander Smith Inc | Method of crimping textile fibers |
US2686339A (en) * | 1950-10-04 | 1954-08-17 | Chemstrand Corp | Treatiment of acrylonitrile polymer fibers |
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NL78597C (en) * | 1953-05-28 | |||
US2862279A (en) * | 1956-04-10 | 1958-12-02 | Allied Chem | Tow crimping apparatus |
US2917784A (en) * | 1957-06-05 | 1959-12-22 | Dow Chemical Co | Crimping fibers |
-
0
- GB GB1051721D patent/GB1051721A/en active Active
- BE BE630540D patent/BE630540A/xx unknown
- BE BE625420D patent/BE625420A/xx unknown
-
1962
- 1962-04-04 GB GB13030/62A patent/GB1035935A/en not_active Expired
- 1962-11-28 ES ES282896A patent/ES282896A1/en not_active Expired
- 1962-11-28 DE DE19621785531 patent/DE1785531A1/en active Pending
- 1962-11-28 DE DE19621435516 patent/DE1435516A1/en active Pending
- 1962-11-28 US US240551A patent/US3212157A/en not_active Expired - Lifetime
- 1962-11-28 SE SE12814/62A patent/SE302174B/xx unknown
- 1962-11-29 CH CH841063A patent/CH448365A/en unknown
- 1962-11-29 CH CH1398662A patent/CH413214A/en unknown
-
1963
- 1963-04-03 US US270448A patent/US3174206A/en not_active Expired - Lifetime
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3336738A (en) * | 1962-12-03 | 1967-08-22 | Klinger Mfg Co Ltd | Apparatus for false twist-crimping of yarn |
US3594879A (en) * | 1964-10-26 | 1971-07-27 | Bancroft & Sons Co J | Control mechanism for stuffer crimper |
US3454998A (en) * | 1966-03-08 | 1969-07-15 | Klinger Mfg Co Ltd | Yarn treating apparatus and method |
US3501819A (en) * | 1966-10-13 | 1970-03-24 | Klinger Mfg Co Ltd | Yarn processing method and apparatus |
US3924310A (en) * | 1968-09-19 | 1975-12-09 | Textured Yarn Co | Strand treatment apparatus |
US3641637A (en) * | 1969-08-04 | 1972-02-15 | Spinn Und Zwirnerei Maschinenb | Stuffing box crimping device |
US3798718A (en) * | 1970-05-26 | 1974-03-26 | Bancroft & Sons Co J | Apparatus for stuffer-crimping yarn |
US3781951A (en) * | 1971-08-30 | 1974-01-01 | Textured Yarn Co | Method and apparatus for compressively crimping textile strands |
Also Published As
Publication number | Publication date |
---|---|
ES282896A1 (en) | 1963-05-16 |
CH448365A (en) | 1967-12-15 |
CH413214A (en) | 1966-01-31 |
GB1035935A (en) | 1966-07-13 |
US3174206A (en) | 1965-03-23 |
DE1435516A1 (en) | 1968-11-21 |
BE630540A (en) | |
BE625420A (en) | |
SE302174B (en) | 1968-07-08 |
DE1785531A1 (en) | 1971-07-08 |
GB1051721A (en) |
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