US3113054A - Quenching oil and method of quenching metals - Google Patents

Quenching oil and method of quenching metals Download PDF

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US3113054A
US3113054A US96394A US9639461A US3113054A US 3113054 A US3113054 A US 3113054A US 96394 A US96394 A US 96394A US 9639461 A US9639461 A US 9639461A US 3113054 A US3113054 A US 3113054A
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oil
quenching
lubricating oil
aluminium
hardness
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Billett Michael George
Gibson James
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BP PLC
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BP PLC
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M1/00Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants
    • C10M1/08Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants with additives
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/58Oils
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/002Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/021Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/022Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/02Hydroxy compounds
    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/027Neutral salts thereof
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/121Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
    • C10M2207/122Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/141Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings monocarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/142Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings polycarboxylic
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
    • C10M2207/146Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings having carboxyl groups bound to carbon atoms of six-membeered aromatic rings having a hydrocarbon substituent of thirty or more carbon atoms
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    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/22Heterocyclic nitrogen compounds
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
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    • C10M2215/221Six-membered rings containing nitrogen and carbon only
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    • C10M2215/00Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
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    • C10M2215/225Heterocyclic nitrogen compounds the rings containing both nitrogen and oxygen
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    • C10M2215/226Morpholines
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    • C10N2010/06Groups 3 or 13
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    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/20Metal working

Definitions

  • the hardness of an alloy is mainly dependent upon the formation of a certain physical structure; in the case of steel, the hardness is determined by the proportion of martensite formed during the hardening process.
  • Rapid cooling of the alloy is usually effected by immersing the hot alloy in a relatively cool quenching liquid.
  • a commonly used quenching liquid is mineral oil but for certain alloys, e.g. high-carbon, low-alloy steels straight mineral oils do not form satisfactory quenchants since the initial rate of cooling is too slow.
  • a faster initial cooling rate can be obtained by using Water as the quenching medium but this is unsatisfactory for large sections since it cools the metal too quickly at the lower temperatures and often results in distortion and cracking.
  • a quenching oil consisting of a lubricating oil base containing dissolved therein a small amount of an oil-soluble aluminium compound.
  • oil-soluble is used in the sense that the compound must be capable of remaining in stable suspension in the oil and not separate out of storage. Thus the compound may be present in the oil in the form of a colloidal suspension.
  • the lubricating oil is preferably a refined mineral lubbricating oil obtained from the distillation of crude petroleum particularly one having a hash point above 350 F. and a Redwood I viscosity at 140 P. not greater than 100 seconds.
  • the viscosity of the quenching oil should also preferably not exceed 100 seconds, e.g. 3075 seconds, Redwood I at 140 F. If the aluminium compound has a tendency to thicken the lubricating oil, this may be counteracted by the use of an anti-gelling agent eg 8- hydroxyquinoline.
  • the amount of the oil-soluble aluminium compound dissolved in the lubricating oil base is preferably not greater than 10%, e.g. 0.5%, by Weight of the final composition.
  • a preferred class of aluminium compounds are the polyoxo-aluminium acyla-tes. These compounds may be prepared by heating aluminium alcoholates with water and carboxylic acids in one or more stages and preferably in an inert, non-volatile diluent such as a light lubricating oil. This method of preparation is described in UK. patent specification 825,878. Another method of preparation is to heat aluminium alooholates with carboxylic acids alone so as to liberate alcohol and form acyloxy aluminium alcoholate compounds, and further heat the latter compounds. This method of preparation is described in UK. patent specification 806,113. Examples of such polyoxo-aluminium acylates are those having the average general formula (OAlX) where n is an integer greater than 1, preferably 210, and X is an acylate group,
  • OAlX average general formula
  • acylate groups are derived from benzoic or salicyclic acids, or aliphatic monocarboxylic acids having 12-20 carbon atoms, e.g. stearic or oleic acids. It is to be understood that the acylate groups in any given molecule of the additive may be the same or different and that the additive may consist of a mixture of different molecules.
  • aluminium glycolates Another suit-able class of oil soluble aluminium compounds are the aluminium glycolates.
  • the invention also consists in a quenching oil consisting essentially of a lubricating oil having a flash point above 350 F. and a Redwood I viscosity at 140 F. of not more than seconds, e.g. 3075 seconds, preferably a mineral lubricating oil obtained from the distillation of petroleum, and containing dissolved therein 0.5-5 by weight of the total quenching oil of an oil soluble alu minium compound, particularly one or more of the preferred types of aluminium compound hereinbefore specified, the viscosity of the quenching oil being not greater than 100 seconds Redwood I at F., e.g. 3075 seconds.
  • EXAMPLE 1 A hardness test was carried out of samples of tile steel (21 low alloy steel containing 1.23% weight carbon) which had been quenched in a straight mineral lubricating oil and in a quenching oil according to the invention made using the same lubricating oil.
  • the straight mineral lubricating oil (hereinafter called oil L) was obtained from the vacuum distillation of a Middle Eastern crude petroleum oil and had had the normal refining treatment viz dewaxing, solvent refining with furfural, and clay treatment.
  • the refined oil had a Redwood I viscosity at 140 F. of 50 seconds, and a flash point of 400 F.
  • the quenching oil according to the invention (hereinafter called oil Q1) was made by adding 3% by weight of an oil soluble compound M to the above lubricating oil.
  • the aluminium compound M was one commercially available under the trade name Manalox and had been prepared as follows:
  • EXAMPLE 3 Some chain links of various sizes made from chromenickel steel containing 0.40.5% weight C, 1.2% weight r Ni and 1.8% weight Cr were quenched in the straight mineral lubricating oil L referred to above and in a quenching oil according to the invention (Q2) made by dissolving 5% by weight (based on the final composition) of compound M in lubricating oil L.
  • the quenching system consisted of a continuous conveyor which took the links through a furnace maintained at 850 C. where they remained for approximately minutes before dropping a distance of 1 foot into the quenching bath maintained at 60 C.
  • a method of quenching alloys in which there is used a quenching oil consisting of a mineral lubricating oil base containing dissolved therein an oil soluble polyoxoaluminium acylate compound having the average general formula (OAlX) where n is 2-10 and X is an acylate group of the formula RCOO where R is a hydrocarbon radical containing 6-30 carbon atoms, in an amount sufiicient to increase the initial rate of cooling of said lubricating oil base.
  • OAlX oil soluble polyoxoaluminium acylate compound having the average general formula (OAlX) where n is 2-10 and X is an acylate group of the formula RCOO where R is a hydrocarbon radical containing 6-30 carbon atoms
  • lubricating oil is a refined mineral lubricating oil obtained from the distillation of crude petroleum.
  • acylate groups in the polyoxo-aluminium acylate are derived from at least one of the following acids: benzoic acid, salicylic acid and aliphatic monocarboxylic acids having 12-20 carbon atoms.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
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  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Thermal Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Lubricants (AREA)
US96394A 1960-03-18 1961-03-17 Quenching oil and method of quenching metals Expired - Lifetime US3113054A (en)

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GB9643/60A GB905731A (en) 1960-03-18 1960-03-18 Quenching oil and method of quenching metals

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3281288A (en) * 1963-11-27 1966-10-25 Exxon Research Engineering Co Processes and media for quenching metals
US20060187577A1 (en) * 2005-01-31 2006-08-24 Metalform Asia Pte Ltd. Disk drive cover

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1019644A (en) * 1963-10-09 1966-02-09 British Petroleum Co Quenching oil
CN113061693B (zh) * 2021-03-19 2022-02-22 广东剑鑫科技股份有限公司 一种迅速稳定的超速光亮淬火油及其制备方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2202364A (en) * 1937-04-03 1940-05-28 Standard Oil Dev Co Lubricating oil
US2744074A (en) * 1951-04-18 1956-05-01 Du Pont Polymeric organic aluminum oxides and method for preparing same
US2848362A (en) * 1956-03-10 1958-08-19 Nynaes Petroleum Ab Method of quenching metal articles in amineral oil
GB825878A (en) * 1957-07-25 1959-12-23 Hardman & Holden Ltd Improvements relating to polymeric reaction products of aluminium alkoxides
US2925430A (en) * 1955-02-18 1960-02-16 Konink Ind Mij Voorheen Noury Polymeric basic aluminum compounds of organic acids
US3054816A (en) * 1958-06-30 1962-09-18 Agrashell Inc Cyclic alkoxy- and phenoxy-aluminum oxide trimers and process for making same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2202364A (en) * 1937-04-03 1940-05-28 Standard Oil Dev Co Lubricating oil
US2744074A (en) * 1951-04-18 1956-05-01 Du Pont Polymeric organic aluminum oxides and method for preparing same
US2925430A (en) * 1955-02-18 1960-02-16 Konink Ind Mij Voorheen Noury Polymeric basic aluminum compounds of organic acids
US2848362A (en) * 1956-03-10 1958-08-19 Nynaes Petroleum Ab Method of quenching metal articles in amineral oil
GB825878A (en) * 1957-07-25 1959-12-23 Hardman & Holden Ltd Improvements relating to polymeric reaction products of aluminium alkoxides
US3054816A (en) * 1958-06-30 1962-09-18 Agrashell Inc Cyclic alkoxy- and phenoxy-aluminum oxide trimers and process for making same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3281288A (en) * 1963-11-27 1966-10-25 Exxon Research Engineering Co Processes and media for quenching metals
US20060187577A1 (en) * 2005-01-31 2006-08-24 Metalform Asia Pte Ltd. Disk drive cover

Also Published As

Publication number Publication date
DE1270064B (de) 1968-06-12
FR1284261A (fr) 1962-02-09
GB905731A (en) 1962-09-12
BE601473A (en(2012))

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