US3068806A - Pump for semi-fluid material - Google Patents

Pump for semi-fluid material Download PDF

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US3068806A
US3068806A US122925A US12292561A US3068806A US 3068806 A US3068806 A US 3068806A US 122925 A US122925 A US 122925A US 12292561 A US12292561 A US 12292561A US 3068806 A US3068806 A US 3068806A
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cylinder
pump
piston
cylinders
valve
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Eugene L Sherrod
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0019Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/0023Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having a rotating movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L25/00Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means
    • F01L25/02Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means by fluid means
    • F01L25/04Drive, or adjustment during the operation, or distribution or expansion valves by non-mechanical means by fluid means by working-fluid of machine or engine, e.g. free-piston machine
    • F01L25/06Arrangements with main and auxiliary valves, at least one of them being fluid-driven
    • F01L25/063Arrangements with main and auxiliary valves, at least one of them being fluid-driven the auxiliary valve being actuated by the working motor-piston or piston-rod
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F04B15/023Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0003Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber
    • F04B7/0015Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber and having a slidable movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0042Piston machines or pumps characterised by having positively-driven valving with specific kinematics of the distribution member
    • F04B7/0046Piston machines or pumps characterised by having positively-driven valving with specific kinematics of the distribution member for rotating distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/10Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
    • F04B9/109Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
    • F04B9/117Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
    • F04B9/1176Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor
    • F04B9/1178Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor the movement in the other direction being obtained by a hydraulic connection between the liquid motor cylinders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S417/00Pumps
    • Y10S417/90Slurry pumps, e.g. concrete

Description

JU 6 1 M w t T e 9 e 'hun f. 0., J 3 wm* M n l s Mln/n w *mi z. AS Uw. Il m. n -u.? n r k A@ T5S wn kwmm Q Q Y E L SHERROD PUMP FOR SEMI-FLUID MATERIAL Dec. 18, 1962 Flled July l0, 1961 Dec. 18, 1962 E. 1 sHERRoD PUMP FOR SEMI-FLUID MATERIAL 10 Sheets-Sheet 2 Filed July lO, 1961 Dec. 18, 1962 E. L. sHr-:RROD 3,068,806
PUMP Foa SEMI-FLUID MATERIAL Filed July 1o, 1961 1o sheets-sheet s han I Jn |||m| /Y il@ Dec. 18, 1962 E. L. SHERROD PUMP FOR SEMI-FLUID MATERIAL Filed July 10, 1961 g; i: m l l Il ifs/,
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l0 Sheets-Sheet 4 Elli' 35 /m WW1 f3@ l IIIHIII Y as g4 44 43 @www Dec. 18, 1962 E. L. SHERROD PUMP FOR SEMI-FLUID MATERIAL Filed July 1o, 1961 lO Sheets-Sheet 5 Hmmm @www
Dec. 18, 1962 E. l.. sHERRoD PUMP FOR SEMI-FLUID MATERIAL 10 Sheets-Sheet 6 Filed July l0, 1961 Dec. 18, 1962 E. sHERRoD 3,068,806
PUMP FOR SEMI-FLUID MATERIAL Filed July l0, 1961 10 Sheets-Sheet 7 Dec. 18, 1962 E. 1 SHERROD 3,068,306
PUMP FOR SEMI-FLUID MATERIAL Filed July 1o, 1961 1o sheets-sheet s Dec. 18, 1962 E. l.. sHERRoD 3,058,806
PUMP FOR SEMI-FLUID MATERIAL 1o sheets-sheet 9 Filed July 10, 1961 /04 I 'A Y\ 0) n? Tn?) 3/ 99)A max /z W T1/51912@ .5. i/zizwd A Dec. 18, 1962 E. sHERRoD 3,068,806
PUMP FOR SEMI-FLUID MATERIAL Filed July lO, 1961 l0 Sheets-Sheet l0 United States Patent Oiiee 3,068,806 Patented Dec. 18, .1962
3,068,806 PUlVH FOR SEMI-FLUID MATERIAL Eugene L. Sherrod, Brookfield, Wis., assigner of one-half to Robert T. Sherrod, Milwaukee, Wis. Filed July 10, 1961, Ser. No. 122,925 16 Claims. (Cl. 103-169) This invention relates to apparatus for pumping semiliquid materials, such as freshly mixed concrete and other materials having comparable consistency and resistance to free 4and even flow, and it has more particular reference to positive displacement pumps of the reciprocating piston type.
The main objectives of this invention are the same as those set forth in my co-pending application Serial No. 810,619, filed May 4, 1959, and of which this application is a continuation-in-part.
In general, the purpose of this invention is to make possible substantial increases in the output rates of reciprocating piston type pumps for handling concrete and other semi-liquid slow owing materials.
Experience has shown that certain design requirements are essential to the successful operation of positive displacement reciprocating piston type concrete pumps. For example, it is well established that: it is impracticable to provide such a pump with more than one pipeline into which the pump discharges; the individual diameters of the pump cylinders and each of their intake and discharge ports and/ or passages must be approximately equal to the diameter of the single pipeline; and the pump must be operated to eect discharge of only one pump cylinder at a time into the single pipe line of the pump.
To meet these requirements, and particularly the last of those set forth above, successful concrete pumps heretofore available were never provided with more than two cylinders, each with a piston reciprocable therein, and caused to alternately discharge into the pipeline on the forward strokes of their pistons and to take in a new charge on the return or rearward strokes of their pistons. In such a pump, therefore, each cylinder in turn is caused to discharge, while the other is charging and the rate at which concrete can be charged into the cylinders to fill the same under the combined effects of gravity and suction during the return strokes of the pistons then becomes the factor which determines the output rate of the pump.
Due to the poor ow characteristics of semi-liquid materials such as freshly mixed concrete, the pistons of a pump handling such materials were limited to a rate of reciprocation which was slow enough to assure substan- .tially full charging of their cylinders under the combined effects of gravity feed and suction developed by the pistons on their return strokes. In other words, the speed of piston reciprocation could not be increased in an effort to achieve a greater output rate without seriously reducing the charge brought into the pump cylinders on the return strokes of their pistons.
With these problems in mind, it is the main objective of this invention to provide a reciprocating piston pump for plastic or semi-liquid materials such as freshly mixed concrete, wherein the output of the pump is very materially increased and in nowise limited by the reluctance of the material being pumped to ow into the pump cylinders during the return or charging strokes of their pistons.
More specifically, it is the purpose of this invention to provide a reciprocating piston type pump for freshly mixed concrete or other materials of comparable consistency, wherein the output rate of the pump can exceed the charging rate of each pump cylinder by two or more times.
In accordance with the aforementioned objectives, it is a still more specific purpose of this invention to provide a reciprocating piston concrete pump of the character described with drive means that eifects travel of the pump pistons at charging rates diiferent from their discharging rates, but which pump nevertheless effects a smooth and continuous discharge of concrete, and conforms withthe above mentioned requirements that the pump discharge into a single pipeline, that .the diameters of the pump cylinders and its intake and discharge ports be` substantially equal to the diameter of the pipeline, and that only one cylinder at a time discharge into the pipeline.
A further specific objective of this invention is to provide a multi-cylinder pump of thefcharacter described, which departs radically from the prior pumps of'this character in that it is comprised of three or more cylinders, the pistons of which are driven at rates so related that the time interval required to move each piston Vthrough a full discharging stroke is substantially equal to the time interval required to move said piston through a full charging stroke divided by one less than the number of cylinders of which the pump is comprised; and wherein piston travel is so synchronized as to produce forward or discharge movement of each piston in turn while concomitantly producing slower rearward or charging movement of the remaining pistons through diiferent fractions of their charging strokes. l l
In a three cylinder pump of this invention, for example, dierent combinations of two pump cylinders will at all times be charging as a consequence of retraction of the pistons therein at an optimum slow rate and through difference fractions of their retraction strokes. Thus, about twice as much material will be charged into the pump Yper unit of time than was possible heretofore with two cylinder pumps, and up to twice as much material will be discharged from the pump to approximately double its output as each piston in turn is propelled along its discharging stroke at a rate which is equal to twice that of the pistons on their charging strokes.
Another object of this invention is to provide a multicylinder positive displacement reciprocating piston concrete pump of the character described with uniqueiintake and discharge valve means for thercylinders. l
In this respect, it is a more specific object of the invention to provide means for synchronizing the opening and closing of the intake and discharge valve means with piston travel so that the discharge port of each cylinder in turn will be open during the interval required to move its piston through its discharge stroke, while the intake ports of the cylinders will be open during the charging strokes of their respective pistons. v
A further object of this invention resides in the provision of a multi-cylinder positive displacementpump'of the character described, wherein the pistons of the pump are driven in the manner described by iiuid pressurevoperated mechanisms.
With the above and other objects in view which will appear as the description proceeds, this invention residesin the novel construction, combination and arrangement of parts substantially as hereinafter described and more particularly defined by the appended claims, it being understood that such changes in the precise embodiment of the herein-disclosed invention may be made as come within the scope of the claims.
The accompanying drawings illustrate three 4complete examples of the physical embodiments of the invention constructed according to the best modes so far devised for the practical application of the principles thereof, 'and in which: -f
FIGURE l is a side elevational view of a three cylinder concrete pump embodying this invention, parts thereof being broken away to show one of the pump pistons at the mid-point of its discharging stroke; l
FIGURE 2 is a view of the pump looking downwardly along the line 2 2 of FIGURE 1; Y v Y,
FIGURE 3 is a longitudinal sectional view taken along the line 3 3 of FIGURE 2 and showing the pump piston of FIGURE 1 in its full discharging position;
FIGURE 4 is a longitudinal sectional view taken along the line 3 4 of FIGURE 2, and showing a second piston of the pump part way along its retraction stroke;
FIGURE 5 is a longitudinal sectional view similar to FIGURE 3, taken along the line 3 5 of FIGURE 2, and showing the third piston of the pump in fully retracted position and about to begin its discharge stroke;
FIGURE 6 is a cross sectional view taken on the line 6 6 of FIGURE 3;
FIGURE 7 is a cross sectional view taken on the line 7 7,of FIGURE 3;
FIGURE 8 is a cross sectional view taken on the line 8 8 of FIGURE 3;
FIGURE 9 is a horizontal sectional View taken on the line 9 9 of FIGURE 1, and showing the inlet valve arrangement;
FIGURE 10 is a view taken on the line itl-itlof FIGURE 1, and showing the outlet valve arrangement;
FIGURE 11 is a view partly in side elevation and partly in' longitudinal section, of a modified embodiment of the invention wherein the pump pistons and the inlet and outlet valve mechanisms are actuated by hydraulic cylinders;
FIGURE l2 is a view looking downwardly along the line 12-12 of FIGURE 11;
FIGURES 13, 14, and 15 are hydraulic diagrams illustrating a full cycle of operation of the pump of FIGURE 11; and
vFIGURE 16 is a hydraulic diagram illustrating a further modification of the invention.
Referring now more particularly to the accompanying drawings, wherein like reference characters have been applied to like parts throughout the views, the numeral 15 generally designates'a horizontally elongated casing which houses the componentsof the pump of this invention. Concrete or other material to be pumped is fed into a charging hopper 16 mounted on the casing directly over a pumping head 17 in the front portion of the casing. The concrete fed into the charging hopper fiows out of its bottom and into a receiving chamber 18 in the upper portion of the head 17, disposed on a vertical axis.
In accordance with the principles of this' invention, the pump must comprise at least three pumping cylinders. For'the sake of simplicity, the minimumV number of three -such cylinders C1, C2, and C3 has been shown as incorporated in the pump head 17, beneathV the receiving chamber 18. Each ,ofV the cylinders is provided by a sleeve having a substantially closed rear portion 19 projecting from the head 17 and supported by a transversely extending plate 22 fixed inside the casing a short distance rearwardly of the head.
While the orientation of the cylinders is in nowise critical to this invention, they have hererbeenV shown by way of example as being mounted horizontally in the head Vwith their axes parallel and extending longitudinally of the casing. In addition, the cylinders C1 and C2 have been shown with their axes disposed in a common horizontal kplane and beneath the cylinder C3, with the latter centered with respect to the two cylinders thereunder.
Concrete or other material to be pumped is conducted to the cylinders C1, C2 and C3 through feed passages 23,
24 and 25, respectively, there being one such feed passage `for each cylinder extending upwardly from an inlet port 26 in an upper side of the cylinder defining sleeves and opening through the bottom `of a circular well 21 formed in the receiving chamber 18 at its bottom. In the arrangement shown, the ports 26 for the cylinders C1 `and C2 open Y'through their'respective sleeves near Ythe forward ends of the latter, while. the port 26 for/the remaining cylinder C3 opens through the sleeve definingY that cylinder near the mid-portion of the sleeve. Preferably, the upper ends of the feed passagesopen through Vthe bottom 20 of the well 21 in the receiving chamber at locations equispaced from one another and from the laxis of the well. Hence, those portions of the cylinder defining sleeves which extend forwardly of the inlet ports 26 in effect provide discharge passages for the cylinders.
The forward ends of the sleeves that dene the cylinders are open and provide discharge ports 28, all of lwhich communicate with a common discharge or collecting Vchamber 29 thatris provided by a forwardly convergent outlet nozzle 30. The nozzle 30 is secured by screws 31 to the front ofthe head -17 with its larger end portion overlying a shallow forwardly opening Well 32 in the head. The well is cylindrical and its axis is disposed horizontally and parallel to the axis of the cylinders,
centrally of their discharge ports 28. The bottom 33 vof Y the well is flat and normal to the `well axis, and the forward ends of the cylinder sleeves are shown terminating flush therewith, at locations equidistant from one another and from the axis of the well 32.
It should be appreciated that in cases where it may be desirable to orient the pumping cylinders in arrangements other than that shown, extended and/ or curved discharge passages may be provided to communicate the cylinders with the outlet nozzle. In thatcase, Vwith the apparatus under consideration, the forward ends of such discharge passages should open to the well 32 in the same Yrelationship to its bottom as the ports 23.
The smaller diameter forward end of the outlet nozzle 39 is adapted to be connected to a pipeline, such as indicated at 34, through which concrete or other materialY issuing from the pump can be conducted to a point of use remote from the pump. f
As stated previously, there is nothing critical about the disposition of the cylinders, but it is desirable to have their feed passages 23, 24, and 25 extend downwardly to their inlet ports, from the well 21 in the receiving chamber 18. In this respect, gravity is relied upon, at
least in part, to effect charging of the pump cylinders.V
It is important, however, that each of the feed passages 23, 24, and 25, and each of the cylinder ports 26 and 28 and/cr discharge passages which lead to the collectingYY chamber 29, and in the present case comprise the forward end portions of the cylinder defining sleeves, be of apt proximately the same diameter as the cylinders. Likewise, it is important that the forward end of the outlet nozzle, as well as the pipeline 34, be of'substantially the same diameter as the pumping cylinders.r Itis well estab-V lished that the foregoing proportions must be maintained Y in any concrete pump if it is to operate satisfactorily.
In accordance withthis invention, freshly'mixed concrete or other materials having comparable slow-dow characteristics, is simultaneously charged into different combinations of two cylindersffrom the receiving chamber 18, and concurrently discharged from the remaining cylinder. For this purpose, the flow of materialV into the cylinders is controlled by a valve mechanism comprising a sector-shaped inletvalve V36 Vrotatably received inthe well 21 in the bottom of the Yreceiving chamber, and the discharge of material from the cylinders is-c'ontrolled by valve mechanism comprising a similar sector-shaped outat the front of the pump head. t Y
Though both valves V36 and 37fhave been shown as thin discs Vof sector-shape, certain advantages result if they are given ashallow conical shape, with the conical surface of the inlet valve Vat its bottom and fitting in a conical well at the bottom of the receiving chamber, and the conical. surface of the outlet valve facing for'- wardly. f f Y i The sector-like shape of the inlet valve36 is best-seen in FIGURE A9, and it has lsuch angular magnitude that let valve 37 whichis rotatably received in the well Y passages while leaving the other two open.
terial to be pumped and any cylinder from which material is discharging, while allowing material to be charged into the remaining cylinders. By way of example, FIG- URE l shows the piston 43 in cylinder C1 about midway through its forward or discharging stroke, during which the entrance to the feed passage 23 for that cylinder should be closed by the valve, as shown in FIGURE 9, while material may be charged into cylinders C2 and C3 through open feed passages 24 and 25.
The inlet valve is mounted in the receiving chamber 18, in atwise engagement with the bottom thereof, for rotation on the vertical axis of the chamber, `and so as to travel edgewise with little or no resistance through material passing downwardly from the chamber into the feed passages 23, 24, and 25. For this purpose, the valve is secured to the lower end of -a shaft 38 which is journalled in the hub 39 of a spider 40 xed to the wall of the receiving chamber near the top thereof, for rotation on the axis of the receiving chamber. Consequently, upon clockwise rotation of the inlet valve by its drive shaft 38, through an angle of 120 from its position seen in FIGURE 9, the valve will be shifted from its position closing the entrance to feed passage 23 and will then close the entrance to feed passage 24 of cylinder C2, leaving feed passages 23 and 25 open for charging of material into cylinders C1 and C3. Upon rotation of the valve through an angle of 240 from its position seen in FIGURE 9, the valve will close the entrance to feed passage 25 and leave the passages 23 and 24 open for charging of material into cylinders C1 and C2. Obviously, after rotation through an angle of 360, the valve will be returned to its position seen in FIGURE 9.
The discharge or outlet valve 37, as viewed in FIG- URE 10, likewise has a sector-like shape but it has such angular magnitude that it is operable to simultaneously close the discharge ports of yall of the cylinders which are being charged, and to leave open the discharge port of the single cylinder from which material is being expelled. It seats atwise against the bottom 33 of the well 32 in 4the front of the head 17, and is fixed to the forward end of a drive shaft 41 that is journalled in the head for rotation on a horizontal axis disposed centrally of, and hence equidistant from the cylinder discharge ports 28.
The discharge valve 37 should be in a position of rotation at which it closes the discharge ports 28 of the two charging cylinders C2 and C3 (FIGURE 10) during the discharge stroke of the piston in cylinder C1 (FIGURE l), at which time the inlet valve 36 is in its position closing the feed passage 23 for cylinder C1 and the feed passages for cylinders C2 and C3 are open (FIGURE 9 v )As will be brought out hereinafter, the outlet valve is advanced in a clockwise direction by its drive shaft 41 (FIGURE l0), in unison with the advance of the inlet valve. Hence, the discharge valve opens thedischarge port for cylinder C2 concurrently with closure of the feed passage 24 of that cylinder by the inlet valve, and opens discharge port for cylinder C3 concurrently with closure ofthe feed passage 25 for that cylinder by the inlet valve.
Each of the pumping cylinders C1, C2, and C3, of course, contains a reciprocable piston 43. Piston rods 44 aixed to the pistons extend horizontally rearwardly from their cylinders, through the plate 22, and into the space within the rear portion of the casing 15.
Drive means 46, contained within the rear portion of the casing, is provided to reciprocate the pistons in accordance with the principles of this invention, namely to drive each piston in turn through its forward or material discharging stroke while concurrently driving the remaining pistons rearwardly through their charging strokes but at different stages or fractions of said charging strokes.
As will be appreciated by those skilled the art, many different types of mechanical or hydraulic drive instrumentalities can be provided for that purpose, as long as they are capable of moving each piston in turn through its discharging stroke at an average speed that is approximately equal to the average speed at which the piston is moved through its charging stroke multiplied by one less than the number of pumping cylinders incorporated in the pump. Stated -in another way, the pistons must be so reciprocated that the travel time of a piston discharge stroke must be lapproximately equal to the travel time of -a piston charging stroke divided by one less than the number of pumping cylinders of which the pump is comprised.
The piston drive means 46 shown in FIGURES l through 7 constitutes one example of a mechanical drive capable of reciprocating the pistons in the manner described. The drive mechanism comprises an upper bank of forward drive discs 4-8 fixed on -a transverse drive shaft 49, a lower bank of rearward drive discs 50 fixed on a transverse drive shaft 51 beneath the shaft 49, and bars B1, B2, and B3 secured to the rods 44 of the pistons lin cylinders C1, C2 and C3, respectively.
The bars B1, B2, and B'3 provide elongated rearward extensions of the piston rods, and they -are located in horizontal side by side relationship, with the bar B3 slidingly confined between the bars B1 and B2. While the latter two bars are offset upwardly with relation to the rods of Ithe pistons in cylinders C1 and C2, the bar B3 is offset downwardly with respect to the Irod of the piston in cylinder` C3. All three of the bars, however, extend rearwardly in closely grouped relation, and have rear portions located between the upper and lower banks 48 and 49 of drive discs as seen best in FIGURES 2, 3 and 6.
Sets of rollers 52 carried by the casing, supportingly engage the undersides of all the bars at locations both forwardly and rearwardly of the banks of drive discs,
and another set of rollers 53 carried by the casing in4 position to engage the tops of the bars at locations directly over the rear rollers 52, preclude up and down motion of the bars during the imposition of the forces thereon by which the bars are reciprocated.
There areyfour forward drive discs 43 in the upper bank, and also four rearward drive discs in the lower bank. These discs are mounted on their shafts 49 and 51 with each of the upper discs 49 in edgewise alignment with one of the lower discs 50, and with the discs in each bank spaced apart a uniform distance by spacers 54 on their respective shafts.
These spacers positionlthe discs in such relation to the bars B1, B2 and B3 that each of the latter substantially spans the space between an adjacent pair of upper and lower discs. An upperdrive lug 55 xed on the top of each bar projects upwardly into the space between adjacent discsl 48 and into the path of travel of diametrically opposite drive pins 56 carried by each pair of upper discs. The upper drive lugs `are so positioned lengthwise of their bars as to be transiently engageable at their rear by each of the drive pins 56 during clockwise rotation of the upper bank of discs, during travel of the pins through the lower portions of their orbits, and providing the bars are in their rearward limits of reciprocatory motion, -as is the bar B2 in FIGURE 5.
The pins 56 lengthwise span the space between each pair of adjacent upper discs, and each is capable of moving its associated bar in the forward direction, to effect a discharge stroke of the piston with which it connects, as the pin sweeps through the lower portion of its orbit and engages the rear of the upper lug 55 on the bar therebeneath.
Rearward movements of the pistons in their cylinders to effect the charging strokes thereof is effected by transient engagement between a lower drive lug 57 on each of the bars B1, B2 and B3, and diametricallyopposite drive pins 58 carried by each pair of lower drive discs 5i).
The lower lugs 57 project downwardly into the Vspaces between adjacent lower discs 50, into the path of travel of the pins 58, and these lugs are so positioned slightly rearwardly of the upper lugs 55 as to be engaged at their fronts by the drive pins 58 during clockwise movement of the pins through the upper portions of their orbits, providing the -bars are in their forward limits of reciprocatory motion, as is the bar B1 in FIGURE 3.
Referring to FIGURE 3, it will `be seen that the drive pins 56 and 53 are so arranged that each of the pins 56 on the upper bank of discs alternates with one of the drive pins 58 on the lower bank of discs to propel bar B1 forwardly in the discharge stroke of its piston, and then rearwardly in the charging stroke of its piston, in consequence of clockwise rotation of shafts 49 and 51 in the clockwise direction and at the same rate of speed. For example, an upper pin 56 is shown leaving engagement with the rear of upper drive lug 55 on bar B1 in FIGURE 3, at the forward limit of travel of the piston in cylinder C1. Y Substantially directly thereafter, a lower pin 58 will come intoV engagement with the front of the lower drive lug 57 to effect the return or charging stroke of the piston in cylinder C1, at which time the upper lug will be in position to be engaged by the other one of the upper pins 56, toV again effect discharging of cylinder C1, followed by charging thereof as the other one of the lower pins 58 is brought into engagement with the lower lug 57.
It is highly significant to note that with the three cy inder pump illustrated, the upper drive pins 56 are radially spaced from the axis ofV their shaft 49 a distance that is twice as great as the radial spacing of the lower drive pins 5S from the axis of their shaft 51. Thus, the upper pins 56 are carried through their orbits at a rate of speed that is twice that of the lower pins 58. Consequently, the piston in cylinder C1 will be driven forwardly at approximately twice the rate of speed by pins 56 as it is returned by pins 58.
Obviously, the same differential speed of piston reciprocation could be obtained with a construction wherein the upper and lower drive pins were spaced the Vsame distance from their center of revolution, but in that case, Vthe shaft 51 for the lower pins would vbe rotated at one half the speed of the shaft 49. Y
Y It is also important to note that the pistons 43 of'all the cylinders are disposed rearwardly of their inlet portsV when the pistons are at their forward limits of travel. This condition is illustrated best in FGURE 3.
While the drive pins for bar B1 are carried by and span the'spaces between the pairs of upper and lower' drive discs seenV at the left in FIGURE 6, the drive pins for bar B2 are jointly carried by and span the spaces between the -upper and lower pairs of drive discs seen at the right in that figure. Similarly, thedrive pins for bar B3 are jointly carried by and span the spaces between the pairs of center discs seen in FIGURE 6;
However, it will be noted by reference to FIGURE 5, where'bar B2 for cylinder C2 is at its rear limit of travel,
' that the upper drive pins 56, as well as the lower drive 1 pins 58 therefor, are offset with respect to the drive pins for bar B1 (FIG. 3) by an angular distance of 120 in the clockwise direction. Consequently, at the same time bar B1 is about to begin -its return stroke,V the upper drive lug 5'5 ofbar B2 is about to be engaged by one of its drive prins 56 for :commencement of its forward'stroke,
while one of thelower drive pins 58 has just passed out Yone ofjits lower pins 58, and with the upper and lower drive pins therefor offset from those of the bar B2 by Y an angular distance 'ofv 120 in the clockwise direction.
The shafts 49 and 51 which carry the banks of drive discs 48 and y50 haveV their oppositerend portions jour- 8 nalled in suitable bearings carried by the opposite sides of the casing 15, and both project from the gear side of the casing seen -in FIGURE 1, to have identicalgears 63 affixed thereto. These gears mesh with a common idler gear 64 that is freely rotatably journalled on a stud 65 in the adjacent side wall of the casing.
The projecting end of the lower shaft 51 also carries a larger gear 66 which is adapted to be driven from a main power shaft 67 carried by the casing for rotation on a transverse axis ahead of the shaft 51. For that purpose, a drive gear 68 -is fixed on the power shaft to mesh with the gear 66. The shaft 67, of cour-se, may be connected with a suitable source of driving torque (not shown), and its drive gear 68 is one-half the size of the gear 66 driven thereby, so that the power shaft rotates at twice the speed of the upper and lower banks of drive discs 48 and 50.
The inlet and outlet valves 36 and 37, respectively, are driven in synchronism with piston reciprocation, and this is effected by the transmission of driving torque to their shafts 33 and 41 from the main power shaft 67. For this purpose, the shaft 67 is provided with a helical gear 70 on its mid-portion, beneath the shaft 41 of the outlet valve, which meshes with a similar helical gear 71 with a gear 72 of the same size, which is freely rotatably Y journalled on a stud '73 secured in the adjacent side wall of the casing. A sprocket 74 is fixed with respect to the K gear'72 to rotate about the axis of the stud 73, and an endless chain 75 trained about the sprocket 74 and a. similar sprocket 76 of 'the same size on thepprojecting end of a transverse shaft 77 which passes over the upper end of the inlet valve shaft 38, provides for the transmission of driving torque from the main drive shaft 67 to the inlet valve.
The transverse shaft 77 is journalled in suitable bear ings in the opposite sides of the casing 15, and as seen best in FIGURES 2 and'3, passes through a small gear box 79 which is afiixed to and supported by the hub 39 of the Vspider 40 at the top of the receiving chamber 18. The upper 'end of the shaft 38 of the inlet valve 36 also projects upwardly into the gear box and can-ies a bevel gear 30 on its extremity, which meshes bevel gear 81 on the shaft 77. Y Y
p' With the |valve rotating mechanism described, both valves will be rotated in unison and will make two complete -revolutions for each 360 of rotationof the drive discs. In other words, each valve will be rotated through one complete revolution withV each half a revolution of the drive discs, during which one ofthe pistons will have been advanced through its discharge stroke and retracted through its charging stroke.
During a cycle of rotation of the inlet valve, each of the feed passages 23, 24, and-25 in tu-rn will be closed during the discharge stroke of the pistons in their respective cylinders, while the remaining feed passages will be open to allow m-aterial to be charged into the'cylinders in which the pistons are being retracted. Likewise,VV
stroke of the piston in the corresponding cylinder, while '.the remaining outlet ports will be closed to prevent ma-v y of engagement with the lower drive lug 56 on the bar K speedV Since the -speeds of piston travel may not beik terial that has been pumped into the outlet nozzle from backing up into the cylinders that Yare being charged.
' In the .three cylinder pump described, each piston'n Vturn will be propelled forwardly in its discharging stroke at a predetermined `speed while the Vr-:mairring two pistons will be propelled rearwardly in charging strokes, in i different phases thereof, but :at one-'half said predetenninV-ed precisely uniform, a more accurate way of expressing Vthe above relationship would be by reference to the time intervals during which the pistonsware propelled through Y with a similar their charging land discharging strokes. In a three cylinder pump, the Itime of a piston charging stroke would be substantially equal to twice the ltime of its discharging stroke; and in a pump having more than three cylinders, the time of `a piston charging stroke would be equal to the time of its discharging stroke multiplied by one less than the number of cylinders incorporated in the pump.
Hence, if the charging strokes of the pistons are timed to assure substantially complete charging of the cylinders, it is theoretically possible for the three cylinder pump described to have twice ,the output rate of a comparable two cylinder pump. In practice, while the output rate may not be quite double that of a comparable two cylinder pump, it nevertheless represents a tremendous increase in pumping capacity.
A pump made in accordance with this invention may have several more than the ythree pumping cylinders illustrated, .to :achieve still greater pumping capacities. In cases where several cylinders are to be embodied in the pump, it may be desirable to orient the cylinders in relationships other than that disclosed, and to provide other forms of edgewise movable inlet and outlet valves for the cylinder ports.
On the other hand, it may be desirable to incorporate as many `as five or six cylinders in a pump of this invention that is adapted to handle concrete of the low slump varieties or other materials having exceptionally poor flow characteristics, in order to Iachieve a high output rate for the pump. In that case, the piston drive instrumentalities would be so designed as to also effect forward propulsion of each piston in turn through its discharge stroke and simultaneous rearward propulsion of the remaining pistons in dierent phases of their charging strokes at a speed equal to .that of the discharging stroke divided by one less than the number of cylinders incorporated in the pump, and slow enough to rassure substantially complete charging `of the cylinders on the return strokes of their pistons. Thus, even .though a longer period of time may be required to charge each cylinder, the output rate of the pump may be maintained at-a desirably high value due yto the greater number of cylinders -that will always be charging during operation of the pump.
It is essential, of course, that a pump made in accordance with this invention must yalways comprise at least three pumping cylinders. The advantages of this invention cannot be achieved in a pump having less than three cylinders. 'In a two cylinder pump, for instance, it follows as a matter of course that if a uniform discharging rate is to be achieved, each of the pistons in the two cylinders must travel `alternately backwardly and forwardly in their charging and discharging strokes at substantially equal rates. It likewise follows that the pistons of a pump of the character described cannot be driven by cranks or the like, which are utterly incapable of producing the differential speed relationship between the pistons discussed above.
While the apparatus described is illustrative of one form of a mechanically driven pump, FIGURES 11 and l2 show how a pump of this invention can be operated hydraulically. For simplicity of illustration, the pump is here shown comprised of three parallel pumping cylinders C1, C2 and C3, arranged horizontally in a bank, with the cylinders .in side-by-side relation on a base 83. The cylinders are provided lby sleeves which are conned in a head casting S4, with their forward ends in register with separate discharge passages D1, D2 Aand D3. These passages extend forwardly, beneath a receiving chamber 85 formed on lthe upper portion of the head, and then curve upwardly -at ta forward inclination, as at 86 to continue horizontally forwardly as -at S7, but with the two remote passages converging toward the center passage D2. The forward ends of the passages D1, D2 and D3 open through a flange connection 88 into the branches D1', D2 and D3 of a collecting member S9, the branches of which converge inwardly and forwardly into a common discharge 10 duct` that may be connected in any suitable manner with Va delivery pipe, not shown. The diameters of the passages, of course, are substantially the same fas those of the pump cylinders.
The receiving chamber 85 extends transversely across the lower rear ends of the passages D1, D2 and D3, and its upper end is flanged as at 91 to enable -a feed hopper 92 to be secured thereto `as by bolts 93.
The bottom 94 of the receiving chamber is formed with three feeder passages 95, 96 land 97, respectively, opening downwardly into the lower .rear portions of the discharge passages D1, D2 and D3, at locations just ahead of .the forward end-s of the cylinders C1, C2 and C3, `and behind the upwardly inclined portions 86 of the discharge passages. The lower end portions of these feeder passages are substantially the same diameter as the cylinders, but their upper ends are widened, as at 93 to facilitate the ilow of material thereinto from the receiving chamber.
Hence, material to be pumped may flow downwardly into the forward end of each cylinder by the combined effects of gravity and ysuction induced by rearward ltravel of a piston 99 in the cylinder, providing the discharge passage for that cylinder its closed at that time. Similarly, such material may be expelled from the cylinder and pumped `out of the apparatus through its corresponding discharge passage on the forward stroke of its piston, provided communication between the forward end of the cylinder and the receiving chamber is blocked at that time.
Edgewise slidable elongated gate Valves, V1, V2, and V3 for the cylinders C1, C2 and C3, respectively, are provided in this case to enable the flow of material to and from the cylinder to be properly controlled. Eachof these valves is slidably received in a slot 100 in the head casting formed to dispose the Valve with its at sides in parallel planes that are tilted slightly downwardly and forwardly from horizontal, as best seen in FIGURE l1, and constrain the valve to lengthwise fore and aft reciprocatory motion, with a rear portion of the valve disposed in a feed pasage at the bottom of the receiving chamber, and a forward portion of the valve disposed in the adjoining upwardly and forwardly inclined portion 86 of the corresponding discharge passage. Each of the valves V1, V2 and V3 has a single hole 102 through its medial portion, of a size comparable to the diameter of the pump cylinders, which can be brought into register with either the feed passage or the discharge passage of its associated cylinder by shifting of the valve in fore and aft directions. In the forward position of the valve V1 shown in FIGURE l1, its hole 102 registers with the discharge passage Dl While the imperforate rear portion of the valve closes off the feed passage 95 to thus enable material previously charged into cylinder C1 to be pumped out through passage D1 during the forward stroke of the piston 99 in cylinder C1.
When the valve V1 is moved rearwardly to a position such as occupied by valves V2 and V3 in FIGURE l2, its hole 102 will register with the feed passage 95 while 1ts imperforate forward portion closes the passage D1, to thus enable material to be charged into the cylinder C1 through the rear of passage D1 upon the retraction stroke of the piston in cylinder C1.
A double acting hydraulic cylinder 104 is provided for each valve, to slide the same fore and aft to the positions described. Each of these cylinders is mounted on the rear of the pump head, lengthwise behind one of the valves, and has a piston 105 and a piston rod 106 that projects forwardly from the cylinder and is secured to its valve as at 107.
The pistons 99 of the pumping cylinders C1, C2 and C3 are also reciprocated hydraulically, by means of double acting hydraulic cylinders 109, and 111, respectively. A coupling adaptor 112 serves to mount each of the actuating cylinders on the head, in endwise alignment with its pumping cylinder. In this case, it is possible to provide a common pston rod 113 for each pumping cylinder and its actuating cylinder, extending lengthwise through the coupling member 112 with its forward end secured to the Vpiston 99 in the pumping cylinder and its rearward end secured to the piston 114 in the actuating cylinder.
Reference may be had to the hydraulic diagrams shown in FIGURES 13, 14 and 15 for an example of how the pump actuating cylinders 109, 110 and 111, and the Valve shifter'cylinders 104 may be controlled to effect operation of the pump of FIGURES ll and 12 in accordance with the principles of this invention. As therein seen, the piston 99 in cylinder C1 is shown close to the end of its discharging stroke, while the pistons 99 in cylinders C2 and C3 are moving rearwardly in their charging strokes, with the piston in cylinder C2 nearing the end of its stroke and that in cylinder C3 only about half way through its charging stroke. Accordingly, the gate valve V1 is in its forward position closing off the feed passage to cylinder C1 and permitting free discharge of material therefrom; while the valves V1 and V2 are in their retracted positions closing the discharge passages for cylinders C1 and C2 and permitting material to be charged into them.
An outstanding feature of the hydraulic system shown is that the rear ends of all of the actuating cylinders 109, 110 and 111 are connected by a duct 115 in what can be considered a closed circuit. Thus, with pump cylinders C2 and C3 being charged, as seen in FIGURE 13, as a consequence of rearward movement of pistons 114 in their actuating cylinders at the same 'rate of speed, the hydraulic fluid exhausting from the rear of cylinders C2 and C3 is conducted into the rear of cylinder C1, through duct 115, to cause extension of its piston rod 113 and thereby effect the discharge Vstroke of pump cylinder C1 at a rate substantially twice that at which the pistons in cylinders C2 and C3 are being retracted.
Another unique feature of the hydraulic system illus.
trated, is that the travel of the pump pistons cannot be reversed at the ends of their strokes until their respective gate valves V1, V2 or V3 have been first shifted to the proper position, namely to allow charging of the associated pumping cylinder if the piston therein has reached the end of its discharging stroke, or to allow discharge of the associated pumping cylinder if the piston therein has reached the end of its charging stroke. For this purpose, the hydraulic system incorporates gate control valves 117, 118 and 119 associated with the cylinders C1, C2 and C3, respectively, and cylinder control valves 120, 121 and 122 associated with the gate valves V1, V2 and V3, respectively. Y
The gate control valves 117, 118 and 119 have spools 123 that are actuated to each of two operating positions in consequence vof back and forth movement of the pump pistons, while the spools V124 in the cylinder control valves 120, 121 and 122 are actuated to each of two operating positions in consequence of back and forth motion of their respective gate valves V1, V2 and V3. Thus, as diagrammatically shown, a driver 125 is connected with the pistonof each pump cylinder to move back and forth therewith, and to have transient engagement with one or the other of a pair of abutments 126 and 127 that are fixed with respect to the spool 123 of each of the gate control'valves 117,118 and 119, near the end of each stroke of the pump piston. In like manner, a driver 128 is connected with each of the-gate valves to move back and lforth therewith, but the drivers V128 are here shown at all times engaged between and drivingly connected with jaws 129 that are fixed with respect to the spools of the cylinder control valves 120, 121 and 122. f
Each of the gate control valves 117, 118 and 119 has oftwo pumps -P1 and P2, having equal output rates, and reservoir ports 131 and 132 at its opposite ends. Ducts 133VV and 134 which vconnect `with the opposite ends of each gate actuating cylinder 104 communicate with its cylinder 109 for Y, a central supply port 130 which connects with the outlets gate control valves y117, 118 and119, Ias when the spool has Ibeen shifted to the left 'by completion of a charging stroke of its -associated pump piston (see valve 117) its two lands direct incoming hydraulic fluid through duct 134 to the rear of the associated gate actuating cylinder 104, to cause extension of fthe gate to its discharging position. Fluid exhausting into duct 13-3 from the yfront of cylinder 104 during such extension of the -gate valve, is led through its gate control valve to the reservoir port 132. In like manner, when the spools 123 of the gate control valves have been shifted to the right thy completion of a discharge stroke of their associated pump pistons, (see valves 11S and 119) the lands of the gate control valve direct incoming pressure 'lluid into the `forward ends of the associated gate `cylinders l104 through ducts 133 to cause retraction of thergate valves to their charging positions. lFluid exhausting into ducts 134 from the rear of the `cylinders 104 at such times is directed through the gate control valves 'to the left hand reservoir ports 131.
Extension of each gate valve'to a discharging position such as occupied fby valve V1, effects shifting ofthe spool `121-l of its associated cylinder control valve to the right i end of its associated pump actuating cylinderV 'by a duct 137, and a reservoir port 138 that is communicated with the pump cylinder port 136 only in the right hand position of the spool in the cylinder control valve (see valve In addition, each of the cylinder control valves 120, 121 and 122 has a pair of outlets 139 and 140 which are paired with the supply ports pl and p2, respectively, ofV the valve 1n such a -way that Yeach is communicated with .V
its associated supply port in only the right hand position of the valve spool, as is the case `withthe valve 120 in theV diagram.
` IFinally, each of the cylinder control valves is provided with an inlet port 141, which is communicat'edwith the cyhnder port y136 of the valve only -when its spool has been shifted to the left to an operating position ysuch as occupied by valves 121 and v122 in the diagram.
A duct 142 connects the inlet j141 of valve 120 with the outlet 139 of valve 122, and also 143 of duct 142 Iwith the outlet 139 of pressure fluid to effect the through'a branch valve 121, soY that charging stroke of :actuating pump cylinder C1 can Ibe obtained lfrom either of cylinder control valves 121 or '122. Pressure fluid to effect the charging stroke of the actuating cylinder 1'10 for pump Vcylinder C2 can be obtained from either of the cylinder control valves 120 or 122. For this purpose, the inlet 141 of valve 121 connects VWitha. duct 144 that has'one branch 145 in communication with the outlet 139 of valve '120,.and a second branch 146 in communicationY withthe outlet of-,valve 122.
Similarly, pressure uid to effect the charging stroke of the actuating `cylinder 111 forpump cylinder C3 can be obtained from either of the cylindercontrol valves 120 or 121. Thus, the inlet 141 of valve'122 is communicated'by a duct 147 with the outlet140of valve 120, and by a branch `148 of duct 147 Vwith theoutlet 140 ofvalve 121. Y
Referring to FIGURE 13, the Apiston in cylinder C1 is in cylinder C2 Anearing the end of its charging stroke, and
the piston in cylinder C3 about half way through its charging stroke. Under these conditions, pump P1 iS supplying pressure 4tiuid to the actuating cylinder 110 of the charging pump cylinder C2 through ports p1 and 139 of the control valve 120 yfor the discharging cylinder C1, ducts 144 and 145, and ports 136 and 141 of cylinder control valve 121; and pump P2 is supplying iiuid under pressure to the actuating cylinder 111 of charging pump cylinder C3through ports p2 Kand 140 of control valve 120 yfor the discharging cylinder C1, duct 147, and ports 136 and 141 of valve 122. Since the output rates of pumps P1 and P2 are equal, the pistons in cylinders C2 and C3 will bepropelled rearwardly in their charging strokes at the same rate of speed, but since their actuating cylinders 110 and 111 respectively, are exhausting into the rear of the actuating cylinder 109, the piston in cylinder C1 will be traveling forwardly in its discharge stroke at substantially twice the retraction speed of the pistons in cylinders C2 and C3.
During the discharge of cylinder C1, tluid exhausting from the front of its actuating cylinder 109 ows through duct 137 and the then communicated ports 136 and 138 of cylinder control valve 120 to the reservoir.
The piston 99 in cylinder C1 will reach the end of its discharge stroke at about the same time that the piston 99 in cylinder C2 reaches the end of its charging stroke. This causes the positions of the spools of the gate control valves 117 and 1:18 to be reversed, as seen in FIGURE 14, to effect retraction of the gate valve V1 to its charging position, and extension of gate valve V2 to its discharging position. The piston in cylinder C1 cannot Ibegin its charging stroke until such reversal of gate valves V1 and V2 has taken place, for the reversal of the spools of cylinder control valves 120 and 121 which is effected thereby, is relied upon to `bring pressure iluid from pump P1 to cylinder. 109. This is accomplished through ports g1 and 139 of valve 121, ducts 143 and 142 leading to inlet port 141 of valve 120, cylinder port 136 of this valve, and duct 137 which connects with the forward end of actuating cylinder 109.
The actuating cylinder 111 for pump cylinder C3 continues to be fed with iiuid from pump P2, although it is now supplied with pressure iluid from the ports p2 and 140 of cylinder control valve 121, whereas before ('FIG- URE 13) it was supplied with pressure tluid through ports p2 and 140 of valve 120. The actuating cylinder 110 for. pump cylinder C2 is shown receiving the fluid exhaustmg from the rear of cylinders C1 and C3, which are both chargmg in the condition illustrated in FIG- URE 14.- Y
' In FIGURE 14, the pistons in cylinders C2 and C3 have also been shown about to reach the ends of their discharge and charging strokes, respectively, and when that occurs, the spools of their respective gate control valves 118 and 119 will be moved to the positions thereof seen in FIGURE l5, to ready cylinder C3 for discharge and cylinder C2 for charging. Cylinder C1 will continue to charge, and is shown with its piston nearing the end of its charging stroke in FIGURE l5, while the discharge of cylinder C3 is nearing completion.
' With the components in their positions seen in FIG- URE 15, the exhausting fluid from the actuating cylinders of both charging cylinders C1 and C2 is being fed into the rear of the actuating cylinder for the discharging pump cylinder C3. When the pistons in cylinders C1 and C3 reach the ends of their strokes, they effect reversal of their associated gate control valves, and such shifting of the spools of the latter accordingly reverses the positions of their gate valves, and hence the spools in the associated cylinder control valves, to again bring the system to its condition depicted in FIGURE 13. Consequently, one complete cycle of the pump will have been eected in the manner described, during Which the pistons in each of cylinders C1, C2 and C3 will in turn be carried through a full discharge stroke while the remaining pistons will have been carried through full charging strokes, at half the speed of the discharge stroke, and in different phases of their charging strokes. The control valve for the discharging cylinder, in each case, completes the hydraulic circuit from pump P1 to the drive cylinder for one of the charging cylinders through its control valve, and completes the hydraulic circuit from pump P2 to the drive cylinder of the other charging pump cylinder through the control valve of the latter.
FIGURE 16 is a diagram showing a somewhat different hydraulic control system that features a single purnp P, cylinder control valves 151, 152 and 153 for pump cylinders C1, C2 and C3, respectively, for directing pump fluid into the rear of each pump actuating cylinder in turn to effect the discharge stroke of the associated pump cylinder, and ducting 154 connecting the forward ends of all the pump actuating cylinders with one another through a ow divider 155, to effect the charging strokes of the remaining pump cylinders at one half the speed of the discharging cylinder.
In this case, also, gate control valves 156, 157 and 158, actuated by the drivers of the pump actuating cylinders 109, 110 and 1111, are provided to control extension and retraction of the gate valves V1, V2 and V3, respectively. The spools 124 of the cylinder control valves 151, 152 and 153 are connected to the pistons of the gate actuating cylinders 104, to be driven back and forth between the two operative positions of the cylinder control valves in consequence of extension and retraction of the gate valves V1, V2 and V3, respectively. In this case, however, the spool of each of the cylinder control valves has but two lands to enable a single outlet 160, that leads to the rear of its associated pump actuating cylinder, to be selectively communicated with either a reservoir port 161 when its gate valve is moved to retracted or charging position, or a supply port 162 that is connected with the outlet of the single pump P. The outlet is communicated with the supply port 162 as a consequence of actuation of the associated gate valve to itsextended, ,or cylinder discharging position.
Y Hence, during operation of the system shown in FIG- URE 16, pressure liuid will be directed into the rear of the actuating cylinder of each pump cylinder in turn, to produce a discharge stroke of the piston in that cylinder, while Athe pistons in the remaining pump cylinders will be driven rearwardly along their charging strokes, in different phases thereof, and at a slower speed, in consequence of the ow of pressure fluid exhausting from the actuating cylinder of the discharging pump cylinder in equal quantities into the front ends of the actuating cylinders for said remaining pump cylinders. As before, the gate control valve for each pump cylinder is actuated whenever a pump piston reaches the end of either a charging or a discharging stroke to etect repositioning ofthe gate valve. Pressure fluid cannot be supplied` to or exhausted from anyl of the pump actuating cylinders until the control valve for that cylinder has been shifted by the associated gate valve. This assures that the gate valves will be in their proper positions before the pistons in their associated pump cylinders start either a charging or a `discharging stroke.
From the foregoing description, together with the accompanying drawings, it will be readily apparent to those skilled in the art that this invention provides Va vastly improved pump for handling semi-liquid materials such as freshly mixed concrete and the like, and which features output rates that can greatly exceed those of conventional pumps.
What I claim as my invention is:
l. Pumping apparatus wherein the material to be pumped is charged into the pump in consequence of rearward travel of a piston in a cylinder and discharged from the pump in consequence of forward travel of said piston, said apparatus being characterized by: the fact that the apparatusV comprises at least three such cylinders, each having a piston reciprocable therein; drive means connected with each piston and operable to eifect forward travel thereof at one rate of speed; drive means connected with each piston and operable to effect rearward travel of the piston at a rate so related to that of its. forward travel that the time interval required to move the piston rearwardlykthroughV its full charging stroke is substantially equal to the time interval required to move it through its full Ydischarging stroke multiplied by one less than the number of cylinders of which the pumping apparatus is comprised; and means synchronizing the operation of said drive means for the pistons to produce forward travel of each piston in turn while concomitantly producing rearward travel of the remaining'pistons through different fractions of their charging strokes, to thus at all times assure travel of one piston in a discharging direction and travel of the others more slowly in charging directions.
2. Pumping apparatus wherein the material to be pumped is charged into a cylinder through a valve controlled inlet port in consequence of rearward travel of a piston in the cylinderA and is discharged from the cylinder through a valve controlled discharge port in consequence of forward travel of said piston, characterized by: the fact that said apparatus comprises at least three such cylinders each having a piston reciprocable therein; drive means connected with each piston and operable to propel the piston rearwardly in its charging stroke at one rate; drive means Vconnected with each piston and operable to propel the same forwardly in its discharging stroke at'a rate which is substantially equal to the rate of its rearward charging stroke multiplied by one less than the number and means synchronizing the operation of said drive means for the pistons to produce forward travel of each piston in turn while concomitantly producing rearward travel of the remaining pistons through different fractions of their charging strokes, to thus at all times assure travel of one piston in a discharging direction and travel of the others more slowly in charging directions.
3. In a pump for concerete and other semi-fluid materials of comparable consistency: at least three pump cylinders each having front and rear ends, and a piston reciprocable therein between retracted and extended positions; feed passage means communicating with each cylinder, through which materials to be pumped How to each cylinder in consequence of retraction of the piston in said cylinder; discharge passageV means communicating with each cylinder, and through which materials llowin consequence of extension of the piston in said cylinder; inlet valve means for each cylinder, movable to and from a Vclosed position blocking transfer of material between the cylinder and said feed passage means therefor; outlet valve means for each cylinder, movable to and from a closed position blocking transfer of material between the cylinder and said discharge passage means therefor; meansVV for moving said valve means in such synchronization-with reciprocation of the pistons that the inlet valve means of each cylinder will be in closed position substantially only during the extension strokes of the piston in said cylinder while the outlet valve meansV of each cylinder will be in closed position substantially only duringV the retraction strokes of the piston in said cylinder; drive means connected witheach piston and operable to effect retraction of the piston at one velocity; drive means connected with each piston and operable to eifect "extension of the piston at a velocitywhich is substantially equal to the-velocityof piston retraction multiplied by one less than the number of cylinders of which the pump is comprised;,and means synchronizing the operation of said drive means forV the pistons to Vproduc'e'extension of each piston in turn While Y of cylinders of which the pumping apparatus is comprised; t
double acting lluid pressure operated cylinders, one for each pump cylinder and each having a port in one end into which pressure lluid may be admitted to effect one of said strokes of its associated pump piston, and having another port in its opposite end through which pressure iluid is exhausted during said one stroke of its associated pump piston; and by the fact that said other ports are connected together in substantially closed circuit relation.Y l
5. Pumping apparatus wherein the material lto be pumped is charged into the pump in consequence of rearward travel of a piston in a cylinder and discharged from the pump in con-sequence of forward travel of said piston, said apparatus being characterized by: the fact that the apparatus comprises at least three such cylinders, each having a piston reciprocable fore and aft therein; a iluid pressure operated drive cylinder for eachy pump cylinder, mounted in xed relation thereto, each of said drive cylinders having a piston reciprocable therein and having ports in its opposite 'end portions; means drivingly connecting the piston of each pump cylinder with the piston of its drive cylinder, whereby 'pressure lluid fed into the front port of each drive cylinder effects 'the charging stroke of Vits associated pump piston and pres-y sure fluid flowing into the rear port of each drive cylinder effects the discharge -stroke of its associated pump piston; means for effecting travel of each pump piston in turn through its discharge stroke and for simultaneously effecting rearward travel of the remaining pump pistons through dilferent fractions of their charging strokes, comprising a two position control valve for each drive cylinder operable in one position thereof to direct pressure fluid into the front port of its drive cylinder and in the other position thereof to provide for free exhaustof pressure fluid from said front port of its drive cylinder, and means for effecting reversal ofthe position of each of said control valves in consequence of travelof. its associated pump Vpiston to the end of each stroke thereof; and duct means connecting therear ports of all of said drive cylinders in substantially closed circuit relation-so that iluid exhausting from the :rear ports of drive cylinders which are effecting charging strokes of their re-- spective pump pistons is fed into the rear port of the one remaining drive Vcylinder to effect Vthe discharge stroke of the pump piston associated with said remaining drive cylinder.
v6. Pumping apparatus comprising: at least threepump cylinders, each having a piston reciprocable therein; means providing a feed passage for each cylinder through which material may flow to charge the cylinder in consequence of retraction of the piston therein; means providing va discharge passage for each cylinder through which material may be expelled from the cylinder ir,1 consequence of extension of the piston therein; inlet valve means for said cylinders, movable into and out of posi-v tions at'which the inlet valve means blocks theV .feed
concomitantly producing retraction of the remaining pis- Y tons through different fractions of their'retraction strokes. I 4. The pumpingapparatus of claim 3, further charac- Y Vterzed by: the fact that said piston drive means comprises passages to prevent transfer of materials between them and the cylinders with which they communicate; outlet valve means for said cylinders, movable into' andfout of positions at which theoutlet valve means blocks the discharge passages to prevent the transfer of materials between them and the cylinders with lwhich they com-V municate; piston reciprocating means connected with said pistons and operable to elfect extension of eachV pistonV in turn while concurrently effecting retraction of the remaining Vpistons through diiferent fractions of their're.- traction strokes; valve drive means connected with said 'inlet and outlet valve'means and operable'to-.move the same into and out of said passage blocking positions Y thereof; and sequence control means cooperating with*` the piston reciprocating and valve drive means for s0V coordinating the movements of the inlet and outlet valve` meanswith reciprocation ofthe pistons that the'inlet valve means associated with each pump cylinder will be in said passage blocking position thereof during the extension stroke of the piston in said cylinder, andthe outlet valve means associated with each pump cylinder will 17 be in said passage blocking position thereof during the retraction stroke of the piston in said cylinder.
7. The pumping apparatus of claim 6, further characterized by: the fact that said feed passages have inlet portions, the mouths of which open into the bottom of a material receiving chamber common to the feed passages, the mouths of said feed passages being substantially equispaced from one another and substantially equidistant from a common center; the fact that said inlet valve means comprises a sector-like disc which is mounted in the bottom of said chamber for edgewise rotation about an axis which passes through said common center, and is shaped to cover the mouth of each feed passage in turn upon rotation of the disc in one direction to a number of different stations corresponding to the number of feed passages, and to uncover the mouths of the remaining feed passages at each of said stations; and wherein said valve drive means rotates said inlet valve disc in said direction successively to said diiferent stations.
8. The pumping apparatus of claim 6, further characterized by: the fact that said discharge passages have mouths which open through the bottom of a well that communicates with a common collecting chamber, the mouths of said discharge passages being substantially equidistant from one another and from a common center; the fact that said outlet valve means comprises a sector-like disc which is mounted in the bottom of said well for edgewise rotation about an axis which passes through saidcommon center, and is shaped to uncover the mouth of each discharge passage in turn upon rotation of the disc in one direction to a number of different stations corresponding to the number of discharge passages, and to cover the mouths of the remaining discharge passages at each of said stations; and wherein said valve drive means rotates said outlet valve disc in said direction successively to said different stations.
9. The pumping apparatus of claim 6, wherein said sequence control means comprises -means associated with each pump cylinder, having a movable control element operatively connected with the piston of said pump cylinder, and operable to effect movement of the inlet valve means for each pump cylinder to the passagevblocking position thereof in consequence of travel of the piston in said cylinder to its retracted position, and to effect movement of the outlet valve means for said cylinder to the passage blocking position thereof in consequence of travel of the piston in said cylinder to its extended position.
l0. The pumping apparatus of claim 9, wherein said sequence control means further comprises means associated with each pump cylinder having a movable control element operatively connected with the valve means for said cylinder, for controlling operation of the piston reciprocating means, and operable to eifect extension of the piston in each pump cylinder in consequence of actuation of the inlet valve means for said cylinder to the passage blocking position thereof and to effect retraction of the piston in each pump cylinder in consequence of actuation of the outlet valve means for said cylinder to the passage blocking position thereof.
l1. In apparatus for pumping serni-liquid materials such as freshly mixed concrete: a pump cylinder having an open end and a piston reciprocable therein toward and from the open end of the cylinder; a feed passage for the cylinder; a discharge passage for the cylinder; said feed and discharge passages communicating at a common zone adjacent to said open end of the cylinder and diverging from said zone so as to dispose portions thereof in adjoining relation; a combination inlet and outlet gate valve for the cylinder, extending across said adjoining passage portions and edgewise 'movable from an extended position closing the feed passage and opening the discharge passage, to a retracted position closing the discharge passage and opening the feed passage; valve shifting means for moving the valve back and forth from either of said positions to the other thereof; gate control means having an element which is movable to a first position to render the valve shifting means operative to effect extension of the gate valve, and movable to a second position to render the valve shifting means operativev to effect retraction of the gate valve; piston drive means connected with said piston for effecting extension and retraction of theA same; control means for the piston drive means having an element which is movable to a first position to render the piston drive means operative to effect extension of the piston and movable to a second position to render the piston drive means operative to eifect retraction of the piston; means connecting said element of the control means, for the piston drive means with the gate valve to cause motion of the piston control element to said -iirst position thereof in consequence of extension of the gate valve, and -to cause motion of the piston control element to said second position thereof in consequence of retraction of the gate valve; and means connecting said element of the gate control means with said piston to cause motion of the gate control element to said first position thereof in consequence of retraction of the piston and to cause motion of the gate control element to said second position thereof in consequence of extension of the piston.
l2. In pumping apparatus for pumping semi-liquid materials such as freshly mixed concrete: three pump cylinders, each having a piston which is retractable to effect charging of the cylinder and extensible to effect discharging of the cylinder; a feed passage for each cylinder, to supply materials to be pumped to the cylinder; a discharge passage for each cylinder, to receive materials discharged from the cylinder; inlet valve means for each pump cylinder, movable to and from a position blocking the feed passage for said cylinder; outlet valve means for each pump cylinder movable to and from a position blocking the discharge passage for said cylinder; means connected with the inlet valve means for actuating the same; means connected with the outlet valve means for actuating the same; piston actuating means connected with the pistons of the pump cylinders for eifecting extension and retraction thereof; and means for coordinatingthe operation of said valve and piston actuating means so as to effect extension of the piston of each pump cylinder in turn and concurrent retraction of the pistons in the remaining pump cylinders, including means for rendering the piston actuating means of each cylinder operative to effect extension of the piston therein in consequence of movement of its associated valve means to positions blocking the feed passage for said cylinder and clearing the discharge passage for said cylinder, and to effect retraction of the piston in said cylinder in consequence of movement of its associated valve means to positions clearing the feed passage for said cylinder andV blocking the discharge passage for said cylinder, said last named means further including means for rendering the actuating means for the valve means associated with each pump cylinder operative to eiect blocking of the discharge passage and clearing of the feed passage for said cylinder in consequence of extension of the piston in said cylinder, and to effect blocking of the feed passage and clearing of the discharge passage in consequence of retraction of the piston in said cylinder.
13. The pumping apparatus of claim l2, wherein: said inlet and outlet valve actuating means comprises a uid pressure responsive drive cylinder for the valve means associated with each pump cylinder; the piston actuating means comprises a iiuid pressure responsive drive cylinder for the piston of each pump cylinder; and said coordinating means comprises control valve means for the inlet and outlet valve drive cylinders associated with each pump cylinder, operated by the piston in said pump cylinder so as to effect reversal of the positions of its associated inlet and outlet valve means in consequence of reversal of the direction of travel of the piston in said 19 pump cylinder, and control valve means for the piston drive cylinder of each pump cylinder, operated by its associated inlet and outlet valve means so as to elTect reversal of the direction of travel of the piston in said pump cylinder in consequence of reversal of the positions of its associated inlet and outlet valve means.
14. The pumping apparatus of claim 13, wherein fluid pressure is supplied to said drive cylinders from a pair of pumps having equal delivery rates; and wherein the control valve means for the piston drive cylinders are so communicated with one another .and with their respective drive cylinders and said twok pumps, that each. isl
adapted to make pressure iluid from said pumps separately available to the piston drive cylinders of twopump cylinders to retract the pistons therein while the piston in the third pump cylinder is moving through its extension stroke. Y
15. The pumping apparatus of claim 14, wherein the piston drive cylinders are so communicated with one another that pressure fluid exhausting from any two of them during the retraction strokes of their respective pump vpistons is conducted into the third piston drive cylinder to eiect extension of its associated pump piston.
16. Apparatus for pumping semi-liquid materials such as freshly mixed concrete, wherein the material to be pumped is charged into a pump cylinder through a valve controlled feed passage in consequence of retraction of a piston inthe cylinder and is discharged from the cylinder through a valve controlled discharge passage in con- ;.sequence of extension of said piston, characterized by:
the fact that said apparatus comprises at least three such pump cylinders each having a piston reciprocable therein; means for imparting extension and retraction motions to said pistons comprising a 'double acting uid pressure operated drive cylinder for each pump cylinder, having a piston drivingly connected with the piston of the pump cylinder, and having a piston retraction port in one end extension port of its drive cylinder with either an exhaust port in the control valve or the source of liuid pressure;- duct means connecting the piston retraction ports of they drive cylinders in a substantially closed circuit vand hav ing dow divider means therein by which fluid exhausting* from the piston retraction port of each drive cylinderijn' turn during operation thereof yto effect extensionof its associated pump piston is directed in equal quantities-into the piston retraction ports of the remaining drive cylinders to effect retraction of their respective pump pistons; Y
Referepe; cited in 'the me of this paient .i i UNITEDA STATES PATENTS f 2,212,667 Mayer Aug, 27,; 1940 FOREIGN PATENTS 766,'371 France k- Apr. 16, 1934
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3198123A (en) * 1963-07-16 1965-08-03 Case Co J I Pump and valve assembly
US3205906A (en) * 1963-07-16 1965-09-14 Case Co J I Pump and valve assembly
US3279383A (en) * 1965-01-06 1966-10-18 Burnup And Sims Inc Hydraulic powered mobile concrete pump assembly
US3279382A (en) * 1964-04-14 1966-10-18 Royal Industries Pump
US3327641A (en) * 1965-03-08 1967-06-27 Air Placement Equipment Co Inc Concrete pump
US3327634A (en) * 1965-08-30 1967-06-27 Whiteman Mfg Company Concrete pumping apparatus
US3327640A (en) * 1965-01-13 1967-06-27 Townsend Engineering Co Pump for sausage mixture or the like
US3380388A (en) * 1966-02-03 1968-04-30 Robert T Sherrod Automatic control system for concrete pump
USB351055I5 (en) * 1972-04-18 1975-01-28
JPS518205B1 (en) * 1971-07-07 1976-03-15
US3963385A (en) * 1975-05-05 1976-06-15 Caban Angel M Valve assembly for concrete pumps
US4215713A (en) * 1977-01-11 1980-08-05 Herbert Kuhlmann Control valve for viscous materials
EP0854285A2 (en) * 1997-01-17 1998-07-22 Gian Guido Ravellini Pumping device, in particular for cement material
US20220356878A1 (en) * 2019-06-28 2022-11-10 Quidnet Energy, Inc. Reversible Reciprocating Pump

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR766371A (en) * 1932-12-27 1934-06-27 Otto Kaiser Maschf Method and device for lifting concrete, mortar, etc., by means of spool pumps
US2212667A (en) * 1938-07-18 1940-08-27 Byron Jackson Co Pumping apparatus

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR766371A (en) * 1932-12-27 1934-06-27 Otto Kaiser Maschf Method and device for lifting concrete, mortar, etc., by means of spool pumps
US2212667A (en) * 1938-07-18 1940-08-27 Byron Jackson Co Pumping apparatus

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3205906A (en) * 1963-07-16 1965-09-14 Case Co J I Pump and valve assembly
US3198123A (en) * 1963-07-16 1965-08-03 Case Co J I Pump and valve assembly
US3279382A (en) * 1964-04-14 1966-10-18 Royal Industries Pump
US3279383A (en) * 1965-01-06 1966-10-18 Burnup And Sims Inc Hydraulic powered mobile concrete pump assembly
US3327640A (en) * 1965-01-13 1967-06-27 Townsend Engineering Co Pump for sausage mixture or the like
US3327641A (en) * 1965-03-08 1967-06-27 Air Placement Equipment Co Inc Concrete pump
US3327634A (en) * 1965-08-30 1967-06-27 Whiteman Mfg Company Concrete pumping apparatus
US3380388A (en) * 1966-02-03 1968-04-30 Robert T Sherrod Automatic control system for concrete pump
JPS518205B1 (en) * 1971-07-07 1976-03-15
USB351055I5 (en) * 1972-04-18 1975-01-28
US3914074A (en) * 1972-04-18 1975-10-21 Heinz Bille Apparatus for pumping liquid concrete
US3963385A (en) * 1975-05-05 1976-06-15 Caban Angel M Valve assembly for concrete pumps
US4215713A (en) * 1977-01-11 1980-08-05 Herbert Kuhlmann Control valve for viscous materials
EP0854285A2 (en) * 1997-01-17 1998-07-22 Gian Guido Ravellini Pumping device, in particular for cement material
EP0854285A3 (en) * 1997-01-17 1999-11-24 Gian Guido Ravellini Pumping device, in particular for cement material
US20220356878A1 (en) * 2019-06-28 2022-11-10 Quidnet Energy, Inc. Reversible Reciprocating Pump

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