US2921005A - Electrolytic conversions with permselective membranes - Google Patents
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- US2921005A US2921005A US315243A US31524352A US2921005A US 2921005 A US2921005 A US 2921005A US 315243 A US315243 A US 315243A US 31524352 A US31524352 A US 31524352A US 2921005 A US2921005 A US 2921005A
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- 239000012528 membrane Substances 0.000 title claims description 58
- 238000006243 chemical reaction Methods 0.000 title description 6
- 239000002253 acid Substances 0.000 claims description 58
- 150000003839 salts Chemical class 0.000 claims description 45
- 239000007864 aqueous solution Substances 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 28
- 230000008569 process Effects 0.000 claims description 27
- 239000003729 cation exchange resin Substances 0.000 claims description 15
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 claims description 12
- 239000000243 solution Substances 0.000 description 29
- 239000001257 hydrogen Substances 0.000 description 26
- 229910052739 hydrogen Inorganic materials 0.000 description 26
- -1 hydrogen ions Chemical class 0.000 description 26
- 125000002091 cationic group Chemical group 0.000 description 25
- 238000005868 electrolysis reaction Methods 0.000 description 15
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 12
- 150000007513 acids Chemical class 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 9
- 150000002500 ions Chemical class 0.000 description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- 230000004888 barrier function Effects 0.000 description 7
- 150000001768 cations Chemical class 0.000 description 7
- 239000003792 electrolyte Substances 0.000 description 7
- 150000007524 organic acids Chemical class 0.000 description 7
- 239000012266 salt solution Substances 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 229910021645 metal ion Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 238000005192 partition Methods 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229910052801 chlorine Inorganic materials 0.000 description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 description 4
- 150000001457 metallic cations Chemical class 0.000 description 4
- 239000011707 mineral Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229940023913 cation exchange resins Drugs 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000001455 metallic ions Chemical class 0.000 description 3
- 150000007522 mineralic acids Chemical class 0.000 description 3
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- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000001632 sodium acetate Substances 0.000 description 3
- 235000017281 sodium acetate Nutrition 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical class [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 150000000996 L-ascorbic acids Chemical class 0.000 description 1
- 101100096650 Mus musculus Srms gene Proteins 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000009874 alkali refining Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 238000012550 audit Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 229920001429 chelating resin Polymers 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid group Chemical group C(CC(O)(C(=O)O)CC(=O)O)(=O)O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- NCXUIEDQTCQZRK-UHFFFAOYSA-L disodium;decanedioate Chemical compound [Na+].[Na+].[O-]C(=O)CCCCCCCCC([O-])=O NCXUIEDQTCQZRK-UHFFFAOYSA-L 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
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- 229920001971 elastomer Polymers 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 150000003330 sebacic acids Chemical class 0.000 description 1
- 125000005624 silicic acid group Chemical class 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/14—Colloidal silica, e.g. dispersions, gels, sols
- C01B33/141—Preparation of hydrosols or aqueous dispersions
- C01B33/142—Preparation of hydrosols or aqueous dispersions by acidic treatment of silicates
- C01B33/143—Preparation of hydrosols or aqueous dispersions by acidic treatment of silicates of aqueous solutions of silicates
- C01B33/1435—Preparation of hydrosols or aqueous dispersions by acidic treatment of silicates of aqueous solutions of silicates using ion exchangers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/42—Electrodialysis; Electro-osmosis ; Electro-ultrafiltration; Membrane capacitive deionization
- B01D61/44—Ion-selective electrodialysis
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/48—Sulfur dioxide; Sulfurous acid
Definitions
- the process of this invention comprises converting a water-soluble salt of a weak acid into the corresponding weak acid per se by passing a direct electric current through an aqueous solution of said salt while the salt solution is contained between two cationic permselective membranes on the opposite sides of which membranes are aqueous solutions, one a solution of a strong mineral acid and the other a solution of an electrolyte.
- the direct current is passed through the three solutions in a direction so that hydrogen ions migrate from the acid solution through one membrane into the. salt solution and there combine with the anions of the salt to form a weak acid while the metal ions of the salt migrate through the second membrane into the solution of electrolyte.
- the weak acid is only slightly ionized, having a dissociation constant of less than 0.1, only relatively few hydrogen ions are present to migrate together with the metal ions through the second membrane into the electrolyte solution. Consequently, the salt is gradually converted into the corresponding weak acid.
- the process is eminently suited for the preparation of weak acids which are subject to electrolytic oxidation or decomposition. It represents an improvement over previous electrolytic processes for producing acids, including the process described in my application for Letters Patent, Serial No. 279,904, filed April 1, 1952, now abandoned, because during the instant process the weak acids are never in contact with an electrode and consequently they are never exposed to conditions which induce electrolytic oxidation or decomposition.
- the instant process is employed to advantage in the production, for example, of the following weak organic acids which are known to decompose to hydrocarbons, carbon dioxide and other products when they are exposed, during conventional electrolysis processes, to the oxidative conditions which surround an anode: acetic, propionic, bntyric, itaconic, maleic, fumaric, acrylic, tartaric, citric, sebacic and ascorbic acids.
- the process is likewise employed to advantage for the preparation of weak inorganic acids such as sulfurous, arsenous and silicic acids.
- the numeral 1 identifies a container which is divided into three compartments 5, 6 and 7 by two cationic permselective membranes 2 and 2, which serve as partitions between compartments 5 and 7 and between compartments 6 and 7.
- the membranes are described below in greater detail.
- Compartment 5 is an anode compartment by virtue of the presence therein of the anode 3, while compartment 6 is the cathode compartment containing the cathode 4.
- the intermediate compartment 7 is that one in which the acid is formed. When the cell is in operation the electrodes 3 and 4 are connected to a source of electric power not shown.
- the numeral 21 identifies a container which is divided into seven compartments, 25 to 31 inclusive, by six cationic permselective membranes 22a to 22 inclusive which serve as partitions between the compartments.
- Compartment 25 is an anode compartment sinceit contains the anode 23 while compartment 26 is the cathode compartment containing the cathode 24.
- the other compartments, 27 to 31 inclusive, are intermediate compartments between anode compartment 25 and cathode compartment 26.
- an electrolysis cell is employed which is like that shown in Figure 1.
- An aqueous solution of a salt of a weak acid is placed in compartment 7, while an aqueous solution of a" mineral acid, preferably sulfuric acid, is placed in the anode compartment 5 and an aqueous solution of an electrolyte, preferably'of an hydroxide of an alkali metal, is placed in the cathode compartment 6.
- a direct current of electricity is passed through the cell and the ions in the three compartments tend to migrate toward the electrodes of opposite charge.
- Hydrogen ions resulting from the ionization of the acid in compartment 5 migrate through the cationic permselective membrane 2 into compartment 7 while at the same time the cations of the watersoluble salt of the organic acid pass through the cationic permselective barrier'2' into cathode compartment 6 where, according to the well established principles of electrolysis, hydrogen is liberated and the hydroxide of the metal is formed. At the same time oxygen is liberated at the anode when sulfuric acid is employed or chlorine'is liberated if hydrochloric acid is used.
- the anions of the salt in compartment 7 tend to migrate toward the anode but are constrained by the permselective barrier 2 which, because it is cationically permselective, repels the anions and confines them to the compartment 7.
- Hydroxylions formed in the cathode compartment likewise migrate toward the electrode but are repelled by the permselective barrier 2' and remain in compartment 6. Relatively few hydrogen ions pass from compartment 7 into the cathode compartment 6 because the acids, in contrast to the salts of the organic acids, areeither insoluble in the aqueous solution of compartment 7 or are weakly ionized.
- the process can be operated batchwise or continuously.
- water or dilute acid is 3 I admitted to compartment 5 through inlet 8 at a rate sufficient to replace that which is lost by electrolysis; a solution of the salt of the weak acid is admitted tocompartment 7 through inlet '9 and a solution or slurry of the weak acid is removed from compartment 7 through outlet 12; and the relatively concentrated solution of metallic hydroxide is removed from compartment 6 through outlet 13 and is replaced by a dilute solution of an electrolyte through inlet 10.
- an aqueous solution of a salt of a weak acid is placed in the alternate compartments 27, 29 and 31.
- An aque- 'ous solution of a mineral acid, preferably sulfuric acid, is placed in the anode compartment 25 and also in alternate compartments 28 and 30 while an aqueous solution of an electrolyte, preferably an hydroxide of an alkali metal, is placed in the cathode compartment 2 6.
- a direct current of electricity is passed through the cell and the ions in all of the compartments tend to migrate towards the electrodes of opposite charge.
- the anions in compartments 26 to 31 inclusive tend to migrate towards the anode but are' constrained by the permselective barriers 22a to 22 inclusive which, because they are cationically permselective, repel the anions and confine them to their original compart ments.
- a gas is'liberatcd, oxygen when sulfuric acid is employed or chlorine if hydrochloric acid is used.
- the hydrogen ions which enter compartments 27, 29 and '31 tend to migrate through the cationic membranes 22b, 22d and 22 toward the cathode but their number is relatively low because the acids are weak or insoluble and consequently the concentration of the weak acid in compartments 27, 29 and 31 increases while the concentration of the metallic ions diminishes in the same amount.
- hydrogen ions and metallic cations pass in and out of compartments 28 and 30 in the direction of the cathode.
- the inorganic acid is substantially completely ionized and substantially all ofthe hydrogen can migrate asions together with the metallic ions. But since the mobility of hydrogen ions is several times that of metallic cations, more hydrogen ions than metallic cations pass from compartments 28 and 30 into compartments and 31 respectively. That is to say, the concentration of metallic cations increases in compartments 28 and 30.
- a particularly efficient method is to remove the liquid containing the weak acid from compartment 27 continuously and to replace it with the solution of acid and salt from compartments 29 and 31. It is preferred that this process be run continuously by withdrawing the solutions from the compartments and replacing the solutions by fresh solutions through inlets and outlets at the tops and bottoms of the compartments corresponding to elements 8 to 13 inclusive of Figure l but which elements have been omitted from Figure 2 for the sake of simplicity. Furthermore, thenumber of chambers between the anode compartment and the cathode compartment can be many more than the five which are shown in Figure 2, but in all cases there are an uneven number of such intermediate compartments.
- the cells which are employed in this invention can be varied as to size, shape, closures, construction materials, controls, size ofthe individual compartments, reinforcement of the membranes, stirring devices, location of inlets and outlets, embellishments et cetera. What is essential, however, is that the cell-and by cell.is meant the complete apparatus for carrying out the inventi0n-- have an anode compartment, a cathode compartment, and an uneven number (1, 3, 7, 25, 49 et cetera) of intermediate cornp'artme'nts,,and that the barriers which actually divide the space in the container into compartments and thereby serve as the walls or partitions for the compartments be cationic permselective diaphragms.
- the cationic permselective membranes which divide the electrolytic cells into three compartments are all important tothe success of this process. They are diaphragms which function by allowing only one kind of ions, namely cations, to pass through them while at the same time preventing-or at least restrainingthe passage of anions through them from one compartment of the cell toariother.
- composition of the cationic permselective diaphragms can vary within reasonable limits butit is essential to this invention that the diaphragms contain a cationexchange resin and that the amount of cation-exchange resinbe such that the diaphragms have suitably high conductance when employedin an electrolysis cell.
- the permselective films which have proven to be most suitable for use in this process are those made by incorporating particles of a cation-exchange resin in a filmformirig matrix such as polyethylene, polyvinyl chloride, natural rubber or synthetic rubber.
- a filmformirig matrix such as polyethylene, polyvinyl chloride, natural rubber or synthetic rubber.
- Such films are the subject of my application, Serial No. 202,577, filed December 23, 1950, now Patent No. 2,681,320, to which reference is made, and they contain from 25% to permselective films are known such as those based on cellophane or collodi on; but'these do not contain cationexchange resins and are not recommended for use in the instant inventiorr'because of their destruction by alkaline solutions.
- Cationexchange resins are well known and are widely used in the removal of ions from fluids, as, for example, in the softening of water. Suitable cati'on-exchange resins are described in US. Patents Nos. 2,184,943; 2,195,196; 2,204,539; 2,228,159; 2,228,- 2,230,641; 2,259,455; 2,285,750; 2,319,359; 2,366,- 007; 2,340,110; and 2,340,111. Some of the resins can be cast or otherwise produced in the form of free sheets or membranes.
- Ortlie cation-exchange resins can be made on a-porous support such as a piece of cloth or plastic screening.
- the much preferred cationic permselective membranes are those 7 containing a cation-exchange resin, preferably a sulfonated phenol-formaldehyde resin or a sulfonated copolymer of a monovinyl hydrocarbon such as styrene anda polyvinyl hydrocarbon such as divinylbenzene, dispersed as particles in a layer of an alkali-resistant matrix. Since the electric current must be carried through the permselective film by cations in association with the cation-exchange resin it is ordinarily advisable that the amount of resin constitute a substantial part of the permselective membrane.
- membnane, film, sheet, layer, pellicle, and diaphragm are used synonymously herein to describe the barriers or partitions between the compartments in the electroylsis cell.
- the barriers are usually thinof the order of thickness of 20 to 100 milsalthough thicker membranes have been used successfully.
- the electric current is direct; and a current density of about to 200-and preferably from 60 to 180- amperes per square foot is maintained.
- the current density can, of course, be varied and just what current density is maintained depends upon the construction of the cell and other prevailing conditions of operation. 7
- the salt of the weak acid which is electrolytically converted to the acid must be water-soluble, and usually it is a salt of sodium or potassium or mixtures of the two.
- the acid itself need not be water-soluble.
- the process is most efiicient when applied to water-soluble salts of water-insoluble acids because in those cases there is no difliculty whatever with the passage of hydrogen ions from the compartment containing the insoluble acid.
- the process is particularly suitable for the conversion of salts, e.g., sodium sebacate, sodium oleate, potassium stearate, and the salts obtained by the alkalirefining ofvegetable oils, into the corresponding weak acids.
- the particular concentration of the electrolyte in the cathode compartment at the start of the opreation is not critical since cations enter the compartment as the electrolysis progresses. However, it is recommended that the concentration be at least one-tenth normal, and preferably normal, at the outset. Any convenient electrolyte, such as soduim chloride, can be used in the cathode com partment if desired; but it is apparent that such a material will contaminate the metal hydroxide which is formed during electrolysis. For this reason it is much preferred 'to start with a solution of the hydroxide of the same metal as iscombined in the salt of the organic acid being treated.
- the concentration of the acid in the anode compartment and in any intermediate compartments is not critical but enough should be present to insure good conductivity.
- Example An electrolysis cell of the type shown in Figure l was employed. It was divided into an anode compartment containing a platinum electrode, a cathode compartment, containing a platinum electrode, and an intermediate compartment between the anode compartment and the .catho'decompartment and separated therefrom by a pair of cationic permselective films or diaphragms.
- the permselective films were made according to my application for Letters Patent, Serial No. 202,577, filed December 23, 1950, now Patent No. 2,681,320, by dispersing on a rubber mill a commercially available cation-exchange resin in a film of polyethylene.
- the cation-exchange resin which constituted 70% by weight of the permselective film, was a sulfonated copolymer of styrene and divinylbenzene (Amberlite IR 120), and was itself made by the process of US. Patent No. 2,366,007.
- anode compartment was placed 75 parts of a 0.1 N aqueous solution of sulfuric acid.
- cathode compartment was placed 75 parts of a 0.1 N aqueous solution of sodium hydroxide.
- the intermediate comand-said first and second membranes in a 6 partment was charged with 50 parts of a 10% aqueous solution of sodium acetate.
- a direct current was passed through the cell for 3% hours under an impressed potential of 11-12 volts, at a current density of approximately 60 amperes per square foot, which current density, however, fell to about 6 amperes per square foot towards the end of the operation.
- oxygen was liberated at the anode and hydrogen at the cathode.
- the contents of the three cells were analyzed audit was found that the anode compartment had gained 1.3 milliequivalents of acid as a result of a slight leakage through the permselective film.
- the amount of sodium hydroxide in the cathode compartment was increased by 63.5 milliequivalents, and 64 milliequivalents of acetic acid was found in the center compartment indicating virtually complete conversion of sodium acetate to acetic acid.
- An electrolytic process for converting a watersoluble salt of an aliphatic acid into said acid which comprises passing a direct electric current through an aqueous solution of said salt while it is positioned between a first cationic permselective membrane adjacent the anode and a second cationic permselective membrane, which membranes contain a cation-exchange resin, on the opposite sides of which membranes are conductive aqueous solutions, one of which is an anolyte capable of producing hydrogen ions at said anode immersed therein, said electric current being passed through all said solutions and said first and second membranes in a direction to cause hydrogen ions to migrate from said anolyte through said first membrane into said solution of said salt and to cause metal ions to migrate from said salt solution through said second membrane into the other conductive aqueous solution.
- An electrolytic process for converting a watersoluble salt of a weak acid into said acid which comprises passing a direct electric current through an aqueous solution of said salt while it is positioned between a first cationic permselective membrane adjacent the anode and a second cationic permselective membrane, which membranes contain a cation-exchange resin, on the opposite sides of which membranes are conductive aqueous solutions, one of which is an anolyte capable of producing hydrogen ions at said anode immersed therein, said electric current being passed through all said solutions direction to cause hydrogen ions to migrate from said anolyte through said first membrane.into said solution of said salt and to cause metal ions to migrate from said salt solution through said second membrane into the other conductive aqueous solution.
- An electrolytic process for converting a Watersoluble salt of a weak acid into said acid which comprises passing a.direct1 electric current through an aqueous solution of said salt while it is positioned between a first cationic permselestive membrane adjacent the anode and a second cationic permselective membrane, which. membranes contain a cation-exchange resin, on the. opposite sides of which membranes are conductive,
- aqueous solutions one of which is an anolyte capableat said anode immersed. being passed through all ions to migrate from said anolyte through said first membrane into said solution.
- An electrolytic process forconverting a.water-soluble salt of an aliphatic acid into said aliphatic acid which comprises passing a direct electric current'through an electrolysis cell, which has an anode compalttment'con said anolyte through the membrane adjacent'the anode into said solution of said :salt and to cause nietalions to migrate from said salt solution throughithe other membrane into the other conductive aqueous solution.
- anode compartment containing aconductive aqueous solutioii'which is an anolyte capable of producing Hodennmersed therein, a cathode a c we aqueous selpepa in v therein and an uneven rr'niediate compartments between said anode d "compartments alternately containing a when the caddie s anthers .niifiiber of int ficoilductiye qus solution of said Water-soluble salt and a eenductivestiaebus solution which is an anolyte capable of producing hydrogen ions, the compartment adjacent to said anode compartment containing a conductive aqueous solution of'saidlwater-soluble salt, all of said compartmerits] being separated by cationic permselective ment- 'e s, which membranes contain a cation-exchange resin, one o'fsaid membranes being adjacent the anode, said electric
- An electrolytic process 'for converting a water-soluble salt of an aliphatic acid into said aliphatic acid' which comprises passingdirect electriccurrent through an elec' trolysis cell,'which has an anode'compartmentlcontaining a conductive aqueous solution which is ananolyte capable of producing hydrogen ions at the anodeimnmersed therein, a cathode compartment containing a conductive aqueous'solution'in which the cathode isimmersedtherein andan "uneven number of intermediate compartments be w s i' n d t de win artments a te nately containing a conductive aqueous solution of said water-soluble salt and a conductive aqueous solution which is an anolyte capable of producing hydrogen ions, the 0inparfihent d a e t a s arl?
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Water Supply & Treatment (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Urology & Nephrology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL82530D NL82530C (en, 2012) | 1952-10-17 | ||
BE523563D BE523563A (en, 2012) | 1952-10-17 | ||
US315243A US2921005A (en) | 1952-10-17 | 1952-10-17 | Electrolytic conversions with permselective membranes |
GB27396/53A GB767103A (en) | 1952-10-17 | 1953-10-06 | Electrolytic production of weak acids |
FR1084927D FR1084927A (fr) | 1952-10-17 | 1953-10-13 | Perfectionnements relatifs à un procédé et à une cellule électrolytiques |
DER12751A DE1054068B (de) | 1952-10-17 | 1953-10-15 | Verfahren zur Herstellung schwacher organischer und anorganischer Saeuren aus ihren Salzen durch Elektrodialyse |
CH327721D CH327721A (fr) | 1952-10-17 | 1953-10-16 | Procédé électrolytique pour transformer un sel soluble dans l'eau d'un acide faible en l'acide libre et cellule d'électrolyse pour la mise en oeuvre de ce procédé |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US315243A US2921005A (en) | 1952-10-17 | 1952-10-17 | Electrolytic conversions with permselective membranes |
Publications (1)
Publication Number | Publication Date |
---|---|
US2921005A true US2921005A (en) | 1960-01-12 |
Family
ID=23223516
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US315243A Expired - Lifetime US2921005A (en) | 1952-10-17 | 1952-10-17 | Electrolytic conversions with permselective membranes |
Country Status (7)
Country | Link |
---|---|
US (1) | US2921005A (en, 2012) |
BE (1) | BE523563A (en, 2012) |
CH (1) | CH327721A (en, 2012) |
DE (1) | DE1054068B (en, 2012) |
FR (1) | FR1084927A (en, 2012) |
GB (1) | GB767103A (en, 2012) |
NL (1) | NL82530C (en, 2012) |
Cited By (29)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3105023A (en) * | 1961-03-14 | 1963-09-24 | Standard Oil Co | Electrochemical manufacture of cyanogen halides |
US3113911A (en) * | 1960-09-06 | 1963-12-10 | Armour Pharma | Process of preparing aluminum chlorhydroxides and aluminum hydroxide |
US3193480A (en) * | 1963-02-01 | 1965-07-06 | Monsanto Co | Adiponitrile process |
US3220941A (en) * | 1960-08-03 | 1965-11-30 | Hooker Chemical Corp | Method for electrolysis |
US3247133A (en) * | 1956-06-18 | 1966-04-19 | American Mach & Foundry | Method of forming graft copolymer ion exchange membranes |
US3250392A (en) * | 1964-02-17 | 1966-05-10 | Honeywell Inc | Water softener system control apparatus |
US3265607A (en) * | 1960-10-04 | 1966-08-09 | American Mach & Foundry | Apparatus for improving the taste of fruit juice by dialysis |
US3330749A (en) * | 1958-02-11 | 1967-07-11 | Takeda Chemical Industries Ltd | Process for treating amino acid solution |
US3335079A (en) * | 1962-11-19 | 1967-08-08 | American Mach & Foundry | Electrodialysis apparatus including vertically suspended ion exchange membranes |
US3395087A (en) * | 1964-06-09 | 1968-07-30 | Sulphite Products Corp | Electrodialysis cell |
US3411998A (en) * | 1966-04-06 | 1968-11-19 | Gen Dynamics Corp | Process for reclaiming spent alkali metal carboxylate solutions |
US3433726A (en) * | 1962-06-08 | 1969-03-18 | Ionics | Method and apparatus for treating liquid milk products |
US3484356A (en) * | 1965-07-01 | 1969-12-16 | Gervais Danone Sa | Process and apparatus for the production of cheese pastes and milk curds |
US3776530A (en) * | 1971-03-25 | 1973-12-04 | Lau Inc | Electrodialytic demineralizing unit for humidification purposes |
US3964985A (en) * | 1974-10-29 | 1976-06-22 | Ionics, Incorporated | Electrodialysis apparatus and process for ion modification |
US4310394A (en) * | 1978-08-30 | 1982-01-12 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process for preparing peroxydisulfates of alkali metals and ammonium |
US4391841A (en) * | 1980-03-28 | 1983-07-05 | Kollmorgen Technologies Corporation | Passivation of metallic equipment surfaces in electroless copper deposition processes |
US4454012A (en) * | 1980-02-19 | 1984-06-12 | Rhone-Poulenc Industries | Process for the preparation of methionine |
US4459357A (en) * | 1981-07-08 | 1984-07-10 | Jansen Karl Heinz | Process and apparatus for the quantitative determination of cations or anions by ion chromatography |
US4566956A (en) * | 1984-12-07 | 1986-01-28 | The Dow Chemical Company | Electrochemical conversion of soluble salts of insoluble acids to their acid form |
EP0184381A1 (en) * | 1984-12-07 | 1986-06-11 | The Dow Chemical Company | Electrochemical process and cell |
EP0201925A1 (en) * | 1985-05-15 | 1986-11-20 | K.K. Musashino Kagaku Kenkyusho | Process for producing a free amino acid from an alkali metal salt thereof |
US4652350A (en) * | 1984-12-07 | 1987-03-24 | The Dow Chemical Company | Electrochemical process |
US4684453A (en) * | 1984-10-26 | 1987-08-04 | Vaughan Daniel J | Purification of dye baths |
US4985127A (en) * | 1989-12-29 | 1991-01-15 | Vaughan Daniel J | Electrodialytic conversion of multivalent metal salts using sulfonate ions |
US5310465A (en) * | 1990-06-14 | 1994-05-10 | Vaughan Daniel J | Electrodialytic oxydation-reduction of metals |
US6140428A (en) * | 1992-06-17 | 2000-10-31 | Basf Aktiengesellschaft | Simultaneous production of dicarboxylic acids and diamines by splitting polyamides into their monomeric constituents |
CN105087677A (zh) * | 2014-04-21 | 2015-11-25 | 怀来县长城生物化学工程有限公司 | 基于双极膜电渗析技术的d-(-)-酒石酸清洁生产工艺 |
CN105087676A (zh) * | 2014-04-21 | 2015-11-25 | 怀来县长城生物化学工程有限公司 | 基于双极膜电渗析技术的l-(+)-酒石酸清洁生产工艺 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2947789C2 (de) | 1979-11-28 | 1981-10-15 | Kernforschungsanlage Jülich GmbH, 5170 Jülich | Verfahren zur elektrolytischen Gewinnung von Wasserstoff und dafür geeignete Elektrolysezelle |
DE3542861A1 (de) * | 1985-12-04 | 1987-06-11 | Huels Chemische Werke Ag | Verfahren zur gewinnung von l-aepfelsaeure |
CA1337562C (en) * | 1989-04-14 | 1995-11-14 | Daniel A. D. Boateng | Method for separating dissolved species by electrodialysis |
DE4342668A1 (de) * | 1993-12-15 | 1995-06-22 | Basf Ag | Verfahren zur Gewinnung von Carbonsäuren aus ihren Salzen |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US634271A (en) * | 1898-01-21 | 1899-10-03 | Henri Plater-Syberg | Process of extracting acetic acid from alkaline acetates. |
US2033732A (en) * | 1934-08-27 | 1936-03-10 | Firm Hanseatische Muhlenwerke | Process for the working up of soaps |
US2592686A (en) * | 1952-04-15 | Electrolytic production of fatty | ||
US2636852A (en) * | 1949-07-09 | 1953-04-28 | Ionics | Method of electrodialyzing aqueous solutions and apparatus therefor |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE496550A (en, 2012) * | 1949-07-09 | |||
BE504756A (en, 2012) * | 1950-07-21 |
-
0
- BE BE523563D patent/BE523563A/xx unknown
- NL NL82530D patent/NL82530C/xx active
-
1952
- 1952-10-17 US US315243A patent/US2921005A/en not_active Expired - Lifetime
-
1953
- 1953-10-06 GB GB27396/53A patent/GB767103A/en not_active Expired
- 1953-10-13 FR FR1084927D patent/FR1084927A/fr not_active Expired
- 1953-10-15 DE DER12751A patent/DE1054068B/de active Pending
- 1953-10-16 CH CH327721D patent/CH327721A/fr unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2592686A (en) * | 1952-04-15 | Electrolytic production of fatty | ||
US634271A (en) * | 1898-01-21 | 1899-10-03 | Henri Plater-Syberg | Process of extracting acetic acid from alkaline acetates. |
US2033732A (en) * | 1934-08-27 | 1936-03-10 | Firm Hanseatische Muhlenwerke | Process for the working up of soaps |
US2636852A (en) * | 1949-07-09 | 1953-04-28 | Ionics | Method of electrodialyzing aqueous solutions and apparatus therefor |
Cited By (31)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3247133A (en) * | 1956-06-18 | 1966-04-19 | American Mach & Foundry | Method of forming graft copolymer ion exchange membranes |
US3330749A (en) * | 1958-02-11 | 1967-07-11 | Takeda Chemical Industries Ltd | Process for treating amino acid solution |
US3220941A (en) * | 1960-08-03 | 1965-11-30 | Hooker Chemical Corp | Method for electrolysis |
US3113911A (en) * | 1960-09-06 | 1963-12-10 | Armour Pharma | Process of preparing aluminum chlorhydroxides and aluminum hydroxide |
US3265607A (en) * | 1960-10-04 | 1966-08-09 | American Mach & Foundry | Apparatus for improving the taste of fruit juice by dialysis |
US3105023A (en) * | 1961-03-14 | 1963-09-24 | Standard Oil Co | Electrochemical manufacture of cyanogen halides |
US3433726A (en) * | 1962-06-08 | 1969-03-18 | Ionics | Method and apparatus for treating liquid milk products |
US3335079A (en) * | 1962-11-19 | 1967-08-08 | American Mach & Foundry | Electrodialysis apparatus including vertically suspended ion exchange membranes |
US3193480A (en) * | 1963-02-01 | 1965-07-06 | Monsanto Co | Adiponitrile process |
US3250392A (en) * | 1964-02-17 | 1966-05-10 | Honeywell Inc | Water softener system control apparatus |
US3395087A (en) * | 1964-06-09 | 1968-07-30 | Sulphite Products Corp | Electrodialysis cell |
US3484356A (en) * | 1965-07-01 | 1969-12-16 | Gervais Danone Sa | Process and apparatus for the production of cheese pastes and milk curds |
US3411998A (en) * | 1966-04-06 | 1968-11-19 | Gen Dynamics Corp | Process for reclaiming spent alkali metal carboxylate solutions |
US3776530A (en) * | 1971-03-25 | 1973-12-04 | Lau Inc | Electrodialytic demineralizing unit for humidification purposes |
US3964985A (en) * | 1974-10-29 | 1976-06-22 | Ionics, Incorporated | Electrodialysis apparatus and process for ion modification |
US4057483A (en) * | 1974-10-29 | 1977-11-08 | Ionics, Incorporated | Electrodialysis apparatus and process for ion modification |
US4310394A (en) * | 1978-08-30 | 1982-01-12 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Process for preparing peroxydisulfates of alkali metals and ammonium |
US4454012A (en) * | 1980-02-19 | 1984-06-12 | Rhone-Poulenc Industries | Process for the preparation of methionine |
US4391841A (en) * | 1980-03-28 | 1983-07-05 | Kollmorgen Technologies Corporation | Passivation of metallic equipment surfaces in electroless copper deposition processes |
US4459357A (en) * | 1981-07-08 | 1984-07-10 | Jansen Karl Heinz | Process and apparatus for the quantitative determination of cations or anions by ion chromatography |
US4684453A (en) * | 1984-10-26 | 1987-08-04 | Vaughan Daniel J | Purification of dye baths |
US4652350A (en) * | 1984-12-07 | 1987-03-24 | The Dow Chemical Company | Electrochemical process |
EP0184381A1 (en) * | 1984-12-07 | 1986-06-11 | The Dow Chemical Company | Electrochemical process and cell |
US4566956A (en) * | 1984-12-07 | 1986-01-28 | The Dow Chemical Company | Electrochemical conversion of soluble salts of insoluble acids to their acid form |
AU579685B2 (en) * | 1984-12-07 | 1988-12-01 | Dow Chemical Company, The | Electrochemical process |
EP0201925A1 (en) * | 1985-05-15 | 1986-11-20 | K.K. Musashino Kagaku Kenkyusho | Process for producing a free amino acid from an alkali metal salt thereof |
US4985127A (en) * | 1989-12-29 | 1991-01-15 | Vaughan Daniel J | Electrodialytic conversion of multivalent metal salts using sulfonate ions |
US5310465A (en) * | 1990-06-14 | 1994-05-10 | Vaughan Daniel J | Electrodialytic oxydation-reduction of metals |
US6140428A (en) * | 1992-06-17 | 2000-10-31 | Basf Aktiengesellschaft | Simultaneous production of dicarboxylic acids and diamines by splitting polyamides into their monomeric constituents |
CN105087677A (zh) * | 2014-04-21 | 2015-11-25 | 怀来县长城生物化学工程有限公司 | 基于双极膜电渗析技术的d-(-)-酒石酸清洁生产工艺 |
CN105087676A (zh) * | 2014-04-21 | 2015-11-25 | 怀来县长城生物化学工程有限公司 | 基于双极膜电渗析技术的l-(+)-酒石酸清洁生产工艺 |
Also Published As
Publication number | Publication date |
---|---|
GB767103A (en) | 1957-01-30 |
FR1084927A (fr) | 1955-01-25 |
BE523563A (en, 2012) | |
DE1054068B (de) | 1959-04-02 |
NL82530C (en, 2012) | |
CH327721A (fr) | 1958-02-15 |
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