US2745799A - Processes for coating aluminum and alloys thereof - Google Patents

Processes for coating aluminum and alloys thereof Download PDF

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Publication number
US2745799A
US2745799A US276047A US27604752A US2745799A US 2745799 A US2745799 A US 2745799A US 276047 A US276047 A US 276047A US 27604752 A US27604752 A US 27604752A US 2745799 A US2745799 A US 2745799A
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United States
Prior art keywords
nickel
zinc
cyanide
alloys
articles
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US276047A
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English (en)
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Patrie Jos
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Pechiney SA
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Pechiney SA
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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/34Pretreatment of metallic surfaces to be electroplated
    • C25D5/42Pretreatment of metallic surfaces to be electroplated of light metals
    • C25D5/44Aluminium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S205/00Electrolysis: processes, compositions used therein, and methods of preparing the compositions
    • Y10S205/917Treatment of workpiece between coating steps

Definitions

  • the present invention has for its object a process which makes it possible to obtain on aluminum and its alloys, sound electrolytic deposists which adhere firmly, resist corrosion well, are free from blisters or other defects and, moreover, are capable of taking a very high lustre.
  • aluminum or an alloy of this metal after having been degreased and pickled according to a known method, is treated with an alkaline zincate solution, containing an alkali cyanide and copper cyanide.
  • This treatment which has for a result the formation of a highly adherent, homogeneous, fine-grained zinc deposit, can be carried out electrolytically, but it is preferable to produce it by simple immersion.
  • alkaline zincate solution may be prepared in ditferent ways, it is best that its composition be comprehended Within the following limits:
  • the caustic soda may be replaced by potash and the KCN by NaCN.
  • the copper may be replaced in part or in whole by another heavy metal capable of forming a cyanide complexi. e. a double cyahide-for example, by silver or cadmium.
  • the concentration of the CuCN should not exceed Mt that of KCN.
  • Another feature of the process, according to the present invention resides in the use of slightly acid nickelplating baths having a high concentration of strong electrolytes, preferably sulfates, for nickel-plating electrolytically the articles which have been zinc-plated in accordance with the above described method.
  • the nickel deposits obtained in the manner described above have, moreover, the advantage of not requiring laborious treatments, polishings, etc., when it is desired to cover them with a bright chromium layer.
  • the coloring (burnishing) of the nickel layer is not eve necessary and the chromium plating can take place immediately.
  • articles of aluminumor aluminum alloys can receive a bright deposit'of electrolytic nickel having a strength and lustre superior to those obtained by the known methods and, in particular, by the electrodeposition of a bright nickel layer on a underlying layer of copper.
  • the bright nickel layer is deposited in the presence of brightening agents in accordance with'known techniques (for example, those described in the U. S. Patents Nos.
  • the article is to receive a chromium finish, this may be done under the usual conditions, and there is obtained a decorative chromium plating of very high quality.
  • the zinc plating of aluminum or its alloys with an alkaline zincate solution in the presence of an alkali cyanide and of a heavy metal capable of forming a cyanide complexi. e. a double cyanide-constitutes according to the present invention, a preparation of the surface to enable the deposition not only of ferrous metals, such as nickel, chromium, cobalt, but also of other metals such as cadmium, silver, gold, tin, etc. and also of alloys, such as bronze, brass, etc.
  • the highly adherent brass layer is adapted to serve as a support 7 for other deposits.
  • very good results are obtained by depositing on the brass-coated articles, following a simple washing operation, a bright nickel layer by a known process. If a chromium deposit be desired, it may be applied and it has the advantages previously mentioned, resulting from operating in accordance with the present invention.
  • Example 1 Articles of Duralumin (that is, an alloy of aluminum containing approximately 4% Cu, 0.6% Mg, 0.6% Mn and 0.4% Si) are degreased first, by means of trichlorethylene and then, electrolytically in a bath containing 100 grams per litre of NaaPOt, gr./l. of NazCOz and 5 gr./l. of NazSiOa at 12 volts, 5 amp./dm. for one minute at 20 C. Following rinsing in running water, neutralization with an aqueous solution containing 15% by volume of H2804, and 5% by weight of H2CrO4, and washing, the articles are immersed for seconds in a solution maintained at 30 C. and containing:
  • Example 2 The treatments described in Example 1 are applied to articles made of commercial aluminum, following which the nickel surface is depassivated by dipping the articles for 2 minutes at ordinary temperatures in an aqueous solution containing 300 gr. of H2804 per litre. Once rinsed, these articles are coated with a bright nickel deposit, according to a known process, in a bath composed of 300 gr. NiSOeJHzO, 60 gr. NiClz, 6H2O, 60 gr. H3303, 1000 gr. of distilled water and 10 gr. of brightening agents (described in U. S. Patent No. 2,191,813); this bright nickel plating is carried out at 55 C. with a current density of 4 amp./dm. for 10 minutes, while the articles are agitated mechanically.
  • a bright nickel deposit according to a known process, in a bath composed of 300 gr. NiSOeJHzO, 60 gr. NiClz, 6H2O, 60 gr. H3303, 1000 gr. of distilled water and 10 gr. of brightening agents (de
  • Example 4 Following degreasing and pickling in a bath containing a phosphate and carbonate of soda, articles made of an aluminum alloy containing 4.5% Si, 0.7% lg and 0.5% Mn, are rinsed and neutralized with a solution containing 15% H2804 and 5% H2C1'O4; they are then again washed, and are thereafter dipped for about one minute in 40 Be. nitric acid, to which has been added 0.5% HP.
  • Example 6 The operations described in Examples 1 and 3 are carried out on articles of an aluminum alloy containing 11% Mg, thereby producing a final nickel deposit which is bright and highly adherent.
  • Example 7 Articles of Duralumin are Zinc plated twice in the alkaline Zincate solution containing cyanides, the operations being carried out as set forth in Example 1; they then receive an electrolytic deposit of brass in a bath having the following composition:
  • Example 8 Articles which have been zinc and brass plated, as in Example 7, are directly coated by a known process (Cf. U. S. Patent No. 2,191,813) with a very thick-40 microns-electrolytic deposit of bright nickel. well protected against corrosion by this thickness of nickel, which is very shiny and does not show any blisters or other defects.
  • Example 9 Articles which have been zinc, brass and nickel plated, as in Example 8, are chromium plated in a bathmaintained at 35 C.containing 300 gr. HzCrOa and 3 gr. H2504 per litre, with a current density of 12 amps/dink I claim:
  • Process of electrolytically coating aluminum and alloys thereof with other metals comprising the steps of: zinc plating the article in an aqueous alkaline solution consisting essentially of zincate, alkali cyanide and a cyanide of a heavy metal of the group consisting of copper, silver and cadmium, wherein the ratio of weight of the alkali cyanide to the heavy metal cyanide is greater than 4, and thereafter electrically depositing a metal other than zinc.
  • Process for electrolytically coating aluminum and alloys thereof with other metals comprising the steps of: zinc plating the aluminum by immersion in an aqueous alkaline solution consisting essentially of zincate, alkali cyanide and a proportion by weight of copper cyanide less than A that of the alkali cyanide; dissolving by an acid the layer of zinc thus formed; again zinc plating and thereafter electrolytically depositing a metal other than zinc.
  • metal other than zinc is nickel, deposited from a bath containing, in addition to a solution of a nickel compound, a strong electrolyte in a molar concentration greater than that of the nickel compound in solution, the said bath having a pH ranging between 5 and 6.5.
  • a process according to claim 4 characterized by the additional steps of depassivating the nickel deposited by treatment with an acid solution, and electrolytic deposition of nickel in a bath containing a brightening agent, whereby a bright nickel coating is obtained.
  • a process according to claim 4 characterized by the additional steps of burnishing the nickel deposit, and electrolytically depositing chromium thereon in a chromic acid bath containing sulfuric acid.
  • a process according to claim 4 characterized by the additional steps of depassivating the nickel deposited by treatment with an acid solution, electrolytic deposition of nickel in a bath containing a brightening agent, whereby a bright nickel coating is obtained, and electrolytic deposition of chromium on the bright nickel coating in a chromic acid bath containing sulfuric acid, whereby an outer coating of bright chromium is obtained.
  • metal other than zinc is brass deposited electrolytically from an alkaline bath containing an alkali cyanide and cyanides of zinc and copper.
  • a process according to claim 8 characterized by the additional feature of providing a bright nickel coating by electrolytically depositing the same from a bath containing a brightening agent.
  • a process according to claim 8 characterized by the additional features of providing a bright nickel coating by electrolytically depositing the same from a bath containing a brightening agent, and thereafter chromium plating electrolytically the nickel coating in a chromic acid bath containing sulfuric acid.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
US276047A 1951-03-16 1952-03-11 Processes for coating aluminum and alloys thereof Expired - Lifetime US2745799A (en)

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FR1034060T 1951-03-16

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BE (1) BE509936A (en(2012))
CH (1) CH298516A (en(2012))
FR (1) FR1034060A (en(2012))
GB (1) GB715537A (en(2012))

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3041259A (en) * 1959-07-31 1962-06-26 Hanson Van Winkle Munning Co Cleaning aluminum surfaces
US3284323A (en) * 1961-09-12 1966-11-08 Electroplating of aluminum and its alloys
US3868311A (en) * 1971-11-09 1975-02-25 Citroen Sa Methods for the formation on a wall exposed to frictional forces and belonging to a light alloy element, of a wear-resistant composite coating metallic
US3989606A (en) * 1975-09-26 1976-11-02 Aluminum Company Of America Metal plating on aluminum
US4861290A (en) * 1987-12-09 1989-08-29 Eaton Corporation Aluminum electrical connector with threaded opening having electroplated layer of uniform thickness
US5712049A (en) * 1992-11-27 1998-01-27 Glyco-Metall-Werke Glyco B.V. & Co. Kg Sliding element and process for producing the same
WO2001068312A3 (en) * 2000-03-10 2002-02-28 Corus Aluminium Walzprod Gmbh Brazing sheet product and method of manufacturing an assembly using the brazing sheet product
US6383661B2 (en) 2000-05-18 2002-05-07 Corus Aluminium Walzprodukte Gmbh Method of manufacturing an aluminum product
WO2002014583A3 (en) * 2000-08-17 2002-06-13 Westaim Corp Electroplated aluminum parts and process of production
WO2002038326A3 (en) * 2000-11-08 2002-09-19 Corus Aluminium Walzprod Gmbh Brazing product having a low melting point
US20030155409A1 (en) * 2001-11-21 2003-08-21 Dockus Kostas F. Fluxless brazing
US20040035911A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Fluxless brazing
US20040038070A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Fluxless brazing
US20040035910A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Low temperature fluxless brazing
EP1408139A1 (en) * 2002-10-10 2004-04-14 Centro de Investigaci n en Materiales Avanzados S.C. Electroless brass plating method
US20040115468A1 (en) * 2002-01-31 2004-06-17 Joseph Wijenberg Jacques Hubert Olga Brazing product and method of manufacturing a brazing product
US20040121180A1 (en) * 2002-12-13 2004-06-24 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US20040131879A1 (en) * 2002-12-13 2004-07-08 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US6796484B2 (en) 2001-02-02 2004-09-28 Corus Aluminum Walzprodukte Gmbh Nickel-plated brazing product having improved corrosion performance
US6846401B2 (en) 2001-04-20 2005-01-25 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
US20060027625A1 (en) * 2001-11-21 2006-02-09 Dana Canada Corporation Products for use in low temperature fluxless brazing
US20060102696A1 (en) * 2001-11-21 2006-05-18 Graham Michael E Layered products for fluxless brazing of substrates
US20060121306A1 (en) * 2002-01-31 2006-06-08 Jacques Hubert Olga Wijenberg Brazing product and method of its manufacture
US20060157352A1 (en) * 2005-01-19 2006-07-20 Corus Aluminium Walzprodukte Gmbh Method of electroplating and pre-treating aluminium workpieces

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1072860B (de) * 1960-01-07 Beteiligungs- und Patentverwal tungsgesellschaft mit beschrankter Haf tung, Essen Verfahren zum Reinigen der Oberflächen von Metallen und Legierungen, die eine große Affinitat zu Sauerstoff und Stickstoff aufweisen
JPS5722998B2 (en(2012)) * 1973-09-25 1982-05-15

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1405534A (en) * 1919-04-15 1922-02-07 Merritt Metals Company Electrolytically-coated wire
US2091386A (en) * 1935-08-01 1937-08-31 Eaton Detroit Metal Company Electroplating
US2142564A (en) * 1935-11-19 1939-01-03 Schering Kahlbaum Ag Process for electrodeposition on aluminum and aluminum alloys
US2418265A (en) * 1939-09-22 1947-04-01 Sherka Chemical Co Inc Process for providing aluminum and aluminum alloys with metal coatings
US2496845A (en) * 1946-06-10 1950-02-07 Chrysler Corp Bath for brass immersion coating on aluminum and aluminum alloy
US2650902A (en) * 1948-06-10 1953-09-01 Magnesium Elektron Ltd Electrodeposition on magnesium and magnesium-base alloys
US2662054A (en) * 1950-09-08 1953-12-08 United Chromium Inc Method of electrodepositing chromium directly on aluminum

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1405534A (en) * 1919-04-15 1922-02-07 Merritt Metals Company Electrolytically-coated wire
US2091386A (en) * 1935-08-01 1937-08-31 Eaton Detroit Metal Company Electroplating
US2142564A (en) * 1935-11-19 1939-01-03 Schering Kahlbaum Ag Process for electrodeposition on aluminum and aluminum alloys
US2418265A (en) * 1939-09-22 1947-04-01 Sherka Chemical Co Inc Process for providing aluminum and aluminum alloys with metal coatings
US2496845A (en) * 1946-06-10 1950-02-07 Chrysler Corp Bath for brass immersion coating on aluminum and aluminum alloy
US2650902A (en) * 1948-06-10 1953-09-01 Magnesium Elektron Ltd Electrodeposition on magnesium and magnesium-base alloys
US2662054A (en) * 1950-09-08 1953-12-08 United Chromium Inc Method of electrodepositing chromium directly on aluminum

Cited By (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3041259A (en) * 1959-07-31 1962-06-26 Hanson Van Winkle Munning Co Cleaning aluminum surfaces
US3284323A (en) * 1961-09-12 1966-11-08 Electroplating of aluminum and its alloys
US3868311A (en) * 1971-11-09 1975-02-25 Citroen Sa Methods for the formation on a wall exposed to frictional forces and belonging to a light alloy element, of a wear-resistant composite coating metallic
US3989606A (en) * 1975-09-26 1976-11-02 Aluminum Company Of America Metal plating on aluminum
US4861290A (en) * 1987-12-09 1989-08-29 Eaton Corporation Aluminum electrical connector with threaded opening having electroplated layer of uniform thickness
US5712049A (en) * 1992-11-27 1998-01-27 Glyco-Metall-Werke Glyco B.V. & Co. Kg Sliding element and process for producing the same
WO2001068312A3 (en) * 2000-03-10 2002-02-28 Corus Aluminium Walzprod Gmbh Brazing sheet product and method of manufacturing an assembly using the brazing sheet product
US6391476B2 (en) 2000-03-10 2002-05-21 Corus Aluminium Walzprodukte Gmbh Brazing sheet product and method of manufacturing an assembly using the brazing sheet product
US6383661B2 (en) 2000-05-18 2002-05-07 Corus Aluminium Walzprodukte Gmbh Method of manufacturing an aluminum product
US6692630B2 (en) 2000-08-17 2004-02-17 The Westaim Corporation Electroplated aluminum parts and process for production
WO2002014583A3 (en) * 2000-08-17 2002-06-13 Westaim Corp Electroplated aluminum parts and process of production
US6656606B1 (en) 2000-08-17 2003-12-02 The Westaim Corporation Electroplated aluminum parts and process of production
WO2002038326A3 (en) * 2000-11-08 2002-09-19 Corus Aluminium Walzprod Gmbh Brazing product having a low melting point
US6796484B2 (en) 2001-02-02 2004-09-28 Corus Aluminum Walzprodukte Gmbh Nickel-plated brazing product having improved corrosion performance
US6846401B2 (en) 2001-04-20 2005-01-25 Corus Aluminium Walzprodukte Gmbh Method of plating and pretreating aluminium workpieces
US20060027625A1 (en) * 2001-11-21 2006-02-09 Dana Canada Corporation Products for use in low temperature fluxless brazing
US20040038070A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Fluxless brazing
US20040035910A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Low temperature fluxless brazing
US7735718B2 (en) 2001-11-21 2010-06-15 Dana Canada Corporation Layered products for fluxless brazing of substrates
US7451906B2 (en) 2001-11-21 2008-11-18 Dana Canada Corporation Products for use in low temperature fluxless brazing
US20060102696A1 (en) * 2001-11-21 2006-05-18 Graham Michael E Layered products for fluxless brazing of substrates
US7000823B2 (en) 2001-11-21 2006-02-21 Dana Canada Corporation Fluxless brazing
US20040035911A1 (en) * 2001-11-21 2004-02-26 Dockus Kostas F. Fluxless brazing
US6815086B2 (en) 2001-11-21 2004-11-09 Dana Canada Corporation Methods for fluxless brazing
US20030197050A1 (en) * 2001-11-21 2003-10-23 Graham Michael E. Fluxless brazing method and compositions of layered material systems for brazing aluminum or dissimilar metals
US6913184B2 (en) 2001-11-21 2005-07-05 Dana Canada Corporation Alloy composition and method for low temperature fluxless brazing
US6959853B2 (en) 2001-11-21 2005-11-01 Dana Canada Corporation Fluxless brazing method and method for manufacturing layered material systems for fluxless brazing
US20030155409A1 (en) * 2001-11-21 2003-08-21 Dockus Kostas F. Fluxless brazing
US6994919B2 (en) 2002-01-31 2006-02-07 Corus Aluminium Walzprodukte Gmbh Brazing product and method of manufacturing a brazing product
US20060121306A1 (en) * 2002-01-31 2006-06-08 Jacques Hubert Olga Wijenberg Brazing product and method of its manufacture
US7294411B2 (en) 2002-01-31 2007-11-13 Aleris Aluminum Koblenz Gmbh Brazing product and method of its manufacture
US20040115468A1 (en) * 2002-01-31 2004-06-17 Joseph Wijenberg Jacques Hubert Olga Brazing product and method of manufacturing a brazing product
EP1408139A1 (en) * 2002-10-10 2004-04-14 Centro de Investigaci n en Materiales Avanzados S.C. Electroless brass plating method
US20040131879A1 (en) * 2002-12-13 2004-07-08 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US20040121180A1 (en) * 2002-12-13 2004-06-24 Wittebrood Adrianus Jacobus Brazing sheet product and method of its manufacture
US7056597B2 (en) 2002-12-13 2006-06-06 Corus Aluminium Walzprodukte Gmbh Brazing sheet product and method of its manufacture
US7078111B2 (en) 2002-12-13 2006-07-18 Corus Aluminium Walzprodukte Gmbh Brazing sheet product and method of its manufacture
US20060157352A1 (en) * 2005-01-19 2006-07-20 Corus Aluminium Walzprodukte Gmbh Method of electroplating and pre-treating aluminium workpieces

Also Published As

Publication number Publication date
FR1034060A (fr) 1953-07-17
GB715537A (en) 1954-09-15
BE509936A (en(2012))
CH298516A (fr) 1954-05-15

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