US2723932A - Textile print wash blanket and method of making same - Google Patents

Textile print wash blanket and method of making same Download PDF

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Publication number
US2723932A
US2723932A US215358A US21535851A US2723932A US 2723932 A US2723932 A US 2723932A US 215358 A US215358 A US 215358A US 21535851 A US21535851 A US 21535851A US 2723932 A US2723932 A US 2723932A
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United States
Prior art keywords
blanket
textile
layer
color
yarns
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US215358A
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William C Ross
Alec W Niconchuk
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WR Grace and Co
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WR Grace and Co
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Priority to BE506438D priority Critical patent/BE506438A/xx
Application filed by WR Grace and Co filed Critical WR Grace and Co
Priority to US215358A priority patent/US2723932A/en
Priority to DED10230A priority patent/DE860044C/de
Priority to FR1048593D priority patent/FR1048593A/fr
Priority to GB26111/51A priority patent/GB711548A/en
Priority to CH311243D priority patent/CH311243A/de
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/04Blanket structure multi-layer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/2481Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including layer of mechanically interengaged strands, strand-portions or strand-like strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/263Coating layer not in excess of 5 mils thick or equivalent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31739Nylon type
    • Y10T428/31743Next to addition polymer from unsaturated monomer[s]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31826Of natural rubber
    • Y10T428/31833Next to aldehyde or ketone condensation product or addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31935Ester, halide or nitrile of addition polymer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/30Woven fabric [i.e., woven strand or strip material]
    • Y10T442/3008Woven fabric has an elastic quality
    • Y10T442/3016Including a preformed layer other than the elastic woven fabric [e.g., fabric or film or foil or sheet layer, etc.]

Definitions

  • the greige or the backgray receives color driven through the printed textile and receives the full amount of color emptied from those engraved areas which extend beyond the selvage of the goods.
  • Backgrays are usually as long as the piece of goods being printed. They are removed periodically from the printing range, color is discharged, the backgray is washed and then returned to the printing range. Washing progressively weakens the backgray fabric. Ultimately the backgray becomes scrimped, torn and unusable.
  • the yardage of printed goods that may befprinted on one yard of backgray varies enormously. Depending upon the pattern, weave and type of work that a printing establishment handles, the life of a backgray may range anywhere from a very small multiple of the yards of goods which were printed to possibly 200 times the yardage of the printed goods. In all cases, however, the initial cost of the backgray and the cost of maintaining it add considerably to the cost of the printing operation. However, the most serious ditiiculty associated with the use of backgrays occurs during cloth shortages, as during a national emergency, when many mills find it hard to obtain backgray cloth in sufiicient amounts.
  • wash blankets are water and color impermeable and therefore can be washed and dried quickly in a continuous operation. They are put on the printing machinein the form of a long loop or endless belt, with the goods to be printed lying directly upon the wash blanket as they travel through the printing station. The blanket then passes through a continuous Washer where the colorsmeared blanket is scrubbed by rotary brushes and rinsed by water sprays; then it passes through a continuous drier.
  • the blanket returns to the printing station in a clean, color receptive condition.
  • the wash blanket process has workedwell on a limited number of patterns where the design is light and the amount of color deposited on the blanket is small.
  • a smooth faced blanket does not work well when the amount of color deposited on the blanket is considerable, since the smooth face of rubber has very little capacity to pick up color.
  • wash blankets have been modified in various ways to increase the capacity of rubber faced blankets to carry color- Nevertheless, although wash blankets are widely used, there are still many designs and many fabrics which must be printed by the use of a backgray.
  • the present invention is concerned with an improvement in wash blankets which extends their range of usefulness to an extraordinary degree. In fact, on the printing machine on which these blankets were tested and on which a large variety of fabrics, designs and colors were printed, no design or fabric tested required the use of a backgray.
  • the, filament is a synthetic, linear high polymer
  • the crystals of the polymer are preferentially oriented along the fiber axis as a result of cold-drawing
  • the polymer possesses low to negligible water absorption
  • the softening point of the polymer is above the temperature used for curing the rubber and above the boiling point of water;
  • the yarn made from the filament also possesses elastic properties (although the elasticity of the yarn as contrasted with the high elasticity demanded of the filament may be in the same order as that possessed by some yarns spun from natural textile fibers);
  • the elastic cushioning layer of rubber in which the fabricsurface layer is bedded takes an active part in the series of happenings which have 'just been described.
  • the layer permits a relative movement of the individual filaments of the yarn when a rolling pressure is appliedyand second, its exerts an outwardly directed thrust on the yarn which forces the liquid from the lowermost capillary areas,
  • the fibers utilized'iri our invention do not form a filter mat and the color does' their interfilamentary space to a deleteriworking face on a tert'le print bauket is progressively.
  • the blanket is usually pa sed through squeeze rolls as the final step of the washing op .ration. Further drying of the blanket is normally necessary. This is accomplished bycarrying the blanket around the periphery of a few textile drying cans which are heated in the usual manner. By the time any given area of the blanket returns to the printing station, the original dry conditon of the yarn has been restored.
  • the speed at which a textile range equipped with such a blanket may be run is apparently set by the speed at which finishing operations may be conducted on the cloth. Some designs cannot be developed, dried and fin shed as fast as others. Top speed so far reported is 192 yards a minute for a 28-yard blanket, and at this speed a high quality print which was satisfactory in every respect was produced. In no case, to date, has the top speed of a textile range been limited by blanket condition.
  • a printer can produce high quality unflushed patterns without spending nearly as much time in the setting of the individual color rolls as was necessar'y in the past.
  • our improved textile blanket consists of a color absorptive working face adhered to an] elastic cushioning layer which in turn is secured to a body sand wich of several plies of duck coated with a rubbery interply cement.
  • the individual plies of the print blanket structure are respectively spliced according to any manner known in the art to form an endless belt, the splice in each ply being preferably offset from that of any other ply to increase the tensile strength of the blanket.
  • the entirev assembly is cured under heat and pressure preferably in.
  • the preferred means which we use to-prevent the penetration of therubber through the color absorpa tive working surface is to cause the elastic cushioning layer of rubber to set up or to recover to such a degree that it is no longer fiowable under the high pressure which is used in the cure of the blanket. porate a heat curing type of resin in the cushioning layer,
  • the first step is conducted by heating the blanket while applying such a low pressure that the rubber compound will not flow through the interstices of the weave.
  • the specific adhesion of the elastic cushioning layer to the synthetic linear polymer is not so high as when heat curing resins are used, but it is adequate for most purposes.
  • Textile print blankets perform two functions. Their surface layer carries away surplus color, but the blanket also acts as a power transmission belt. It drives the washer and frequently a considerable portion of the auxiliary apparatus in a printing range.
  • body construction of our print blankets forms no part of our present invention and that body constructions may vary greatly, depending upon the power transmission requirements of the printing range.
  • the example of the construction of the body sandwich which follows is one that has been found satisfactory for a wide range of requirements on printing machinery. It is set forth merely for the purpose of making the disclosure complete and is not to be considered as limiting the scope of the invention beyond that defined in the appended claims.
  • Rubber compounds used in the following examples make a tough, solvent resistant cushioning layer which has excellent adhesion to the body and to the working Interply cements produce a strong adherent bond.
  • Rubber technologists will, however, recognize that the formulae are illustrative and that a large number of rubbery compounds of alternative formulae and compounded with different techniques can be used with equivalent results. Additionally, the technologists will recognize that rubber may be cured throughout a very wide temperature range depending upon its specific formulation. Although we prefer to cure the blanket at 315 to 325 F. and at pressures of about 500 lbs.
  • weaves having a count of less than that equivalent to 30 x 30 in a 210/2 filament nylon will be so open that the specific absorptivity per square inch of the blanket will be reduced below that which appears to be required.
  • the condensation reaction product of hexamethylene diarnine and adipic acid is chemically distinct from polymeric acrylonitrile and that, in turn, is chemically distinct from the condensation product of a polycarboxylic acid and ethylene or other glycols, yet such chemical substances are operative.
  • Many more synthetic resins which are known would. likewise be operative if they were available as yarns or textiles.
  • the fabric forming the working layer be insoluble in the medium in which the color is suspended.
  • the greater proportion of the colors used in textile printing are suspended in water, and also most of the washing operations conducted on the blanket use water as the wash liquid alone. Therefore, in considering insolubility, commercially satisfactory results will be produced if the surface of the blanket is insoluble in Water.
  • a minor proportion of textile printing makes use of solvent solutions of a curing type resin emulsified in Water. It is advantageous to produce blankets which are resistant to the solvents which are used in the process, as well as to water.
  • Figure 1 is a conventionalized cross section of the blanket
  • Figure 2 is a conventionalized cross section of the working layers of the blanket described in Example III,
  • Figure 3 is a conventionalized cross section of the variation of the blanket described in Examples VI and VII,
  • FIG. 4 is a much enlarged top view of the blanket shown in Figure 3.
  • a Figure 5 is an enlarged sectional detail of the working layer of the same blanket taken along the line 5-5 of Figure 4, and 1 V
  • Figure 6 is a diagrammatic elevation of a textile range showing. the printing station, the washing apparatus, and the blanket drying cans.
  • FIG. 1 A fragmentary, conventionalized cross section of the blanket is shown in Figure 1.
  • This section is typical of cylindrical, heat resistant filament yarns such as nylon.
  • The:exposed fabric. working surface is generally indicated at 11.
  • the exposed individual yarns are shown at 12.
  • a minor amount of rubber 14 penetrates the lowermost portion of the fiber bundle only.
  • the cushioning and bonding layer of rubber is. shown at 13.
  • the bonding ply of sail cloth (ExampleiI), the use of which is optional, is shown at. 10.
  • The. blanket body is indicated generally at B.
  • the textile fabric which is chosen for the surface ply is composed of filaments which have a so-called dog bone cross section.
  • a dog bone filament often results when the filament is spun from a solventsolution. If the volume of the filament shrinks as they solvent dries, and after the surface of the filament has become fixed, a cross section of the filament which results may be described as a modified figure E or a dog lensqshaped, cross section and the filaments, rather than having a more or less random arrangement in the yarn, line themselves upat least on the outer surface of the yarnas shingles on a roof. This is illustrated in Figure 2, a greatly enlarged, conventionalized cross section, drawn however from a macrophotograph.
  • the warp yarn 15 is shown in transverse cross section.
  • the filling yarn 1.6 is shown in longitudinal cross section. Dashes 17 in thecross section 15 indicate the generally parallel alignment of the filaments of the yarn after the cure has been completed.
  • the elastic cushioning layer is shown. at 18.
  • Such a surface is capable of absorbing and carryingaway a large quantity of color. It also will clean itself thoroughly by the same process of flooding with water and squeezing between squeeze rolls which has been described. Since the blanket is practically smooth,- it is'particularly useful for silks and other fine, :thin fabrics which may be printed without showing any moire effect or the shadowing-through of any portion of the textile weave of the blanket.
  • FIGs 3, 4-and 5 The result of this process is shown in Figures 3, 4-and 5.
  • the intrusions of rubber which rise to the working surface are indicated at 1919.
  • the yarns are indicated at 2121.
  • the elastic cushioning layer is shown at 22.
  • a top view, drawn from a'macrophotograph, is shown in Figure 4.
  • the white areas 21--21 show the exposed color receptive yarns.
  • the black areas 19-19 show the rubber intrusions.
  • Anenlarged detail, conventionalized from a macrophotograph, shows thesection on the line 5-5 of Figure 4.
  • the yarns 21 (dog bone polyacrylonitrile) show the typical lens-shape concolor carrying capacity, but the blanket is nonetheless wholly adequate for manyprinting conditions.
  • Another method of preventing theelastic cushioning and bonding layer from penetrating the working face of the blanket is to coat the working face of the synthetic linear polymeric textile with a blocking solution of such.
  • the blocking coat is a water soluble, film forming substance such as polyvinyl alcohol, or a 10% solution of hydroxyethel cellulose.
  • film formers may be used provided that they are water soluble or water dispersible'after the blanket'has been cured and do not become brittle or crack or melt at the curing pres fibers; The sticky film does not wash off the surfaceof the blanket easily, and it is not expelled efiectively from the capillaries in the yarn.
  • resin emulsion colors may be run and that the blanket'will I clean itself properly as it passes through the squeeze rolls of the washer if a film forming detergent is first squeezed into the Working surface of'the blanket and theniis dried. to leave a film on the fibers before they come in contact with the emulsion color.
  • Figure 6 is a diagrammatic representation of the method and means we use to clean the blanket when pigment emulsioncolors are being run.
  • the blanket .23 loops around the bed roll 24.
  • the goods 25 run over the blanket 23 and beneath the color rolls 26-26.
  • the outrunning flight of the blanket which new is smeared with color loops around the Washer roll 27'.
  • Rotary brushes .2828 drenched with Water from thespray pipes 2929 brushthe working surface of the blanket.
  • the blanket is squeezed between washer roll 27 and squeeze roll 31 and then is flooded with a detergent solution fed to the surface of the blanket through the drip pipe. 32, which is There is areduction in supplied from the stock tank 33.
  • the blanket is again squeezed between washer roll27 and squeeze roll 34, then passesover the drying cans 35-35 and returns to the printing station.
  • roll 34 can be omitted, and the;detergent solution then is run onto the blanket just ahead of rolls 27 and 31.
  • the thin film of detergent which is left on the yarns after squeezing dries as the blanket passes over the drying cans. If the film is properly applied, color will be squeezed out of the yarns as the blanket passes through the bite between the rolls 27 and 31.
  • Satisfactorydetergents are soap (1% sodium oleate in Water), pine oil emulsion, several proprietary soapdetergent builder combinations, a proprietary pine oil substitute known as Terposol, and bentonite-sodium pyrophosphate suspensions.
  • the important precaution is to take care that the hydrophilic detergent substance coats the individual fibers before any of the varnish-like resin deposit comes in contact with the surface of the blanket. If this precaution is taken, the emulsion colors may be cleaned from the blanket in a highly satisfactory manner.
  • a typical body sandwich consists of a bottom or cylinderply of fine cotton sailcloth, such as one with a 66 x 58 count and several plies of a fine cotton duck such as #12.
  • the cylinder ply is coated on one side and the other plies on both sides with an interply cement based upon neoprene latex to a dry thickness of from 0.0005 to 0.001 inch.
  • the interply cement is a typical curable latex cement chosen because of a reasonably high dry surface tack and a good solvent resistance. The water is removed from the coatings of interply cement and the duck inner plies are assembled on the sailcloth cylinder ply.
  • Example I A plain weave nylon fabric of 63.5 x 45 .count woven from 210/2 filament nylon in both warp and fill, weighing 7.03 oz. per square yard, and 0.0165 inch thick is scoured and heat set at 300 to 350 F.
  • One surface of this fabric is coated with coating compound Az FORMULA FOR COATING COMPOUND A Parts by weight Phenol-formaldehyde resin (Durez resin 12687) 9 Ethyl alcohol 12 Formula for rubber cement #1 Butadiene-acrylouitrile rubber (Perbunan #35) 295.
  • Phenol-formaldehyde resin is dissolved in the ethyl alcohol, and thesolution is mixed with- Rubber cement #1 (see formula above) 354.
  • Sufiicient passes are given to deposit 0.75 lb. of dry ingredients on each square yard of the fabric and the solvent is removed from the coating.
  • the back surface of the sailcloth is coated with an interply cement based on neoprene latex to give a dry coating of about 0.0005 inch in thickness.
  • the bonding ply is optional and may be omitted.
  • An example of blanket construction omitting the bonding ply is given in Example IV.
  • the bonding ply indicated at 10 in Figure 1 is assembled on the outermost duck ply of the body sandwich B with its side which has been coated with the interply cement next to the body sandwich.
  • the nylon surface ply 11 is then assembled on the bonding ply with its coated surface next to the bonding ply.
  • the individual plies of the print blanket structure are spliced to form an endless belt.
  • the thick coating of bonding ply 10 and the surface ply 11, respectively, located between the plies in the assembled blanket structure forms the elastic cushioning layer 13 in the finished blanket.
  • the assembled blanket structure is then passed stepwise under a large belting press under the following conditions;
  • the press is closed upon the blanket at low pressure, preferably below lbs. per square inch.
  • the entering margins of the platens are water cooled to produce a low temperature zone at the platen margins.
  • This precaution avoids step marks? in. the blanket surface if care is taken to place that portion of the blanket which lay in the cooled zone in such a position that its cure will be completed in the next step.
  • Example 11 One side of the surface ply fabric of Example I is coated with the following coating compound: Rubber cement #1 (for formula, see Example I).
  • a bonding ply of fine cotton sailcloth of 66 x 58 count is coated on one side with rubber cement #1 to deposit 0.75 lb. of dry ingredients on each square yard.
  • the opposite surface is coated with a neoprene interply cement.
  • the neoprene coated side of the bonding ply is laid on the blanket body.
  • the coated side of the surface ply fabric is laid on the bonding ply.
  • the ends are spliced and the blanket is taken to the belting press.
  • the platens of the press are heated to 315 to 325 F. and the press is closed on the blanket at: a pressure of 50 lbs. sq./in. or less.
  • the pressure is raised to 500 lbs. sq./in.
  • the blanket is press cured at this pressure for four minutes.
  • the blanket proceeds stepwise through the press until the entire loop has been cured.
  • Polyvinyl alcohol (Evanol 72-51 high viscosit-y) 1 8 The viscosity of this solution is such that it does not strike through to the opposite side of the fabric. It coats the yarns adjacent the outside surface and seals the interstices between the textile threads. The opposite face of the surface ply is then coated with rubber cement #1.
  • the opposite surface .of the bonding ply is coated with a neoprene interply cement.
  • the assembly follows Example II.
  • the blanket is-curedat 315 to 3.25 F. at a pressure of .500 lbs/sq. in. The pressure is applied immediately since the polyvinyl alcohol prevents the penetration of the rubber into the working face of the blanket.
  • Example IV The surface :ply is apolyacrylonitr-ile fabric having a count of 68 x 46, a warp of 200/2 and fill of 200/1 denier, weighing 5.25 .oz. per square yard, and having a thickness of 0.015 inch.
  • the yarns are made from 1.5 denier polyacrylonitrile .(Orlon) filaments, 80 filaments making up a 200 denier yarn.
  • This fabric is coated on one side with the following solution:
  • composition of the ball unill batch is as follows:
  • ExampleV The same polyacrylonitrile fabric, as employed "in Example IV, is coated on one side with the following compound:
  • a fine sailcloth of .66 x 58 count is coated with lat coating composition #1 to yield approximately 0.4 ,lb. of dry solids per square yard.
  • the opposite surface is coated with a neoprene interply cement.
  • the assemblyand cure of the blanket now follow Example I. t
  • Example VI A plain fabric of 36 x 32 count with 200/3 polyacrylonitrile yarns in both Warp and filling weighing 5.80 oz. per
  • a blanket having characteristics similar to. those of Example VI may also be made by the following procedure:
  • Example VII The square weave polyacrylonitrile fabric used in Example VI is coated on one side with 0.5 lb. per square- A 32 x '30 count, 210/4 yarn in warp mannin plain The press platens are heatedsto.
  • a press cured textile print wash blanket comprising a flexible, compressible, laminated backing, and a working textile layer made of yarns formed from elastic cold-drawn fibers of a synthetic, linear, crystalline high polymer which is essentially insoluble in and, impermeable to textile printing colors and water, said textile layer being spaced from the backing and adhesively united thereto by a substantial separate and distinct elastically distortable cushioning bonding layer of not less than .005" in thickness, which separate layer is insoluble in and impermeable to water and textile printing colors, the fiber surfaces at the working face of the blanket of the textile layer being exposed and available as pick-up and storage areas for textile printing colors.
  • a blanket according to claim 1 wherein bundles of fibers comprising the yarn at the surface of the textile layer are only partially permeated by the material of the bonding cushion layer at the undersurface of the working layer and said partial permeation maintaining a random transverse orientation of the fibers in the permeated portion of the yarn, the remaining filaments of the yarn being transversely aligned in a generally parallel relationship, and the fiber surfaces at the working face of the textile layer being exposed and available as pick-up and storage areas for textile printing colors.
  • a textile print wash blanket comprising a flexible, compressible, laminated backing-and a color absorbent textile layer, formed of yarns, united thereto, said blanket having a substantially plane working face comprising exposed areas of rubber and exposed textile-color absorbent areas of fibers from said textile layer, the fibers being elastic and being formed from a synthetic, linear, crystalline high polymer which is essentially insoluble in and impermeable to textile printing colors and water, said textile layer being adhesively united to the backing by an elastically distortable bedding and adhesive layer of rubber of not less than .005" thickness which is insoluble in and impermeable to textile printing colors and water, the adhesive layer only partially permeating the bundle of fibers comprising the yarn at the surface of the textile layer adjacent the backing but extending through the interstices of the textile to the opposite face to form said exposed areas of rubber thereon, the fiber surfaces at the working face of the textile layer being exposed and together with the unpermeated portions of the yarn being available as pick-up and storage areas for textile printing colors, the color absorbent areas and the rubber areas
  • a press cured textile print wash blanket comprising adhesively uniting to one surface of a flexible, compressible, laminated backing, by means of a heat curing adhesive layer, a working textile layer formed from yarns spun from elastic cold-drawn fibers of a synthetic, linear, crystalline high polymer, said uniting adhesive being insoluble in and impermeable to Water and textile printing colors, limiting the flow of the heat curing adhesive layer while compressing and heating the backing, the adhesive layer and the working textile layer in a heated press to cause the adhesive layer to permeate only a minor cross section of the yarn adjacent the backing, the adhesive layer only partially permeating the yarns of the textile layer at the surface thereof adjacent the backing layer, and continuing the heat and pressure until a unitary heat and pressure cured blanket results, said adhesive layer having a thickness not less than .005".
  • a press cured textile print wash blanket comprising adhesively uniting to one surface of a flexible, compressible, laminated backing, by means of a heat curing adhesive layer, a working textile layer formed from elastic cold-drawn fibers of a synthetic, linear, crystalline high polymer, said fibers being essentially insoluble in and impermeable to textile printing colors and water, said uniting adhesive being insoluble in and impermeable to water and textile print colors, compressing the backing and the working layer together at a pressure insufiicient to cause the adhesive to penetrate through the textile layer and below pounds per square inch, maintaining the low uniting pressure and stiffening the adhesive by heating the blanket for a time sufiicient to cause the adhesive to become resistant to flow under the intended curing pressure, then raising the pressure to the order of 500 pounds per square inch and completing the cure of the blanket by heat while maintaining said higher pressure on the blanket, said adhesive layer having a thickness not less than .005".
  • a press cured textile print wash blanket which comprises coating a textile formed from cold-drawn fibers of a synthetic, linear, crystalline high polymer, said fibers being essentially insoluble in and impermeable to textile colors and water, with a water solution of a water dispersible, film forming substance to coat the fibers of the textile adjacent one face and to block the interstices of said textile, drying the coating, applying a heat curing elastically distortable adhesive layer to the opposite face of said textile, laying the adhesive coated face of the textile on an uncured textile print blanket body, compressing the body and the textile layers together and curing the adhesive under heat and pressure in the presence of the applied blocking coating to permit the adhesive only partially to penetrate the textile layer at the side thereof adjacent the backing layer, then removing the blocking coating by washing the blanket to leave the fiber surfaces at and adjacent the Working face of the textile layer exposed and available as pick-up and storage areas for textile printing colors, said adhesive layer having a thickness not less than .005.

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US215358A 1951-03-13 1951-03-13 Textile print wash blanket and method of making same Expired - Lifetime US2723932A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
BE506438D BE506438A (en)) 1951-03-13
US215358A US2723932A (en) 1951-03-13 1951-03-13 Textile print wash blanket and method of making same
DED10230A DE860044C (de) 1951-03-13 1951-09-16 Drucktuch fuer Textil-Rotationsdruckmaschinen und Verfahren zu seiner Herstellung
FR1048593D FR1048593A (fr) 1951-03-13 1951-10-11 Coursier lavable pour l'impression des matières textiles
GB26111/51A GB711548A (en) 1951-03-13 1951-11-07 Textile print wash blankets
CH311243D CH311243A (de) 1951-03-13 1952-01-30 Drucktuch für Textil-Rotationsdruckmaschinen.

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BE (1) BE506438A (en))
CH (1) CH311243A (en))
DE (1) DE860044C (en))
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GB (1) GB711548A (en))

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2906552A (en) * 1955-11-04 1959-09-29 Charles S White Sealing and bearing device having low friction sealing faces
US2907612A (en) * 1956-05-09 1959-10-06 Charles S White Barrier and bonding material for low friction surface
US2963393A (en) * 1956-06-25 1960-12-06 Grace W R & Co Resilient lapping element especially adapted for use in textile printing
US3155566A (en) * 1960-06-13 1964-11-03 Garlock Inc Low friction material and device
US3528714A (en) * 1966-07-21 1970-09-15 Heim Universal Corp Bearing and method bearing construction

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US189868A (en) * 1877-04-24 Improvement in blankets for calico-printing
US846040A (en) * 1906-12-18 1907-03-05 George William Mascord Cylinder of printing-presses.
US959178A (en) * 1909-06-26 1910-05-24 George Streat Waterproof fabric.
US2080133A (en) * 1936-05-26 1937-05-11 Rock Hill Printing & Finishing Textile printing machine
US2111933A (en) * 1935-10-26 1938-03-22 Edward F King Method for treating fibrous materials
US2175051A (en) * 1939-04-13 1939-10-03 Bancroft & Sons Co J Method of and apparatus for printing cloth
US2202020A (en) * 1935-12-26 1940-05-28 Dewey And Almy Chem Comp Printing blanket
US2222143A (en) * 1940-07-18 1940-11-19 Apponaug Company Back grey for textile printing
US2264224A (en) * 1935-02-05 1941-11-25 Cluett Peabody & Co Inc Multiply launderable apparel and process of preparing same
US2269125A (en) * 1940-02-23 1942-01-06 Du Pont Method of making laminated fabrics
US2410415A (en) * 1944-05-06 1946-11-05 Cranston Print Works Co Textile printing apparatus
US2486805A (en) * 1947-10-08 1949-11-01 Henry H Frede And Company Diapers and like sheetlike materials
US2625499A (en) * 1949-11-22 1953-01-13 Universal Moulded Products Cor Surfaced fabric and method of making same

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US189868A (en) * 1877-04-24 Improvement in blankets for calico-printing
US846040A (en) * 1906-12-18 1907-03-05 George William Mascord Cylinder of printing-presses.
US959178A (en) * 1909-06-26 1910-05-24 George Streat Waterproof fabric.
US2264224A (en) * 1935-02-05 1941-11-25 Cluett Peabody & Co Inc Multiply launderable apparel and process of preparing same
US2111933A (en) * 1935-10-26 1938-03-22 Edward F King Method for treating fibrous materials
US2202020A (en) * 1935-12-26 1940-05-28 Dewey And Almy Chem Comp Printing blanket
US2080133A (en) * 1936-05-26 1937-05-11 Rock Hill Printing & Finishing Textile printing machine
US2175051A (en) * 1939-04-13 1939-10-03 Bancroft & Sons Co J Method of and apparatus for printing cloth
US2269125A (en) * 1940-02-23 1942-01-06 Du Pont Method of making laminated fabrics
US2222143A (en) * 1940-07-18 1940-11-19 Apponaug Company Back grey for textile printing
US2410415A (en) * 1944-05-06 1946-11-05 Cranston Print Works Co Textile printing apparatus
US2486805A (en) * 1947-10-08 1949-11-01 Henry H Frede And Company Diapers and like sheetlike materials
US2625499A (en) * 1949-11-22 1953-01-13 Universal Moulded Products Cor Surfaced fabric and method of making same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2906552A (en) * 1955-11-04 1959-09-29 Charles S White Sealing and bearing device having low friction sealing faces
US2907612A (en) * 1956-05-09 1959-10-06 Charles S White Barrier and bonding material for low friction surface
US2963393A (en) * 1956-06-25 1960-12-06 Grace W R & Co Resilient lapping element especially adapted for use in textile printing
US3155566A (en) * 1960-06-13 1964-11-03 Garlock Inc Low friction material and device
US3528714A (en) * 1966-07-21 1970-09-15 Heim Universal Corp Bearing and method bearing construction

Also Published As

Publication number Publication date
CH311243A (de) 1955-11-30
DE860044C (de) 1952-12-18
BE506438A (en)) 1900-01-01
FR1048593A (fr) 1953-12-22
GB711548A (en) 1954-07-07

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