US2320581A - Apparatus for conveying and filling cartons - Google Patents

Apparatus for conveying and filling cartons Download PDF

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US2320581A
US2320581A US302807A US30280739A US2320581A US 2320581 A US2320581 A US 2320581A US 302807 A US302807 A US 302807A US 30280739 A US30280739 A US 30280739A US 2320581 A US2320581 A US 2320581A
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filling
cartons
carton
gate
flask
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US302807A
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George B First
Grotewold Hans
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Stokes and Smith Co
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Stokes and Smith Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/36Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
    • B65B1/363Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods with measuring pockets moving in an endless path

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  • Our invention relates to apparatus for conveying and filling cartons or like receptacles.
  • gates permitting discharge through the snouts into the cartons are controlled by a device which in advance of opening of each gate determines whether or not there is a carton in position to be filled, and which, upon failure of a carton to be in such position, prevents opening of the gate.
  • Fig. 1 in perspective, discloses a machine for opening, filling and closing cartons
  • Fig. 1A in perspective, is a detail view, on enlarged scale, of flap-deflecting structure shown in Fig. 1;
  • FIG. 2 in perspective, illustrates the successive operations performed upon the cartons by the machine of Fig. 1;
  • Fig. 3 is a front elevational view, partly in section and with parts broken away, of the carton-- filling mechanism of the machine of 1;
  • Fig. 4 is a side elevational view, partly insection, of the carton-filling mechanism of Figs. 1 and 3;
  • Fig. 5 on enlarged scale, and partly in section, shows mechanism for controlling and adjusting measuring flasks of the filling mechanism
  • Fig. 6 is a plan view of control mechanism shown in part in Fig. 5.
  • Fig. 7 is an elevational view, partly in section, of a modified form of measuring flask.
  • Fig. 8 is side elevational view, partly in section, showing mechanism and parts appearing in Fig. 5.
  • Fig.9 includes a plan view of parts appearing in Fig. 8 and a schematic wiring diagram of a control circuit including a switch shown in Fig. 6.
  • the filling machine shown in Fig. 1 is generally of the type disclosed in United States Letters Patent No. 1,527,030 to Delamere et al.; cartons are in turn removed from the stack S, opened by mechanism K, preferably of the type described and claimed in our copending application Serial No. 304:,678, filed November 16, 1939, and positioned between a pair of blocks or similar clamping elements 5, forming spaces or pockets in which the cartons are disposed or clamped during their transport, extending outwardly from the endless conveyor belt 2, Figs. 1, 3 and 4.
  • Mechanism K preferably of the type described and claimed in our copending application Serial No. 304:,678, filed November 16, 1939, and positioned between a pair of blocks or similar clamping elements 5, forming spaces or pockets in which the cartons are disposed or clamped during their transport, extending outwardly from the endless conveyor belt 2, Figs. 1, 3 and 4.
  • the apparatus A for supplying adhesive to roller AB and to roller AT, subsequently described, is preferably of the type disclosed and claimed in our copending application Serial No. 302,806, filed November 4, 1939.
  • the top of each successive carton is closed and sealed.
  • the top end panels C5, C6 are first turned downwardly and inwardly (carton IDC, Fig. 2), and the top side panels C1, C8 turned downwardly and outwardly (carton IIC, Fig. 2), for application of adhesive to all four panels C to C8 by the adhesive-applying roller AT.
  • the panels C1, C8 are then turned inwardly in succession to cover or close the top of the carton (cartons [20-140, Fig 2).
  • the closed and filled cartons are removed from the conveyor belt, turned approximately 90 (cartons l5C-l8C, Fig.
  • each carton while moving along its path between the filling station and the top closing station, is checked for proper quantity of filling, and if insuflicient, the carton is ejected from the conveyor (carton I90, Fig. 2), preferably by mechanism of the type shown in our aforesaid copending application Serial No. 304,678.
  • the driving drum 3 for the conveyor belt 2 is keyed or otherwise suitably attached to the hollow drive shaft Hi, to the lower end of which is attached the worm wheel ll driven from the worm l2 on shaft [3 to which is secured pulley l4 connected by belt I5 to pulley It on the shaft of the motor IT.
  • the lower end of the shaft is supported by the cross member I8 of the housing l9.
  • the shaft l0 passes through the bearing supported by the top plate 2
  • the periphery of the drum 3 is provided with a plurality of projections 22 serving as teeth or cogs engaged by elements 23 extending inwardly from the belt 22 and received by the recess 24 in the periphery of the drum 3 and a corresponding recess in the periphery of drum 25 at theopposite end of the conveyor.
  • the bottoms of the cartons are'engaged by the belt 28 which passes over the driving pulley 21 on shaft 28 extending outwardly from the housing IQ of the filling mechanism.
  • the bevel gear 34 on shaft 32 is driven from the corresponding bevel gear 35 on shaft Ill.
  • the gear ratios are preferably such that the linear velocity of belt 26 is substantially the same as the linear velocity of conveyor 2.
  • the belt 2B by pressing against the bottom of the cartons maintains the bottom-forming panels C1-C4 firmly in engagement with each other during setting of the adhesive applied thereto by roller AB.
  • the shaft I00 driven from the gearing, including gears IOI, I02, I03 and I04, is the main drive shaft from which is derived the power for operating the mechanism for feeding the stack S of cartons, the carton-opening mechanism K, gluing mechanism G and other components of the complete machine.
  • Guide channels SI, 92 slidably receive the top edges of flaps or panels 01, C8 of the cartons to allow belts 26 to exert substantial pressure upwardly on the closed bottoms of the now open cartons, and to restrain the flaps spread or approximately in the planes of the sides of the cartons as they move toward the filling snouts.
  • the bar 93 serving as an extension of guide 9
  • the flap C8 slides off bar 93 and springs back against the outside of the snout 4, Fig. 5.
  • the cartons are firmly held by the conveyor blocks or elements I, for operation thereon of devices including the mechanisms which fold their bottom and top-forming flaps Cl-Ct; but as the cartons move in the curved portion of their path, beyond folding bar 53, the sides of the blocks I become radial or non-parallel, so freeing the cartons ofclamping pressure though still effective to push the cartons along the curved portion of their path.
  • the trackway 36 is inclined downwardly on the opposite sides of the housing I9 so that the filled cartons are, in eifect, withdrawn from the filling snouts to clear them as the paths of the cartons and snouts diverge.
  • each rod 36 is vibrate during accumulation of filling in a carton to settle it, so to insure the top of the total quantity of the filling in each carton in safely below the score lines defining its flaps C5C8, i. e., safely below the upper edges of the sides of the carton.
  • the vibrator 31 may be of any suitable type; for example, it may comprise a pair of electromagnetically reciprocated or vibrated core or armature members 39 attached at their upper ends to rods 36.
  • Gates 6 are self-cleaning of any material tending to adhere thereto and move transversely between the flasks and snouts preferably at the region of greatest cross-sectional area of the path of the filling material.
  • brackets 40 are slotted to permit vertical adjustment of the guides 39.
  • each of th filling snouts 4 is spaced from the underside of the supporting plate 5 to permit the associated gate 6 to move from and toward the position shown in Fig. for which it serves as the bottom of the corresponding measuring flask 7.
  • Each gate supported by a pivot pin 4
  • the disk 5A attached to shaft H) serves as a stop limiting movement of the gate 6 in clockwise direction about its pivot pin 4!.
  • Each gate lever 45 is pivotally connected at 45A to a control lever 41 pivotally mounted by a pin 48 to the supporting plate 5 and having at its free end a cam roller 49.
  • the arrangement for effecting outward or opening movements of gates 6 includes the stationary cam 5
  • Member 59 is biased to the position. shown in Fig. 6 with its outer edge substantially tangent to the peripheries of stop 5A and cam 51 by spring 5 coiled about rod 6
  • an empty-pocket detector including the feeler 54 pivotally mounted upon the pin 55 supported from standard 53 and biased by spring against the stationary stop 57.
  • the arm 54 i engaged by each suo cessive carton and moved from its dotted line position against stop 5"! to its full line position, Fig. 6, so to dispose movable stop 58 that switch member 5 cannot move in clockwise direction about its pivot EIA when engaged by the successive cam rollers 4-9.
  • gate lever Q5 remains in engagement with stop disk 5A and the gate remains closed until, in the next or some subsequent revolution of disk 5, a carton is positioned by the conveyor 2 below the corresponding flask.
  • terminates in a pivoted extension fit biased to its full line position by spring E5 compressed between the stationary bracket 36 and the nuts 67 on a pin 68 which extends through the bracket 55 and is pivotally connected to the cam extension 64.
  • the gate-biasing spring 42 is capable of effecting reclosure of the gate 6.
  • the spring 4-2 maintains engagement of cam roller 49 first with the cam 51 and subsequently with its pivoted extension 54 which gradually yields and so avoids undesirably abrupt closure of the gate.
  • the spring thereafter returns the extension (64 to full line position for which it clears any cam roller 49 that may have been diverted by the switch member 50 to follow its other path along the inner face of the cam member 5!.
  • a gate 6 does not reclose for any reason, such, for example, as jamming due to a foreign object in the filling, it is desirable, of course, to prevent the associated flash from receiving another charge of material until jamming of its gate has been corrected.
  • biasing spring 42 is incapable of effecting reclosure of a gate, its associated cam roller 49 in passing beyond cam 5i engages the arm 69, pivoted at T0 to any suitable stationary structure located beneath the plate 5 and biased to the position shown in Fig.
  • control switch 73 which may be utilized, by con trol of a suitable signal, to warn the operator of the jammed gate or, through suitable known relay devices, exemplified by relay E, Fig. 9, to interrupt operation of the machine as'by deenergization of motor ll.
  • each of the flasks 1 comprises two telescoping sections of increasing internal cross-sectional area, from top to bottom, to insure complete discharge and free flow of the material; the lower section 7A is carried by the plate 5, and the upper section 7B is carried by a second plate 4 attached to the upper end of a guide rod or shaft EBA which is slidable in the hollow shaft H3.
  • the plate '74 is supported by a plurality of rollers 75 which engage its lower outer edge and are mounted upon the pins 16 extending inwardly from the cap-shaped member TI.
  • the member 11 is, in turn, supported by a plurality of threaded shafts 78 which pass through the rim of member H and which are connected for rotation in unison by the chain 19, Fig. 9, which passes over the sprockets 80 attached to the lower ends of the threaded shafts 18.
  • raises or lowers the member 1'! To the upper end of one tion or the other, raises or lowers the member 1'! and thus simultaneously changes the capacities of all of the measuring flasks 1 by changing the spacing between the plates 5 and M. This change in capacity of the measuring flasks can be effected without interrupting the operation of the machine.
  • Bracket 84 is attached to the upper edge of the tubshaped guard member 83, supported at the upper ends of brackets 99, extending upwardly from opposite sides of housing l9.
  • the adjustable plate-support “ii is attached the side wall of a housing or chamber 36 whose bottom is formed by the plate 14. As the closed flasks pass beneath the housing, they receive a charge of the filling, the lower edge of the side wall structure serving as a scraper preventing overfilling of the flasks.
  • the cam Si is so constructed and positioned that the gate 6 of each of the flasks remains closed until after the open upper end thereof has passed completely beyond or outside of the side wall structure of the chamber 86.
  • the filling material for the cartons may be supplied to the chamber 68 from any suitable source,
  • a supply conduit or hopper 81 whose lower end slidably fits the sleeve 88 attached to and adjustable with chamber 85.
  • sleeve 88 is not positioned over the path of the flasks, Fig. 9, because in such event the static-pressure head of material in hopper 81 would affect the amount or weight of material passed into the flasks; to avoid such variation in amount or weight, the lower end of the column of material, partly within hopper 81 and partly below it, rests upon the rotating plate 14 without overlapping any of flasks 1. As the plate 14 rotates, it spreads the material outward- 1y beyond the edge of sleeve 88 to position to fall I into the flasks; the excess filling is scraped off, as aforesaid, by the lower edge of the sidewall structure of chamber 86 in the region marked S, Figs. 6 and 9.
  • the sidewall structure is curved in avoidance of packing of that excess material.
  • the material within chamber 86 is circulated, because of rotation of plate 14 and the shape of the chamber '86, about the sleeve 88. As this circulating supply of material is depleted by charging of the flasks, additional material from sleeve 88 replenishes it upon plate 14.
  • the range of variation of the amount of filling delivered to a carton may be extended by substituting fo flask I, previously described, one having at least one section in effect floating between and telescoping with sections attached respectively to plates 5 and M.
  • the lowermost section ID of the flask 1C is attached, preferably removably, as by clamps 94 wshown in Fig. 7, with its inwardly directed flange 99 in engagement with the outwardly directed flange IOOA of section 1E.
  • the sections IE and IF move as a unit with respect to section ID until, for further lowering of plate 14, movement of the floating section 1F is arrested by engagement with stop structure, for example the stop HHA attached to plate 5 and projecting into the interior of section 1D.
  • lowering of plate 14 may be continued further to reduce the capacity of the flask until the lower edge of section IE is arrested by engagement with stop structure, for example aforesaid stops IDIA, suitably before it moves into the path of flask gate 6.
  • a still greater range of adjustment of flask capacity may be procured by providing additional floating sections each telescoping with sections above and below it and in succession arrested from movement as plates 5 and 14 are moved relatively toward each other; but we prefer, under the circumstance a great change of capacity is desired, to remove the flasks I or 1C and replace them with flasks each having suitably different mean or nominal capacity and each adjustable in depth throughout a range of, for example, not greater than three or four times the minimum depth.
  • Apparatus for conveying and filling cartons comprising a plurality of flasks, a movable support therefor, gates for said flasks, an operating member for each of said gates, stop structure for engagement by all of said operating members, means for biasing said gates to their flask-closing positions and said operating members toward engagement with said stop structure, cam structure for actuating said operating members to open said gates, structure providing spaces for cartons during their transport in register with said flasks, and a device responsive to presence of a carton in each of the successive pockets to effect movement from said stop structure of the operating members of the successive gates, of the flask with which the carton'is aligned, to permit actuation of the operating members by said cam structure.
  • Apparatus for conveying and filling cartons comprising a flask, a rotatable support for said flask, structure providing a space for transport of a carton for filling from said flask, a gate for said flask, a gate-control member carried by said support for movement in one or the other of two paths, means biasing said control member for movement in one of said paths to maintain closure of said gate, cam structure cooperative with said control member during movement in the other of said paths to effect opening of said gate at predetermined position of said flask, switch structure yielding to allow said control member to move in said one of said paths, and latching means normally preventing yielding of said switch structure released upon absence of a carton from said space.
  • Apparatus for filling cartons comprising a flask, means for moving said flask along a path, a gate for said flask, a station along saidpath at which said gate is opened for filling of a carton, a second station along said path at which the flask is refilled, and means intermediate said stations for detecting failure of said gate to close after filling of a carton.
  • Apparatus for filling cartons comprising a flask, means for moving said flask along a predetermined path, a gate for controlling discharge from the flask into a carton, means for biasing said gate to flask-closing position, a device adjacent said path of movement for opening said gate in opposition to said biasing means, and a second device beyond said first device for detecting failure of said biasing means to reclose said gate when no longer opposed by said first device.
  • Apparatus for filling cartons comprising a flask, a rotatable support therefor, a gate for controlling discharge of the flask, means for biasing said gate to flask-closing position, a gate-control member carried by said support, cam structure for engaging said member to open said gate and hold it open in opposition to said biasing means for filling of a carton from said flask, and means for detecting jamming of the gate comprising structure disposed beyond said cam structure for engagement by said control member in event of failure of said biasing means to reclose said gate.
  • Apparatus for conveying and filling cartons comprising an endless conveyor having spaces for cartons, a member rotatable above said conveyor, a plurality of carton-filling flasks carried by said member, gates individual to said flasks and each associated with a gate-control member, biasing means individual to said gates for closing them, cam structure successively overcoming said biasing means by engagement with the successive control members to open each gate for predetermined range of movement of its associated flask, means responsive to absence of a carton from any of said spaces to prevent said cam structure from overcoming II the biasing means of the gate for the flask corresponding with the empty space, and means beyond said cam structure for detecting failure of any of said biasing means to reclose its associated gate by engagement with the associated control member.
  • Apparatus for conveying and filling cartons comprising an endless conveyor for moving a series of cartons, a rotatable support, a plurality of filling snouts depending from said support and circumferentially spaced about the axis of rotation thereof, and means for enclosing each snout in succession by the carton flaps comprising means for bending at least one of the flaps of each carton outwardly and downwardly as the carton approaches alignment with a snout and releasing it after alignment with the snout.
  • Apparatus for conveying and filling cartons comprising an endless conveyor for moving a series of cartons, a rotatable support, a plurality of filling snouts depending from said support and circumferentially spaced about the axis of rotation thereof, means for enclosing each snout in succession by the carton flaps comprising means for bending at least one of the flaps of each carton outwardly and downwardly as the carton approaches alignment with a snout and releasing it after alignment with the snout, and an inclined trackway for lifting each carton with respect to the conveyor when aligned with a snout.
  • a filling machine comprising a rotatable member having flask openings circumferentially spaced about its axis of rotation, means for supplying fiask filling material comprising a conduit having an open end disposed above said support in displaced relation to the path of said flask openings, and a chamber surrounding said end of the duct and in part covering the path of said flask openings and having side wall structure extending on opposite sides of the axis of rotation of said member to effect circulation thereon of said material in a path about said open end of the conduit and in part overlying said part of the path of said flask openings.
  • Apparatus for filling cartons comprising a rotatable member, a plurality of flasks depending from said member and having their upper open ends angularly spaced about the axis of rotation thereof, a stationary supply chamber for carton-filling material having its lower end closed by said member, in part overlying the path of the open ends of said flasks, and extending on opposite sides of said axis of rotation so to provide, by rotation of said member, circulation of said filling material within said chamber in a path in part overlying said path of the upper ends of the flasks, and means for moving cartons with their open ends positioned to receive filling discharged from said flasks.
  • Apparatus for filling cartons comprising a rotatable member, a plurality of flasks depending from said member and having their upper open ends angularly spaced about the axis of ro- I tation thereof, a stationary supply chamber for carton-filling material having its lower end closed by said member, in part overlying the path of the open ends of said flasks, and extending on opposite sides of said axis of rotation so to provide, by rotation of said member, circulation of said filling material within said chamber in a path in part overlying said path of the upper ends of the flasks, means for supplying material to said chamber comprising structure confining a mass of said material having an open and adjacent and above said support and displaced from the path of the upper open ends of said flasks, and means for moving cartons with their open ends positioned to receive filling discharged from said flasks.

Description

June 1, 1943.
G. B. FIRST ETAL APPARATUS FOR CONVEYING AND FILLING CARTONS Filed Nov. 4, 1939 5 Sheets-Sheet l ATTORNEY .OJA -Z 0j/l INVENTORS i! 4 WM BY 9 1 M M June 1,1943. G, B. FIRST ETAL 2,320,581 I APPARATUS FOR CONVEYING AND FILLING CARTONS Filed Nov.'4,-1959 5 Sheets-Sheet 2 June 1, 1943. G. B. FIRST- ET AL 2320531 APPARATUS FOR CONVEYING AND FILLING CARTONS Filed Nov. 4, 1939 5 Sheets-Shet 3 1 ATTQRNEY June 1, 1943. e. B. FIRST ETAL 2,320,581
APPARATUS FOR CONVEYING AND FILLING CARTONS Filed Nov. 4, 1959 5 Sheets-Sheet 4 ATTORNEY June 1, 1943. v G. B. FIRST ET AL APPARATUS FOR CONVEYING AND FILLING CARTONS Filed Nov. 4, 1959 5 Sheets-Sheet 5 wzza BY $9M ATTORNEY Patented June 1, 1943 UNETED STATES raiser @FFEQE.
APPARATUS FOR CONVEYING AND FHLLING CARTONS Application November 4, 1939, Serial No. 302,807
11 Giairns.
Our invention relates to apparatus for conveying and filling cartons or like receptacles.
In accordance with one aspect of our invention, during transport of empty cartons by an endless conveyor toward a filling station at least one top fiap of each of the successive cartons is temporarily bent outwardly and downwardly to clear a filling snout moving into alignment with the carton, and that flap is returned to or permitted to return sufiiciently toward its original position so that during filling of the carton, the snout at least during discharge therefrom is surrounded or housed by the upstanding flaps, so preventing escape of the filling; more particularly, as each carton in turn is aligned with a snout, it is lifted, as by an inclined trackway, to bring the discharge end of the snout well below the upper edges of the flaps of the cartons.
In accordance with another aspect of our invention, gates permitting discharge through the snouts into the cartons are controlled by a device which in advance of opening of each gate determines whether or not there is a carton in position to be filled, and which, upon failure of a carton to be in such position, prevents opening of the gate.
In accordance with still another aspect of our invention, between the station at which a measuring flask is opened for discharge therefrom and the station, at which it is refilled, there is disposed mechanism which detects failure of the flask-gate to reclose, and which, upon such failure, either'warns the operator and/or interrupts operation of the apparatus.
Our invention further resides in the features of combination, construction and arrangement hereinafter described and claimed.
For an understanding of our invention and for illustration of a preferred form thereof, reference is to be had to the accompanying drawings, in which:
Fig. 1, in perspective, discloses a machine for opening, filling and closing cartons;
Fig. 1A, in perspective, is a detail view, on enlarged scale, of flap-deflecting structure shown in Fig. 1;
Fig. 2, in perspective, illustrates the successive operations performed upon the cartons by the machine of Fig. 1;
Fig. 3 is a front elevational view, partly in section and with parts broken away, of the carton-- filling mechanism of the machine of 1;
Fig. 4 is a side elevational view, partly insection, of the carton-filling mechanism of Figs. 1 and 3;
Fig. 5, on enlarged scale, and partly in section, shows mechanism for controlling and adjusting measuring flasks of the filling mechanism;
Fig. 6 is a plan view of control mechanism shown in part in Fig. 5.
Fig. 7 is an elevational view, partly in section, of a modified form of measuring flask.
Fig. 8 is side elevational view, partly in section, showing mechanism and parts appearing in Fig. 5.
Fig.9 includes a plan view of parts appearing in Fig. 8 and a schematic wiring diagram of a control circuit including a switch shown in Fig. 6.
The filling machine shown in Fig. 1 is generally of the type disclosed in United States Letters Patent No. 1,527,030 to Delamere et al.; cartons are in turn removed from the stack S, opened by mechanism K, preferably of the type described and claimed in our copending application Serial No. 304:,678, filed November 16, 1939, and positioned between a pair of blocks or similar clamping elements 5, forming spaces or pockets in which the cartons are disposed or clamped during their transport, extending outwardly from the endless conveyor belt 2, Figs. 1, 3 and 4. As each carton passes through the stages exemplified in Fig. 2 by cartons 20-60, the panels or flaps, Cl, G2, at the lower end thereof are turned inwardly, then the lower or bottom-forming panels C3, C4 are turned outwardly so that as the four panels CI-C4 pass over the roller AB, adhesive is applied thereto; the panels C3, C4 are then, in succession, turned, inwardly to form the closed bottom of the carton, as exemplified by cartons 5C, EC, Fig. 2.
The apparatus A for supplying adhesive to roller AB and to roller AT, subsequently described, is preferably of the type disclosed and claimed in our copending application Serial No. 302,806, filed November 4, 1939.
As each carton, Figs. 1 and 2, is moved by the conveyor belt 2 at the filling station F along the curved portion of its path having its axis of curvature substantially coincident with the axis of rotation of the driving drum 3 of the conveyor belt 2, it comes into register with a filling snout 4 depending from the plate 5 rotating about the same axis as the driving drum 3 of the conveyor. With each snout is associated a gate 6 which is opened, as hereinafter fully described, to permit discharge into a carton of the contents of the corresponding measuring flask 1.
As the cartons pass beyond the filling station and resume travel in a straight line, the top of each successive carton is closed and sealed. Specifically, the top end panels C5, C6 are first turned downwardly and inwardly (carton IDC, Fig. 2), and the top side panels C1, C8 turned downwardly and outwardly (carton IIC, Fig. 2), for application of adhesive to all four panels C to C8 by the adhesive-applying roller AT. The panels C1, C8 are then turned inwardly in succession to cover or close the top of the carton (cartons [20-140, Fig 2). The closed and filled cartons are removed from the conveyor belt, turned approximately 90 (cartons l5C-l8C, Fig. 2) by mechanism of the type disclosed in our aforesaid application Serial No. 302,806, and stacked. Preferably each carton, while moving along its path between the filling station and the top closing station, is checked for proper quantity of filling, and if insuflicient, the carton is ejected from the conveyor (carton I90, Fig. 2), preferably by mechanism of the type shown in our aforesaid copending application Serial No. 304,678.
Referring to Figs. 3 and 4 for a more detailed explanation of the construction and operation of the filling mechanism, the driving drum 3 for the conveyor belt 2 is keyed or otherwise suitably attached to the hollow drive shaft Hi, to the lower end of which is attached the worm wheel ll driven from the worm l2 on shaft [3 to which is secured pulley l4 connected by belt I5 to pulley It on the shaft of the motor IT. The lower end of the shaft is supported by the cross member I8 of the housing l9. Between the drum 3 and the gear II, the shaft l0 passes through the bearing supported by the top plate 2| of housing 19.
Preferably the periphery of the drum 3 is provided with a plurality of projections 22 serving as teeth or cogs engaged by elements 23 extending inwardly from the belt 22 and received by the recess 24 in the periphery of the drum 3 and a corresponding recess in the periphery of drum 25 at theopposite end of the conveyor.
During transport of the cartons by the conveyor from. the bottom-closing mechanism to the filling mechanism, the bottoms of the cartons are'engaged by the belt 28 which passes over the driving pulley 21 on shaft 28 extending outwardly from the housing IQ of the filling mechanism. To the shaft 28 there is attached, within the housing [9, gear 29 which, through gear 3!], drives the gear 3| on shaft 32 supported by a bracket 33 from the top plate 2| of housing l9. The bevel gear 34 on shaft 32 is driven from the corresponding bevel gear 35 on shaft Ill. The gear ratios are preferably such that the linear velocity of belt 26 is substantially the same as the linear velocity of conveyor 2. The belt 2B by pressing against the bottom of the cartons maintains the bottom-forming panels C1-C4 firmly in engagement with each other during setting of the adhesive applied thereto by roller AB.
The shaft I00 driven from the gearing, including gears IOI, I02, I03 and I04, is the main drive shaft from which is derived the power for operating the mechanism for feeding the stack S of cartons, the carton-opening mechanism K, gluing mechanism G and other components of the complete machine.
Guide channels SI, 92 slidably receive the top edges of flaps or panels 01, C8 of the cartons to allow belts 26 to exert substantial pressure upwardly on the closed bottoms of the now open cartons, and to restrain the flaps spread or approximately in the planes of the sides of the cartons as they move toward the filling snouts.
As shown most clearly in Fig. 1A, the bar 93, serving as an extension of guide 9|, turns the flap C3 of each carton downwardly and outwardly just before a snout moves into alignment with that carton. As the carton continues to move along below the snout, the flap C8 slides off bar 93 and springs back against the outside of the snout 4, Fig. 5. By so turning the flaps C8 of the cartons downwardly and outwardly, the snouts extend deeply below the level of the upper edges of the flaps, with consequent negligible escape of material during filling.
During their transport in the rectilinear portions of their'paths, the cartons are firmly held by the conveyor blocks or elements I, for operation thereon of devices including the mechanisms which fold their bottom and top-forming flaps Cl-Ct; but as the cartons move in the curved portion of their path, beyond folding bar 53, the sides of the blocks I become radial or non-parallel, so freeing the cartons ofclamping pressure though still effective to push the cartons along the curved portion of their path. While the cartons are so free to move in the pockets formed between the adjacent pairs of blocks I, each in turn i progressively lifted by the inclined trackway formed by the bars 36 to bring the lower end of the aligned discharge snout well below the level of the top edges of flaps C5C8 thus to minimize escape into the air of appreciable amounts of finely divided or powdered filling material such as soap powder, flour or the like.
For clarity, Fig. 4, the inclination of the trackway is shown to be quite abrupt; actually it is somewhat less steep though capable of adjustment, as hereinafter described.
The trackway 36 is inclined downwardly on the opposite sides of the housing I9 so that the filled cartons are, in eifect, withdrawn from the filling snouts to clear them as the paths of the cartons and snouts diverge.
The central portion of each rod 36 is vibrate during accumulation of filling in a carton to settle it, so to insure the top of the total quantity of the filling in each carton in safely below the score lines defining its flaps C5C8, i. e., safely below the upper edges of the sides of the carton. The vibrator 31 may be of any suitable type; for example, it may comprise a pair of electromagnetically reciprocated or vibrated core or armature members 39 attached at their upper ends to rods 36.
The lower ends of the snouts are unobstructed by any pivoted gate structure which would be and heretofore has been a source of trouble because causing packing of material in the snout and imperfect cut-off. Gates 6 are self-cleaning of any material tending to adhere thereto and move transversely between the flasks and snouts preferably at the region of greatest cross-sectional area of the path of the filling material.
Preferably throughout the travel of the cartons with the conveyor, they are restrained from movement outwardly from the conveyor by one or more guard rails 39 supported from brackets 40 attached to the framework of the machine. Preferably the brackets 40 are slotted to permit vertical adjustment of the guides 39.
Referring particularly to Figs. 3 and 5, the upper end of each of th filling snouts 4 is spaced from the underside of the supporting plate 5 to permit the associated gate 6 to move from and toward the position shown in Fig. for which it serves as the bottom of the corresponding measuring flask 7. Each gate, supported by a pivot pin 4| extending from the underfac of the plate 5, is biased toward its flask-closing position by a spring 42 compressed between a block 43 pivotally attached to plate 5 and the block 44 on the lever 45 connected by pin 45 to the gate 6. The disk 5A attached to shaft H) serves as a stop limiting movement of the gate 6 in clockwise direction about its pivot pin 4!. Each gate lever 45 is pivotally connected at 45A to a control lever 41 pivotally mounted by a pin 48 to the supporting plate 5 and having at its free end a cam roller 49.
Each gat swings outwardly so that the material flowing from the flask is directed by the sloping side wall of the filling snout toward one side of the carton, while the air displaced by the filling tends to flow toward the other sid of the carton with escape through the gaps between the flaps C8, C5, C5 and the snout 4. By so avoiding entrapment of air by the falling material, and by providing a path for escape of air substantially free of the falling material, loss of material is rendered negligible.
The arrangement for effecting outward or opening movements of gates 6 includes the stationary cam 5| supported by bracket 52 of column 53 attached to fram member 53A and the mechanical switch member 59 pivotally mounted at MA to another bracket or extension from column 53.
Member 59 is biased to the position. shown in Fig. 6 with its outer edge substantially tangent to the peripheries of stop 5A and cam 51 by spring 5 coiled about rod 6| slidable through guid E52 on bracket 52 and connected to block 63 pivotally mounted on switch member 58.
When the mechanical switch member 59 is in the position shown in Fig. 6, it directs the cam roller 49 of the succesiv control levers 4'! into engagement with the outer surface of thecam 5.! supported by the bracket 52 extending from the column 53 attached to frame member 53A. Figs. 5 and 8. As the plate 5 continues its rotation in clockwise direction, the cam 5! causes control member 4? in turn to swing in clockwis direction about its pivot 48 from the full line to dotted line position, Fig. 6, and so cause opening of the gate 6 in opposition to the biasing spring 42. Th earn 5! holds each gate 6 open throughout an angle sufficiently great to insure complete discharge of the contents of each flask into the carton beneath it.
To avoid discharge of the contents of a measuring flask when. no carton is in position beneath it to b filled, there is provided an empty-pocket detector including the feeler 54 pivotally mounted upon the pin 55 supported from standard 53 and biased by spring against the stationary stop 57. The arm 54 i engaged by each suo cessive carton and moved from its dotted line position against stop 5"! to its full line position, Fig. 6, so to dispose movable stop 58 that switch member 5 cannot move in clockwise direction about its pivot EIA when engaged by the successive cam rollers 4-9.
In the event one of the conveyor pockets is empty, the arm 54 remains against stop 57 thus leaving the movable stop 58 in its dotted line position, Fig. 6, out of the path of the latch member 59 of the switch member 5&1. Consequently, when the control member t! of gate 6 corresponding with the empty conveyor pocket engages the switch 50, the latter yields, whereupon the cam follower 4153, instead of being directed into engagement with the outer face of the cam 5|, moves along a different path, namely, against the inner arcuate face of cam member 5|. The
inner end of gate lever Q5 remains in engagement with stop disk 5A and the gate remains closed until, in the next or some subsequent revolution of disk 5, a carton is positioned by the conveyor 2 below the corresponding flask.
When the gate control member 47 passes beyond the switch 53, the latter is restored to its normal full line position by the biasing spring 60 coiled about the rod 6! and compressed between the stationary guide bracket 62 and the block 63 pivotally connecting the switch member 50 and the rod 65.
Referring to Fig. 6, the cam 5| terminates in a pivoted extension fit biased to its full line position by spring E5 compressed between the stationary bracket 36 and the nuts 67 on a pin 68 which extends through the bracket 55 and is pivotally connected to the cam extension 64. Normally, the gate-biasing spring 42, as above stated, is capable of effecting reclosure of the gate 6. As the cam roller 49 moves along the surface of cam iii, the spring 4-2 maintains engagement of cam roller 49 first with the cam 51 and subsequently with its pivoted extension 54 which gradually yields and so avoids undesirably abrupt closure of the gate. The spring thereafter returns the extension (64 to full line position for which it clears any cam roller 49 that may have been diverted by the switch member 50 to follow its other path along the inner face of the cam member 5!.
In the event a gate 6 does not reclose for any reason, such, for example, as jamming due to a foreign object in the filling, it is desirable, of course, to prevent the associated flash from receiving another charge of material until jamming of its gate has been corrected. When biasing spring 42 is incapable of effecting reclosure of a gate, its associated cam roller 49 in passing beyond cam 5i engages the arm 69, pivoted at T0 to any suitable stationary structure located beneath the plate 5 and biased to the position shown in Fig. 6 by the spring MA and moves it in counterclockwise direction thus effecting separation of the electrical contacts H, 12 of a control switch 73 which may be utilized, by con trol of a suitable signal, to warn the operator of the jammed gate or, through suitable known relay devices, exemplified by relay E, Fig. 9, to interrupt operation of the machine as'by deenergization of motor ll.
Referring particularly to Figs. 3, 5 and 8. each of the flasks 1 comprises two telescoping sections of increasing internal cross-sectional area, from top to bottom, to insure complete discharge and free flow of the material; the lower section 7A is carried by the plate 5, and the upper section 7B is carried by a second plate 4 attached to the upper end of a guide rod or shaft EBA which is slidable in the hollow shaft H3.
The plate '74 is supported by a plurality of rollers 75 which engage its lower outer edge and are mounted upon the pins 16 extending inwardly from the cap-shaped member TI. The member 11 is, in turn, supported by a plurality of threaded shafts 78 which pass through the rim of member H and which are connected for rotation in unison by the chain 19, Fig. 9, which passes over the sprockets 80 attached to the lower ends of the threaded shafts 18. To the upper end of one tion or the other, raises or lowers the member 1'! and thus simultaneously changes the capacities of all of the measuring flasks 1 by changing the spacing between the plates 5 and M. This change in capacity of the measuring flasks can be effected without interrupting the operation of the machine.
Bracket 84 is attached to the upper edge of the tubshaped guard member 83, supported at the upper ends of brackets 99, extending upwardly from opposite sides of housing l9.
To the adjustable plate-support "ii is attached the side wall of a housing or chamber 36 whose bottom is formed by the plate 14. As the closed flasks pass beneath the housing, they receive a charge of the filling, the lower edge of the side wall structure serving as a scraper preventing overfilling of the flasks. The cam Si is so constructed and positioned that the gate 6 of each of the flasks remains closed until after the open upper end thereof has passed completely beyond or outside of the side wall structure of the chamber 86.
The attachment of aforesaid side wall structure to member 81 insures maintenance of proper relative vertical posiiton of plate Hi and lower edge of wall structure 86 for all positions to which plate 14 is adjusted by handwheel 85 to procure the desired flask capacities.
The filling material for the cartons may be supplied to the chamber 68 from any suitable source,
for example, from a supply conduit or hopper 81 whose lower end slidably fits the sleeve 88 attached to and adjustable with chamber 85.
The lower end of sleeve 88 is not positioned over the path of the flasks, Fig. 9, because in such event the static-pressure head of material in hopper 81 would affect the amount or weight of material passed into the flasks; to avoid such variation in amount or weight, the lower end of the column of material, partly within hopper 81 and partly below it, rests upon the rotating plate 14 without overlapping any of flasks 1. As the plate 14 rotates, it spreads the material outward- 1y beyond the edge of sleeve 88 to position to fall I into the flasks; the excess filling is scraped off, as aforesaid, by the lower edge of the sidewall structure of chamber 86 in the region marked S, Figs. 6 and 9. At and near this region, the sidewall structure is curved in avoidance of packing of that excess material. In brief, the material within chamber 86 is circulated, because of rotation of plate 14 and the shape of the chamber '86, about the sleeve 88. As this circulating supply of material is depleted by charging of the flasks, additional material from sleeve 88 replenishes it upon plate 14.
The range of variation of the amount of filling delivered to a carton may be extended by substituting fo flask I, previously described, one having at least one section in effect floating between and telescoping with sections attached respectively to plates 5 and M. Referring to Fig. '7, the lowermost section ID of the flask 1C is attached, preferably removably, as by clamps 94 wshown in Fig. 7, with its inwardly directed flange 99 in engagement with the outwardly directed flange IOOA of section 1E.
When plate 14 is lowered, the sections IE and IF move as a unit with respect to section ID until, for further lowering of plate 14, movement of the floating section 1F is arrested by engagement with stop structure, for example the stop HHA attached to plate 5 and projecting into the interior of section 1D. lowering of plate 14 may be continued further to reduce the capacity of the flask until the lower edge of section IE is arrested by engagement with stop structure, for example aforesaid stops IDIA, suitably before it moves into the path of flask gate 6.
A still greater range of adjustment of flask capacity may be procured by providing additional floating sections each telescoping with sections above and below it and in succession arrested from movement as plates 5 and 14 are moved relatively toward each other; but we prefer, under the circumstance a great change of capacity is desired, to remove the flasks I or 1C and replace them with flasks each having suitably different mean or nominal capacity and each adjustable in depth throughout a range of, for example, not greater than three or four times the minimum depth.
Features herein disclosed but not claimed-are claimed in our copending divisional application Serial Number 464,326 flied November 3, 1942.
What we claim is:
1. Apparatus for conveying and filling cartons comprising a plurality of flasks, a movable support therefor, gates for said flasks, an operating member for each of said gates, stop structure for engagement by all of said operating members, means for biasing said gates to their flask-closing positions and said operating members toward engagement with said stop structure, cam structure for actuating said operating members to open said gates, structure providing spaces for cartons during their transport in register with said flasks, and a device responsive to presence of a carton in each of the successive pockets to effect movement from said stop structure of the operating members of the successive gates, of the flask with which the carton'is aligned, to permit actuation of the operating members by said cam structure.
2. Apparatus for conveying and filling cartons comprising a flask, a rotatable support for said flask, structure providing a space for transport of a carton for filling from said flask, a gate for said flask, a gate-control member carried by said support for movement in one or the other of two paths, means biasing said control member for movement in one of said paths to maintain closure of said gate, cam structure cooperative with said control member during movement in the other of said paths to effect opening of said gate at predetermined position of said flask, switch structure yielding to allow said control member to move in said one of said paths, and latching means normally preventing yielding of said switch structure released upon absence of a carton from said space.
3. Apparatus for filling cartons comprising a flask, means for moving said flask along a path, a gate for said flask, a station along saidpath at which said gate is opened for filling of a carton, a second station along said path at which the flask is refilled, and means intermediate said stations for detecting failure of said gate to close after filling of a carton.
4. Apparatus for filling cartons comprising a flask, means for moving said flask along a predetermined path, a gate for controlling discharge from the flask into a carton, means for biasing said gate to flask-closing position, a device adjacent said path of movement for opening said gate in opposition to said biasing means, and a second device beyond said first device for detecting failure of said biasing means to reclose said gate when no longer opposed by said first device.
5. Apparatus for filling cartons comprising a flask, a rotatable support therefor, a gate for controlling discharge of the flask, means for biasing said gate to flask-closing position, a gate-control member carried by said support, cam structure for engaging said member to open said gate and hold it open in opposition to said biasing means for filling of a carton from said flask, and means for detecting jamming of the gate comprising structure disposed beyond said cam structure for engagement by said control member in event of failure of said biasing means to reclose said gate.
6. Apparatus for conveying and filling cartons comprising an endless conveyor having spaces for cartons, a member rotatable above said conveyor, a plurality of carton-filling flasks carried by said member, gates individual to said flasks and each associated with a gate-control member, biasing means individual to said gates for closing them, cam structure successively overcoming said biasing means by engagement with the successive control members to open each gate for predetermined range of movement of its associated flask, means responsive to absence of a carton from any of said spaces to prevent said cam structure from overcoming II the biasing means of the gate for the flask corresponding with the empty space, and means beyond said cam structure for detecting failure of any of said biasing means to reclose its associated gate by engagement with the associated control member.
7. Apparatus for conveying and filling cartons comprising an endless conveyor for moving a series of cartons, a rotatable support, a plurality of filling snouts depending from said support and circumferentially spaced about the axis of rotation thereof, and means for enclosing each snout in succession by the carton flaps comprising means for bending at least one of the flaps of each carton outwardly and downwardly as the carton approaches alignment with a snout and releasing it after alignment with the snout.
8. Apparatus for conveying and filling cartons comprising an endless conveyor for moving a series of cartons, a rotatable support, a plurality of filling snouts depending from said support and circumferentially spaced about the axis of rotation thereof, means for enclosing each snout in succession by the carton flaps comprising means for bending at least one of the flaps of each carton outwardly and downwardly as the carton approaches alignment with a snout and releasing it after alignment with the snout, and an inclined trackway for lifting each carton with respect to the conveyor when aligned with a snout.
9. A filling machine comprising a rotatable member having flask openings circumferentially spaced about its axis of rotation, means for supplying fiask filling material comprising a conduit having an open end disposed above said support in displaced relation to the path of said flask openings, and a chamber surrounding said end of the duct and in part covering the path of said flask openings and having side wall structure extending on opposite sides of the axis of rotation of said member to effect circulation thereon of said material in a path about said open end of the conduit and in part overlying said part of the path of said flask openings.
10. Apparatus for filling cartons comprising a rotatable member, a plurality of flasks depending from said member and having their upper open ends angularly spaced about the axis of rotation thereof, a stationary supply chamber for carton-filling material having its lower end closed by said member, in part overlying the path of the open ends of said flasks, and extending on opposite sides of said axis of rotation so to provide, by rotation of said member, circulation of said filling material within said chamber in a path in part overlying said path of the upper ends of the flasks, and means for moving cartons with their open ends positioned to receive filling discharged from said flasks.
11. Apparatus for filling cartons comprising a rotatable member, a plurality of flasks depending from said member and having their upper open ends angularly spaced about the axis of ro- I tation thereof, a stationary supply chamber for carton-filling material having its lower end closed by said member, in part overlying the path of the open ends of said flasks, and extending on opposite sides of said axis of rotation so to provide, by rotation of said member, circulation of said filling material within said chamber in a path in part overlying said path of the upper ends of the flasks, means for supplying material to said chamber comprising structure confining a mass of said material having an open and adjacent and above said support and displaced from the path of the upper open ends of said flasks, and means for moving cartons with their open ends positioned to receive filling discharged from said flasks.
GEORGE E. FIRST.
HANS GROTEWOLD.
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2631770A (en) * 1949-04-21 1953-03-17 William E Gross Rotary filling machine
US2665044A (en) * 1948-03-30 1954-01-05 Ex Cell O Corp Machine for packaging fluent material
US2801774A (en) * 1954-05-27 1957-08-06 William L Harkess Packaging machine
US2910212A (en) * 1948-12-31 1959-10-27 Fmc Corp Carton filling apparatus
DE1073370B (en) * 1960-01-01 Aktiebolaget Akerlund &. Rausing, Lund (Schweden) Machine for filling and closing folding boxes
DE1102035B (en) * 1957-10-12 1961-03-09 Jagenberg Werke Ag Device for filling liquids into containers
DE1121990B (en) * 1954-09-07 1962-01-11 Pneumatic Scale Corp Filling machine working with vacuum
DE1128354B (en) * 1954-09-07 1962-04-19 Pneumatic Scale Corp Filling machine working with vacuum
DE1136263B (en) * 1958-01-15 1962-09-06 Fmc Corp Box filling machine
DE1141218B (en) * 1954-09-07 1962-12-13 Pneumatic Scale Corp Filling machine working with vacuum
DE1148484B (en) * 1957-08-30 1963-05-09 Fmc Corp Filling device for grainy goods working at high speed
DE1167728B (en) * 1958-07-23 1964-04-09 Fmc Corp Device for removing and erecting boxes with closing flaps
US3275043A (en) * 1963-05-27 1966-09-27 Pneumatic Scale Corp Packaging machine
US3431703A (en) * 1966-04-25 1969-03-11 Bartelt Eng Co Inc Machine for filling cartons
US3578040A (en) * 1968-12-20 1971-05-11 J Robert Galloway Carton filler
US3949536A (en) * 1974-12-26 1976-04-13 Etablissements M. Chapuis Guiding device for an automatic bag-filling machine
US5551492A (en) * 1994-08-19 1996-09-03 R.A. Jones & Co. Inc. Rotary disc feeder
US6457298B1 (en) * 1998-09-08 2002-10-01 Chronos Holdings Limited Method device for transporting, controlling, filling and sealing a sack

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1073370B (en) * 1960-01-01 Aktiebolaget Akerlund &. Rausing, Lund (Schweden) Machine for filling and closing folding boxes
US2665044A (en) * 1948-03-30 1954-01-05 Ex Cell O Corp Machine for packaging fluent material
US2910212A (en) * 1948-12-31 1959-10-27 Fmc Corp Carton filling apparatus
US2631770A (en) * 1949-04-21 1953-03-17 William E Gross Rotary filling machine
US2801774A (en) * 1954-05-27 1957-08-06 William L Harkess Packaging machine
DE1121990B (en) * 1954-09-07 1962-01-11 Pneumatic Scale Corp Filling machine working with vacuum
DE1128354B (en) * 1954-09-07 1962-04-19 Pneumatic Scale Corp Filling machine working with vacuum
DE1141218B (en) * 1954-09-07 1962-12-13 Pneumatic Scale Corp Filling machine working with vacuum
DE1148484B (en) * 1957-08-30 1963-05-09 Fmc Corp Filling device for grainy goods working at high speed
DE1102035B (en) * 1957-10-12 1961-03-09 Jagenberg Werke Ag Device for filling liquids into containers
DE1136263B (en) * 1958-01-15 1962-09-06 Fmc Corp Box filling machine
DE1167728B (en) * 1958-07-23 1964-04-09 Fmc Corp Device for removing and erecting boxes with closing flaps
US3275043A (en) * 1963-05-27 1966-09-27 Pneumatic Scale Corp Packaging machine
US3431703A (en) * 1966-04-25 1969-03-11 Bartelt Eng Co Inc Machine for filling cartons
US3578040A (en) * 1968-12-20 1971-05-11 J Robert Galloway Carton filler
US3949536A (en) * 1974-12-26 1976-04-13 Etablissements M. Chapuis Guiding device for an automatic bag-filling machine
US5551492A (en) * 1994-08-19 1996-09-03 R.A. Jones & Co. Inc. Rotary disc feeder
US6457298B1 (en) * 1998-09-08 2002-10-01 Chronos Holdings Limited Method device for transporting, controlling, filling and sealing a sack

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