US2218029A - Process of producing articles from cellulose acetate - Google Patents
Process of producing articles from cellulose acetate Download PDFInfo
- Publication number
- US2218029A US2218029A US184968A US18496838A US2218029A US 2218029 A US2218029 A US 2218029A US 184968 A US184968 A US 184968A US 18496838 A US18496838 A US 18496838A US 2218029 A US2218029 A US 2218029A
- Authority
- US
- United States
- Prior art keywords
- solution
- cellulose acetate
- spinning
- acetic acid
- cellulose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920002301 cellulose acetate Polymers 0.000 title description 42
- 238000000034 method Methods 0.000 title description 18
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 66
- 239000000243 solution Substances 0.000 description 54
- 229940081735 acetylcellulose Drugs 0.000 description 41
- 238000009987 spinning Methods 0.000 description 33
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 30
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 12
- 230000021736 acetylation Effects 0.000 description 12
- 238000006640 acetylation reaction Methods 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 12
- 229920002678 cellulose Polymers 0.000 description 12
- 239000001913 cellulose Substances 0.000 description 12
- 239000012266 salt solution Substances 0.000 description 11
- 229910017053 inorganic salt Inorganic materials 0.000 description 9
- 230000000397 acetylating effect Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 238000009877 rendering Methods 0.000 description 6
- 150000003863 ammonium salts Chemical class 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000001376 precipitating effect Effects 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000012045 crude solution Substances 0.000 description 4
- 230000003472 neutralizing effect Effects 0.000 description 3
- 235000002639 sodium chloride Nutrition 0.000 description 3
- KDSNLYIMUZNERS-UHFFFAOYSA-N 2-methylpropanamine Chemical compound CC(C)CN KDSNLYIMUZNERS-UHFFFAOYSA-N 0.000 description 2
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 2
- 239000005695 Ammonium acetate Substances 0.000 description 2
- SMEGJBVQLJJKKX-HOTMZDKISA-N [(2R,3S,4S,5R,6R)-5-acetyloxy-3,4,6-trihydroxyoxan-2-yl]methyl acetate Chemical compound CC(=O)OC[C@@H]1[C@H]([C@@H]([C@H]([C@@H](O1)O)OC(=O)C)O)O SMEGJBVQLJJKKX-HOTMZDKISA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 229940043376 ammonium acetate Drugs 0.000 description 2
- 235000019257 ammonium acetate Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- NJBCRXCAPCODGX-UHFFFAOYSA-N 2-methyl-n-(2-methylpropyl)propan-1-amine Chemical compound CC(C)CNCC(C)C NJBCRXCAPCODGX-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- -1 for instance Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000000266 injurious effect Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F2/00—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
- D01F2/24—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from cellulose derivatives
- D01F2/28—Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from cellulose derivatives from organic cellulose esters or ethers, e.g. cellulose acetate
Definitions
- This invention relates to a process of -producing shaped articles from cellulose acetate and more especially from cellulose acetate which is soluble in chloroform. It is known to produce shaped articles for instance, fibres or threads,
- the acetic acid content of the cellulose acetate corresponds to the theoretical value of primary cellulose acetate (cellulose trlacetate), i. e., 62.5%.
- the solutions are more easily to be spun if a slight hydrolysis has been performed 20. which, however, should not go so far as to change the solubility of the cellulose acetate; the latter should still be soluble in chloroform and substantially insoluble in acetone.
- the acetic acidcontent ,of the cellulose acetate 2 may vary between about 59% and the theoretical value; preferably the acetic acid content is between about 60 and 61.5%.
- neutralizing agents are, for instance, on the one hand, aliphatic bases or the salts thereof with weak acids, like 45 propylamine, isobutylamine, diisobutylamine, triethanolamine, and on the other hand, bariumhydroxide or the salts thereof with weak acids, like, for instance, barium acetate.
- the crude cellulose acetate solution 50 is brought to a suitable cellulose acetate content. It has been found that our process is working especially well if the cellulose acetate concentration of the spinning solution is between about 12 and 16%. Furthermore, a small content of as methylene chloride and water (from about 2 to 6%) in the spinning solution has a beneficial actionon the spinning process.
- the cellulose acetate spinning solution is heated to a temperature which is higher than the temperature of the precipitating bath. How much the spinning solution should be heated in order to establish the most favorable conditions for spinning depends somewhat on the concentration or the viscosity res ectively of the spinning solution. Ifspinning solutions of higher concentration or higher viscosity are used, they are preferably warmed to 70 to 80 or even 90 C., whereas, if working with spinning solutions of lower concentration or viscosity it may be sufficient to heat them to about 50 to 60 C.
- the heated spinning solution is then extruded, for instance through one of the customary spinning nozzles into an aqueous inorganic salt solution which in comparison with the spinning solution is of lower temperature.
- aqueous inorganic salt solution may be employed for this purpose which partly have been proposed already in literature, for instance, solutions of sodium acetate or calcium chloride.
- aqueous solutions of ammonium salts may vary within wide limits, for instance, between about 10 to 30%; their temperature may go up to about 30 to 40 C.
- the precipitating liquid is preferably caused to act on the precipitated filaments in countercurrent, the quantity and the velocity thereof being so chosen that the acetic acid content of the precipitating liquid increases up to to 30%.
- filaments of very good mechanical and textile properties, for instance, strength, extensibility, luster and softness.
- the acetic acid can bemore easily recovered from the solutions which themselves are of relatively high acetic acid concentration.
- Example 1 100 parts of cellulose which have been bleached and pretreated in the usual manner are acetylated with a mixture of 2'75 parts acetic acid anhydride, 400 parts methylene chloride and 1.3 parts sulfuric acid (specific gravity 1.84). When the reaction is complete the excess anhydride is destroyed by adding 50 parts of 50% aqueous acetic acid. The solution is then hydrolized, by heating to 50 to 60 C. for 2 to 6 hours to an acetic acid content of the cellulose acetate of 60 to 61%.
- the excess methylene chloride is distilled off, the solution brought to a content of 14% acetyl cellulose, 2% methylene chloride, 3% water and 81% acetic acid, filtrated and deaerated.
- the solution On its way to the spinning nozzle the solution is heated in a double-walled pipe by means of hot water (of 70 to 80 C.) and spun into a 20% aqueous chloride solution of C. which is acting in countercurrent on the precipitated cellulose acetate.
- the rate of flow of the precipitating solution is so chosen that its acetic acid content near the spinning nozzle increases up to 17 to 20%.
- Example 2 solution is caused to act on the filaments of cellulose acetate in such a manner that its acetic acid content near the spinning nozzle increases up to 20 to 25%.
- Example 3 A filtrated and deaerated spinning solution prepared as described in Example 1 and having a content of 13% acetyl cellulose, 2% methylene chloride, 3% water and 82% acetic acid is heated on its way to the spinning nozzle to 55 to 65 C. and spun into a bath of 15% aqueous ammonium chloride and having a temperature of 15 C., the said bath acting in countercurrent on the precipitated filaments of cellulose acetate.
- Example 4 A spinning solution as described in Example 3 is heated before entering the spinning nozzle to '70 to 80 C. and spun in countercurrent into a 20% aqueous common salt solution of C.
- Example 5 A cellulose acetate spinning solution as described in Example 1 is heated to 70 to 80 C. and is thereupon spun through a spinning nozzle into a 30% aqueous ammonium acetate solution oi C.
- the cellulose acetate solution may also be spun with a similar effect into a 20% aqueous sodium sulfate solution.
- Process of producing shaped articles from cellulose acetate soluble in chloroform which comprises heating a crude acetic acid solution as primarily obtained by acetylating cellulose to a temperature above 50 C. and spinning it into an aqueous inorganic salt solution of a temperature below C.-
- Process of producing shaped articles from cellulose acetate soluble in chloroform which comprises hydrolizing a crude acetic acid solution as primarily obtained by acetylating cellulose until an acetic acid content of not less than 59% is reached, heating said solution to a temperature above 50 C., and spinning it into an aqueous inorganic salt solution of a temperature below 40 C.
- Process of producing shaped articles from cellulose acetate having an acetic acid content of from 59 to 62.5% which comprises rendering the acetylation catalyst of the crude solution as primarily obtained by acetylating cellulose ineffective, bringing the solution to an acetate content of about 12-16%, heating it to a temperature above 50 C., and spinning it into an aqueous inorganic salt solution of a temperature below 40 C.
- Process of producing shaped articles from cellulose acetate soluble in chloroform which comprises rendering ineffective the acetylation catalyst in the crude solution of cellulose acetate as primarily obtained by :acetylating cellulose, bringing the solution to an acetate content of about 12-16%, heating it to a temperature above 50 C-., said solution containing of from 2-6% of Water and methylene chloride, and spinning it into an aqueous inorganic salt solution of a temperature below about 40 C.
- Process of producing shaped articles from cellulose acetate having an acetic acid content of from 59-62.5% which comprises rendering ineffective the acetylation catalyst contained in the crude acetic acid solution as primarily obtained by acetylating cellulose, bringing the solution to an acetate content of about 12-16%, heating it to a temperature above 50 0., said solution containing of from 2-6% of water and methylene chloride, spinning it into an aqueous inorganic salt solution of a temperature below about 40 C., and leading the said inorganic salt solution in a coun'tercurrent to the flow of the precipitated cellulose acetate.
- Process of producingshaped articles from cellulose acetate having an acetic acid content of from 5962.5% which comprises rendering inefiective the acetylation catalyst contained in the crude acetic acid solution as primarily obtained by acetylating cellulose, bringing the solution to an acetate content of about 12-16%, heating it to a temperature above 50 C., said solution containing of from 2-6% of water and methylene chloride, and spinning it into an aqueous. solution of an ammonium salt of a temperature below about 40 C., and leading the said ammonium salt solution in countercurrent to the flow of the precipitated cellulose acetate.
- Process of producing shaped articles from cellulose acetate having an acetic acid content of from 59-62.5% which comprises rendering inefiective the acetylation catalyst contained inthe crude acetic acid solution as primarily obtained by acetylating cellulose, bringing the. solution to an acetate content of about l2l6%, heating it to a temperature above 50 C., said solution containing of from 2-6% of water and methylene chloride, and spinning it into an aqueous solution of an ammonium salt of a temperature below about 40 C., and leading the said ammonium salt solution in countercurrent to the flow of the precipitated cellulose acetate in such a manner that the acetic acid content thereof increases up to from 15-30%.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE509702X | 1937-01-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2218029A true US2218029A (en) | 1940-10-15 |
Family
ID=6547275
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US184968A Expired - Lifetime US2218029A (en) | 1937-01-19 | 1938-01-14 | Process of producing articles from cellulose acetate |
Country Status (3)
Country | Link |
---|---|
US (1) | US2218029A (enrdf_load_stackoverflow) |
GB (1) | GB509702A (enrdf_load_stackoverflow) |
NL (1) | NL46526C (enrdf_load_stackoverflow) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2687944A (en) * | 1949-02-23 | 1954-08-31 | British Celanese | Manufacture of water-soluble textile and other materials |
US2824035A (en) * | 1954-01-12 | 1958-02-18 | British Celanese | Process of making stiffened composite fabrics |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB652844A (en) * | 1948-11-24 | 1951-05-02 | Courtaulds Ltd | Improvements in and relating to the production of artificial threads, fibres, filaments, staple fibres and the like |
-
0
- NL NL46526D patent/NL46526C/xx active
-
1938
- 1938-01-14 US US184968A patent/US2218029A/en not_active Expired - Lifetime
- 1938-01-19 GB GB1772/38A patent/GB509702A/en not_active Expired
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2687944A (en) * | 1949-02-23 | 1954-08-31 | British Celanese | Manufacture of water-soluble textile and other materials |
US2824035A (en) * | 1954-01-12 | 1958-02-18 | British Celanese | Process of making stiffened composite fabrics |
Also Published As
Publication number | Publication date |
---|---|
NL46526C (enrdf_load_stackoverflow) | |
GB509702A (en) | 1939-07-19 |
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