US20240067372A1 - Concentrate filling system - Google Patents
Concentrate filling system Download PDFInfo
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- US20240067372A1 US20240067372A1 US18/503,624 US202318503624A US2024067372A1 US 20240067372 A1 US20240067372 A1 US 20240067372A1 US 202318503624 A US202318503624 A US 202318503624A US 2024067372 A1 US2024067372 A1 US 2024067372A1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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- B65B3/12—Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B29/00—Packaging of materials presenting special problems
Definitions
- the present disclosure relates generally to systems and techniques for filling concentrate jars.
- hemp and related concentrates have created a market for high potency products that can either be pyrolyzed or ingested which are particularly popular for medical and chronic pain patients. This market demand has created a supply chain struggling to supply products due to the difficult and often hard-to-package concentrate product that is sold by the gram.
- Concentrates derived from hemp and related plants are separated into 3 varieties: 1) “Diamonds with sauce”—this material is a crystallized concentrate with a terpene layer; 2) Shatter—this material is dried while wet to form a “brown sugar brittle” style of material; 3) Batter—this material look and flows like dense cookie batter. All these materials are difficult to package either due to a solid and/or liquid component or uneven grain size.
- FIG. 1 illustrates a perspective view of an example concentrate filling system assembly
- FIG. 2 illustrates an exploded view of an example concentrate filling system assembly
- FIG. 3 illustrates adjustment feet for an example concentrate filling system assembly
- FIG. 4 illustrates a perspective view of an oil reservoir coupled to a balancing base
- FIG. 5 illustrates an elevational view of an oil reservoir coupled to a balancing base
- FIG. 6 illustrates a side elevational view of an oil reservoir coupled to a balancing base
- FIG. 7 illustrates a front side elevational view of an oil reservoir coupled to a balancing base
- FIG. 8 illustrates a perspective view of a controller
- FIG. 9 illustrates a front elevational view of a controller
- FIG. 10 illustrates a side elevational view of a controller
- FIG. 11 illustrates a perspective view of a load cell component
- FIG. 12 illustrates a front elevational view of a load cell component
- FIG. 13 illustrates a perspective view of a conveyor
- FIG. 14 A illustrates a perspective view of a conveyor
- FIG. 14 B illustrates a perspective view of a conveyor
- FIG. 15 illustrates a front elevational view of a conveyor
- FIG. 16 illustrates a side elevational view of a conveyor
- FIG. 17 illustrates a perspective view of an injection pump
- FIG. 18 illustrates a front elevational view of an injection pump
- FIG. 19 illustrates a side elevational view of an injection pump
- FIG. 20 illustrates a perspective view of a rotational solid loader
- FIG. 21 illustrates a side elevational view of a rotational solid loader
- FIG. 22 illustrates another perspective view of a rotational solid loader
- FIG. 23 illustrates a front elevational view of a rotational solid loader
- FIG. 24 illustrates a perspective view of a rotational solid loader with a barrel removed
- FIG. 25 illustrates a side elevational view of an example concentrate filling system assembly
- FIG. 26 illustrates a back elevational view of an example concentrate filling system assembly
- FIG. 27 illustrates a side elevational view of an example concentrate filling system assembly
- FIG. 28 illustrates a front elevational view of an example concentrate filling system assembly
- FIGS. 29 A and 29 B illustrate perspective views of an example concentrate filling system assembly
- FIG. 30 A illustrates a front perspective view of an example barrel for a solid loader
- FIG. 30 B illustrates a rear perspective view of the barrel of FIG. 30 A ;
- FIG. 30 C illustrates a front view of the barrel of FIG. 30 A ;
- FIG. 30 D illustrates a side view of the barrel of FIG. 30 A ;
- FIG. 30 E illustrates a cross-sectional view of the barrel taken along line 30 E- 30 E of FIG. 30 D ;
- FIG. 40 A illustrates a top view of the concentrate filling system assembly
- FIG. 40 B illustrates a front view of the concentrate filling system assembly
- FIG. 40 C illustrates a plurality of range finders
- FIG. 41 A illustrates a perspective view of an injection pump
- FIG. 41 B is a side view of a needle component of the injection pump
- FIG. 41 C is a cross-sectional view of a needle component taken along line 41 C- 41 C of FIG. 41 B ;
- FIG. 42 is a flow chart of a method to dispense particles and/or fluid into a container with the concentrate filling system assembly
- FIG. 43 A is a perspective view of an example concentrate filling system assembly with an injection system
- FIG. 43 B is a perspective view of the injection system
- FIG. 43 C is an enlarged view of a tip and a conduit of the injection system.
- FIG. 44 is a flow chart of a method to pump fluid via the injection system into a container.
- FIG. 1 illustrates a perspective view of an example concentrate filling system 10 .
- the concentrate filling system 10 is used to dispense accurate amounts of solids and/or liquids in predetermined ratios to container 800 .
- Container 800 can be a special purpose jar or a commercially available jar.
- the concentrate filling system 10 contains a solid loader 600 .
- the solid loader 600 can be of a rotational design.
- the solid loader 600 can include one or more vibratory mechanisms or conveyor belts to move solid particles.
- the solid loader 600 dispenses solid particles to a conveyor 400 .
- the conveyor 400 can be configured for precision dispensing to a container 800 on the load cell 300 .
- the conveyor 400 can have a shape that resembles a trough which allows the particles to channel into a dispensing port 416 at the end 424 .
- the injection pump 500 can be configured to dispense terpene fluids stored in the oil reservoir 100 to container 800 . While the conveyor 400 and/or the injection pump 500 are operating, the load cell 300 can determine the total weight in real-time.
- the controller 200 can receive data (e.g., from the load cell 300 ) indicative of the total weight and send a signal to stop the injection pump 500 , conveyor 400 , and solid loader 600 .
- the controller 200 can be a PLC or Computer system with an interface. Additional details about the oil reservoir 100 , controller 200 , solid loader 600 , conveyor 400 , container 800 , load cell 300 , and injection pump 500 are given below with respect to the additional figures.
- FIG. 2 illustrates an exploded view of an example concentrate filling system 10 .
- the concentrate filling system 10 can have a base 700 .
- the base 700 can be sized to be placed on a tabletop (not shown).
- the base 700 in other implementations can be floor mounted.
- the controller 200 can be coupled with the base 700 .
- the controller 200 can be wirelessly coupled to the components and separate from the assembly.
- the oil reservoir 100 can be coupled to the base 700 .
- the oil reservoir 100 can be omitted when the concentrate filling system 10 is implemented without a separate fluid filling component such as the injection pump 500 .
- the oil reservoir 100 stores oils that can be added through the injection pump 500 .
- the oil reservoir 100 can include one or more heating and/or cooling components to control the temperature of the oil in the oil reservoir 100 .
- the concentrate filling system 10 includes a load cell 300 .
- the load cell 300 can be operable to be zeroed using a container 800 .
- Container 800 can be filled by the injection pump 500 in a systematic way so that a density of the particles that are within the container 800 can be measured.
- the conveyor 400 can also be coupled to base 700 .
- the injection pump 500 can be coupled to the oil reservoir 100 . In other examples, the injection pump 500 can be coupled directly to the base 700 .
- the oil reservoir 100 is also fluidically coupled with the injection pump 500 such that fluid can flow from the oil reservoir 100 to the injection pump 500 and thereby be dispensed from the injection pump 500 into the container 800 .
- the solid loader 600 can also be coupled to the base 700 .
- the concentrate filling system 10 can be designed to be installed within an existing facility on a tabletop.
- the concentrate filling system 10 can be designed and assembled prior to shipping.
- the load cell 300 can be separated and packaged together with, but physically not assembled with the other components of the concentrate filling system 10 .
- the controller 200 can be arranged to be mounted directly to the base 700 as shown. In other examples, the controller 200 can be mounted on a stand and/or located on the back side of the base 700 .
- FIG. 3 illustrates a plurality of adjustment feet 900 for an example concentrate filling system 10 .
- Each adjustment foot 900 can include a first component 910 that provides for the main height control, a second element 93 , and a third element 920 .
- the adjustment feet 800 can be such that they are coupled to an adjustment mechanism on the base 700 and can be extended away from or towards the base 700 .
- the plurality of adjustment feet 900 are operable to be adjusted thereby leveling the load cell 300 that is coupled to the base 700 . Normally, only the main adjustment control portion 910 is visible.
- FIG. 4 illustrates a perspective view of an oil reservoir 100 coupled to a base 700 .
- the base 700 can function as a balancing base in that the base 700 serves to balance the components and provide some stability as the various components move, operate, and/or vibrate.
- the base 700 can have a plurality of openings formed on a first side 710 .
- the base 700 can have a fan opening formed on a second side 720 .
- the oil reservoir 100 can be coupled to the base by an oil reservoir mounting component 110 .
- the oil reservoir mounting component 110 can be configured to be bolted or otherwise attached to the base 700 .
- An oil reservoir mounting rod 112 can extend from the oil reservoir mounting component 110 .
- the oil reservoir mounting rod 112 can be formed separately and attached to the oil reservoir mounting component 110 . In another example, the oil reservoir mounting rod 112 can be formed with the oil reservoir mounting component 110 .
- the oil reservoir mounting rod 112 can be coupled to an oil reservoir storage component 130 that includes an oil reservoir fill 132 .
- the oil reservoir fill 132 can be operable to receive terpene oil or other oils for further dispensing by the concentrate filling system 10 into a container 800 .
- the oil reservoir storage component 130 can include a heater to keep the oil above a desired temperature to assist with dispensing as some of the oils used might be slow flow type oils that dispensing at room temperature would take a long time to dispense.
- a connection tube 124 extends from the oil reservoir storage component 130 to an oil dispensing component 122 that is mounted within a dispenser holder 120 .
- the dispenser holder 120 can be coupled directly to the oil reservoir storage component.
- FIG. 5 illustrates a right-side elevational view of an oil reservoir 100 coupled to a base 700 .
- An opening 134 is formed on the right side of the oil reservoir 100 .
- the opening 134 allows an operator to see through the outside of the oil reservoir 100 into an internal container.
- the internal container can be formed such that is removable from the oil reservoir 100 .
- the base 700 has a plurality of connectors 734 , 736 , 738 that are configured to receive different types of data and/or power cords.
- the base 700 can include a vibrational controller that is coupled with the conveyor 400 .
- the vibrational controller can be integrated with the controller 200 .
- the vibrational controller can adjust the vibrational frequency in dependence upon a detected weight at the load cell 300 .
- FIG. 6 illustrates a left-side elevational view of an oil reservoir 100 coupled to a base 700 .
- the oil reservoir 100 includes protrusion 133 that couples the internal reservoir to the housing. Additionally, the oil reservoir 100 includes a coupler 127 and flow regulator 121 .
- the fluid is dispensed through pump connector 123 operably coupled to the injection pump 500 .
- FIG. 7 illustrates a front-side elevational view of an oil reservoir 100 coupled to a base 700 .
- the oil reservoir 100 includes bracket 140 that is operable to couple the dispenser holder 120 to the oil reservoir storage component 130 .
- the oil reservoir 100 further includes a dispenser hose 142 .
- FIG. 8 illustrates a perspective view of a controller 200 .
- the controller 200 can have one or more microprocessors. Additionally, controller 200 is operable to receive data from the load cell indicative of the weight of the particles and/or fluid and send a control signal to the conveyor to adjust the dispensing of the particles and send a control signal to the injection pump. As illustrated, the controller 200 includes a display screen 210 .
- the display screen 210 is operable to display information including the weight of the container 800 including the contents. Furthermore, the display information can include system settings, density, cycle time, fill settings, solid settings, and heat settings.
- the controller 200 can include an emergency stop button 220 that is operable to stop all operations simultaneously.
- controller 200 can include a reset button 230 that can cause the controller 200 to reset all data within the controller 200 to original settings.
- the reset button 230 can be in the form of a pause button that allows the operation to be paused and resumed later.
- controller 200 includes a start button 240 to start the filling process.
- the controller 200 includes a stop button 250 that stops the process.
- the controller 200 can also include a power button 260 that turns the controller 200 off.
- FIG. 9 illustrates a front elevational view of a controller 200 that illustrates the emergency stop button 220 , reset button 230 , start button 240 , stop button 250 , and power button 260 .
- FIG. 10 illustrates a left side elevational view of a controller 200 in which the protrusion of the display screen 210 and emergency stop button 220 are illustrated.
- the controller 200 is operable upon receiving indicative of a predetermined weight of the container, fluid, and particles the controller is operable to send a control signal to the conveyor and the injection pump to stop dispensing of particles and fluid. Additionally, controller 200 is operable to receive data indicative of the height of the particles and cause the solid loader to dispense solid particles once the height of the particles is below a predetermined amount.
- FIG. 11 illustrates a side elevational view of a load cell 300 .
- FIG. 12 illustrates a front elevational view of a load cell 300 .
- the load cell 300 is operable to receive a container 800 .
- Container 800 receives the dispensed particles from the conveyor and/or fluid from the injection pump 500 .
- the load cell 300 can be configured with different attachment dies 320 designed to properly seat different containers on the load cell 300 .
- the attachment dies 320 can be secured to the load cell using an affixment device 330 .
- the attachment dies 320 allow for the container 800 to be quickly centered thereby allowing for accurate measurements by the load cell 300 .
- the affixment device 330 can be a screw that connects to the load cell 300 .
- the load cell includes platform 310 and port 340 .
- Port 340 can be coupled to a cord that is operable to transfer data and/or power to the load cell 300 and/or from the load cell 300 .
- the platform 310 can be operable to receive the attachment dies 320 which allow for accurate centering of mass for weight measurement.
- the load cell 300 is operable to move in response to one or more signals from the controller and take additional measurements and send additional measurement data to the controller, which is operable to determine a density of a mixture in the container.
- the movement of the load cell 300 is a series of four strokes.
- FIG. 13 illustrates a prospective view of another load cell 300 .
- the load cell 300 includes a platform 322 to which different types of attachment dies 320 can be coupled thereto.
- the platform 322 can be used directly to put a container 800 on.
- Dies can also be shaped to specific containers to allow for faster loading and unloading.
- the containers can be shaped differently such as a square shape or hexagonal shape. In those examples, different shape dies can be implemented. Furthermore, some dies can be shaped that allow for a variety of different containers.
- FIGS. 14 A, 14 B, 15 , and 16 illustrate a conveyor 400 .
- the conveyor 400 includes a body 402 that houses machinery to cause a trough 410 to move and/or vibrate.
- the trough 410 has a proximal end 422 and a distal end 424 .
- the trough 410 is metal.
- the trough 410 is a metal that is coated with a coating that allows for the particles to move easier as compared to uncoated metal.
- the trough 410 can be lined with another material for example wax paper. Accordingly, the trough 410 can remain clean and/or sterile. Also, the particles only come into contact with the clean and/or sterile material.
- the conveyor 400 is operable to receive the dispensed particles at the proximal end 422 (e.g., from the solid loader 600 ) and further dispense particles at a distal end 424 .
- the distal end 424 can include a dispensing port 416 that is operable to dispense the particles into container 800 .
- trough 410 is operable to vibrate and/or shake thereby causing particles inside the conveyor 400 to travel down a length to a dispensing port 416 and into a container 800 .
- the trough 410 can move in at least two directions to cause the particles to travel down the length to the dispensing port 416 and into the container 800 .
- the trough 410 can be divided by a separator 426 that includes a gate 427 that is adjustable relative to the separator 426 and coupled to the separator 426 by fastener 428 .
- the separator 426 divides the trough 410 into a first side 412 and a second side 414 .
- the separator 426 can hold back particles having a height greater than a predetermined height.
- the height of the particles that pass through the separator 426 can be adjusted by adjusting gate 427 .
- the separator 426 can be in the form of a screen or mesh that has predetermined sizes of openings. The openings can be sized to allow certain sizes of particles through and break up larger particles with the vibrations.
- An anti-static pad 430 can extend from the body 402 thereby allowing for external coupling to the static pad with the body in place.
- conveyor 400 can be configured with a grate (not shown) and a share 425 which can be in the shape of a rod designed to break up and disperse large clumps or particles.
- the share 425 can be a small diameter rod that has a diameter on the order of the desired particle size.
- the share 425 can be used in conjunction with the vibrates generated by the conveyor 400 to separate the particles. The particles impact the share 425 and then the clumps of particles are separated into smaller clumps by the share 425 and/or the vibrations. It is important to have smaller clumps in order to achieve accurate filling of the container 800 . If the clumps are too large, the weight of the particles may exceed the intended target.
- the controller 200 can be programed to have a desired filling of the container 800 with a predetermined weight of the particles and an overall weight with the liquid that is added by the injection pump 500 as described in the next paragraphs. If the weight of the particles exceeds the intended target, then the amount of liquid that is added will be less than the intended target.
- implementation with the desired share either in the form of a gate as described in regard to FIG. 14 A and/or the share 425 in the form of the rod in FIG. 14 B can be implemented based upon the particular types of particles so as to reduce the particle size exiting through the dispensing port 416 .
- the controller 200 can be programmed to provide different signals to adjust the vibration of the conveyor 400 .
- the controller 200 can be programmed to adjust the vibrational frequency of the conveyor 400 , so that the conveyer can vibrate at different frequencies.
- a separate controller can be used to adjust the vibrational frequency of the conveyor 400 .
- the vibrational frequency can be set at a single frequency.
- the vibrational frequency can change during the filling of the container 800 .
- the vibrational frequency can start off at a higher frequency and transition to a lower frequency as the container 800 is filled. The adjustment of the vibrational frequency can be made in response to data received from the load cell indicating the weight of the particles in the container.
- two different sizes of particles can be loaded into separate solid loaders 600 and fed into separate conveyors 400 .
- the separate conveyors 400 can be controlled through different vibrational frequencies and with different shares.
- each solid loader 600 would be operated separately until the desired amount of the first particle size was reached.
- the second solid loader would be operated with the respective conveyor 400 until the second particle weight was reached.
- only particles can be filled into the containers 800 , and in other examples, both particles and liquid can be filled into the containers 800 .
- the conveyor 400 can be coated with different types of coatings to allow the particles to more easily slide along the trough 410 .
- a separate layer such as a wax paper can be installed inside the trough 410 to facilitate the movement of particles along the trough 410 and/or to maintain cleanliness and/or sterility of the system 10 .
- FIG. 15 illustrates the conveyor 400 with the body 402 removed.
- the conveyor includes a first leg 452 and a second leg 454 that couples the conveyor 400 to the base 700 .
- the first leg 452 and second leg 454 can include vibration isolation components operable to prevent vibrations from being transferred to the base 700 .
- the conveyor 400 includes a vibrational motor 450 that causes the trough 410 to vibrate.
- FIG. 16 illustrates the shape of the trough 410 as seen from a side elevational view facing the distal end 424 of the trough 410 . Additionally, the body 402 can form a slot 440 that allows for the trough 410 to vibrate freely.
- FIGS. 17 - 19 illustrate an injection pump 500 .
- the injection pump can be coupled to a fluid reservoir designed to dispense fluids into container 800 .
- the injection pump 500 can be connected to the fluid reservoir.
- the construction of the pump 500 can be a piston-style system with a valve or any form of pump that delivers fluid accurately.
- the injection pump 500 includes a stepper motor 540 that drives a piston style system (hidden from view).
- the stepper motor 540 is coupled to mounting container 530 .
- the injection pump 500 receives fluid through inlet 520 from the oil reservoir 100 .
- the injection pump 500 includes a dispensing needle 510 that has an exit end 512 and a coupled end 514 that is coupled to the injection pump 500 .
- the exit end 512 can take a variety of different shapes including a conical shape and flat shape. In the instance of a flat shape, the exit end 512 is substantially flat across in the direction perpendicular to the axial direction of the dispensing needle 510 .
- the flat shape allows for certain types of fluid including terpenes to exit substantially in a stream like fashion in the direction that is substantially parallel to the dispensing needle 510 , thereby eliminating a sideways direction compared to some possible exits from a conical shape end.
- the conical shape end can be used.
- the injection pump 500 can include a pressure chamber 560 that is operable to provide pressure to the oil reservoir 100 to cause oil to flow to the injection pump 500 .
- FIGS. 20 - 24 illustrates a rotational solid loader 600 .
- the solid loader 600 is operable to receive particles through a receiving end 638 and dispense particles through a dispensing end 632 .
- the barrel 630 that holds the particles can be supported by collar 634 that is close to the dispensing end 632 .
- the solid loader 600 is operable to deliver large amounts of solid particles and the conveyor 400 is operable to vibrate to evenly dispense a small and accurate amount of particles.
- the dispensing of particles is limited to less than one gram in one example of the present disclosure, the small amounts need to be substantially less than 0.1 gram and in at least some instances on the order of 0.05 gram.
- the dispensing of particles can have a resolution of about 0.01 gram.
- the weight of the particles can be on the order of 0.1 gram to over 2 grams.
- the solid loader 600 can includes a range finder 654 that can detect a height of the particles in the conveyor 400 .
- the range finder 654 that can be included uses laser or other optical technology to determine the amount of particles that are dispensed through a dispensing end 632 into the conveyor 400 .
- the solid loader 600 assembly includes a range finder that points down at the trough 410 .
- the range finder is to automatically actuate the movement the rotational loader to load more or less solid particulates.
- the controller 200 is operable to receive data indicative of the height of the particles and cause the solid loader 600 to dispense solid particles once the height of the particles is below a predetermined amount.
- the predetermined amount for the height can be three times the average size of the particles. In other examples, the predetermined amount for the height can be five times the average size of the particles.
- the conveyor 400 might load more than the desired amount. Furthermore, if too many particles are in the conveyor 400 , the share might back up and become clogged.
- the solid loader 600 includes a barrel 630 that has a conical dispensing end 632 and cylindrical receiving end 638 , whereby particles are loaded into the cylindrical receiving end 638 and dispensed through the conical dispensing end 632 .
- the conical dispensing end 632 can be coupled to the cylindrical receiving end 638 by a tapered portion 636 .
- the tapered portion can be shaped like a funnel.
- the barrel 630 is removeable from the solid loader 600 .
- the solid loader 600 includes an adjustment apparatus 650 operable to control an angle ( ⁇ ) of the barrel centerline 680 relative to the conveyor 400 .
- the adjustment apparatus 650 can be in the form of a plurality of screws that adjust an angle of the barrel 630 at two different points along its axis.
- the adjustment apparatus 650 can take the form of powered adjustment devices that adjust the angle. The adjustment of the angle can be controlled by the controller when the power adjustment is provided.
- the barrel 630 can be made from a polymer material.
- the barrel 630 can be rotated by a stepper motor 620 to control the speed and amount dispensed therefrom.
- the stepper motor 620 can be coupled to a base plate 610 that in turn is coupled to the solid loader 600 .
- the stepper motor 620 can be coupled to the barrel 630 by a corresponding set of gear teeth on the stepper motor 620 and the barrel 630 .
- the solid loader 600 can also include a height sensor 670 that is coupled to a mounting bracket 672 that is coupled a plurality of suspension members 640 , which are coupled to the solid loader 600 .
- the suspension members 640 can be coupled together by coupling members 642 , 647 .
- An upright suspension member 648 extends and joins to horizontal suspension member 646 at coupling member 647 .
- the horizontal suspension member 646 joins to perpendicular member 643 at coupling member 642 .
- the perpendicular member 643 can be coupled to cross member 645 that is coupled to the frame 656 of the solid loader 600 .
- a downward member 641 can extend downwardly from the height sensor 670 .
- the solid loader 600 includes a plurality of legs 662 , 664 , 66 that are operable to be coupled to base 70 .
- a first leg 662 includes a coupling collar 661 that allows it to be removable from a mounting member on the base 700 .
- a second leg 666 also includes a mounting collar 667 that allows it to be coupled to the base 700 .
- FIG. 25 illustrates an elevational view of an example concentrate filling system assembly.
- FIG. 26 illustrates a back elevational view of an example concentrate filling system assembly.
- FIG. 27 illustrates a side elevational view of an example concentrate filling system assembly.
- FIG. 28 illustrates a front elevational view of an example concentrate filling system assembly.
- the adjustable feet can be seen coupled to the base in the elevational views. The feet allow for the base to be adjusted thereby providing a level height for the load cell. If the load cell is not level, the weight measurements can be distorted. Thus, the base having adjustable feet provides for enhanced accuracy especially in the case where the load cell is configured to measure to the 0.001 gram.
- While the above example shows implementation with a single oil reservoir 100 , controller 200 , solid loader 600 , conveyor 400 , container 800 , load cell 300 , and injection pump 500 , the present technology can be implemented with a plurality of oil reservoirs, controllers, solid loaders, conveyors, containers, load cells, and/or injection pumps.
- a plurality of solid loaders is implemented whereby each of the solid loaders are operable to receive particles through a receiving end and dispense particles through a dispensing end, and the respective solid loaders receive particles of different sizes. This can allow for a desired filling of the container.
- a single container can be implemented such that the plurality of solid loaders dispenses into a respective conveyer that in turn dispenses the particles into the container.
- a single conveyer can be used.
- the separate conveyers allow for controlling the dispensing of the desired weight of the respective different sizes of particles.
- FIGS. 29 A- 41 C illustrate an example of a concentrate filling system assembly 10 and the corresponding features and components.
- the concentrate filling system assembly 10 as illustrated in FIGS. 29 A- 41 C may include alternative features that control the accurate dispensing of the particles and the fluid within the desired predetermined threshold.
- the concentrate filling system assembly 10 and corresponding features can be the same or similar to any combination of the features discussed above.
- FIGS. 29 A and 29 B illustrate an example concentrate filling system assembly 10 .
- the concentrate filling system assembly 10 includes a base 700 and a wall 702 that extends vertically from the base 700 .
- the wall 702 can include the controller 200 .
- the wall 702 can also be coupled with the injection pump 500 , the oil reservoir 100 , and any other suitable components.
- the barrel 630 of the solid loader 600 can be positioned along the longitudinal axis X-X of the conveyor 400 . Accordingly, when the particles are dispensed from the barrel 630 , the particles travel down the conveyor 400 instead of being collected at the proximal end of the trough 410 of the conveyor 400 . As the particles can separate and a smaller number of particles move down the trough 410 of the conveyor 400 at a time once dispensed, the particles can more accurately be dispensed into the container 800 .
- FIGS. 30 A, 30 B, 30 C, 30 D, and 30 E illustrate an example barrel 630 of the solid loader 600 .
- the barrel 630 can include a receiving end 638 and a dispensing end 632 opposite the receiving end 638 .
- the receiving end 638 can be operable to receive particles, and the dispensing end 632 can be operable to dispense the particles from the barrel 630 .
- the receiving end 638 can include an aperture 6380 formed in the cap of the receiving end 630 .
- particles can be inserted into the barrel 630 via the aperture 6380 .
- a user can visually determine via the aperture 6380 whether more particles are needed to be added into the barrel 630 .
- the dispensing end 632 can be smaller in diameter than the receiving end 638 . Accordingly, particles can be dispensed from the dispensing end 632 in a more controlled and restricted fashion.
- the particles can be received from the receiving end 638 into an interior 633 of the barrel 630 .
- the interior 633 can include a storing portion 6330 and a tapered portion 636 .
- the storing portion 6330 can be operable to receive the particles from the receiving end 638 and store a large amount of particles.
- the storing portion 6330 can be in communication with the tapered portion 636 so that the particles can translate from the storing portion 6330 into the tapered portion 636 of the conical dispensing end 632 .
- the interior 633 of the conical dispensing end 632 (e.g., the tapered portion 636 ) can include a spline 6360 .
- the spline 6360 can be in a spiral configuration so that the particles are guided along the spline 6360 down towards the dispensing end 632 .
- the spline 6360 can include a recess which receives the particles.
- the spline 6360 can include a protrusion so that the particles are received between the splines 6360 .
- the barrel 630 can be rotated by the stepper motor 620 to control speed and amount of the particles dispensed therefrom.
- the stepper motor 620 can be in communication with the controller 200 to rotate the barrel 630 to dispense the particles in dependence upon a detected weight at the load cell 300 .
- the stepper motor 620 can rotate the barrel 630 to dispense the particles in dependence upon a detected amount of particles in the trough 410 of the conveyor 400 .
- the barrel 630 can be removeable from the solid loader 600 so that the barrel 630 can be easily cleaned. Accordingly, the concentrate filling system assembly 10 can be operated within tight regulations (e.g., good manufacturing practice regulations). Similarly, in at least one example, the trough 410 can be covered with a removable component (e.g., parchment paper) so that the particles only interact with the clean, replaceable component.
- a removable component e.g., parchment paper
- the concentrate filling system assembly 10 can include a measuring component 460 operable to measure the amount of particles in a plurality of points along a longitudinal axis X-X of the trough 410 of the conveyor 400 .
- the measuring component 460 can include a plurality of range finders 464 that can detect a height of the particles in the conveyor 400 .
- the plurality of range finders 464 can be positioned along the measuring component 460 substantially parallel to the trough 410 .
- the range finders 464 can be positioned to measure the height of the particles in the conveyor 400 at the corresponding points along the longitudinal axis of the conveyor 400 .
- the range finders 464 can include optical sensors.
- the optical sensors can emit laser 466 or other optical technology to determine the amount of particles that are dispensed through a dispensing end 632 into the conveyor 400 and along the conveyor 400 .
- the controller 200 can be operable to receive data from the range finders 464 indicative of the height of the particles at the plurality of points along the longitudinal axis X-X of the conveyor 400 . The controller 200 can then determine corresponding amounts and/or weight of the particles at each of the points along the longitudinal axis X-X of the conveyor 400 . The controller 200 can then cause the conveyor 400 to dispense the particles into the container 800 based on the amounts and/or the weight of the particles as the particles approach the distal end 424 of the conveyor 400 (e.g., trough 410 ).
- the controller 200 can more accurately determine how much to move the particles along the conveyor 400 (e.g., by vibrating the conveyor 400 ).
- the controller 200 can also determine how much weight and/or how many of the particles are moving along the conveyor 400 and may enter the container 800 . For example, if one section of the conveyor 400 includes a large cluster of particles, the controller 200 may determine to not move the particles as far along to control the amount of particles that are received by the container 800 .
- FIG. 41 A illustrate the injection pump 500 with a needle component 509 that is operable to dispense fluid into the container 800 .
- FIGS. 41 B and 41 C illustrate the needle component 509 .
- the needle component 509 includes a needle receiver 516 operable to receive the needle 510 .
- the needle receiver 516 can include at least one channel 5170 that is in fluid communication with one or more ports 5172 .
- the ports 5172 can be configured proximate a bottom of the needle receiver 516 (e.g., proximate the needle 510 ).
- the needle component 509 can include a needle heater 517 that is coupled with the needle receiver 516 .
- the needle heater 517 can be operable to receive and heat air flowing from an air source 518 (e.g., via a tube or a conduit).
- the air source 518 can include a compressor and/or a fan.
- the needle heater 517 can be in fluid communication with the needle receiver 516 such that the heated air from the needle heater 517 flows through the channels 5170 and out of the one or more ports 5172 .
- the heated air blows onto the needle 510 along the longitudinal axis of the needle 510 .
- the heated air is blown down around and/or onto the needle 510 and can form a curtain of heated air around the needle 510 .
- the needle 510 is effectively heated without additional external components that can malfunction, for example a conventional fan seizing up from oil getting caught in the blades or the rotor.
- the compressor can already be utilized for the concentrate filling system assembly 10 , so additional components are not needed.
- space within the concentrate filling system assembly 10 can be more efficiently utilized.
- the fluid (e.g., terpene fluid) in the needle 510 is more effectively heated as the heated air directly heats the needle 510 . The fluid can then flow out of the needle 510 more effectively.
- FIG. 42 a flowchart is presented in accordance with an example embodiment.
- the method 4200 is provided by way of example, as there are a variety of ways to carry out the method.
- the method 4200 described below can be carried out using the configurations illustrated in FIGS. 1 - 41 C , for example, and various elements of these figures are referenced in explaining example method 4200 .
- Each block shown in FIG. 42 represents one or more processes, methods or subroutines, carried out in the example method 4200 .
- the illustrated order of blocks is illustrative only and the order of the blocks can change according to the present disclosure. Additional blocks may be added or fewer blocks may be utilized, without departing from this disclosure.
- the example method 4200 can begin at block 4202 .
- a solid loader can be caused to dispense particles through a dispensing end onto a conveyor.
- the conveyor can receive the dispensed particles at a proximal end and further dispenses the particles at a distal end into a container received by a load cell.
- a controller can receive data from the load cell indicative of a weight of particles and/or fluid.
- a control signal can be sent to the conveyor to adjust dispensing of the particles and/or a control signal can be sent to an injection pump to dispense fluid into the container.
- a control signal can be sent to the conveyor and/or the injection pump to stop dispensing of the particles and/or the fluid.
- An example for implementing the controller can include a computing device architecture.
- the components of the computing device architecture are in electrical communication with each other using a connection, such as a bus.
- the example computing device architecture includes a processing unit (CPU, microprocessor, and/or processor) 710 and a computing device connection that couples various computing device components including the computing device memory, such as read only memory (ROM) and random access memory (RAM), to the processor.
- ROM read only memory
- RAM random access memory
- the computing device architecture can include a cache of high-speed memory connected directly with, in close proximity to, or integrated as part of the processor.
- the computing device architecture can copy data from the memory and/or the storage device to the cache for quick access by the processor. In this way, the cache can provide a performance boost that avoids processor delays while waiting for data.
- These and other modules can control or be configured to control the processor to perform various actions.
- Other computing device memory may be available for use as well.
- the memory can include multiple different types of memory with different performance characteristics.
- the processor can include any general purpose processor and a hardware or software service (e.g., service 1 , service 2 , and service 3 ) stored in storage device and configured to control the processor as well as a special-purpose processor where software instructions are incorporated into the processor design.
- the processor may be a self-contained system, containing multiple cores or processors, a bus, memory controller, cache, etc.
- a multi-core processor may be symmetric or asymmetric.
- an input device can represent any number of input mechanisms, such as a microphone for speech, a touch-sensitive screen for gesture or graphical input, keyboard, mouse, motion input, speech and so forth.
- An output device can also be one or more of a number of output mechanisms known to those of skill in the art, such as a display, projector, television, speaker device.
- multimodal computing devices can enable a user to provide multiple types of input to communicate with the computing device architecture.
- the communication interface can generally govern and manage the user input and computing device output. There is no restriction on operating on any particular hardware arrangement and therefore the basic features here may easily be substituted for improved hardware or firmware arrangements as they are developed.
- Storage device is a non-volatile memory and can be a hard disk or other types of computer readable media which can store data that are accessible by a computer, such as magnetic cassettes, flash memory cards, solid state memory devices, digital versatile disks, cartridges, random access memories (RAMs), read only memory (ROM), and hybrids thereof.
- the storage device can include service, service, and service for controlling the processor. Other hardware or software modules are contemplated.
- the storage device can be connected to the computing device connection.
- a hardware module that performs a particular function can include the software component stored in a computer-readable medium in connection with the necessary hardware components, such as the processor, connection, output device, and so forth, to carry out the function.
- computer-readable medium includes, but is not limited to, portable or non-portable storage devices, optical storage devices, and various other mediums capable of storing, containing, or carrying instruction(s) and/or data.
- a computer-readable medium may include a non-transitory medium in which data can be stored and that does not include carrier waves and/or transitory electronic signals propagating wirelessly or over wired connections. Examples of a non-transitory medium may include, but are not limited to, a magnetic disk or tape, optical storage media such as compact disk (CD) or digital versatile disk (DVD), flash memory, memory or memory devices.
- a computer-readable medium may have stored thereon code and/or machine-executable instructions that may represent a procedure, a function, a subprogram, a program, a routine, a subroutine, a module, a software package, a class, or any combination of instructions, data structures, or program statements.
- a code segment may be coupled to another code segment or a hardware circuit by passing and/or receiving information, data, arguments, parameters, or memory contents.
- Information, arguments, parameters, data, etc. may be passed, forwarded, or transmitted via any suitable means including memory sharing, message passing, token passing, network transmission, or the like.
- the computer-readable storage devices, mediums, and memories can include a cable or wireless signal containing a bit stream and the like.
- non-transitory computer-readable storage media expressly exclude media such as energy, carrier signals, electromagnetic waves, and signals per se.
- a process is terminated when its operations are completed, but could have additional steps not included in a figure.
- a process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. When a process corresponds to a function, its termination can correspond to a return of the function to the calling function or the main function.
- Processes and methods according to the above-described examples can be implemented using computer-executable instructions that are stored or otherwise available from computer-readable media.
- Such instructions can include, for example, instructions and data which cause or otherwise configure a general purpose computer, special purpose computer, or a processing device to perform a certain function or group of functions. Portions of computer resources used can be accessible over a network.
- the computer executable instructions may be, for example, binaries, intermediate format instructions such as assembly language, firmware, source code. Examples of computer-readable media that may be used to store instructions, information used, and/or information created during methods according to described examples include magnetic or optical disks, flash memory, USB devices provided with non-volatile memory, networked storage devices, and so on.
- Devices implementing processes and methods according to these disclosures can include hardware, software, firmware, middleware, microcode, hardware description languages, or any combination thereof, and can take any of a variety of form factors.
- the program code or code segments to perform the necessary tasks may be stored in a computer-readable or machine-readable medium.
- a processor(s) may perform the necessary tasks.
- form factors include laptops, smart phones, mobile phones, tablet devices or other small form factor personal computers, personal digital assistants, rackmount devices, standalone devices, and so on.
- Functionality described herein also can be embodied in peripherals or add-in cards. Such functionality can also be implemented on a circuit board among different chips or different processes executing in a single device, by way of further example.
- the instructions, media for conveying such instructions, computing resources for executing them, and other structures for supporting such computing resources are example means for providing the functions described in the disclosure.
- FIGS. 43 A, 43 B, and 43 C illustrate an injection system 4300 that is operable to dispense fluid (e.g., resin, oil, and/or terpene fluid) into a container 800 .
- the injection system 4300 can be utilized with any and/or all of the features or components of the concentrate filling system assembly 10 as disclosed and illustrated herein.
- the injection system 4300 can include an injection pump 500 (e.g., the injection pump 500 as described above) that is coupled to the fluid reservoir 100 (e.g., the fluid reservoir 100 as described above).
- the injection pump 500 can be operable to create a flow of the fluid.
- the injection pump 100 includes an outlet 4301 through which the fluid is dispensed from the injection pump 500 .
- the fluid then flows from the injection pump 500 into a conduit 4316 .
- the conduit 4316 forms a channel 4320 operable to permit the fluid to flow therethrough.
- the channel 4320 can be formed by conduit walls 4321 of the conduit 4316 .
- the conduit 4316 is directly coupled with the outlet 4301 of the injection pump 100 such that the fluid flows directly from the outlet 4301 of the injection pump 500 into the channel 4320 of the conduit 4316 .
- the channel 4320 extends linearly along a longitudinal axis X-X.
- the conduit walls 4321 can extend parallel with the longitudinal axis X-X.
- the channel 4320 does not include a turn (e.g., a 90 degree turn).
- the channel 4320 extending linearly along the longitudinal axis X-X allows the fluid to flow through the channel 4320 without separation of the solid(s) and liquid(s) in the fluid.
- the solid(s) in the fluid may remain in the turn while the liquid(s) move forward through the channel 4320 to be dispensed.
- the concentration of the fluid can affect the concentration of the fluid and cause the fluid that is received in the container 800 to be undeliverable and unusable due to regulation criteria.
- the fluid includes hash resin
- the resin that is deposited must be a certain concentration. If the resin is separated, then the product is undeliverable as the separation strips the resin of THC. The concentration is then unpredictable and/or lower than the product should be, even though the correct volume has been deposited into the container 800 .
- the injection system 4300 also includes a tip 4310 that is operable to dispense the fluid into the container 800 .
- the tip 4310 can be coupled with the conduit 4316 such that the fluid can flow from the conduit 4316 directly into the tip 4310 . The fluid can then flow out of the tip 4310 to be dispensed into the container 800 .
- the tip 4310 can also extend along the longitudinal axis X-X. In some examples, similar to the conduit 4316 , the tip 4310 does not include a turn (e.g., a 90 degree turn).
- the tip 4310 extending linearly along the longitudinal axis X-X (e.g., without a turn) allows the fluid to flow through the tip 4310 without separation of the solid(s) and liquid(s) in the fluid. For example, if the channel included turns, the solid(s) in the fluid may remain in the turn while the liquid(s) move forward through the tip 4310 to be dispensed into the container 800 . Moreover, the fluid does not encounter any turns as the fluid flows from the channel 4320 of the conduit 4316 into and through the tip 4310 . This further improves the fluid properties, as the fluid is less likely to separate if at all.
- the tip 4310 can include tip walls 4311 that form a tip channel 4314 .
- the tip channel 4314 can be operable to receive the fluid from the channel 4320 of the conduit 4316 such that the fluid can flow through the tip channel 4314 out of an exit opening 4312 through which the fluid is dispensed.
- the tip walls 4311 can taper towards the exit opening 4312 .
- the tip 4310 can have substantially a conical or a frustoconical shape (not considering the exit opening 4312 ).
- the tip 4310 can have substantially a pyramidal shape.
- the tip walls 4311 can taper at a taper angle 4309 in relation to the longitudinal axis X-X. While FIG.
- 43 C illustrates the taper angle 4309 being in relation to the conduit walls 4321 , the conduit 4321 walls are parallel to the longitudinal axis X-X, so the taper angle 4309 is also equivalently tapered in relation to the longitudinal axis X-X.
- the tip walls 4311 can taper at the taper angle 4309 A in relation to the longitudinal axis X-X that is greater than about 135 degrees.
- the taper angle 4309 A can be equal to or less than about 180 degrees.
- the taper angle 4309 A can be between about 135 degrees and about 180 degrees.
- the taper angle 4309 A can be between about 145 degrees and about 180 degrees.
- the taper angle 4309 A can be between about 155 degrees and about 180 degrees.
- the taper angle 4309 A can be between about 165 degrees and about 180 degrees.
- the taper angle 4309 A can be between about 175 degrees and about 180 degrees.
- the linear pathway provided by the conduit 4316 and the tip 4310 does not contract at a steep angle (e.g., between 135 degrees and 90 degrees).
- a steep angle e.g., between 135 degrees and 90 degrees.
- the injection system 500 can be depressurized. If the taper angle 4309 A was steeper, the injection system 500 can be pressurized and cause separation. For example, with a stepper taper angle 4309 A, the fluid would be pushed against the taper walls 4311 which creates pressure on the fluid as the fluid slides down the taper walls 4311 towards the exit opening 4312 .
- the pressure on the fluid can cause the fluid to separate, and at least a portion of the solid(s) may remain on the taper walls 4311 while the liquid(s) may flow out of the exit opening 4312 to be disposed into the container 800 .
- This can affect the concentration of the fluid and cause the fluid that is received in the container 800 to be undeliverable and unusable due to regulation criteria.
- the tip walls 4311 may not taper, and extend substantially parallel with the longitudinal axis X-X (e.g., a taper angle 4309 A of about 180 degrees). Accordingly, the tip walls 4311 may continue in parallel with the conduit walls 4321 .
- the tip 4310 can be made of plastic.
- at least a portion of the tip 4310 can be made of low density polyethylene and/or polypropylene.
- the tip 4310 can be operable to be cut to form the exit opening 4312 through which the fluid is dispensed.
- the desired size and/or shape of the exit opening 4312 can be formed.
- the exit opening 4312 can extend at an exit angle 4312 A that is greater than 90 degrees in relation to the longitudinal axis X-X.
- the exit angle 4312 A can be between about 90 degrees and about 180 degrees.
- the exit angle 4312 A can be between about 95 degrees and about 180 degrees.
- the exit angle 4312 A can be between about 120 degrees and about 180 degrees.
- the exit angle 4312 A can be between about 150 degrees and about 180 degrees.
- the fluid can flow easily out of the exit opening 4312 to be received in the container 800 .
- the fluid may need to be scraped into the container 800 .
- the fluid can be easily scraped into the container 800 while preventing excess dripping of the fluid.
- the container 800 may be raised to the exit opening 4312 of the tip 4310 for dispensing of the fluid into the container 800 .
- the injection pump 500 finishes pumping the desired amount of fluid, the fluid at the exit opening 4312 of the tip 4310 can be scraped off and deposited into the container 800 .
- the amount of the fluid that is dispensed and received in the container 800 is as desired.
- the tip 4310 being at least partially made of plastic allows the tip 4310 to be cut to obtain the desired size and shape of the exit opening 4312 .
- the tip 4310 is a variable size nozzle that can be cut and manipulated as fit for the fluid, the container 800 , and/or the injection pump 500 .
- the tip 4310 can be detachably coupled with the conduit 4316 . Accordingly, the tip 4310 can be replaceable which can improve ease of maintenance. In some examples, the tip 4310 being detachably coupled can assist with ensuring that the exit opening 4312 is the desired and appropriate size. For example, if the exit opening 4312 that is cut is not as desired, the tip 4310 can be detached and discarded, and a new tip 4310 can be attached to the conduit 4316 .
- the injection pump 500 can be coupled with the controller 200 such that the controller 200 can control the amount of the fluid that is dispensed from the injection pump 500 and received in the container 800 .
- the injection pump 500 can be operable to dispense a predetermined amount of the fluid into the container 800 .
- the injection system 4300 can be operable to dispense a predetermined amount of a total of 1 gram of the fluid into the container 800 .
- the controller 200 can set the injection pump 500 to dispense a first amount which can be substantially equal to the predetermined amount of 1 gram. In some examples, the first amount can be performed by one piston stroke.
- the injection pump 500 and/or the fluid may cause the amount of fluid dispensed from the injection pump 500 of the first amount to be substantially equal to the predetermined amount (e.g., 1 gram) but not equal.
- the consistency of the fluid and/or bubbles in the fluid may lead to the first amount to be less than (e.g., 5%, 10%, 18%, etc. less than) the predetermined amount.
- the container 800 can then be set on the load cell 300 which can measure the first amount of the fluid in the container 800 .
- the controller 200 can receive the measurement of the first amount of the fluid in the container 800 and determine a second amount of the fluid to be dispensed into the container 800 .
- the second amount of the fluid can be based on a difference between the first amount of fluid in the container and the predetermined amount.
- the second amount of the fluid can be 0 grams.
- the second amount of the fluid can be the 5%, 10%, 18%, etc. amount of the predetermined amount (e.g., 1 gram) to make up for the amount of the first amount being less than the predetermined amount.
- the controller 200 can then set the injection pump 500 to dispense the second amount of the fluid into the container 800 so that the container 800 contains the entirety of the predetermined amount (e.g., 1 gram) of the fluid.
- the controller 200 can determine the settings for the injection pump 500 via the type of fluid, type of injection pump 500 , and/or other criteria so that the injection pump 500 dispenses the second amount of the fluid to have the container 800 receive the predetermined amount of the fluid.
- FIG. 44 a flowchart is presented in accordance with an example embodiment.
- the method 4400 is provided by way of example, as there are a variety of ways to carry out the method.
- the method 4400 described below can be carried out using the configurations illustrated in FIGS. 1 - 43 C , for example, and various elements of these figures are referenced in explaining example method 4400 .
- Each block shown in FIG. 44 represents one or more processes, methods or subroutines, carried out in the example method 4400 .
- the illustrated order of blocks is illustrative only and the order of the blocks can change according to the present disclosure. Additional blocks may be added or fewer blocks may be utilized, without departing from this disclosure.
- the example method 4400 can begin at block 4402 .
- a fluid is pumped, via an injection pump, out of an outlet of the injection pump into a conduit.
- the conduit extends linearly along a longitudinal axis.
- the fluid flows through the conduit to be dispensed into a container.
- a tip can be detachably coupled with the conduit.
- the tip can extend linearly along the longitudinal axis.
- the tip can be cut to form an exit opening through which the fluid is dispensed.
- the exit opening can extend at an exit angle that is greater than 90 degrees in relation to the longitudinal axis.
- the tip can be replaced with a second tip if the fluid does not flow out of the tip as desired.
- the container can be lifted to receive the fluid (e.g., from the conduit and/or from the tip).
- the fluid can be scraped into the container.
- a first amount of the fluid can be dispensed into the container.
- the injection pump can be operable to pump the fluid such that the first amount is substantially equal to a predetermined amount.
- the amount of the fluid in the container can be measured.
- a second amount of the fluid can be determined based on a difference between the first amount of the fluid in the container and the predetermined amount. The second amount of the fluid can be dispensed into the container so that the container contains the predetermined amount of the fluid.
- the tip can include taper walls that taper towards an exit opening.
- the tip walls can taper at a taper angle in relation to the longitudinal axis that is greater than 135 degrees.
- Illustrative examples of the disclosure include:
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Abstract
An injection system is provided. An injection pump is coupled to a fluid reservoir operable to create a flow of fluid. The injection pump can include an outlet through which the fluid is dispensed. A conduit is coupled with the injection pump. The conduit forms a channel operable to permit the fluid to flow therethrough. The channel extends linearly along a longitudinal axis.
Description
- This application is a continuation-in-part application of U.S. patent application Ser. No. 18/128,837, filed in the U.S. Patent and Trademark Office on Mar. 30, 2023, which is a continuation-in-part application of U.S. patent application Ser. No. 17/882,265, filed in the U.S. Patent and Trademark Office on Aug. 5, 2022, which is incorporated herein by reference in its entirety for all purposes.
- The present disclosure relates generally to systems and techniques for filling concentrate jars.
- Since the legalization of hemp and related products in the USA many formants of consumption have arisen. Vaporization, edibles, and topicals are all delivery methods for ingestion. The creation of hemp and related concentrates have created a market for high potency products that can either be pyrolyzed or ingested which are particularly popular for medical and chronic pain patients. This market demand has created a supply chain struggling to supply products due to the difficult and often hard-to-package concentrate product that is sold by the gram.
- Concentrates derived from hemp and related plants are separated into 3 varieties: 1) “Diamonds with sauce”—this material is a crystallized concentrate with a terpene layer; 2) Shatter—this material is dried while wet to form a “brown sugar brittle” style of material; 3) Batter—this material look and flows like dense cookie batter. All these materials are difficult to package either due to a solid and/or liquid component or uneven grain size.
- In order to describe the manner in which the above-recited and other advantages and features of the disclosure can be obtained, a more particular description of the principles briefly described above will be rendered by reference to specific embodiments thereof, which are illustrated in the appended drawings. Understand that these drawings depict only exemplary embodiments of the disclosure and are not, therefore, to be considered to be limiting of its scope, the principles herein are described and explained with additional specificity and detail through the use of the accompanying drawings in which:
-
FIG. 1 illustrates a perspective view of an example concentrate filling system assembly; -
FIG. 2 illustrates an exploded view of an example concentrate filling system assembly; -
FIG. 3 illustrates adjustment feet for an example concentrate filling system assembly; -
FIG. 4 illustrates a perspective view of an oil reservoir coupled to a balancing base; -
FIG. 5 illustrates an elevational view of an oil reservoir coupled to a balancing base; -
FIG. 6 illustrates a side elevational view of an oil reservoir coupled to a balancing base; -
FIG. 7 illustrates a front side elevational view of an oil reservoir coupled to a balancing base; -
FIG. 8 illustrates a perspective view of a controller; -
FIG. 9 illustrates a front elevational view of a controller; -
FIG. 10 illustrates a side elevational view of a controller; -
FIG. 11 illustrates a perspective view of a load cell component; -
FIG. 12 illustrates a front elevational view of a load cell component; -
FIG. 13 illustrates a perspective view of a conveyor; -
FIG. 14A illustrates a perspective view of a conveyor; -
FIG. 14B illustrates a perspective view of a conveyor; -
FIG. 15 illustrates a front elevational view of a conveyor; -
FIG. 16 illustrates a side elevational view of a conveyor; -
FIG. 17 illustrates a perspective view of an injection pump; -
FIG. 18 illustrates a front elevational view of an injection pump; -
FIG. 19 illustrates a side elevational view of an injection pump; -
FIG. 20 illustrates a perspective view of a rotational solid loader; -
FIG. 21 illustrates a side elevational view of a rotational solid loader; -
FIG. 22 illustrates another perspective view of a rotational solid loader; -
FIG. 23 illustrates a front elevational view of a rotational solid loader; -
FIG. 24 illustrates a perspective view of a rotational solid loader with a barrel removed; -
FIG. 25 illustrates a side elevational view of an example concentrate filling system assembly; -
FIG. 26 illustrates a back elevational view of an example concentrate filling system assembly; -
FIG. 27 illustrates a side elevational view of an example concentrate filling system assembly; -
FIG. 28 illustrates a front elevational view of an example concentrate filling system assembly; -
FIGS. 29A and 29B illustrate perspective views of an example concentrate filling system assembly; -
FIG. 30A illustrates a front perspective view of an example barrel for a solid loader; -
FIG. 30B illustrates a rear perspective view of the barrel ofFIG. 30A ; -
FIG. 30C illustrates a front view of the barrel ofFIG. 30A ; -
FIG. 30D illustrates a side view of the barrel ofFIG. 30A ; -
FIG. 30E illustrates a cross-sectional view of the barrel taken alongline 30E-30E ofFIG. 30D ; -
FIG. 40A illustrates a top view of the concentrate filling system assembly; -
FIG. 40B illustrates a front view of the concentrate filling system assembly; -
FIG. 40C illustrates a plurality of range finders; -
FIG. 41A illustrates a perspective view of an injection pump; -
FIG. 41B is a side view of a needle component of the injection pump; -
FIG. 41C is a cross-sectional view of a needle component taken alongline 41C-41C ofFIG. 41B ; -
FIG. 42 is a flow chart of a method to dispense particles and/or fluid into a container with the concentrate filling system assembly; -
FIG. 43A is a perspective view of an example concentrate filling system assembly with an injection system; -
FIG. 43B is a perspective view of the injection system; -
FIG. 43C is an enlarged view of a tip and a conduit of the injection system; and -
FIG. 44 is a flow chart of a method to pump fluid via the injection system into a container. - Various embodiments of the disclosure are discussed in detail below. While specific implementations are discussed, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the disclosure. Additional features and advantages of the disclosure will be outlined in the description which follows, and in part will be obvious from the description, or can be learned by practice of the herein disclosed principles. It will be appreciated that for simplicity and clarity of illustration, where appropriate, reference numerals have been repeated among the different figures to indicate corresponding or analogous elements. The description is not to be considered as limiting the scope of the embodiments described herein.
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FIG. 1 illustrates a perspective view of an exampleconcentrate filling system 10. In at least one example, theconcentrate filling system 10 is used to dispense accurate amounts of solids and/or liquids in predetermined ratios tocontainer 800.Container 800 can be a special purpose jar or a commercially available jar. Theconcentrate filling system 10 contains asolid loader 600. In one example, thesolid loader 600 can be of a rotational design. In other examples, thesolid loader 600 can include one or more vibratory mechanisms or conveyor belts to move solid particles. Thesolid loader 600 dispenses solid particles to aconveyor 400. Theconveyor 400 can be configured for precision dispensing to acontainer 800 on theload cell 300. Theconveyor 400 can have a shape that resembles a trough which allows the particles to channel into a dispensingport 416 at theend 424. Theinjection pump 500 can be configured to dispense terpene fluids stored in theoil reservoir 100 tocontainer 800. While theconveyor 400 and/or theinjection pump 500 are operating, theload cell 300 can determine the total weight in real-time. Thecontroller 200 can receive data (e.g., from the load cell 300) indicative of the total weight and send a signal to stop theinjection pump 500,conveyor 400, andsolid loader 600. Thecontroller 200 can be a PLC or Computer system with an interface. Additional details about theoil reservoir 100,controller 200,solid loader 600,conveyor 400,container 800,load cell 300, and injection pump 500 are given below with respect to the additional figures. -
FIG. 2 illustrates an exploded view of an exampleconcentrate filling system 10. As illustrated, theconcentrate filling system 10 can have abase 700. The base 700 can be sized to be placed on a tabletop (not shown). The base 700 in other implementations can be floor mounted. Thecontroller 200 can be coupled with thebase 700. In other examples, thecontroller 200 can be wirelessly coupled to the components and separate from the assembly. Theoil reservoir 100 can be coupled to thebase 700. Theoil reservoir 100 can be omitted when theconcentrate filling system 10 is implemented without a separate fluid filling component such as theinjection pump 500. Theoil reservoir 100 stores oils that can be added through theinjection pump 500. Theoil reservoir 100 can include one or more heating and/or cooling components to control the temperature of the oil in theoil reservoir 100. - The
concentrate filling system 10 includes aload cell 300. Theload cell 300 can be operable to be zeroed using acontainer 800.Container 800 can be filled by theinjection pump 500 in a systematic way so that a density of the particles that are within thecontainer 800 can be measured. Theconveyor 400 can also be coupled tobase 700. Theinjection pump 500 can be coupled to theoil reservoir 100. In other examples, theinjection pump 500 can be coupled directly to thebase 700. Theoil reservoir 100 is also fluidically coupled with theinjection pump 500 such that fluid can flow from theoil reservoir 100 to theinjection pump 500 and thereby be dispensed from theinjection pump 500 into thecontainer 800. - The
solid loader 600 can also be coupled to thebase 700. By having all of the components coupled to thebase 700, theconcentrate filling system 10 can be designed to be installed within an existing facility on a tabletop. - In at least one example, the
concentrate filling system 10 can be designed and assembled prior to shipping. In another example, theload cell 300 can be separated and packaged together with, but physically not assembled with the other components of theconcentrate filling system 10. Additionally, thecontroller 200 can be arranged to be mounted directly to the base 700 as shown. In other examples, thecontroller 200 can be mounted on a stand and/or located on the back side of thebase 700. -
FIG. 3 illustrates a plurality ofadjustment feet 900 for an exampleconcentrate filling system 10. Eachadjustment foot 900 can include afirst component 910 that provides for the main height control, asecond element 93, and athird element 920. Theadjustment feet 800 can be such that they are coupled to an adjustment mechanism on thebase 700 and can be extended away from or towards thebase 700. The plurality ofadjustment feet 900 are operable to be adjusted thereby leveling theload cell 300 that is coupled to thebase 700. Normally, only the mainadjustment control portion 910 is visible. -
FIG. 4 illustrates a perspective view of anoil reservoir 100 coupled to abase 700. The base 700 can function as a balancing base in that thebase 700 serves to balance the components and provide some stability as the various components move, operate, and/or vibrate. The base 700 can have a plurality of openings formed on afirst side 710. Furthermore, the base 700 can have a fan opening formed on asecond side 720. Theoil reservoir 100 can be coupled to the base by an oilreservoir mounting component 110. The oilreservoir mounting component 110 can be configured to be bolted or otherwise attached to thebase 700. An oilreservoir mounting rod 112 can extend from the oilreservoir mounting component 110. In at least one example, the oilreservoir mounting rod 112 can be formed separately and attached to the oilreservoir mounting component 110. In another example, the oilreservoir mounting rod 112 can be formed with the oilreservoir mounting component 110. The oilreservoir mounting rod 112 can be coupled to an oilreservoir storage component 130 that includes anoil reservoir fill 132. The oil reservoir fill 132 can be operable to receive terpene oil or other oils for further dispensing by theconcentrate filling system 10 into acontainer 800. In at least one example, the oilreservoir storage component 130 can include a heater to keep the oil above a desired temperature to assist with dispensing as some of the oils used might be slow flow type oils that dispensing at room temperature would take a long time to dispense. Aconnection tube 124 extends from the oilreservoir storage component 130 to anoil dispensing component 122 that is mounted within adispenser holder 120. Thedispenser holder 120 can be coupled directly to the oil reservoir storage component. -
FIG. 5 illustrates a right-side elevational view of anoil reservoir 100 coupled to abase 700. Anopening 134 is formed on the right side of theoil reservoir 100. Theopening 134 allows an operator to see through the outside of theoil reservoir 100 into an internal container. The internal container can be formed such that is removable from theoil reservoir 100. Additionally, thebase 700 has a plurality ofconnectors conveyor 400. In other examples, the vibrational controller can be integrated with thecontroller 200. The vibrational controller can adjust the vibrational frequency in dependence upon a detected weight at theload cell 300. -
FIG. 6 illustrates a left-side elevational view of anoil reservoir 100 coupled to abase 700. Theoil reservoir 100 includes protrusion 133 that couples the internal reservoir to the housing. Additionally, theoil reservoir 100 includes a coupler 127 andflow regulator 121. The fluid is dispensed through pump connector 123 operably coupled to theinjection pump 500. -
FIG. 7 illustrates a front-side elevational view of anoil reservoir 100 coupled to abase 700. Theoil reservoir 100 includes bracket 140 that is operable to couple thedispenser holder 120 to the oilreservoir storage component 130. Theoil reservoir 100 further includes a dispenser hose 142. -
FIG. 8 illustrates a perspective view of acontroller 200. Thecontroller 200 can have one or more microprocessors. Additionally,controller 200 is operable to receive data from the load cell indicative of the weight of the particles and/or fluid and send a control signal to the conveyor to adjust the dispensing of the particles and send a control signal to the injection pump. As illustrated, thecontroller 200 includes adisplay screen 210. Thedisplay screen 210 is operable to display information including the weight of thecontainer 800 including the contents. Furthermore, the display information can include system settings, density, cycle time, fill settings, solid settings, and heat settings. Thecontroller 200 can include anemergency stop button 220 that is operable to stop all operations simultaneously. Additionally, thecontroller 200 can include areset button 230 that can cause thecontroller 200 to reset all data within thecontroller 200 to original settings. In other examples, thereset button 230 can be in the form of a pause button that allows the operation to be paused and resumed later. Furthermore,controller 200 includes astart button 240 to start the filling process. Still further, thecontroller 200 includes astop button 250 that stops the process. Thecontroller 200 can also include apower button 260 that turns thecontroller 200 off. -
FIG. 9 illustrates a front elevational view of acontroller 200 that illustrates theemergency stop button 220,reset button 230,start button 240,stop button 250, andpower button 260.FIG. 10 illustrates a left side elevational view of acontroller 200 in which the protrusion of thedisplay screen 210 andemergency stop button 220 are illustrated. - The
controller 200 is operable upon receiving indicative of a predetermined weight of the container, fluid, and particles the controller is operable to send a control signal to the conveyor and the injection pump to stop dispensing of particles and fluid. Additionally,controller 200 is operable to receive data indicative of the height of the particles and cause the solid loader to dispense solid particles once the height of the particles is below a predetermined amount. -
FIG. 11 illustrates a side elevational view of aload cell 300.FIG. 12 illustrates a front elevational view of aload cell 300. Theload cell 300 is operable to receive acontainer 800.Container 800 receives the dispensed particles from the conveyor and/or fluid from theinjection pump 500. Theload cell 300 can be configured with different attachment dies 320 designed to properly seat different containers on theload cell 300. The attachment dies 320 can be secured to the load cell using anaffixment device 330. The attachment dies 320 allow for thecontainer 800 to be quickly centered thereby allowing for accurate measurements by theload cell 300. In at least one example, theaffixment device 330 can be a screw that connects to theload cell 300. Additionally, the load cell includesplatform 310 andport 340.Port 340 can be coupled to a cord that is operable to transfer data and/or power to theload cell 300 and/or from theload cell 300. Theplatform 310 can be operable to receive the attachment dies 320 which allow for accurate centering of mass for weight measurement. - The
load cell 300 is operable to move in response to one or more signals from the controller and take additional measurements and send additional measurement data to the controller, which is operable to determine a density of a mixture in the container. In at least one example the movement of theload cell 300 is a series of four strokes. -
FIG. 13 illustrates a prospective view of anotherload cell 300. Theload cell 300 includes aplatform 322 to which different types of attachment dies 320 can be coupled thereto. In other examples, theplatform 322 can be used directly to put acontainer 800 on. Dies can also be shaped to specific containers to allow for faster loading and unloading. In some examples, the containers can be shaped differently such as a square shape or hexagonal shape. In those examples, different shape dies can be implemented. Furthermore, some dies can be shaped that allow for a variety of different containers. -
FIGS. 14A, 14B, 15, and 16 illustrate aconveyor 400. Theconveyor 400 includes abody 402 that houses machinery to cause atrough 410 to move and/or vibrate. Thetrough 410 has aproximal end 422 and adistal end 424. In at least one example, thetrough 410 is metal. In another example, thetrough 410 is a metal that is coated with a coating that allows for the particles to move easier as compared to uncoated metal. In other examples, thetrough 410 can be lined with another material for example wax paper. Accordingly, thetrough 410 can remain clean and/or sterile. Also, the particles only come into contact with the clean and/or sterile material. Theconveyor 400 is operable to receive the dispensed particles at the proximal end 422 (e.g., from the solid loader 600) and further dispense particles at adistal end 424. Thedistal end 424 can include a dispensingport 416 that is operable to dispense the particles intocontainer 800. In at least one example,trough 410 is operable to vibrate and/or shake thereby causing particles inside theconveyor 400 to travel down a length to a dispensingport 416 and into acontainer 800. In some examples, thetrough 410 can move in at least two directions to cause the particles to travel down the length to the dispensingport 416 and into thecontainer 800. In at least one example, thetrough 410 can be divided by aseparator 426 that includes agate 427 that is adjustable relative to theseparator 426 and coupled to theseparator 426 byfastener 428. Theseparator 426 divides thetrough 410 into afirst side 412 and asecond side 414. Theseparator 426 can hold back particles having a height greater than a predetermined height. In at least one example, the height of the particles that pass through theseparator 426 can be adjusted by adjustinggate 427. In another example, theseparator 426 can be in the form of a screen or mesh that has predetermined sizes of openings. The openings can be sized to allow certain sizes of particles through and break up larger particles with the vibrations. Ananti-static pad 430 can extend from thebody 402 thereby allowing for external coupling to the static pad with the body in place. - As illustrated in
FIG. 14B ,conveyor 400 can be configured with a grate (not shown) and ashare 425 which can be in the shape of a rod designed to break up and disperse large clumps or particles. Theshare 425 can be a small diameter rod that has a diameter on the order of the desired particle size. Theshare 425 can be used in conjunction with the vibrates generated by theconveyor 400 to separate the particles. The particles impact theshare 425 and then the clumps of particles are separated into smaller clumps by theshare 425 and/or the vibrations. It is important to have smaller clumps in order to achieve accurate filling of thecontainer 800. If the clumps are too large, the weight of the particles may exceed the intended target. Thecontroller 200 can be programed to have a desired filling of thecontainer 800 with a predetermined weight of the particles and an overall weight with the liquid that is added by theinjection pump 500 as described in the next paragraphs. If the weight of the particles exceeds the intended target, then the amount of liquid that is added will be less than the intended target. Thus, implementation with the desired share either in the form of a gate as described in regard toFIG. 14A and/or theshare 425 in the form of the rod inFIG. 14B can be implemented based upon the particular types of particles so as to reduce the particle size exiting through the dispensingport 416. - Additionally, the
controller 200 can be programmed to provide different signals to adjust the vibration of theconveyor 400. In one example, thecontroller 200 can be programmed to adjust the vibrational frequency of theconveyor 400, so that the conveyer can vibrate at different frequencies. In another example, a separate controller can be used to adjust the vibrational frequency of theconveyor 400. In one example, the vibrational frequency can be set at a single frequency. In another example, the vibrational frequency can change during the filling of thecontainer 800. For example, the vibrational frequency can start off at a higher frequency and transition to a lower frequency as thecontainer 800 is filled. The adjustment of the vibrational frequency can be made in response to data received from the load cell indicating the weight of the particles in the container. In other examples, two different sizes of particles can be loaded into separatesolid loaders 600 and fed intoseparate conveyors 400. Theseparate conveyors 400 can be controlled through different vibrational frequencies and with different shares. In one example, eachsolid loader 600 would be operated separately until the desired amount of the first particle size was reached. Then the second solid loader would be operated with therespective conveyor 400 until the second particle weight was reached. In some examples, only particles can be filled into thecontainers 800, and in other examples, both particles and liquid can be filled into thecontainers 800. - Furthermore, the
conveyor 400 can be coated with different types of coatings to allow the particles to more easily slide along thetrough 410. In other examples, a separate layer such as a wax paper can be installed inside thetrough 410 to facilitate the movement of particles along thetrough 410 and/or to maintain cleanliness and/or sterility of thesystem 10. -
FIG. 15 . illustrates theconveyor 400 with thebody 402 removed. As illustrated, the conveyor includes afirst leg 452 and asecond leg 454 that couples theconveyor 400 to thebase 700. Thefirst leg 452 andsecond leg 454 can include vibration isolation components operable to prevent vibrations from being transferred to thebase 700. Additionally, theconveyor 400 includes avibrational motor 450 that causes thetrough 410 to vibrate. -
FIG. 16 illustrates the shape of thetrough 410 as seen from a side elevational view facing thedistal end 424 of thetrough 410. Additionally, thebody 402 can form aslot 440 that allows for thetrough 410 to vibrate freely. -
FIGS. 17-19 illustrate aninjection pump 500. The injection pump can be coupled to a fluid reservoir designed to dispense fluids intocontainer 800. Theinjection pump 500 can be connected to the fluid reservoir. The construction of thepump 500 can be a piston-style system with a valve or any form of pump that delivers fluid accurately. As shown, theinjection pump 500 includes astepper motor 540 that drives a piston style system (hidden from view). Thestepper motor 540 is coupled to mountingcontainer 530. Theinjection pump 500 receives fluid throughinlet 520 from theoil reservoir 100. Theinjection pump 500 includes a dispensingneedle 510 that has anexit end 512 and a coupledend 514 that is coupled to theinjection pump 500. Theexit end 512 can take a variety of different shapes including a conical shape and flat shape. In the instance of a flat shape, theexit end 512 is substantially flat across in the direction perpendicular to the axial direction of the dispensingneedle 510. The flat shape allows for certain types of fluid including terpenes to exit substantially in a stream like fashion in the direction that is substantially parallel to the dispensingneedle 510, thereby eliminating a sideways direction compared to some possible exits from a conical shape end. For other fluids having different density and surface tension, the conical shape end can be used. Additionally, theinjection pump 500 can include apressure chamber 560 that is operable to provide pressure to theoil reservoir 100 to cause oil to flow to theinjection pump 500. -
FIGS. 20-24 illustrates a rotationalsolid loader 600. Thesolid loader 600 is operable to receive particles through a receivingend 638 and dispense particles through a dispensingend 632. Thebarrel 630 that holds the particles can be supported bycollar 634 that is close to the dispensingend 632. Thesolid loader 600 is operable to deliver large amounts of solid particles and theconveyor 400 is operable to vibrate to evenly dispense a small and accurate amount of particles. As the dispensing of particles is limited to less than one gram in one example of the present disclosure, the small amounts need to be substantially less than 0.1 gram and in at least some instances on the order of 0.05 gram. In some examples, the dispensing of particles can have a resolution of about 0.01 gram. In terms of large amounts, the weight of the particles can be on the order of 0.1 gram to over 2 grams. Thesolid loader 600 can includes a range finder 654 that can detect a height of the particles in theconveyor 400. The range finder 654 that can be included uses laser or other optical technology to determine the amount of particles that are dispensed through a dispensingend 632 into theconveyor 400. - As illustrated, the
solid loader 600 assembly includes a range finder that points down at thetrough 410. The range finder is to automatically actuate the movement the rotational loader to load more or less solid particulates. Thecontroller 200 is operable to receive data indicative of the height of the particles and cause thesolid loader 600 to dispense solid particles once the height of the particles is below a predetermined amount. For example, the predetermined amount for the height can be three times the average size of the particles. In other examples, the predetermined amount for the height can be five times the average size of the particles. When too many particles are dispensed, theconveyor 400 might load more than the desired amount. Furthermore, if too many particles are in theconveyor 400, the share might back up and become clogged. - The
solid loader 600 includes abarrel 630 that has aconical dispensing end 632 and cylindrical receivingend 638, whereby particles are loaded into the cylindrical receivingend 638 and dispensed through the conical dispensingend 632. Theconical dispensing end 632 can be coupled to the cylindrical receivingend 638 by a taperedportion 636. The tapered portion can be shaped like a funnel. In at least one example, thebarrel 630 is removeable from thesolid loader 600. - In at least one example, the
solid loader 600 includes an adjustment apparatus 650 operable to control an angle (θ) of thebarrel centerline 680 relative to theconveyor 400. As illustrated, the adjustment apparatus 650 can be in the form of a plurality of screws that adjust an angle of thebarrel 630 at two different points along its axis. In other examples, the adjustment apparatus 650 can take the form of powered adjustment devices that adjust the angle. The adjustment of the angle can be controlled by the controller when the power adjustment is provided. In at least one example, thebarrel 630 can be made from a polymer material. - The
barrel 630 can be rotated by astepper motor 620 to control the speed and amount dispensed therefrom. Thestepper motor 620 can be coupled to abase plate 610 that in turn is coupled to thesolid loader 600. - As seen in
FIG. 24 , thestepper motor 620 can be coupled to thebarrel 630 by a corresponding set of gear teeth on thestepper motor 620 and thebarrel 630. - The
solid loader 600 can also include aheight sensor 670 that is coupled to a mountingbracket 672 that is coupled a plurality ofsuspension members 640, which are coupled to thesolid loader 600. As illustrated thesuspension members 640 can be coupled together by couplingmembers upright suspension member 648, extends and joins tohorizontal suspension member 646 atcoupling member 647. Thehorizontal suspension member 646 joins toperpendicular member 643 atcoupling member 642. Additionally theperpendicular member 643 can be coupled to cross member 645 that is coupled to theframe 656 of thesolid loader 600. Adownward member 641 can extend downwardly from theheight sensor 670. - The
solid loader 600 includes a plurality oflegs first leg 662 includes acoupling collar 661 that allows it to be removable from a mounting member on thebase 700. Asecond leg 666 also includes a mountingcollar 667 that allows it to be coupled to thebase 700. -
FIG. 25 illustrates an elevational view of an example concentrate filling system assembly.FIG. 26 illustrates a back elevational view of an example concentrate filling system assembly.FIG. 27 illustrates a side elevational view of an example concentrate filling system assembly.FIG. 28 illustrates a front elevational view of an example concentrate filling system assembly. The adjustable feet can be seen coupled to the base in the elevational views. The feet allow for the base to be adjusted thereby providing a level height for the load cell. If the load cell is not level, the weight measurements can be distorted. Thus, the base having adjustable feet provides for enhanced accuracy especially in the case where the load cell is configured to measure to the 0.001 gram. - While the above example shows implementation with a
single oil reservoir 100,controller 200,solid loader 600,conveyor 400,container 800,load cell 300, andinjection pump 500, the present technology can be implemented with a plurality of oil reservoirs, controllers, solid loaders, conveyors, containers, load cells, and/or injection pumps. In at least one example, a plurality of solid loaders is implemented whereby each of the solid loaders are operable to receive particles through a receiving end and dispense particles through a dispensing end, and the respective solid loaders receive particles of different sizes. This can allow for a desired filling of the container. In most implementations, a single container can be implemented such that the plurality of solid loaders dispenses into a respective conveyer that in turn dispenses the particles into the container. In other implementations, a single conveyer can be used. In the implementation with separate conveyers, the separate conveyers allow for controlling the dispensing of the desired weight of the respective different sizes of particles. -
FIGS. 29A-41C illustrate an example of a concentratefilling system assembly 10 and the corresponding features and components. The concentratefilling system assembly 10 as illustrated inFIGS. 29A-41C may include alternative features that control the accurate dispensing of the particles and the fluid within the desired predetermined threshold. As illustrated inFIGS. 29A-41C , the concentratefilling system assembly 10 and corresponding features (for example thebarrel 630, therange finders 464, and the injection pump 500) can be the same or similar to any combination of the features discussed above. -
FIGS. 29A and 29B illustrate an example concentrate fillingsystem assembly 10. The concentratefilling system assembly 10 includes abase 700 and awall 702 that extends vertically from thebase 700. In at least one example, thewall 702 can include thecontroller 200. Thewall 702 can also be coupled with theinjection pump 500, theoil reservoir 100, and any other suitable components. - As illustrated in
FIGS. 29A and 29B , thebarrel 630 of thesolid loader 600 can be positioned along the longitudinal axis X-X of theconveyor 400. Accordingly, when the particles are dispensed from thebarrel 630, the particles travel down theconveyor 400 instead of being collected at the proximal end of thetrough 410 of theconveyor 400. As the particles can separate and a smaller number of particles move down thetrough 410 of theconveyor 400 at a time once dispensed, the particles can more accurately be dispensed into thecontainer 800. -
FIGS. 30A, 30B, 30C, 30D, and 30E illustrate anexample barrel 630 of thesolid loader 600. Thebarrel 630 can include a receivingend 638 and a dispensingend 632 opposite the receivingend 638. The receivingend 638 can be operable to receive particles, and the dispensingend 632 can be operable to dispense the particles from thebarrel 630. As illustrated inFIG. 30B , the receivingend 638 can include anaperture 6380 formed in the cap of the receivingend 630. In at least one example, particles can be inserted into thebarrel 630 via theaperture 6380. In some examples, a user can visually determine via theaperture 6380 whether more particles are needed to be added into thebarrel 630. The dispensingend 632 can be smaller in diameter than the receivingend 638. Accordingly, particles can be dispensed from the dispensingend 632 in a more controlled and restricted fashion. - As illustrated in
FIG. 30E , the particles can be received from the receivingend 638 into an interior 633 of thebarrel 630. The interior 633, as illustrated inFIG. 30E , can include a storingportion 6330 and atapered portion 636. The storingportion 6330 can be operable to receive the particles from the receivingend 638 and store a large amount of particles. The storingportion 6330 can be in communication with the taperedportion 636 so that the particles can translate from the storingportion 6330 into the taperedportion 636 of the conical dispensingend 632. Theinterior 633 of the conical dispensing end 632 (e.g., the tapered portion 636) can include aspline 6360. When thebarrel 630 is rotated, the particles can translate towards the conical dispensingend 632 in a controlled manner. Thespline 6360 can be in a spiral configuration so that the particles are guided along thespline 6360 down towards the dispensingend 632. In at least one example, thespline 6360 can include a recess which receives the particles. In some examples, thespline 6360 can include a protrusion so that the particles are received between thesplines 6360. With thespline 6360, the particles can be dispensed without a large number of particles dispensing at once. When the particles are dispensed from thebarrel 630 in a controlled manner, subsequently, the particles are dispensed from theconveyor 400 in a controlled and predictable manner, ensuring a more accurate weight and/or number of particles in thecontainer 800. - In at least one example, the
barrel 630 can be rotated by thestepper motor 620 to control speed and amount of the particles dispensed therefrom. Thestepper motor 620 can be in communication with thecontroller 200 to rotate thebarrel 630 to dispense the particles in dependence upon a detected weight at theload cell 300. In at least one example, thestepper motor 620 can rotate thebarrel 630 to dispense the particles in dependence upon a detected amount of particles in thetrough 410 of theconveyor 400. - In at least one example, the
barrel 630 can be removeable from thesolid loader 600 so that thebarrel 630 can be easily cleaned. Accordingly, the concentratefilling system assembly 10 can be operated within tight regulations (e.g., good manufacturing practice regulations). Similarly, in at least one example, thetrough 410 can be covered with a removable component (e.g., parchment paper) so that the particles only interact with the clean, replaceable component. - In at least one example, as illustrated in
FIGS. 40A, 40B, and 40C , the concentratefilling system assembly 10 can include ameasuring component 460 operable to measure the amount of particles in a plurality of points along a longitudinal axis X-X of thetrough 410 of theconveyor 400. The measuringcomponent 460 can include a plurality ofrange finders 464 that can detect a height of the particles in theconveyor 400. In at least one example, as illustrated inFIGS. 40A, 40B, and 40C , the plurality ofrange finders 464 can be positioned along the measuringcomponent 460 substantially parallel to thetrough 410. Therange finders 464 can be positioned to measure the height of the particles in theconveyor 400 at the corresponding points along the longitudinal axis of theconveyor 400. In at least one example, therange finders 464 can include optical sensors. The optical sensors can emitlaser 466 or other optical technology to determine the amount of particles that are dispensed through a dispensingend 632 into theconveyor 400 and along theconveyor 400. - The
controller 200 can be operable to receive data from therange finders 464 indicative of the height of the particles at the plurality of points along the longitudinal axis X-X of theconveyor 400. Thecontroller 200 can then determine corresponding amounts and/or weight of the particles at each of the points along the longitudinal axis X-X of theconveyor 400. Thecontroller 200 can then cause theconveyor 400 to dispense the particles into thecontainer 800 based on the amounts and/or the weight of the particles as the particles approach thedistal end 424 of the conveyor 400 (e.g., trough 410). - With the information regarding the height, which can indicate amount and/or weight, of the particles along the
trough 410 of theconveyor 400, thecontroller 200 can more accurately determine how much to move the particles along the conveyor 400 (e.g., by vibrating the conveyor 400). Thecontroller 200 can also determine how much weight and/or how many of the particles are moving along theconveyor 400 and may enter thecontainer 800. For example, if one section of theconveyor 400 includes a large cluster of particles, thecontroller 200 may determine to not move the particles as far along to control the amount of particles that are received by thecontainer 800. -
FIG. 41A illustrate theinjection pump 500 with aneedle component 509 that is operable to dispense fluid into thecontainer 800.FIGS. 41B and 41C illustrate theneedle component 509. Theneedle component 509 includes aneedle receiver 516 operable to receive theneedle 510. Theneedle receiver 516 can include at least onechannel 5170 that is in fluid communication with one ormore ports 5172. Theports 5172 can be configured proximate a bottom of the needle receiver 516 (e.g., proximate the needle 510). In at least one example, as illustrated inFIGS. 41B and 41C , theneedle component 509 can include aneedle heater 517 that is coupled with theneedle receiver 516. Theneedle heater 517 can be operable to receive and heat air flowing from an air source 518 (e.g., via a tube or a conduit). In at least one example, theair source 518 can include a compressor and/or a fan. Theneedle heater 517 can be in fluid communication with theneedle receiver 516 such that the heated air from theneedle heater 517 flows through thechannels 5170 and out of the one ormore ports 5172. When the heated air flows out of theports 5172, the heated air blows onto theneedle 510 along the longitudinal axis of theneedle 510. In at least one example, the heated air is blown down around and/or onto theneedle 510 and can form a curtain of heated air around theneedle 510. Accordingly, theneedle 510 is effectively heated without additional external components that can malfunction, for example a conventional fan seizing up from oil getting caught in the blades or the rotor. In at least one example, the compressor can already be utilized for the concentratefilling system assembly 10, so additional components are not needed. Also, space within the concentratefilling system assembly 10 can be more efficiently utilized. Additionally, the fluid (e.g., terpene fluid) in theneedle 510 is more effectively heated as the heated air directly heats theneedle 510. The fluid can then flow out of theneedle 510 more effectively. - Referring to
FIG. 42 , a flowchart is presented in accordance with an example embodiment. Themethod 4200 is provided by way of example, as there are a variety of ways to carry out the method. Themethod 4200 described below can be carried out using the configurations illustrated inFIGS. 1-41C , for example, and various elements of these figures are referenced in explainingexample method 4200. Each block shown inFIG. 42 represents one or more processes, methods or subroutines, carried out in theexample method 4200. Furthermore, the illustrated order of blocks is illustrative only and the order of the blocks can change according to the present disclosure. Additional blocks may be added or fewer blocks may be utilized, without departing from this disclosure. Theexample method 4200 can begin atblock 4202. - At
block 4202, a solid loader can be caused to dispense particles through a dispensing end onto a conveyor. - At
block 4204, the conveyor can receive the dispensed particles at a proximal end and further dispenses the particles at a distal end into a container received by a load cell. - At
block 4206, a controller can receive data from the load cell indicative of a weight of particles and/or fluid. - At
block 4208, a control signal can be sent to the conveyor to adjust dispensing of the particles and/or a control signal can be sent to an injection pump to dispense fluid into the container. - At
block 4210, upon receiving indicative of a predetermined weight of the container, fluid, and particles, a control signal can be sent to the conveyor and/or the injection pump to stop dispensing of the particles and/or the fluid. - An example for implementing the controller can include a computing device architecture. The components of the computing device architecture are in electrical communication with each other using a connection, such as a bus. The example computing device architecture includes a processing unit (CPU, microprocessor, and/or processor) 710 and a computing device connection that couples various computing device components including the computing device memory, such as read only memory (ROM) and random access memory (RAM), to the processor.
- The computing device architecture can include a cache of high-speed memory connected directly with, in close proximity to, or integrated as part of the processor. The computing device architecture can copy data from the memory and/or the storage device to the cache for quick access by the processor. In this way, the cache can provide a performance boost that avoids processor delays while waiting for data. These and other modules can control or be configured to control the processor to perform various actions. Other computing device memory may be available for use as well. The memory can include multiple different types of memory with different performance characteristics. The processor can include any general purpose processor and a hardware or software service (e.g.,
service 1,service 2, and service 3) stored in storage device and configured to control the processor as well as a special-purpose processor where software instructions are incorporated into the processor design. The processor may be a self-contained system, containing multiple cores or processors, a bus, memory controller, cache, etc. A multi-core processor may be symmetric or asymmetric. - To enable user interaction with the computing device architecture, an input device can represent any number of input mechanisms, such as a microphone for speech, a touch-sensitive screen for gesture or graphical input, keyboard, mouse, motion input, speech and so forth. An output device can also be one or more of a number of output mechanisms known to those of skill in the art, such as a display, projector, television, speaker device. In some instances, multimodal computing devices can enable a user to provide multiple types of input to communicate with the computing device architecture. The communication interface can generally govern and manage the user input and computing device output. There is no restriction on operating on any particular hardware arrangement and therefore the basic features here may easily be substituted for improved hardware or firmware arrangements as they are developed.
- Storage device is a non-volatile memory and can be a hard disk or other types of computer readable media which can store data that are accessible by a computer, such as magnetic cassettes, flash memory cards, solid state memory devices, digital versatile disks, cartridges, random access memories (RAMs), read only memory (ROM), and hybrids thereof. The storage device can include service, service, and service for controlling the processor. Other hardware or software modules are contemplated. The storage device can be connected to the computing device connection. In one aspect, a hardware module that performs a particular function can include the software component stored in a computer-readable medium in connection with the necessary hardware components, such as the processor, connection, output device, and so forth, to carry out the function.
- The term “computer-readable medium” includes, but is not limited to, portable or non-portable storage devices, optical storage devices, and various other mediums capable of storing, containing, or carrying instruction(s) and/or data. A computer-readable medium may include a non-transitory medium in which data can be stored and that does not include carrier waves and/or transitory electronic signals propagating wirelessly or over wired connections. Examples of a non-transitory medium may include, but are not limited to, a magnetic disk or tape, optical storage media such as compact disk (CD) or digital versatile disk (DVD), flash memory, memory or memory devices. A computer-readable medium may have stored thereon code and/or machine-executable instructions that may represent a procedure, a function, a subprogram, a program, a routine, a subroutine, a module, a software package, a class, or any combination of instructions, data structures, or program statements. A code segment may be coupled to another code segment or a hardware circuit by passing and/or receiving information, data, arguments, parameters, or memory contents. Information, arguments, parameters, data, etc. may be passed, forwarded, or transmitted via any suitable means including memory sharing, message passing, token passing, network transmission, or the like.
- In some embodiments the computer-readable storage devices, mediums, and memories can include a cable or wireless signal containing a bit stream and the like. However, when mentioned, non-transitory computer-readable storage media expressly exclude media such as energy, carrier signals, electromagnetic waves, and signals per se.
- Specific details are provided in the description above to provide a thorough understanding of the embodiments and examples provided herein. However, it will be understood by one of ordinary skill in the art that the embodiments may be practiced without these specific details. For clarity of explanation, in some instances the present technology may be presented as including individual functional blocks comprising devices, device components, steps or routines in a method embodied in software, or combinations of hardware and software. Additional components may be used other than those shown in the figures and/or described herein. For example, circuits, systems, networks, processes, and other components may be shown as components in block diagram form in order not to obscure the embodiments in unnecessary detail. In other instances, well-known circuits, processes, algorithms, structures, and techniques may be shown without unnecessary detail in order to avoid obscuring the embodiments.
- Individual embodiments may be described above as a process or method which is depicted as a flowchart, a flow diagram, a data flow diagram, a structure diagram, or a block diagram. Although a flowchart may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be re-arranged. A process is terminated when its operations are completed, but could have additional steps not included in a figure. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. When a process corresponds to a function, its termination can correspond to a return of the function to the calling function or the main function.
- Processes and methods according to the above-described examples can be implemented using computer-executable instructions that are stored or otherwise available from computer-readable media. Such instructions can include, for example, instructions and data which cause or otherwise configure a general purpose computer, special purpose computer, or a processing device to perform a certain function or group of functions. Portions of computer resources used can be accessible over a network. The computer executable instructions may be, for example, binaries, intermediate format instructions such as assembly language, firmware, source code. Examples of computer-readable media that may be used to store instructions, information used, and/or information created during methods according to described examples include magnetic or optical disks, flash memory, USB devices provided with non-volatile memory, networked storage devices, and so on.
- Devices implementing processes and methods according to these disclosures can include hardware, software, firmware, middleware, microcode, hardware description languages, or any combination thereof, and can take any of a variety of form factors. When implemented in software, firmware, middleware, or microcode, the program code or code segments to perform the necessary tasks (e.g., a computer-program product) may be stored in a computer-readable or machine-readable medium. A processor(s) may perform the necessary tasks. Typical examples of form factors include laptops, smart phones, mobile phones, tablet devices or other small form factor personal computers, personal digital assistants, rackmount devices, standalone devices, and so on. Functionality described herein also can be embodied in peripherals or add-in cards. Such functionality can also be implemented on a circuit board among different chips or different processes executing in a single device, by way of further example.
- The instructions, media for conveying such instructions, computing resources for executing them, and other structures for supporting such computing resources are example means for providing the functions described in the disclosure.
-
FIGS. 43A, 43B, and 43C illustrate aninjection system 4300 that is operable to dispense fluid (e.g., resin, oil, and/or terpene fluid) into acontainer 800. Theinjection system 4300 can be utilized with any and/or all of the features or components of the concentratefilling system assembly 10 as disclosed and illustrated herein. - The
injection system 4300 can include an injection pump 500 (e.g., theinjection pump 500 as described above) that is coupled to the fluid reservoir 100 (e.g., thefluid reservoir 100 as described above). Theinjection pump 500 can be operable to create a flow of the fluid. Theinjection pump 100 includes anoutlet 4301 through which the fluid is dispensed from theinjection pump 500. - The fluid then flows from the
injection pump 500 into aconduit 4316. Theconduit 4316 forms achannel 4320 operable to permit the fluid to flow therethrough. Thechannel 4320 can be formed byconduit walls 4321 of theconduit 4316. Theconduit 4316 is directly coupled with theoutlet 4301 of theinjection pump 100 such that the fluid flows directly from theoutlet 4301 of theinjection pump 500 into thechannel 4320 of theconduit 4316. - As illustrated in
FIGS. 43A-43C , thechannel 4320 extends linearly along a longitudinal axis X-X. For example, theconduit walls 4321 can extend parallel with the longitudinal axis X-X. Accordingly, thechannel 4320 does not include a turn (e.g., a 90 degree turn). Thechannel 4320 extending linearly along the longitudinal axis X-X (e.g., without a turn) allows the fluid to flow through thechannel 4320 without separation of the solid(s) and liquid(s) in the fluid. For example, if the channel included turns, the solid(s) in the fluid may remain in the turn while the liquid(s) move forward through thechannel 4320 to be dispensed. This can affect the concentration of the fluid and cause the fluid that is received in thecontainer 800 to be undeliverable and unusable due to regulation criteria. For example, when the fluid includes hash resin, the resin that is deposited must be a certain concentration. If the resin is separated, then the product is undeliverable as the separation strips the resin of THC. The concentration is then unpredictable and/or lower than the product should be, even though the correct volume has been deposited into thecontainer 800. - In at least one example, the
injection system 4300 also includes atip 4310 that is operable to dispense the fluid into thecontainer 800. Thetip 4310 can be coupled with theconduit 4316 such that the fluid can flow from theconduit 4316 directly into thetip 4310. The fluid can then flow out of thetip 4310 to be dispensed into thecontainer 800. As illustrated inFIGS. 43A, 43B, and 43C , thetip 4310 can also extend along the longitudinal axis X-X. In some examples, similar to theconduit 4316, thetip 4310 does not include a turn (e.g., a 90 degree turn). Thetip 4310 extending linearly along the longitudinal axis X-X (e.g., without a turn) allows the fluid to flow through thetip 4310 without separation of the solid(s) and liquid(s) in the fluid. For example, if the channel included turns, the solid(s) in the fluid may remain in the turn while the liquid(s) move forward through thetip 4310 to be dispensed into thecontainer 800. Moreover, the fluid does not encounter any turns as the fluid flows from thechannel 4320 of theconduit 4316 into and through thetip 4310. This further improves the fluid properties, as the fluid is less likely to separate if at all. - In at least one example, as illustrated in
FIGS. 43A-43C , thetip 4310 can includetip walls 4311 that form atip channel 4314. Thetip channel 4314 can be operable to receive the fluid from thechannel 4320 of theconduit 4316 such that the fluid can flow through thetip channel 4314 out of anexit opening 4312 through which the fluid is dispensed. - In at least one example, while the
tip channel 4314 and thetip 4310 extend along the longitudinal axis X-X, thetip walls 4311 can taper towards theexit opening 4312. For example, thetip 4310 can have substantially a conical or a frustoconical shape (not considering the exit opening 4312). In some examples, thetip 4310 can have substantially a pyramidal shape. In some examples, thetip walls 4311 can taper at ataper angle 4309 in relation to the longitudinal axis X-X. WhileFIG. 43C illustrates thetaper angle 4309 being in relation to theconduit walls 4321, theconduit 4321 walls are parallel to the longitudinal axis X-X, so thetaper angle 4309 is also equivalently tapered in relation to the longitudinal axis X-X. - In at least one example, the
tip walls 4311 can taper at thetaper angle 4309A in relation to the longitudinal axis X-X that is greater than about 135 degrees. In some examples, thetaper angle 4309A can be equal to or less than about 180 degrees. In some examples, thetaper angle 4309A can be between about 135 degrees and about 180 degrees. In some examples, thetaper angle 4309A can be between about 145 degrees and about 180 degrees. In some examples, thetaper angle 4309A can be between about 155 degrees and about 180 degrees. In some examples, thetaper angle 4309A can be between about 165 degrees and about 180 degrees. In some examples, thetaper angle 4309A can be between about 175 degrees and about 180 degrees. Accordingly, the linear pathway provided by theconduit 4316 and thetip 4310 does not contract at a steep angle (e.g., between 135 degrees and 90 degrees). By having a gradual taper of thetip 4310 with thetaper angle 4309A, theinjection system 500 can be depressurized. If thetaper angle 4309A was steeper, theinjection system 500 can be pressurized and cause separation. For example, with astepper taper angle 4309A, the fluid would be pushed against thetaper walls 4311 which creates pressure on the fluid as the fluid slides down thetaper walls 4311 towards theexit opening 4312. The pressure on the fluid can cause the fluid to separate, and at least a portion of the solid(s) may remain on thetaper walls 4311 while the liquid(s) may flow out of theexit opening 4312 to be disposed into thecontainer 800. This can affect the concentration of the fluid and cause the fluid that is received in thecontainer 800 to be undeliverable and unusable due to regulation criteria. - In some examples, the
tip walls 4311 may not taper, and extend substantially parallel with the longitudinal axis X-X (e.g., ataper angle 4309A of about 180 degrees). Accordingly, thetip walls 4311 may continue in parallel with theconduit walls 4321. - In at least one example, at least a portion of the
tip 4310 can be made of plastic. For example, at least a portion of thetip 4310 can be made of low density polyethylene and/or polypropylene. In at least one example, thetip 4310 can be operable to be cut to form theexit opening 4312 through which the fluid is dispensed. By being able to cut thetip 4310, the desired size and/or shape of theexit opening 4312 can be formed. For example, as shown inFIG. 43C , theexit opening 4312 can extend at an exit angle 4312A that is greater than 90 degrees in relation to the longitudinal axis X-X. In some examples, the exit angle 4312A can be between about 90 degrees and about 180 degrees. In some examples, the exit angle 4312A can be between about 95 degrees and about 180 degrees. In some examples, the exit angle 4312A can be between about 120 degrees and about 180 degrees. In some examples, the exit angle 4312A can be between about 150 degrees and about 180 degrees. - With such an exit angle 4312A for the
exit opening 4312, the fluid can flow easily out of theexit opening 4312 to be received in thecontainer 800. Additionally, in some examples, the fluid may need to be scraped into thecontainer 800. With such an exit angle 4312A, the fluid can be easily scraped into thecontainer 800 while preventing excess dripping of the fluid. For example, thecontainer 800 may be raised to theexit opening 4312 of thetip 4310 for dispensing of the fluid into thecontainer 800. Once the injection pump 500 finishes pumping the desired amount of fluid, the fluid at theexit opening 4312 of thetip 4310 can be scraped off and deposited into thecontainer 800. The amount of the fluid that is dispensed and received in thecontainer 800 is as desired. - In at least one example, the
tip 4310 being at least partially made of plastic allows thetip 4310 to be cut to obtain the desired size and shape of theexit opening 4312. For example, if theexit opening 4312 is too large, the fluid may drip out of thetip 4310. If theexit opening 4312 is too small, the fluid may not flow out of thetip 4310 via theexit opening 4312, which can lead to pressure buildup and subsequently separation of the fluid. Accordingly, thetip 4310 is a variable size nozzle that can be cut and manipulated as fit for the fluid, thecontainer 800, and/or theinjection pump 500. - In at least one example, the
tip 4310 can be detachably coupled with theconduit 4316. Accordingly, thetip 4310 can be replaceable which can improve ease of maintenance. In some examples, thetip 4310 being detachably coupled can assist with ensuring that theexit opening 4312 is the desired and appropriate size. For example, if theexit opening 4312 that is cut is not as desired, thetip 4310 can be detached and discarded, and anew tip 4310 can be attached to theconduit 4316. - In some examples, the
injection pump 500 can be coupled with thecontroller 200 such that thecontroller 200 can control the amount of the fluid that is dispensed from theinjection pump 500 and received in thecontainer 800. Theinjection pump 500 can be operable to dispense a predetermined amount of the fluid into thecontainer 800. For example, theinjection system 4300 can be operable to dispense a predetermined amount of a total of 1 gram of the fluid into thecontainer 800. Thecontroller 200 can set theinjection pump 500 to dispense a first amount which can be substantially equal to the predetermined amount of 1 gram. In some examples, the first amount can be performed by one piston stroke. However, theinjection pump 500 and/or the fluid may cause the amount of fluid dispensed from theinjection pump 500 of the first amount to be substantially equal to the predetermined amount (e.g., 1 gram) but not equal. For example, the consistency of the fluid and/or bubbles in the fluid may lead to the first amount to be less than (e.g., 5%, 10%, 18%, etc. less than) the predetermined amount. Thecontainer 800 can then be set on theload cell 300 which can measure the first amount of the fluid in thecontainer 800. Thecontroller 200 can receive the measurement of the first amount of the fluid in thecontainer 800 and determine a second amount of the fluid to be dispensed into thecontainer 800. The second amount of the fluid can be based on a difference between the first amount of fluid in the container and the predetermined amount. In some examples, the second amount of the fluid can be 0 grams. In some examples, the second amount of the fluid can be the 5%, 10%, 18%, etc. amount of the predetermined amount (e.g., 1 gram) to make up for the amount of the first amount being less than the predetermined amount. Thecontroller 200 can then set theinjection pump 500 to dispense the second amount of the fluid into thecontainer 800 so that thecontainer 800 contains the entirety of the predetermined amount (e.g., 1 gram) of the fluid. Thecontroller 200 can determine the settings for theinjection pump 500 via the type of fluid, type ofinjection pump 500, and/or other criteria so that theinjection pump 500 dispenses the second amount of the fluid to have thecontainer 800 receive the predetermined amount of the fluid. - Referring to
FIG. 44 , a flowchart is presented in accordance with an example embodiment. Themethod 4400 is provided by way of example, as there are a variety of ways to carry out the method. Themethod 4400 described below can be carried out using the configurations illustrated inFIGS. 1-43C , for example, and various elements of these figures are referenced in explainingexample method 4400. Each block shown inFIG. 44 represents one or more processes, methods or subroutines, carried out in theexample method 4400. Furthermore, the illustrated order of blocks is illustrative only and the order of the blocks can change according to the present disclosure. Additional blocks may be added or fewer blocks may be utilized, without departing from this disclosure. Theexample method 4400 can begin atblock 4402. - At
block 4402, a fluid is pumped, via an injection pump, out of an outlet of the injection pump into a conduit. The conduit extends linearly along a longitudinal axis. - At
block 4404, the fluid flows through the conduit to be dispensed into a container. - In at least one example, a tip can be detachably coupled with the conduit. The tip can extend linearly along the longitudinal axis. In at least one example, the tip can be cut to form an exit opening through which the fluid is dispensed. The exit opening can extend at an exit angle that is greater than 90 degrees in relation to the longitudinal axis. In some examples, the tip can be replaced with a second tip if the fluid does not flow out of the tip as desired.
- In at least one example, the container can be lifted to receive the fluid (e.g., from the conduit and/or from the tip). The fluid can be scraped into the container.
- In at least one example, a first amount of the fluid can be dispensed into the container. The injection pump can be operable to pump the fluid such that the first amount is substantially equal to a predetermined amount. The amount of the fluid in the container can be measured. A second amount of the fluid can be determined based on a difference between the first amount of the fluid in the container and the predetermined amount. The second amount of the fluid can be dispensed into the container so that the container contains the predetermined amount of the fluid.
- In at least one example, the tip can include taper walls that taper towards an exit opening. The tip walls can taper at a taper angle in relation to the longitudinal axis that is greater than 135 degrees.
- While examples of the present inventive concept have been shown and described herein, it will be obvious to those skilled in the art that such examples are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the disclosure. It should be understood that various alternatives to the examples of the disclosure described herein can be employed in practicing the disclosure. It is intended that the following claims define the scope of the disclosure and that methods and structures within the scope of these claims and their equivalents be covered thereby.
- Illustrative examples of the disclosure include:
-
- Aspect 1: An concentrate filling system comprising: a solid loader operable to receive particles and dispense particles through a dispensing end; a conveyor operable to receive the dispensed particles at a proximal end and further dispense particles at a distal end; a load cell operable to receive a container, wherein the container receives the dispensed particles from the conveyor; an injection pump coupled to a fluid reservoir designed to dispense fluids into the container; a controller having one or more microprocessors, the controller operable to receive data from the load cell indicative of a weight of the particles and/or fluid and send a control signal to the conveyor to adjust the dispensing of the particles and send a control signal to the injection pump; wherein upon receiving indicative of a predetermined weight of the container, fluid, and particles the controller is operable to send a control signal to the conveyor and the injection pump to stop dispensing of particles and fluid.
- Aspect 2: The concentrate filling system of
Aspect 1, wherein the solid loader is operable to deliver large amounts of solid particles are dispensed and the conveyor is operable to vibrate to evenly dispense a small and accurate amount of particles. - Aspect 3: The concentrate filling system of
Aspect 1, wherein the solid loader is operable to deliver amounts of solid particles on order of between 0.1 grams and 1 gram. - Aspect 4: The concentrate filling system of
Aspect 1, wherein the solid loader includes a range finder that can detect a height of the particles in the conveyor. - Aspect 5: The concentrate filling system of
Aspect 4, wherein the controller is operable to receive data indicative of the height of the particles and cause the solid loader to dispense solid particles once the height of the particles is below a predetermined amount. - Aspect 6: The concentrate filling system of
Aspect 1, wherein the solid loader includes a plurality of range finders that can detect a height of the particles in the conveyor. - Aspect 7: The concentrate filling system of Aspect 6, wherein the plurality of range finders are positioned to measure the height of the particles in the conveyor at a corresponding plurality of points along a longitudinal axis of the conveyor.
- Aspect 8: The concentrate filling system of Aspect 7, wherein the controller is operable to: receive data from the plurality of range finders indicative of the height of the particles at the plurality of points along the longitudinal axis of the conveyor; determine corresponding amounts and/or weight of the particles at each of the points along the longitudinal axis of the conveyor; and cause the conveyor to dispense the particles into the container based on the amounts and/or the weight of the particles as the particles approach the distal end of the conveyor.
- Aspect 9: The concentrate filling system of Aspect 6, wherein the plurality of range finders includes optical sensors.
- Aspect 10: The concentrate filling system of
Aspect 1, wherein the solid loader includes a barrel that has a conical dispensing end, wherein an interior of the conical dispensing end includes a spline, wherein when the barrel is rotated, the particles translate towards the conical dispensing end. - Aspect 11: The concentrate filling system of
Aspect 1, wherein the solid loader includes a barrel that has a conical dispensing end and cylindrical receiving end, whereby particles are loaded into the cylindrical receiving end. - Aspect 12: The concentrate filling system of Aspect 11, wherein the barrel is removeable from the solid loader.
- Aspect 13: The concentrate filling system of Aspect 12, further comprising an adjustment apparatus operable to control an angle of the barrel relative to the conveyor.
- Aspect 14: The concentrate filling system of Aspect 11, wherein the barrel is made from a polymer material.
- Aspect 15: The concentrate filling system of Aspect 11, wherein the barrel is rotated by a stepper motor to control speed and amount dispensed therefrom.
- Aspect 16: The concentrate filling system of Aspect 11, wherein the barrel is rotated by a stepper motor to control speed and amount dispensed therefrom, wherein the stepper motor is in communication with the controller to rotate the barrel to dispense the particles in dependence upon a detected weight at the load cell.
- Aspect 17: The concentrate filling system of
Aspect 1, wherein the conveyor can be configured with a rod designed to break up and disperse large clumps or particles. - Aspect 18: The concentrate filling system of
Aspect 1, wherein the conveyor is operable to vibrate thereby causing particles inside the conveyor to travel down a length to a dispensing port and into a container. - Aspect 19: The concentrate filling system of Aspect 18, further comprising a vibrational controller that is operable to change a vibrational frequency of the conveyor so that the conveyor can vibrate at different frequencies.
- Aspect 20: The concentrate filling system of Aspect 18, wherein the vibrational controller is integrated with the controller and adjusts a vibrational frequency in dependence upon a detected weight at the load cell.
- Aspect 21: The concentrate filling system of
Aspect 1, wherein the load cell can be configured with different attachment dies designed to properly seat different containers on the load cell. - Aspect 22: The concentrate filling system of
Aspect 1, further comprising a plurality of feet that are operable to be adjusted thereby leveling the load cell. - Aspect 23: The concentrate filling system of
Aspect 1, wherein the load cell is operable to move in response to one or more signals from the controller and take additional measurements as fluid is dispensed from the injection pump and send additional measurement data to the controller, which is operable to determine a density of a mixture in the container. - Aspect 24: The concentrate filling system of Aspect 14, wherein the movement of the load cell is a series of four strokes.
- Aspect 25: A concentrate filling system comprising: a plurality solid loaders operable to receive particles and dispense particles through a dispensing end, wherein each solid loader receives particles of a different size; a plurality of conveyors operable to receive the dispensed particles, from a respective one of the plurality of solid loaders, at a proximal end and further dispense particles at a distal end; a load cell operable to receive a container, wherein the container receives the dispensed particles from the conveyor; a controller having one or more microprocessors, the controller operable to receive data from the load cell indicative of the weight of the particles and send a control signal to the conveyor to adjust the dispensing of the particles; wherein upon receiving indicative of a predetermined weight of the container and particles the controller is operable to send a control signal to the conveyor to stop dispensing of particles.
- Aspect 26: A method comprising: causing a solid loader to dispense particles through a dispensing end onto a conveyor; receiving, by the conveyor, the dispensed particles at a proximal end and further dispense the particles at a distal end into a container received by a load cell; receiving, by a controller, data from the load cell indicative of a weight of particles and/or fluid; sending a control signal to the conveyor to adjust dispensing of the particles and/or send a control signal to an injection pump to dispense fluid into the container; sending, upon receiving indicative of a predetermined weight of the container, fluid, and particles, a control signal to the conveyor and/or the injection pump to stop dispensing of the particles and/or the fluid.
- Aspect 27: The method of Aspect 26, wherein the conveyor is operable to dispense the particles into the container by vibrating to evenly dispense a small and accurate amount of particles.
- Aspect 28: The method of Aspect 26, further comprising: detecting, by a plurality of range finders, a height of the particles in the conveyor.
- Aspect 29: The method of Aspect 28, wherein the plurality of range finders are positioned to measure the height of the particles in the conveyor at a corresponding plurality of points along a longitudinal axis of the conveyor.
- Aspect 30: The method of Aspect 29, further comprising: receiving, by the controller, data from the plurality of range finders indicative of the height of the particles at the plurality of points along the longitudinal axis of the conveyor; determining, by the controller, corresponding amounts and/or weight of the particles at each of the points along the longitudinal axis of the conveyor; and dispensing, by the conveyor, the particles into the container based on the amounts and/or the weight of the particles as the particles approach the distal end of the conveyor.
- Aspect 31: The method of Aspect 26, wherein the solid loader includes a barrel operable to store and dispense the particles into the conveyor, wherein the method further comprises: rotating the barrel to dispense the particles in dependence upon a detected weight at the load cell.
Claims (20)
1. An injection system comprising:
an injection pump coupled to a fluid reservoir operable to create a flow of fluid, the injection pump including an outlet through which the fluid is dispensed;
a conduit coupled with the injection pump, the conduit forming a channel operable to permit the fluid to flow therethrough,
wherein the channel extends linearly along a longitudinal axis.
2. The injection system of claim 1 , wherein the conduit is directly coupled with the outlet of the injection pump.
3. The injection system of claim 1 , wherein the channel does not include a turn.
4. The injection system of claim 1 , further comprising a tip coupled with the conduit such that the fluid flows out of the tip to be dispensed into a container.
5. The injection system of claim 4 , wherein the tip is detachably coupled with the conduit.
6. The injection system of claim 4 , wherein at least a portion of the tip is made of plastic.
7. The injection system of claim 4 , wherein the tip is operable to be cut to form an exit opening through which the fluid is dispensed.
8. The injection system of claim 7 , wherein the exit opening extends at an exit angle that is greater than 90 degrees in relation to the longitudinal axis.
9. The injection system of claim 4 , wherein the tip extends linearly along the longitudinal axis.
10. The injection system of claim 4 , wherein the tip includes tip walls that taper towards an exit opening.
11. The injection system of claim 10 , wherein the tip walls taper at a taper angle in relation to the longitudinal axis that is greater than 135 degrees.
12. The injection system of claim 4 , wherein the tip has substantially a conical shape or a frustoconical shape.
13. A method comprising:
pumping, via an injection pump, a fluid out of an outlet of the injection pump into a conduit;
flowing the fluid through the conduit to be dispensed into a container,
wherein the conduit extends linearly along a longitudinal axis.
14. The method of claim 13 , further comprising:
detachably coupling a tip with the conduit, wherein the tip extends linearly along the longitudinal axis.
15. The method of claim 14 , further comprising:
cutting the tip to form an exit opening through which the fluid is dispensed.
16. The method of claim 15 , wherein the exit opening extends at an exit angle that is greater than 90 degrees in relation to the longitudinal axis.
17. The method of claim 14 , further comprising:
replacing the tip with a second tip if the fluid does not flow out of the tip as desired.
18. The method of claim 13 , further comprising:
lifting the container to receive the fluid; and
scraping the fluid into the container.
19. The method of claim 13 , further comprising:
dispensing a first amount of the fluid into the container, wherein the injection pump is operable to pump the fluid such the first amount is substantially equal to a predetermined amount;
measuring the amount of fluid in the container;
determining a second amount of the fluid based on a difference between the first amount of fluid in the container and the predetermined amount;
dispensing the second amount of the fluid into the container so that the container contains the predetermined amount of the fluid.
20. The method of claim 13 , wherein the tip includes tip walls that taper towards an exit opening, wherein the tip walls taper at a taper angle in relation to the longitudinal axis that is greater than 135 degrees.
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US18/503,624 US20240067372A1 (en) | 2022-08-05 | 2023-11-07 | Concentrate filling system |
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US18/128,837 US20240043148A1 (en) | 2022-08-05 | 2023-03-30 | Concentrate filling system |
US18/503,624 US20240067372A1 (en) | 2022-08-05 | 2023-11-07 | Concentrate filling system |
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US18/128,837 Continuation-In-Part US20240043148A1 (en) | 2022-08-05 | 2023-03-30 | Concentrate filling system |
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