US20230339818A1 - Ceramic, vaporization core, and vaporizer - Google Patents

Ceramic, vaporization core, and vaporizer Download PDF

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US20230339818A1
US20230339818A1 US18/191,366 US202318191366A US2023339818A1 US 20230339818 A1 US20230339818 A1 US 20230339818A1 US 202318191366 A US202318191366 A US 202318191366A US 2023339818 A1 US2023339818 A1 US 2023339818A1
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modification layer
ceramic
ceramic base
bismuth
vaporization
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Pei Li
Hongxia LV
Zhenlong JIANG
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Shenzhen Smoore Technology Ltd
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Shenzhen Smoore Technology Ltd
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42—Cartridges or containers for inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/44—Wicks
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46—Shape or structure of electric heating means
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/0072—Heat treatment
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/85—Coating or impregnation with inorganic materials
    • C04B41/88—Metals
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81—Coating or impregnation
    • C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C04B41/90—Coating or impregnation for obtaining at least two superposed coatings having different compositions at least one coating being a metal
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3298—Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate

Definitions

  • This application relates to the technical field of ceramic materials and the technical field of vaporizers, and in particular, to a ceramic, a vaporization core, and a vaporizer.
  • An electronic vaporization device is generally composed of a vaporizer and a power supply component.
  • the power supply component is configured to supply power to the vaporizer.
  • the vaporizer in an energized state heats and vaporizes an aerosol-forming medium to generate an aerosol for a user to inhale.
  • a vaporization core is one of core components of the electronic vaporization device, and its performance determines the vaporization effect and use experience of the electronic vaporization device.
  • a commonly used vaporization core is a ceramic base.
  • a heating element is arranged on the ceramic base to realize heating of the aerosol-forming medium.
  • a modification layer is arranged on the surface of the ceramic base to enhance the bonding force between the heating element and the ceramic base.
  • existing modification layers have the problems of narrow firing range and poor thermal shock resistance.
  • the present invention provides a ceramic, comprising: a ceramic base; and a modification layer arranged on a surface of the ceramic base, wherein the modification layer comprises a bismuth-based oxide and other components.
  • FIG. 1 is a schematic structural diagram of an embodiment of a ceramic according to this application.
  • FIG. 2 is a schematic structural diagram of an embodiment of an electronic vaporization device according to this application.
  • FIG. 3 is a schematic structural diagram of a vaporizer in the electronic vaporization device in FIG. 2 ;
  • FIG. 4 is a schematic structural diagram of a vaporization core in the vaporizer in FIG. 3 ;
  • FIG. 5 is a schematic structural top view of the vaporization core in FIG. 4 .
  • the present invention provides a ceramic, a vaporization core, and a vaporizer to resolve the problems of narrow firing range and poor thermal shock resistance of the modification layer on the ceramic surface in the prior art.
  • the present invention provides a ceramic, including a ceramic base and a modification layer, where the modification layer is arranged on the surface of the ceramic base, and the modification layer includes a bismuth-based oxide and other components.
  • the ceramic base is a porous ceramic.
  • the bismuth-based oxide includes bismuth trioxide.
  • the mass percentage of bismuth in the modification layer is 50% to 80%.
  • the other components include one or more of sodium, magnesium, aluminum, silicon, potassium, calcium, titanium, zinc, zirconium, and barium.
  • the other components include zinc, and the mass percentage of zinc in the modification layer is 5% to 7%.
  • the modification layer does not contain lead.
  • the modification layer is a continuous porous structure.
  • a second technical solution adopted in this application provides a vaporization core, including a ceramic and a heating layer, where the ceramic is any of the ceramic, described above and the heating layer is stacked on the surface of the modification layer away from the ceramic base.
  • a third technical solution adopted in this application provides a vaporizer, including a liquid storage chamber for storing an aerosol-forming medium and the vaporization core described above, and the vaporization core absorbs and heats the aerosol-forming medium in the liquid storage chamber to vaporize the aerosol-forming medium.
  • this application has the following beneficial effects. Different from the prior art, this application discloses a ceramic, a vaporization core, and a vaporizer.
  • the ceramic includes a ceramic base and a modification layer, where the modification layer is arranged on the surface of the ceramic base, and the modification layer includes a bismuth-based oxide and other components.
  • the modification layer By arranging the modification layer on the surface of the ceramic base, and optimizing the formulation of the modification layer by adding the bismuth-based oxide in the modification layer, lead-containing oxides in the prior art are replaced with the bismuth-based oxide, and the modification layer containing the bismuth-based oxide has excellent performance.
  • the melting temperature of the modification layer is lowered, the firing range of the modification layer is expanded, the thermal expansion coefficient of the modification layer is lowered, and the thermal shock resistance of the modification layer is improved, thereby improving performance of the vaporization core, and further improving performance of the vaporizer.
  • first”, “second”, and “third” in the embodiments of this application are merely intended for a purpose of description, and shall not be understood as an indication or implication of relative importance or implicit indication of the number of indicated technical features. Therefore, features defined by “first”, “second”, and “third” can explicitly or implicitly include at least one of the features.
  • “multiple” means at least two, for example, two or three.
  • the terms “include”, “have”, and any variant thereof are intended to cover a non-exclusive inclusion.
  • a process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but further optionally includes a step or unit that is not listed, or further optionally includes another step or unit that is intrinsic to the process, method, product, or device.
  • Lead-containing glazes are generally used in existing modification layers on the ceramic surface, and generally have the problems such as narrow firing range and poor thermal shock resistance. Therefore, this application provides a ceramic 10, which is described in detail as follows.
  • FIG. 1 is a schematic structural diagram of an embodiment of a ceramic according to this application.
  • the ceramic 10 includes a ceramic base 11 and a modification layer 12 arranged on the surface of the ceramic base 11 .
  • the modification layer 12 includes a bismuth-based oxide and other components.
  • the melting temperature and the thermal expansion coefficient of the modification layer 12 are effectively lowered, the firing range of the modification layer 12 is expanded, and the thermal shock resistance and the tensile deformation resistance of the modification layer 12 is improved.
  • the arrangement of the modification layer 12 on the surface of the ceramic base 11 can effectively improve the strength and thermal stability of the ceramic 10 and prevent liquids, gases, etc. from eroding the ceramic base 11 , and can also modify the surface of the ceramic base 11 to improve the surface evenness of the ceramic base 11 .
  • the bismuth-based oxide in the modification layer 12 is mainly bismuth trioxide.
  • the properties of bismuth trioxide are more stable, and the melting point and boiling point of bismuth trioxide are lower than those of lead oxide.
  • the overall melting temperature of the modification layer 12 can be lowered, the firing range of the modification layer 12 can be expanded, and the sintering temperature of the modification layer 12 can be lowered.
  • the thermal expansion coefficient of bismuth trioxide is lower than that of lead oxide.
  • the overall thermal expansion coefficient of the modification layer 12 is effectively reduced, and the thermal shock resistance and tensile deformation resistance of the modification layer 12 are improved, so that the modification layer 12 can be better bonded with the ceramic surface, thereby preventing formation of cracks in the modification layer 12 on the ceramic surface.
  • the mass percentage of bismuth in the modification layer 12 is 50% to 80%. It can be understood that if the content of bismuth in the modification layer 12 is excessively low, property values such as the thermal expansion coefficient and melting temperature of the modification layer 12 cannot be effectively lowered, and the properties such as firing range, thermal shock resistance, and tensile deformation resistance of the modification layer 12 cannot be improved, affecting the performance of the modification layer 12 .
  • the other components in the modification layer 12 include any one or more of sodium, magnesium, aluminum, silicon, potassium, calcium, titanium, zinc, zirconium, and barium.
  • the other components in the modification layer 12 include zinc, and the mass percentage of zinc in the modification layer 12 is 5% to 7%.
  • Zinc exists in the form of oxide in the modification layer 12 .
  • Zinc oxide can be used as a fluxing agent in the modification layer 12 to lower the sintering temperature of the modification layer 12 .
  • zinc oxide can increase the tensile deformation resistance of the modification layer 12 , further reduces the overall thermal expansion coefficient of the modification layer 12 , and improves the thermal shock resistance, to provide a better thermal matching between the modification layer 12 and the ceramic surface, such that cracking is less likely to occur during subsequent use.
  • the composition of the modification layer 12 includes oxygen, sodium, magnesium, aluminum, silicon, potassium, calcium, zinc, bismuth, titanium, zirconium, and barium.
  • the mass percentage of oxygen in the modification layer 12 is 21.94 wt%.
  • the mass percentage of sodium in the modification layer 12 is 1.04 wt%.
  • the mass percentage of magnesium in the modification layer 12 is 0.14 wt%.
  • the mass percentage of aluminum in the modification layer 12 is 0.59 wt%.
  • the mass percentage of silicon in the modification layer 12 is 12.79 wt%.
  • the mass percentage of potassium in the modification layer 12 is 1.17 wt%.
  • the mass percentage of calcium in the modification layer 12 is 0.43 wt%.
  • the mass percentage of zinc in the modification layer 12 is 6.185 wt%.
  • the mass percentage of bismuth in the modification layer 12 is 55.715 wt%. Titanium, zirconium, and barium are trace elements in the modification layer 12 , are present in low amount in the modification layer 12 , and account for less than 0.009% by mass of the modification layer 12 .
  • the ceramic base 11 is a porous structure.
  • the ceramic base 11 is directly made of a porous ceramic material.
  • the porous ceramic may be a diatomite porous ceramic, an alumina porous ceramic, a mullite porous ceramic, or a composite porous ceramic composed of at least two of the foregoing materials, or a composite porous ceramic composed of alumina and mullite.
  • the ceramic base 11 of a porous structure may be formed by forming pores in a dense ceramic material, and may be specifically designed according to requirements.
  • the porosity of the porous ceramic material may be 30% to 70%. Specifically, the porosity may be 30%, 35%, 50%, or 70%.
  • the pore size of the porous ceramic material is 200 nm to 200 ⁇ m.
  • the ceramic base 11 may be of any shape such as a cylinder, a sphere, a cuboid, a cube, or a prism, and may be set to any size, which is not limited herein. In this embodiment, as shown in FIG. 1 , the ceramic base 11 is in the shape of a cuboid.
  • the modification layer 12 may be prepared on the surface of the ceramic base 11 by a deposition process such as physical vapor deposition or chemical vapor deposition.
  • the modification layer 12 may be prepared by a technique such as sputtering, evaporation coating, or atomic layer deposition, so that a continuous porous structure or a continuous network structure is formed on the surface of the ceramic base 11 to modify the ceramic base 11 .
  • the surface of the ceramic base 11 may be directly coated with a raw material slurry containing the composition of the modification layer 12 .
  • Various coating methods such as spraying, brushing, transfer printing, and screen printing may be used, which is not limited herein.
  • the ceramic base 11 and the modification layer 12 are sintered at a sintering temperature of 500° C. to 900° C.
  • a ceramic 10 having good properties can be finally obtained by sintering at this sintering temperature.
  • the thickness of the modification layer 12 is 50 ⁇ m to 300 ⁇ m. It can be understood that to form a continuous porous structure of the modification layer 12 , the thickness of the modification layer 12 needs to be close to or less than the pore size of the porous ceramic. Preferably, the thickness of the modification layer 12 is 50 ⁇ m to 200 ⁇ m.
  • the modification layer 12 having such a thickness can form a relatively even surface on the porous ceramic base 11 and can ensure the formation of a continuous porous structure to ensure the liquid guiding ability of the porous ceramic.
  • the modification layer 12 containing bismuth trioxide by arranging the modification layer 12 containing bismuth trioxide on the surface of the ceramic base 11 , lead, which is toxic, is replaced with bismuth, thereby ensuring the safety of the modification layer 12 .
  • components such as bismuth trioxide and zinc oxide in the modification layer 12 lower the sintering temperature of the modification layer 12 , thereby preventing damage to the ceramic base 11 during sintering caused by an excessively high sintering temperature, effectively reduce the thermal expansion coefficient of the modification layer 12 , and improve the thermal shock resistance, thereby improving the tensile strength and thermal stability of the ceramic 10 , providing a better thermal matching and bonding between the modification layer 12 and the ceramic base 11 , and further improving the performance of the ceramic 10 .
  • This application further provides a ceramic preparation method for preparing the ceramic 10 .
  • the preparation method specifically includes the following steps.
  • a ceramic base 11 may be directly prepared from a porous ceramic material, or a ceramic base 11 of a porous structure may be prepared by forming pores in a dense ceramic material.
  • the ceramic base 11 is made of the porous ceramic material, and the ceramic base 11 prepared is in the shape of a cuboid.
  • a modification layer 12 is prepared by a deposition process or by coating on the surface of the cuboid ceramic base 11 prepared in the foregoing step.
  • the modification layer 12 may be prepared on the surface of the ceramic base 11 by a deposition process such as physical vapor deposition or chemical vapor deposition, for example, by a technique such as sputtering, evaporation coating, or atomic layer deposition.
  • the modification layer 12 may be coated on the surface of the ceramic base 11 by various coating methods such as spraying, brushing, transfer printing, and screen printing.
  • the modification layer 12 having a continuous structure is formed on the surface of the ceramic base 11 by the foregoing process.
  • the modification layer 12 prepared on the surface of the ceramic base 11 includes a bismuth-based oxide and other components.
  • the bismuth-based oxide is mainly bismuth trioxide, and the other components include any one or more of sodium, magnesium, aluminum, silicon, potassium, calcium, titanium, zinc, zirconium, and barium, and may be designed according to specific requirements.
  • Raw materials of the modification layer 12 generally include oxides, salts, or simple substances containing the foregoing components and may be selected according to the selected process.
  • a bismuth-based oxide such as bismuth trioxide as well as a salt or an oxide containing at least one of sodium, magnesium, aluminum, silicon, potassium, calcium, titanium, zinc, zirconium, and barium may be selected.
  • the raw materials may be bismuth trioxide, zirconia, zinc oxide, magnesium oxide, calcium oxide, silicon micropowder, barium oxide, sodium carbonate, potassium carbonate, calcium carbonate, sodium silicate, potassium sodium tartrate, etc. Furthermore, the raw materials are mixed to prepare a raw material slurry, and the slurry is then coated on the ceramic base 11 .
  • the ceramic base 11 and the modification layer 12 prepared in the foregoing steps are sintered at a sintering temperature of 500° C. to 900° C. After the sintering process, a ceramic 10 having excellent performance is finally obtained, in which the modification layer 12 and the ceramic base 11 are well bonded.
  • FIG. 2 is a schematic structural diagram of an embodiment of an electronic vaporization device according to this application
  • FIG. 3 is a schematic structural diagram of a vaporizer in the electronic vaporization device in FIG. 2
  • this application provides an electronic vaporization device 300 .
  • the electronic vaporization device 300 includes a vaporizer 100 and a power supply component 200 .
  • the power supply component 200 is configured to supply power to the vaporizer 100 .
  • the vaporizer 100 in an energized state heats and vaporizes an aerosol-forming medium to generate an aerosol for a user to inhale.
  • the vaporizer 100 and the power supply component 200 in the electronic vaporization device 300 may be integrally formed or may be detachably connected to each other, which may be designed according to specific requirements.
  • the vaporizer 100 includes a liquid storage chamber 90 , an air outlet pipe 30 , a vaporization core 20 , and a vaporization chamber 40 formed in the vaporizer 100 .
  • the liquid storage chamber 90 is configured to store an aerosol-forming medium.
  • the vaporization core 20 is configured to absorb the aerosol-forming medium in the liquid storage chamber 90 , and heat and vaporize the absorbed aerosol-forming medium to finally generate an aerosol.
  • the aerosol generated by vaporization in the vaporization chamber 40 flows through the air outlet pipe 30 along with an external airflow, and finally flows out of the vaporizer 100 for a user to inhale.
  • FIG. 4 is a schematic structural diagram of the vaporization core in the vaporizer in FIG. 3
  • FIG. 5 is a schematic structural top view of the vaporization core in FIG. 4 .
  • the vaporization core 20 includes a ceramic 10 and a heating layer 21 .
  • the ceramic 10 is the ceramic 10 provided in this application, and includes a ceramic base 11 and a modification layer 12 .
  • the modification layer 12 is arranged on the surface of the ceramic base 11 , and the heating layer 21 is stacked on the surface of the modification layer 12 away from the ceramic base 11 . It can be understood that the performance of the ceramic vaporization core 20 is often affected by the quality of the ceramic base 11 , and the surface of the ceramic base 11 needs to be modified.
  • the modification layer 12 can modify the surface of the ceramic base 11 to form a continuous porous structure on the surface of the ceramic base 11 .
  • the inventor of this application has carried out several experiments. Specifically, multiple experiments with different mass percentages of bismuth in the modification layer 12 were carried out to test whether cracks exist in the modification layer 12 on the surface of the ceramic base 11 , so as to determine the thermal shock resistance of the modification layer 12 .
  • the temperature of the vaporization core 20 ranges from 50° C. to 350° C.
  • the inventor of this application has carried out margin tests on the modification layer 12 at a temperature of 400° C. to 800° C.
  • the inventor of this application has carried out seven experiments in total: Experiment 1, Experiment 2, Experiment 3, ..., and Experiment 7.
  • the mass percentages of bismuth in the modification layer 12 were different in the seven experiments.
  • the mass percentage of bismuth in the modification layer 12 was 50 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 500° C.
  • the mass percentage of bismuth in the modification layer 12 was 55 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 550° C.
  • the mass percentage of bismuth in the modification layer 12 was 60 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 600° C.
  • the mass percentage of bismuth in the modification layer 12 was 65 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 600° C.
  • the mass percentage of bismuth in the modification layer 12 was 68 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 600° C.
  • the mass percentage of bismuth in the modification layer 12 was 70 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 650° C.
  • the mass percentage of bismuth in the modification layer 12 was 80 wt%, and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 700° C.
  • the inventor After analyzing and studying the experimental results of the experiments the inventor has found that when the mass percentage of bismuth in the modification layer 12 was 50% to 80% and the sintering temperature of the ceramic base 11 having the modification layer 12 arranged on the surface thereof was 500° C. to 900° C., the thermal shock resistance of the modification layer 12 was relatively strong, the thermal matching and bonding between the modification layer 12 and the surface of the ceramic base 11 were better, the thermal expansion coefficient of the modification layer 12 was lower, and the tensile deformation resistance was also stronger.
  • the ceramic base 11 is a porous structure. Therefore, the modification layer 12 prepared on the surface of the ceramic base 11 by a process such as physical vapor deposition or chemical vapor deposition or coating is also a continuous porous structure or a continuous network structure. Such a structure does not affect the liquid supply effect of the ceramic base 11 to the heating layer 21 .
  • the continuous porous structure or continuous network structure is more conducive to the uniform heating and liquid guiding of the vaporization core 20 , such that the aerosol-forming medium stored in the liquid storage chamber 90 can enter the vaporization core 20 more uniformly, and be heated and vaporized by the heating layer 21 in the vaporization core 20 to generate an aerosol, thereby improving the vaporization performance of the vaporization core 20 , and further improving the flavor during inhalation by a user.
  • the ceramic base 11 is made of a porous ceramic material.
  • the porous ceramic has pores and has functions of guiding and storing liquid, so that after being absorbed by the ceramic base 11 , the aerosol-forming medium in the liquid storage chamber 90 infiltrates to a vaporizing surface so as to be heated and vaporized.
  • the porous ceramic has stable chemical properties and does not chemically react with the aerosol-forming medium.
  • the porous ceramic is resistant to high temperatures and does not deform due to excessively high heating temperature during vaporization.
  • the porous ceramic is an insulator and cannot be electrically connected to the heating layer 21 to cause a short circuit which leads to failure of the vaporization core 20 .
  • the porous ceramic can be easily manufactured at low costs.
  • the ceramic base 11 is a cuboid porous ceramic.
  • the porosity of the porous ceramic may range from 30% to 70%.
  • Porosity refers to the ratio of the total volume of tiny pores in a porous medium to the total volume of the porous medium.
  • the porosity may be adjusted according to the composition of the aerosol-forming medium. For example, when the viscosity of the aerosol-forming medium is high, a higher porosity is selected to ensure the liquid guiding effect.
  • the porosity of the porous ceramic ranges from 50% to 60%.
  • the porosity of porous ceramics is 50% to 60%, on the one hand, high liquid guiding efficiency of the porous ceramic can be ensured to prevent the occurrence of dry burning due to poor conveyance of the aerosol-forming medium, thereby improving the vaporization effect of the vaporizer 100 .
  • this can also avoid an excessively large porosity of the porous ceramic which leads to unduly fast liquid guiding, difficulty in retaining the liquid, and greatly increased probability of liquid leakage to affect the performance of the vaporizer 100 .
  • the heating layer 21 is arranged on the surface of the modification layer 12 away from the ceramic base 11 , is made of metal or alloy, and generates heat when energized so as to heat and vaporize the aerosol-forming medium.
  • the heating layer 21 may be at least one of a heating film, a heating coating, a heating circuit, a heating sheet, or a heating network.
  • the heating layer 21 is a porous heating film structure. It can be understood that the porous structure on the heating layer 21 can allow the liquid aerosol-forming medium to infiltrate to the heating layer 21 more efficiently, thereby improving the liquid guiding and heat conduction efficiency of the heating layer 21 , and improving the vaporization efficiency of the vaporization core 20 .
  • the heating layer 21 may be made of a material that can be stably bonded to the modification layer 12 .
  • the heating layer 21 may be made of a material such as titanium, zirconium, titanium-aluminum alloy, titanium-zirconium alloy, titanium-molybdenum alloy, titanium-niobium alloy, iron-aluminum alloy, tantalum-aluminum alloy, or stainless steel.
  • Titanium and zirconium have the following characteristics. Both titanium and zirconium are metals having good biocompatibility. Particularly, titanium is a biophilic metal element, which has higher safety. Titanium and zirconium have relatively large resistivity among metal materials, and can achieve three times the original resistivity at room temperature after being alloyed according to a certain ratio, and therefore are more suitable as materials for the heating layer 21 . Titanium and zirconium have low thermal expansion coefficients, can achieve lower thermal expansion coefficients after being alloyed, and have better thermal matching with the modification layer 12 . After being alloyed according to a certain ratio, the alloy has a lower melting point and better film-forming property in magnetron sputtering coating.
  • the heating layer 21 is made of titanium-zirconium alloy.
  • the heating layer 21 may be prepared on the surface of the modification layer 12 away from the ceramic base 11 by a process such as physical vapor deposition or chemical vapor deposition.
  • the heating layer 21 may be prepared by a technique such as sputtering, evaporation coating, or atomic layer deposition.
  • the titanium-zirconium alloy film made of titanium-zirconium alloy is a partially dense film.
  • the modification layer 12 is a porous structure
  • the titanium-zirconium alloy film formed on the surface of the modification layer 12 also becomes a continuous porous structure, and the pore size distribution of the titanium-zirconium alloy film is slightly smaller than that of micropores in the surface of the modification layer 12 .
  • the vaporization core 20 further includes two electrodes 22 .
  • the two electrodes 22 are respectively electrically connected to the power supply component 200 in the electronic vaporization device 300 to supply power to the heating layer 21 of the vaporization core 20 , so that the heating layer 21 generates heat when energized, so as to heat and vaporize the aerosol-forming medium absorbed in the ceramic base 11 to generate an aerosol.
  • the two electrodes 22 are both arranged on the surface of the heating layer 21 away from the ceramic base 11 , and the two electrodes 22 are spaced apart to facilitate the electrical connection between the power supply component 200 and the electrodes 22 , so as to supply power to the vaporization core 20 .
  • this application discloses a ceramic, a vaporization core, and a vaporizer.
  • the ceramic includes a ceramic base and a modification layer, where the modification layer is arranged on the surface of the ceramic base, and the modification layer includes a bismuth-based oxide and other components.
  • the melting temperature of the modification layer is lowered, the firing range of the modification layer is expanded, the thermal expansion coefficient of the modification layer is lowered, and the thermal shock resistance and the tensile deformation resistance of the modification layer are improved, thereby improving performance of the vaporization core, and further improving performance of the electronic vaporization device.
  • the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise.
  • the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)
  • Compositions Of Oxide Ceramics (AREA)
US18/191,366 2022-04-20 2023-03-28 Ceramic, vaporization core, and vaporizer Pending US20230339818A1 (en)

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