US20220396392A1 - Pizza box configured to form smaller box for storage of leftovers - Google Patents

Pizza box configured to form smaller box for storage of leftovers Download PDF

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Publication number
US20220396392A1
US20220396392A1 US17/892,100 US202217892100A US2022396392A1 US 20220396392 A1 US20220396392 A1 US 20220396392A1 US 202217892100 A US202217892100 A US 202217892100A US 2022396392 A1 US2022396392 A1 US 2022396392A1
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United States
Prior art keywords
box
panel
pizza
blank
footprint
Prior art date
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Abandoned
Application number
US17/892,100
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Kayla Grace TILLMAN
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Individual
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Individual
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Priority to US17/892,100 priority Critical patent/US20220396392A1/en
Publication of US20220396392A1 publication Critical patent/US20220396392A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5475Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for dividing a "cross-like" container body into separate parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/16Packaging bread or like bakery products, e.g. unsliced loaves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04Packaging single articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/2052Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form characterised by integral closure-flaps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/4266Folding lines, score lines, crease lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/46Handles
    • B65D5/46072Handles integral with the container
    • B65D5/4608Handgrip holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/64Lids
    • B65D5/66Hinged lids
    • B65D5/6626Hinged lids formed by folding extensions of a side panel of a container body formed by erecting a "cross-like" blank
    • B65D5/665Hinged lids formed by folding extensions of a side panel of a container body formed by erecting a "cross-like" blank the lid being held in closed position by self-locking integral flaps or tabs
    • B65D5/6661Flaps provided over the total length of the lid edge opposite to the hinge
    • B65D5/6664Flaps provided over the total length of the lid edge opposite to the hinge combined with flaps or tabs provided at the side edges of the lid
    • B65D5/6667Flaps provided over the total length of the lid edge opposite to the hinge combined with flaps or tabs provided at the side edges of the lid and connected to one another in order to form an uninterrupted telescoping flange
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/36Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for bakery products, e.g. biscuits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/30Containers, packaging elements or packages specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D2585/36Containers, packaging elements or packages specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for biscuits or other bakery products
    • B65D2585/363Containers, packaging elements or packages specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for biscuits or other bakery products specific products
    • B65D2585/366Pizza

Definitions

  • the invention generally relates to boxes and, in particular, boxes used for the delivery of pizza.
  • the pizza When ordering pizza for delivery or for takeout, the pizza typically is oval (e.g., circular) in profile, cut into triangles, and provided in a rectangular (e.g., square) box.
  • the pizza box typically is too large to fit in a refrigerator, especially if the refrigerator already has items stored therein or if the refrigerator is a mini fridge, such as those commonly found in hotel rooms. Any leftover pizza thus cannot be left in the box and must be transferred to a different container for storing in the refrigerator.
  • FIG. 1 this figure illustrates a top plan view of a conventional box blank 1000 used to make a pizza box in accordance with the prior art.
  • the blank preferably consists of a single sheet of corrugated cardboard and may include printing one on or more both sides thereof as well as a water or grease resistant coating one or more sides.
  • a sheet material conventionally may be used in lieu of corrugated cardboard, too.
  • the blank further comprises “perforated lines” each consisting of a series of consecutively spaced openings extending through the sheet material of the blank and forming a line for inducing folding and/or tearing of the sheet material therealong; “channels” each consisting of a single, elongate opening extending through the sheet material of the blank that is formed by punching or cutting; and “fold lines” each consisting of a line of weakness formed in the sheet material of the blank for inducing folding therealong without tearing, which line of weakness may be defined by the sheet material of the blank having a reduced thickness therealong compared to other areas of the sheet material.
  • Such line of reduced thickness may be formed by pinching, rolling, crushing, scoring, or creasing of the sheet material during manufacture, or by limiting at the outset the thickness of the sheet material therealong when forming the sheet of material.
  • perforated lines, channels, and fold lines are referred to herein as “manufactured lines” and are structural features of the sheet of material defining the blank.
  • the blank 1000 comprises a bottom panel 110 ; a front panel 112 formed by subpanels 111 , 113 ; a rear panel 114 ; first and second side panels 116 , 118 ; and corner panels 120 , 122 , 124 , 126 .
  • fold lines 130 , 132 , 134 and channels 136 , 138 define a boundary that extends between and separates the bottom panel 110 and the front panel 112 (and specifically, the bottom panel 110 and the subpanel 113 of the front panel 112 );
  • a fold line 140 defines a boundary that extends between and separates the bottom panel 110 and the rear panel 114 ;
  • a perforated line 142 defines a boundary that extends between and separates first side panel 116 and the bottom panel 110 ;
  • a perforated line 144 defines a boundary that extends between and separates the second side panel 118 and the bottom panel 110 ;
  • a channel 146 defines a boundary that extends between and separates corner panel 120 and front panel 112 ;
  • a fold line 148 defines a boundary that extends between and separates corner panel 120 and first side panel 116 ;
  • a channel 150 defines a boundary that extends between and separates corner panel 122 and front panel 112
  • the box formed by the blank 1000 includes a lid by which the box is closed and a pizza received within the container of the box is enclosed.
  • Panels of the blank 1000 that form the lid comprise a top panel 166 ; a front tuck tab 168 ; a first side tuck tab 170 ; and second side tuck tab 172 .
  • perforated lines 174 , 176 and channel 178 define a boundary that extends between and separates the top panel 166 and the first side tuck tab 170 ;
  • channel 171 defines a boundary that extends between and separates first tuck tab 170 and corner panel 124 ;
  • perforated lines 180 , 182 and channel 184 define a boundary that extends between and separates the top panel 166 and the second side tuck tab 172 ;
  • channel 173 defines a boundary that extends between and separates second tuck tab 172 and corner panel 126 ;
  • fold lines 186 , 188 and channel 190 define a boundary that extends between and separates the top panel 166 and the front tuck tab 168 ;
  • fold lines 192 , 194 , 196 and channels 197 , 199 define a boundary that extends between and separates the top panel 166 and the rear panel 114 of the container.
  • the front panel 112 comprising subpanels 111 , 113 form a front wall of the container of the box that is twice the thickness of the other walls of the container due to the hinged connection of the subpanels by the parallel fold lines 154 , 156 .
  • subpanel 111 comprises locking tabs 115 , 117 that are received and frictionally retained within the channels 136 , 138 after folding.
  • channels 197 , 199 form vents when the blank 1000 has been folded into the box; that channel 190 is in the shape of a lift tab 191 for opening of the lid of the box from the closed position; and that finger opening 139 corresponds to and lies under the lift tab 191 to facilitate the insertion of a finger below and subsequent lifting upwards of the tab lift 191 when opening the box.
  • the box formed by the blank 1000 includes shoulder tabs 177 , 183 defined by channels 178 , 184 that rest upon shoulders 179 , 185 when the box is closed, which shoulders 179 , 185 support the tabs 177 , 183 , and thus an inside surface of the lid panel 166 at a spacing from an inside surface of the bottom panel 110 (and any pizza contained within) when the box is closed.
  • FIG. 2 is the top plan view of the blank 1000 with a pizza 1150 placed on the bottom panel 110 for illustrating the surface area of the bottom panel upon which the pizza is supported (such bottom surface area hereinafter being referred to as the “footprint” of the pizza box 1100 ); and FIG. 3 a top plan view of the pizza box 1100 that is constructed by folding the blank 1000 and that is in a closed position with the pizza 1150 shown in phantom contained within the box 1100 .
  • the pizza box 1100 is dimensioned to support an entire pizza 1150 upon the bottom panel 110 of the pizza box 1100 .
  • the pizza box 1100 is inefficient for use in keeping leftovers, especially when the leftovers constitute half or less of the pizza 1150 .
  • the pizza box 1100 is difficult to fit within a refrigerator and certainly will not fit within a minifridge or “college dorm fridge” without being crushed or otherwise deformed.
  • the invention includes many aspects and features. Moreover, while many aspects and features relate to, and are described in, the preferred context of serving an entire pizza and subsequent storage of leftover pizza, the invention is not limited to use only in such context and may be used with other food items, as well as with non-food items.
  • a method of forming a subsequent box for the storage of leftover pizza from an initial box used for serving of an entire pizza, which initial box is formed by folding a box blank having manufactured lines along a first plurality of the manufactured lines comprises the steps of: unfolding portions of the initial box; tearing along perforated lines of the manufactured lines for removing portions of the box blank; and folding remaining portions of the box blank along a second plurality of the manufactured lines to form the subsequent box with a footprint that is no more than half of the area of a footprint of the initial box.
  • the first plurality of manufactured lines is not an identical set to the second plurality of manufactured lines.
  • the blank comprises a single sheet of material with manufactured lines which when folded forms the initial box.
  • the blank is defined by panels and comprises a single sheet of corrugated cardboard having manufactured lines defining boundaries that extend between and separate the panels.
  • the steps are performed while leftover pizza is positioned on a bottom panel of the initial box.
  • each of a plurality of panels of the subsequent box serves a function that is different from the function thereby served in the initial box.
  • a panel of the subsequent box serves as a front tuck tab but previously served as a subpanel of a top panel of a lid of the initial box;
  • a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box;
  • a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a first side wall of the container of the initial box, and another panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a second side wall of the container of the initial box;
  • a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box.
  • channels of the manufactured lines of the blank define two lift tabs, one of which is not configured for use in the initial box but is configured for use in the subsequent box.
  • a box having a first footprint comprises: a blank having a plurality of panels that have been folded, with a first panel defining with one or more other panels a bottom of the box, and a second panel defining with one or more other panels a lid of the box; manufactured lines by which a panel of the bottom of the box that is not the first panel may be removed and by which a panel of the lid of the box that is not the second panel may be removed; and manufactured lines about which panels of the box may be folded after removal of the panels of the bottom and lid of the box to form a smaller box having a footprint that is substantially smaller than the first footprint.
  • the first panel itself defines the entire bottom of the container of the smaller box and the second panel itself defines the entire top of the lid of the smaller box.
  • the box further comprises an entire pizza contained within the box, wherein the first footprint accommodates the entire pizza and wherein the footprint of the smaller box accommodates no more than half of the pizza.
  • the manufactured lines comprise fold lines that are unbroken when the box with the first footprint is formed and that are broken when the smaller box is formed.
  • a box in another aspect, comprises a container and a lid, wherein the box is formed by the folding of a single sheet of material.
  • the box further comprises means for modifying and refolding the single sheet of material to form a second box also comprising a container and a lid but having a smaller footprint.
  • the box further comprises an entire pizza contained within the box, and the smaller footprint of the second box accommodates no more than one half of the entire pizza for efficiently saving leftovers.
  • a blank for forming a box for serving pizza comprises panels defined and separated by manufactured lines that, when folded, define a box having a first footprint for enclosing within the box an entire pizza and that, when folded differently with panels having been removed, define a second box having a second footprint for enclosing leftovers of the entire pizza, the second footprint being smaller than the first footprint.
  • the second footprint is approximately one half of the area of the first footprint for accommodating no more than half of the entire pizza.
  • a method of making a box comprises creating additional manufactured lines in a conventional box blank that is used to form an initial box by folding, the additional manufactured lines enabling a plurality of panels and subpanels to be removed for freeing a plurality of remaining panels and subpanels to be folded to form a subsequent box having a smaller footprint than the initial box.
  • the second footprint is approximately one half of the area of the first footprint.
  • FIG. 1 is a top plan view of a blank in accordance with the prior art.
  • FIG. 2 is the top plan view of the blank of FIG. 1 with a pizza placed on a bottom panel of the blank.
  • FIG. 3 a top plan view of a closed pizza box that is constructed by folding the blank of FIG. 1 with a pizza shown in phantom that is contained within the pizza box.
  • FIG. 4 is a top plan view of a blank in accordance with one or more aspects and features of the invention.
  • FIG. 5 is a top plan view of a blank representing the blank of FIG. 4 after modifications in accordance with one or more aspects and features of the invention.
  • FIG. 6 is the top plan view of the blank of FIG. 5 with half of a pizza placed on a bottom panel of the blank.
  • FIG. 7 is a top plan view of a closed pizza box that is constructed by folding the blank of FIG. 6 .
  • FIG. 8 the top plan view of the closed pizza box of FIG. 7 with half of a pizza shown in phantom that is contained within the pizza box.
  • any sequence(s) and/or temporal order of steps of various processes or methods that are described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal order, the steps of any such processes or methods are not limited to being carried out in any particular sequence or order, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and orders while still falling within the scope of the invention. Accordingly, it is intended that the scope of patent protection afforded the invention be defined by the issued claim(s) rather than the description set forth herein.
  • a picnic basket having an apple is the same as “a picnic basket comprising an apple” and “a picnic basket including an apple”, each of which identically describes “a picnic basket having at least one apple” as well as “a picnic basket having apples”; the picnic basket further may contain one or more other items beside an apple.
  • a picnic basket having a single apple describes “a picnic basket having only one apple”; the picnic basket further may contain one or more other items beside an apple.
  • a picnic basket consisting of an apple has only a single item contained therein, i.e., one apple; the picnic basket contains no other item.
  • picnic basket having cheese or crackers When used herein to join a list of items, “or” denotes “at least one of the items” but does not exclude a plurality of items of the list.
  • reference to “a picnic basket having cheese or crackers” describes “a picnic basket having cheese without crackers”, “a picnic basket having crackers without cheese”, and “a picnic basket having both cheese and crackers”; the picnic basket further may contain one or more other items beside cheese and crackers.
  • picnic basket having cheese and crackers When used herein to join a list of items, “and” denotes “all of the items of the list”.
  • a picnic basket having cheese and crackers describes “a picnic basket having cheese, wherein the picnic basket further has crackers”, as well as describes “a picnic basket having crackers, wherein the picnic basket further has cheese”; the picnic basket further may contain one or more other items beside cheese and crackers.
  • “at least one” followed by a list of items joined by “and” denotes an item of the list but does not require every item of the list.
  • “at least one of an apple and an orange” encompasses the following mutually exclusive scenarios: there is an apple but no orange; there is an orange but no apple; and there is both an apple and an orange. In these scenarios if there is an apple, there may be more than one apple, and if there is an orange, there may be more than one orange.
  • the phrase “one or more” followed by a list of items joined by “and” is the equivalent of “at least one” followed by the list of items joined by “and”.
  • FIG. 4 is a top plan view of a blank 2000 in accordance with one or more aspects and features of the invention.
  • FIG. 5 is a top plan view of a blank 2001 representing blank 2000 after modifications in accordance with one or more aspects and features of the invention;
  • FIG. 6 is the top plan view of the blank 2001 , wherein half of a pizza 1150 is shown placed on a bottom panel 210 of the blank 202 ;
  • FIG. 7 is a top plan view of a pizza box 2100 that is constructed by folding the blank 2001 ;
  • FIG. 8 is the top plan view of the closed pizza box 2100 wherein half of a pizza 575 is contained within the pizza box 2100 as shown in phantom.
  • the blank 2000 comprises a bottom panel 210 formed by subpanels 205 , 207 , 209 ; a front panel 212 formed by subpanels 211 , 213 ; a rear panel 214 ; a first side panel 216 formed by subpanels 225 , 227 ; a second side panel 218 formed by subpanels 235 , 237 ; and corner panels 220 , 222 , 224 , 226 .
  • fold lines 230 , 232 , 234 and channels 236 , 238 define a boundary that extends between and separates subpanel 205 of the bottom panel 210 and the subpanel 213 of the front panel 212 ;
  • a fold line 240 defines a boundary that extends between and separates the subpanel 209 of the bottom panel 210 and the rear panel 214 ;
  • a fold line 201 defines a boundary that extends between and separates subpanel 205 from subpanel 207 of the bottom panel 210 ;
  • a fold line 203 defines a boundary that extends between and separates subpanel 207 from subpanel 209 of the bottom panel 210 ;
  • a perforated line 242 defines a boundary that extends between and separates the subpanel 225 of the first side panel 216 and the subpanels 205 , 207 of the bottom panel 210 ;
  • a perforated line 244 defines a boundary that extends between and separates the subpanel
  • the box formed by the blank 2000 includes a lid by which the box is closed and an entire pizza received within the container of the box is enclosed for serving, whether by way of takeout or delivery.
  • Panels of the blank 2000 that form the lid comprise a top panel 266 comprising subpanels 255 , 257 , 259 ; a front tuck tab 268 ; a first side tuck tab 270 comprising subpanels 261 , 263 ; and a second side tuck tab 272 comprising subpanels 265 , 267 .
  • perforated line 281 and channel 278 define a boundary that extends between and separates subpanel 255 of the top panel 266 from subpanel 261 of the first side tuck tab 270 ;
  • perforated line 274 extends between and separates subpanel 263 of the first side tuck tab 270 from subpanels 257 , 259 of the top panel 266 ;
  • perforated line 241 defines a boundary that extends between and separates subpanel 261 from subpanel 263 of the first side tuck tab 270 ;
  • perforated line 293 and channel 284 define a boundary that extends between and separates subpanel 255 of the top panel 266 from subpanel 265 of the second side tuck tab 272 ;
  • perforated line 280 extends between and separates subpanel 267 of the second side tuck tab 272 from subpanels 257 , 259 of the top panel 266 ;
  • the front panel 212 comprising subpanels 211 , 213 form a front wall of the container of the box that is twice the thickness of the other walls of the container due to the hinged connection of the subpanels by the parallel fold lines 254 , 256 .
  • subpanel 211 comprises locking tabs 215 , 217 that are received and frictionally retained within the channels 236 , 238 after folding.
  • channels 297 , 299 form vents when the blank 2000 has been folded into a box; that channel 290 is in the shape of a lift tab 291 for opening of the lid of the box from the closed position; and that finger opening 239 corresponds to and lies under the lift tab 291 to facilitate the insertion of a finger below and subsequent lifting upwards of the tab lift 291 when opening the closed box.
  • top panel 266 of the lid comprises yet another channel 391 that also is in the shape of a lift tab 391 for opening of the lid of a box from the closed position, which box is formed by folding blank 2001 (discussed below).
  • the box formed by the blank 2000 includes shoulder tabs 277 , 283 defined by channels 278 , 284 that rest upon shoulders 279 , 285 when said box is closed, which shoulders 279 , 285 support the tabs 277 , 283 , and thus an inside surface of the lid panel 266 at a spacing from an inside surface of the bottom panel 210 (and any leftover pizza contained within) when said box is closed.
  • Pizza box 1100 is illustrative of the box formed by the blank 2000 insofar as the surface area of the bottom panel upon which a whole pizza 1150 is supported is the same; the blank 2000 when folded results in a pizza box configured to hold the same size pizza 1150 as pizza box 1100 , and FIGS. 2 and 3 are representative of said pizza box formed by the blank 2000 .
  • the box formed by blank 2000 is achieved by the following folding steps:
  • the blank 2000 is configured to be modified in accordance with one or more aspects and features of the invention for efficient use in keeping leftover pizza, especially when the leftovers constitute half (or less) of the pizza, as illustrated by callout 575 for half of a pizza in FIGS. 6 and 8 .
  • the bottom of the pizza box 2100 is defined solely by subpanel 209 and not collectively by subpanels 205 , 207 , 209 .
  • the bottom of the pizza box 2100 preferably is about half of the area of the bottom of the pizza box 1100 .
  • Pizza box 2100 formed from the blank 2001 thereby is readily positioned within a refrigerator including a minifridge or “college dorm fridge” without being crushed or otherwise deformed.
  • Blank 2000 following said modification is shown as blank 2001 in FIGS. 5 and 6 .
  • Blank 2000 and blank 2001 are shown as blank 2001 in FIGS. 5 and 6 .
  • the resulting blank 2001 when folded, defines the pizza box 2100 shown in FIGS. 7 and 8 .
  • subpanel 207 that previously defined part of the bottom of the pizza box 1100 serves as part of the front wall of the pizza box 2100 .
  • Subpanel 207 folds about fold line 203 .
  • subpanels 220 and 225 which previously formed a corner and side wall of the pizza box 1100 , serve as part of the front wall, with the two subpanels 220 , 225 forming a panel that folds about fold line 221 relative to subpanel 227 to latch onto subpanel 207 by receiving subpanel 207 within slot 2249 .
  • subpanels 222 and 235 which also previously formed a corner and side wall of the pizza box 1100 , also serve as part of the front wall, with the two subpanels 222 , 235 forming a panel that folds about fold line 223 relative to subpanel 237 to latch onto subpanel 207 by receiving subpanel 207 within slot 2253 .
  • the front wall is thereby secured in fixed disposition to define—together with subpanel 227 defining the first side wall and subpanel 237 defining the second side wall, and panel 214 defining the rear wall—the container of the pizza box 2100 .
  • FIG. 7 Such arrangement of the subpanels is illustrated in FIG. 7 , wherein the pizza box 2100 is shown in the closed position.

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  • Mechanical Engineering (AREA)
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Abstract

A blank for forming a box for serving pizza includes panels defined and separated by manufactured lines that, when folded, define a box having a first footprint for enclosing within the box an entire pizza and that, when folded differently with panels having been removed, define a second box having a second footprint for enclosing leftovers of the entire pizza, the second footprint being smaller than the first footprint. The second footprint preferably is approximately one half of the area of the first footprint for accommodating no more than half of the entire pizza.

Description

    COPYRIGHT STATEMENT
  • Any new and original work of authorship in this document is subject to copyright protection under the copyright laws of the United States and other countries. Reproduction by anyone of this document as it appears in official governmental records is permitted, but otherwise all other copyright rights whatsoever are reserved.
  • BACKGROUND OF THE INVENTION
  • The invention generally relates to boxes and, in particular, boxes used for the delivery of pizza.
  • When ordering pizza for delivery or for takeout, the pizza typically is oval (e.g., circular) in profile, cut into triangles, and provided in a rectangular (e.g., square) box. Unfortunately, the pizza box typically is too large to fit in a refrigerator, especially if the refrigerator already has items stored therein or if the refrigerator is a mini fridge, such as those commonly found in hotel rooms. Any leftover pizza thus cannot be left in the box and must be transferred to a different container for storing in the refrigerator.
  • With reference to FIG. 1 , this figure illustrates a top plan view of a conventional box blank 1000 used to make a pizza box in accordance with the prior art. The blank preferably consists of a single sheet of corrugated cardboard and may include printing one on or more both sides thereof as well as a water or grease resistant coating one or more sides. A sheet material conventionally may be used in lieu of corrugated cardboard, too.
  • The blank further comprises “perforated lines” each consisting of a series of consecutively spaced openings extending through the sheet material of the blank and forming a line for inducing folding and/or tearing of the sheet material therealong; “channels” each consisting of a single, elongate opening extending through the sheet material of the blank that is formed by punching or cutting; and “fold lines” each consisting of a line of weakness formed in the sheet material of the blank for inducing folding therealong without tearing, which line of weakness may be defined by the sheet material of the blank having a reduced thickness therealong compared to other areas of the sheet material. Such line of reduced thickness may be formed by pinching, rolling, crushing, scoring, or creasing of the sheet material during manufacture, or by limiting at the outset the thickness of the sheet material therealong when forming the sheet of material. Collectively, perforated lines, channels, and fold lines are referred to herein as “manufactured lines” and are structural features of the sheet of material defining the blank.
  • With regard to panels of the blank 1000 that form a container of the box within which a pizza is received, the blank 1000 comprises a bottom panel 110; a front panel 112 formed by subpanels 111,113; a rear panel 114; first and second side panels 116,118; and corner panels 120,122,124,126. These panels and subpanels are separated and defined by perforated lines, channels, and fold lines as follows: fold lines 130,132,134 and channels 136,138 define a boundary that extends between and separates the bottom panel 110 and the front panel 112 (and specifically, the bottom panel 110 and the subpanel 113 of the front panel 112); a fold line 140 defines a boundary that extends between and separates the bottom panel 110 and the rear panel 114; a perforated line 142 defines a boundary that extends between and separates first side panel 116 and the bottom panel 110; a perforated line 144 defines a boundary that extends between and separates the second side panel 118 and the bottom panel 110; a channel 146 defines a boundary that extends between and separates corner panel 120 and front panel 112; a fold line 148 defines a boundary that extends between and separates corner panel 120 and first side panel 116; a channel 150 defines a boundary that extends between and separates corner panel 122 and front panel 112; a fold line 152 defines a boundary that extends between and separates corner panel 122 and second side panel 118; parallel fold lines 154,156 define a boundary that extends between and separates subpanels 111,113 defining the front panel 112; a fold line 158 defines a boundary that extends between and separates first side panel 116 and corner panel 124; a fold line 160 defines a boundary that extends between and separates second side panel 118 and corner panel 126; a channel 162 defines a boundary that extends between and separates corner panel 124 and rear panel 114; and a channel 164 defines a boundary that extends between and separates corner panel 126 and rear panel 114.
  • Additionally, the box formed by the blank 1000 includes a lid by which the box is closed and a pizza received within the container of the box is enclosed. Panels of the blank 1000 that form the lid comprise a top panel 166; a front tuck tab 168; a first side tuck tab 170; and second side tuck tab 172. These panels are separated and defined by perforated lines, channels, and fold lines as follows: perforated lines 174,176 and channel 178 define a boundary that extends between and separates the top panel 166 and the first side tuck tab 170; channel 171 defines a boundary that extends between and separates first tuck tab 170 and corner panel 124; perforated lines 180,182 and channel 184 define a boundary that extends between and separates the top panel 166 and the second side tuck tab 172; channel 173 defines a boundary that extends between and separates second tuck tab 172 and corner panel 126; fold lines 186,188 and channel 190 define a boundary that extends between and separates the top panel 166 and the front tuck tab 168; and fold lines 192,194,196 and channels 197,199 define a boundary that extends between and separates the top panel 166 and the rear panel 114 of the container.
  • It will be appreciated that the front panel 112 comprising subpanels 111,113 form a front wall of the container of the box that is twice the thickness of the other walls of the container due to the hinged connection of the subpanels by the parallel fold lines 154,156. In order to retain the folding of the subpanels 111,113 together in overlapping position about the fold lines 154,156, subpanel 111 comprises locking tabs 115,117 that are received and frictionally retained within the channels 136,138 after folding.
  • It also will be appreciated that channels 197,199 form vents when the blank 1000 has been folded into the box; that channel 190 is in the shape of a lift tab 191 for opening of the lid of the box from the closed position; and that finger opening 139 corresponds to and lies under the lift tab 191 to facilitate the insertion of a finger below and subsequent lifting upwards of the tab lift 191 when opening the box.
  • Lastly, the box formed by the blank 1000 includes shoulder tabs 177,183 defined by channels 178,184 that rest upon shoulders 179,185 when the box is closed, which shoulders 179,185 support the tabs 177,183, and thus an inside surface of the lid panel 166 at a spacing from an inside surface of the bottom panel 110 (and any pizza contained within) when the box is closed.
  • FIG. 2 is the top plan view of the blank 1000 with a pizza 1150 placed on the bottom panel 110 for illustrating the surface area of the bottom panel upon which the pizza is supported (such bottom surface area hereinafter being referred to as the “footprint” of the pizza box 1100); and FIG. 3 a top plan view of the pizza box 1100 that is constructed by folding the blank 1000 and that is in a closed position with the pizza 1150 shown in phantom contained within the box 1100.
  • It will be appreciated than the pizza box 1100 is dimensioned to support an entire pizza 1150 upon the bottom panel 110 of the pizza box 1100. Thus, the pizza box 1100 is inefficient for use in keeping leftovers, especially when the leftovers constitute half or less of the pizza 1150. Moreover, the pizza box 1100 is difficult to fit within a refrigerator and certainly will not fit within a minifridge or “college dorm fridge” without being crushed or otherwise deformed.
  • An actual pizza box of which blank 1000 and box 1100 are illustrative is disclosed in the appendix, which is incorporated herein by reference.
  • In view of the foregoing, it is believed that a need exists for improvements in apparatus for serving pizza whether through delivery or takeout that also enables convenient and efficient storage of leftover pizza. This, and other needs, are believed to be addressed by one or more aspects and features of the invention.
  • SUMMARY OF THE INVENTION
  • The invention includes many aspects and features. Moreover, while many aspects and features relate to, and are described in, the preferred context of serving an entire pizza and subsequent storage of leftover pizza, the invention is not limited to use only in such context and may be used with other food items, as well as with non-food items.
  • Accordingly, in an aspect of the invention, a method of forming a subsequent box for the storage of leftover pizza from an initial box used for serving of an entire pizza, which initial box is formed by folding a box blank having manufactured lines along a first plurality of the manufactured lines, comprises the steps of: unfolding portions of the initial box; tearing along perforated lines of the manufactured lines for removing portions of the box blank; and folding remaining portions of the box blank along a second plurality of the manufactured lines to form the subsequent box with a footprint that is no more than half of the area of a footprint of the initial box. Furthermore, the first plurality of manufactured lines is not an identical set to the second plurality of manufactured lines.
  • In a feature, the blank comprises a single sheet of material with manufactured lines which when folded forms the initial box.
  • In a feature, the blank is defined by panels and comprises a single sheet of corrugated cardboard having manufactured lines defining boundaries that extend between and separate the panels.
  • In a feature, the steps are performed while leftover pizza is positioned on a bottom panel of the initial box.
  • In a feature, each of a plurality of panels of the subsequent box serves a function that is different from the function thereby served in the initial box. Preferably, a panel of the subsequent box serves as a front tuck tab but previously served as a subpanel of a top panel of a lid of the initial box; a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box; a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a first side wall of the container of the initial box, and another panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a second side wall of the container of the initial box; and a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box.
  • In a feature, channels of the manufactured lines of the blank define two lift tabs, one of which is not configured for use in the initial box but is configured for use in the subsequent box.
  • In another aspect, a box having a first footprint comprises: a blank having a plurality of panels that have been folded, with a first panel defining with one or more other panels a bottom of the box, and a second panel defining with one or more other panels a lid of the box; manufactured lines by which a panel of the bottom of the box that is not the first panel may be removed and by which a panel of the lid of the box that is not the second panel may be removed; and manufactured lines about which panels of the box may be folded after removal of the panels of the bottom and lid of the box to form a smaller box having a footprint that is substantially smaller than the first footprint.
  • In a feature, the first panel itself defines the entire bottom of the container of the smaller box and the second panel itself defines the entire top of the lid of the smaller box.
  • In a feature, the box further comprises an entire pizza contained within the box, wherein the first footprint accommodates the entire pizza and wherein the footprint of the smaller box accommodates no more than half of the pizza.
  • In a feature, the manufactured lines comprise fold lines that are unbroken when the box with the first footprint is formed and that are broken when the smaller box is formed.
  • In another aspect, a box comprises a container and a lid, wherein the box is formed by the folding of a single sheet of material. The box further comprises means for modifying and refolding the single sheet of material to form a second box also comprising a container and a lid but having a smaller footprint.
  • In a feature, the box further comprises an entire pizza contained within the box, and the smaller footprint of the second box accommodates no more than one half of the entire pizza for efficiently saving leftovers.
  • In another aspect, a blank for forming a box for serving pizza comprises panels defined and separated by manufactured lines that, when folded, define a box having a first footprint for enclosing within the box an entire pizza and that, when folded differently with panels having been removed, define a second box having a second footprint for enclosing leftovers of the entire pizza, the second footprint being smaller than the first footprint.
  • In a feature, the second footprint is approximately one half of the area of the first footprint for accommodating no more than half of the entire pizza.
  • In another aspect, a method of making a box comprises creating additional manufactured lines in a conventional box blank that is used to form an initial box by folding, the additional manufactured lines enabling a plurality of panels and subpanels to be removed for freeing a plurality of remaining panels and subpanels to be folded to form a subsequent box having a smaller footprint than the initial box.
  • In a feature, the second footprint is approximately one half of the area of the first footprint.
  • In addition to the aforementioned aspects and features of the invention, it should be noted that the invention further encompasses the various logical combinations and subcombinations of such aspects and features. Thus, for example, claims in this or a divisional or continuing patent application or applications may be separately directed to any aspect, feature, or embodiment disclosed herein, or combination thereof, without requiring any other aspect, feature, or embodiment.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • One or more preferred embodiments of the invention now will be described in detail with reference to the accompanying drawings, wherein the same elements are referred to with the same reference numerals.
  • FIG. 1 is a top plan view of a blank in accordance with the prior art.
  • FIG. 2 is the top plan view of the blank of FIG. 1 with a pizza placed on a bottom panel of the blank.
  • FIG. 3 a top plan view of a closed pizza box that is constructed by folding the blank of FIG. 1 with a pizza shown in phantom that is contained within the pizza box.
  • FIG. 4 is a top plan view of a blank in accordance with one or more aspects and features of the invention.
  • FIG. 5 is a top plan view of a blank representing the blank of FIG. 4 after modifications in accordance with one or more aspects and features of the invention.
  • FIG. 6 is the top plan view of the blank of FIG. 5 with half of a pizza placed on a bottom panel of the blank.
  • FIG. 7 is a top plan view of a closed pizza box that is constructed by folding the blank of FIG. 6 .
  • FIG. 8 the top plan view of the closed pizza box of FIG. 7 with half of a pizza shown in phantom that is contained within the pizza box.
  • DETAILED DESCRIPTION
  • As a preliminary matter, it will readily be understood by one having ordinary skill in the relevant art (“Ordinary Artisan”) that the invention has broad utility and application. Furthermore, any embodiment discussed and identified as being “preferred” is considered to be part of a best mode contemplated for carrying out the invention. Other embodiments also may be discussed for additional illustrative purposes in providing a full and enabling disclosure of the invention. Furthermore, an embodiment of the invention may incorporate only one or a plurality of the aspects of the invention disclosed herein; only one or a plurality of the features disclosed herein; or combination thereof. As such, many embodiments are implicitly disclosed herein and fall within the scope of what is regarded as the invention.
  • Accordingly, while the invention is described herein in detail in relation to one or more embodiments, it is to be understood that this disclosure is illustrative and exemplary of the invention and is made merely for the purposes of providing a full and enabling disclosure of the invention. The detailed disclosure herein of one or more embodiments is not intended, nor is to be construed, to limit the scope of patent protection afforded the invention in any claim of a patent issuing here from, which scope is to be defined by the claims and the equivalents thereof. It is not intended that the scope of patent protection afforded the invention be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.
  • Thus, for example, any sequence(s) and/or temporal order of steps of various processes or methods that are described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal order, the steps of any such processes or methods are not limited to being carried out in any particular sequence or order, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and orders while still falling within the scope of the invention. Accordingly, it is intended that the scope of patent protection afforded the invention be defined by the issued claim(s) rather than the description set forth herein.
  • Additionally, it is important to note that each term used herein refers to that which the Ordinary Artisan would understand such term to mean based on the contextual use of such term herein. To the extent that the meaning of a term used herein—as understood by the Ordinary Artisan based on the contextual use of such term—differs in any way from any particular dictionary definition of such term, it is intended that the meaning of the term as understood by the Ordinary Artisan should prevail.
  • With regard solely to construction of any claim with respect to the United States, no claim element is to be interpreted under 35 U.S.C. 112(f) unless the explicit phrase “means for” or “step for” is actually used in such claim element, whereupon this statutory provision is intended to and should apply in the interpretation of such claim element. With regard to any method claim including a condition precedent step, such method requires the condition precedent to be met and the step to be performed at least once but not necessarily every time during performance of the claimed method.
  • Furthermore, it is important to note that, as used herein, “comprising” is open-ended insofar as that which follows such term is not exclusive. Additionally, “a” and “an” each generally denotes “at least one” but does not exclude a plurality unless the contextual use dictates otherwise. Thus, reference to “a picnic basket having an apple” is the same as “a picnic basket comprising an apple” and “a picnic basket including an apple”, each of which identically describes “a picnic basket having at least one apple” as well as “a picnic basket having apples”; the picnic basket further may contain one or more other items beside an apple. In contrast, reference to “a picnic basket having a single apple” describes “a picnic basket having only one apple”; the picnic basket further may contain one or more other items beside an apple. In contrast, “a picnic basket consisting of an apple” has only a single item contained therein, i.e., one apple; the picnic basket contains no other item.
  • When used herein to join a list of items, “or” denotes “at least one of the items” but does not exclude a plurality of items of the list. Thus, reference to “a picnic basket having cheese or crackers” describes “a picnic basket having cheese without crackers”, “a picnic basket having crackers without cheese”, and “a picnic basket having both cheese and crackers”; the picnic basket further may contain one or more other items beside cheese and crackers.
  • When used herein to join a list of items, “and” denotes “all of the items of the list”. Thus, reference to “a picnic basket having cheese and crackers” describes “a picnic basket having cheese, wherein the picnic basket further has crackers”, as well as describes “a picnic basket having crackers, wherein the picnic basket further has cheese”; the picnic basket further may contain one or more other items beside cheese and crackers.
  • The phrase “at least one” followed by a list of items joined by “and” denotes an item of the list but does not require every item of the list. Thus, “at least one of an apple and an orange” encompasses the following mutually exclusive scenarios: there is an apple but no orange; there is an orange but no apple; and there is both an apple and an orange. In these scenarios if there is an apple, there may be more than one apple, and if there is an orange, there may be more than one orange. Moreover, the phrase “one or more” followed by a list of items joined by “and” is the equivalent of “at least one” followed by the list of items joined by “and”.
  • Referring now to the drawings, one or more preferred embodiments of the invention are next described. The following description of one or more preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its implementations, or uses.
  • Turning now to the drawings, FIG. 4 is a top plan view of a blank 2000 in accordance with one or more aspects and features of the invention. Additionally, FIG. 5 is a top plan view of a blank 2001 representing blank 2000 after modifications in accordance with one or more aspects and features of the invention; FIG. 6 is the top plan view of the blank 2001, wherein half of a pizza 1150 is shown placed on a bottom panel 210 of the blank 202; FIG. 7 is a top plan view of a pizza box 2100 that is constructed by folding the blank 2001; and FIG. 8 is the top plan view of the closed pizza box 2100 wherein half of a pizza 575 is contained within the pizza box 2100 as shown in phantom.
  • With regard to panels of the blank 2000 that form a container of the box within which a pizza is received, the blank 2000 comprises a bottom panel 210 formed by subpanels 205,207,209; a front panel 212 formed by subpanels 211,213; a rear panel 214; a first side panel 216 formed by subpanels 225,227; a second side panel 218 formed by subpanels 235,237; and corner panels 220,222,224,226.
  • These panels and subpanels are separated and defined by perforated lines, channels, and fold lines as follows: fold lines 230,232,234 and channels 236,238 define a boundary that extends between and separates subpanel 205 of the bottom panel 210 and the subpanel 213 of the front panel 212; a fold line 240 defines a boundary that extends between and separates the subpanel 209 of the bottom panel 210 and the rear panel 214; a fold line 201 defines a boundary that extends between and separates subpanel 205 from subpanel 207 of the bottom panel 210; a fold line 203 defines a boundary that extends between and separates subpanel 207 from subpanel 209 of the bottom panel 210; a perforated line 242 defines a boundary that extends between and separates the subpanel 225 of the first side panel 216 and the subpanels 205,207 of the bottom panel 210; a perforated line 244 defines a boundary that extends between and separates the subpanel 244 of the second side panel 218 and the subpanels 205,207 of the bottom panel 210; a fold line 245 defines a boundary that extends between and separates the subpanel 227 of the first side panel 216 and the subpanels 209 of the bottom panel 210; a fold line 247 defines a boundary that extends between and separates the subpanel 237 of the second side panel 218 and the subpanel 209 of the bottom panel 210; a channel 246 defines a boundary that extends between and separates corner panel 220 and subpanels 211,213 of front panel 212; a fold line 248 and a perforated line 249 defines a boundary that extends between and separates corner panel 220 and subpanel 225 of the first side panel 216; a channel 250 defines a boundary that extends between and separates corner panel 222 and subpanels 211,213 of front panel 212; a fold line 252 and perforated line 253 defines a boundary that extends between and separates corner panel 222 and subpanel 235 of the second side panel 218; parallel fold lines 254,256 define a boundary that extends between and separates subpanels 211,213 defining the front panel 212; a fold line 258 defines a boundary that extends between and separates subpanel 227 of the first side panel 216 and corner panel 224; a fold line 221 defines a boundary that extends between and separates subpanel 227 of the first side panel 216 from subpanel 225 of the first side panel 216; a fold line 260 defines a boundary that extends between and separates subpanel 237 of second side panel 218 and corner panel 226; a fold line 223 defines a boundary that extends between and separates subpanel 237 of the second side panel 218 from subpanel 235 of the second side panel 218; a channel 262 defines a boundary that extends between and separates corner panel 224 and rear panel 214; and a channel 264 defines a boundary that extends between and separates corner panel 226 and rear panel 214.
  • Additionally, the box formed by the blank 2000 includes a lid by which the box is closed and an entire pizza received within the container of the box is enclosed for serving, whether by way of takeout or delivery.
  • Panels of the blank 2000 that form the lid comprise a top panel 266 comprising subpanels 255,257,259; a front tuck tab 268; a first side tuck tab 270 comprising subpanels 261,263; and a second side tuck tab 272 comprising subpanels 265,267.
  • These panels of the lid of the box formed by blank 2000 are separated and defined by perforated lines, channels, and fold lines as follows: perforated line 281 and channel 278 define a boundary that extends between and separates subpanel 255 of the top panel 266 from subpanel 261 of the first side tuck tab 270; perforated line 274 extends between and separates subpanel 263 of the first side tuck tab 270 from subpanels 257,259 of the top panel 266; perforated line 241 defines a boundary that extends between and separates subpanel 261 from subpanel 263 of the first side tuck tab 270; perforated line 293 and channel 284 define a boundary that extends between and separates subpanel 255 of the top panel 266 from subpanel 265 of the second side tuck tab 272; perforated line 280 extends between and separates subpanel 267 of the second side tuck tab 272 from subpanels 257,259 of the top panel 266; perforated line 243 defines a boundary that extends between and separates subpanel 293 from subpanel 280 of the second side tuck tab 272; perforated line 219 defines a boundary that extends between and separates subpanel 257 from subpanel 259 of the top panel 266; perforated line 289 and channel 390 define a boundary that extends between and separates subpanel 255 from subpanel 257 of the top panel 266; channel 271 defines a boundary that extends between and separates subpanel 261 of the first tuck tab 270 from the corner panel 224; channel 273 defines a boundary that extends between and separates subpanel 265 of the second tuck tab 272 from the corner panel 226; fold lines 286,288 and channel 290 define a boundary that extends between and separates the subpanel 259 of the top panel 266 from the front tuck tab 268; and fold lines 292,294,296 and channels 297,299 define a boundary that extends between and separates subpanel 255 of the top panel 266 from the rear panel 214 of the container.
  • It will be appreciated that the front panel 212 comprising subpanels 211,213 form a front wall of the container of the box that is twice the thickness of the other walls of the container due to the hinged connection of the subpanels by the parallel fold lines 254,256. In order to retain the folding of the subpanels 211,213 together in overlapping position about the fold lines 254,256, subpanel 211 comprises locking tabs 215,217 that are received and frictionally retained within the channels 236,238 after folding.
  • It also will be appreciated that channels 297,299 form vents when the blank 2000 has been folded into a box; that channel 290 is in the shape of a lift tab 291 for opening of the lid of the box from the closed position; and that finger opening 239 corresponds to and lies under the lift tab 291 to facilitate the insertion of a finger below and subsequent lifting upwards of the tab lift 291 when opening the closed box.
  • Additionally, the top panel 266 of the lid comprises yet another channel 391 that also is in the shape of a lift tab 391 for opening of the lid of a box from the closed position, which box is formed by folding blank 2001 (discussed below).
  • Lastly, the box formed by the blank 2000 includes shoulder tabs 277,283 defined by channels 278,284 that rest upon shoulders 279,285 when said box is closed, which shoulders 279,285 support the tabs 277,283, and thus an inside surface of the lid panel 266 at a spacing from an inside surface of the bottom panel 210 (and any leftover pizza contained within) when said box is closed.
  • Pizza box 1100 is illustrative of the box formed by the blank 2000 insofar as the surface area of the bottom panel upon which a whole pizza 1150 is supported is the same; the blank 2000 when folded results in a pizza box configured to hold the same size pizza 1150 as pizza box 1100, and FIGS. 2 and 3 are representative of said pizza box formed by the blank 2000.
  • The box formed by blank 2000 is achieved by the following folding steps:
      • Corner panel 220 is folded relative to panel 225 about manufactured lines 248,249.
      • Corner panel 222 is folded relative to panel 235 about manufactured lines 253,252.
      • Together with folded corner panel 220 and unfolded corner panel 224, first side panel 216 is folded relative to bottom panel 210 about manufactured lines 242,245.
      • Together with folded corner panel 222 and unfolded corner panel 226, second side panel 218 is folded relative to bottom panel 210 about manufactured lines 244,247.
      • Front panel 212 is folded relative to subpanel 213 about manufactured lines 254,256 and relative to subpanel 205 about manufactured lines 230,236,232,238,234 so as to wrap around and enclose corner panels 220,222, thereby securing side panels 216,218 in their folded positions. Additionally, locking tabs 215,217 are inserted into channels 236,238 to lock or otherwise secure the front panel 212 and side panels 216,218 in these positions.
      • Corner panel 224 is folded relative to side panel 216 about manufactured line 258 and corner panel 226 is folded relative to side panel 218 about manufactured line 260. To retain corner panels 224,226 in these folded positions, the rear panel 214 together with the portions of the blank 2000 defining the lid of the box are folded about manufactured line 240 relative to bottom panel 210.
      • Side tuck tab 270 is folded about manufactured lines 274,278,281 relative to top panel 266; side tuck tab 272 is folded about manufactured lines 280,284,293 relative to top panel 266; and front tuck tab 268 is folded about manufactured lines 286,288,290 relative to top panel 266.
      • Top panel is folded about manufactured lines 292,294,296,297,299 relative to rear panel 214, with first side tuck tab 270 being inserted within the interior of the container of the box adjacent to and in abutment with the first side panel 216, with second side tuck tab 272 being inserted within the interior of the container of the box adjacent to and in abutment with the second side panel 218, and with the front tuck tab 268 being inserted within the interior of the container of the box adjacent to and in abutment with the front panel 212, whereby the box is closed. In so doing, shoulder tabs 277,283 come to abut and rest upon shoulders 279,285.
  • In contrast to pizza box 1100, the blank 2000 is configured to be modified in accordance with one or more aspects and features of the invention for efficient use in keeping leftover pizza, especially when the leftovers constitute half (or less) of the pizza, as illustrated by callout 575 for half of a pizza in FIGS. 6 and 8 . In this respect, the bottom of the pizza box 2100 is defined solely by subpanel 209 and not collectively by subpanels 205,207,209. Indeed, the bottom of the pizza box 2100 preferably is about half of the area of the bottom of the pizza box 1100. Pizza box 2100 formed from the blank 2001 thereby is readily positioned within a refrigerator including a minifridge or “college dorm fridge” without being crushed or otherwise deformed.
  • Blank 2000 following said modification is shown as blank 2001 in FIGS. 5 and 6 . In comparing blank 2000 and blank 2001 (as perhaps best illustrated in contrasting FIGS. 4 and 5 ), it will be appreciated that the following modifications are made:
      • Subpanel 205 is separated from subpanels 225,235,207, whereby subpanel 205 and subpanels 211,213 become disconnected and are removed. Subpanel 207 also is detached from subpanels 225,235. These modifications are accomplished by tearing or cutting along perforated lines 242,244 (FIG. 4 ), whereby gaps 2242,2244 are formed as shown in FIG. 5 , and subpanel 207 is freed from subpanels 225,235 to fold about fold line 203 relative to subpanel 209. Similarly, subpanel 225 is freed from subpanel 207 to fold about fold line 221 relative to subpanel 227; and subpanel 235 is freed from subpanel 207 to fold about fold line 223 relative to subpanel 237. These modifications are made with respect to the portions of the blank 2000 that define the container of the pizza box.
      • Gap 2249 is formed between subpanels 220,225 and gap 2253 is formed between subpanels 222,235, each gap thereafter serving as a slot to secure the front wall of the container of the pizza box 2100 as discussed below These modifications are made by tearing or cutting along perforated lines 249,253 (FIG. 4 ). These modifications are made also with respect to the portions of the blank 2000 that define the container of the pizza box.
      • Front tuck tab 268 and subpanels 263,259,267 are separated and removed from the blank 2000 by tearing or cutting along perforated lines 241,274,219,280,243 (FIG. 4 ), whereby subpanel 257 is freed to fold about fold line 289 relative to subpanel 255. These modifications are made with respect to the portions of the blank 2000 that define the lid of the pizza box.
  • The resulting blank 2001, when folded, defines the pizza box 2100 shown in FIGS. 7 and 8 .
  • The subsequent box that is formed by blank 2001 representing modified blank 2000 is achieved by the following folding steps:
      • Subpanel 207 (which previously served with subpanels 205,209 to collectively define bottom panel 210) is folded about manufactured line 203 relative to bottom panel 209 (which now serves as the only panel defining the bottom panel and, thus, the smaller footprint).
      • Subpanel 220 and subpanel 225 (which subpanel 225 previously served as part of the first side panel 216) are folded about manufactured line 221; and subpanel 222 and subpanel 235 (which subpanel 235 previously served as part of the second side panel 218) are folded about manufactured line 223.
      • First side panel 227 is folded relative to bottom panel 209 about manufactured line 245, and second side panel 237 is folded relative to bottom panel 209 a bout manufactured line 247. In order to retain the side panels 227,237 in these folded positions, subpanels 220,225 are positioned relative to subpanel 207 such that subpanel 207 extends through gap 2249, and similarly, subpanels 222,235 are positioned relative to subpanel 207 such that subpanel 207 extends through gap 2253. Subpanels 220,225,222,235,207 thereby collectively serve to define the front wall of the container of the subsequent box 2100 (as shown in FIG. 7 ).
      • Corner panel 224 is folded relative to side panel 227 about manufactured line 271, and corner panel 226 is folded relative to the side panel 237 about manufactured line 273.
      • To retain corner panels 224,226 in these folded positions, the rear panel 214 together with the portions of the blank 2001 defining the lid of the box are folded about manufactured line 240 relative to bottom panel 209.
      • First side tuck tab 261 is folded about manufactured lines 278,281 relative to top panel 255; second side tuck tab 265 is folded about manufactured lines 284,293 relative to top panel 255; and front tuck tab 257 is folded about manufactured lines 289,388,390 relative to top panel 255.
      • Top panel is folded about manufactured lines 292,294,296,297,299 relative to rear panel 214, with first side tuck tab 261 being inserted within the interior of the container of the subsequent box adjacent to and in abutment with the first side panel 227, with second side tuck tab 265 being inserted within the interior of the container of the box adjacent to and in abutment with the second side panel 237, and with the front tuck tab 257 being inserted within the interior of the container of the box adjacent to and in abutment with the front wall and, specifically, subpanels 207,220, whereby the box is closed. In so doing, shoulder tabs 277,283 come to abut and rest upon shoulders 279,285.
  • After the modifications, subpanel 207 that previously defined part of the bottom of the pizza box 1100 serves as part of the front wall of the pizza box 2100. Subpanel 207 folds about fold line 203. Furthermore, subpanels 220 and 225, which previously formed a corner and side wall of the pizza box 1100, serve as part of the front wall, with the two subpanels 220,225 forming a panel that folds about fold line 221 relative to subpanel 227 to latch onto subpanel 207 by receiving subpanel 207 within slot 2249. Similarly, subpanels 222 and 235, which also previously formed a corner and side wall of the pizza box 1100, also serve as part of the front wall, with the two subpanels 222,235 forming a panel that folds about fold line 223 relative to subpanel 237 to latch onto subpanel 207 by receiving subpanel 207 within slot 2253. The front wall is thereby secured in fixed disposition to define—together with subpanel 227 defining the first side wall and subpanel 237 defining the second side wall, and panel 214 defining the rear wall—the container of the pizza box 2100. Such arrangement of the subpanels is illustrated in FIG. 7 , wherein the pizza box 2100 is shown in the closed position.
  • Based on the foregoing description, it will be readily understood by those persons skilled in the art that the invention has broad utility and application. Many embodiments and adaptations of the invention other than those specifically described herein, as well as many variations, modifications, and equivalent arrangements, will be apparent from or reasonably suggested by the invention and the foregoing descriptions thereof, without departing from the substance or scope of the invention. Accordingly, while the invention has been described herein in detail in relation to one or more preferred embodiments, it is to be understood that this disclosure is only illustrative and exemplary of the invention and is made merely for the purpose of providing a full and enabling disclosure of the invention. The foregoing disclosure is not intended to be construed to limit the invention or otherwise exclude any such other embodiments, adaptations, variations, modifications or equivalent arrangements, the invention being limited only by the claims appended hereto and the equivalents thereof.

Claims (20)

What is claimed is:
1. A method of forming a subsequent box for the storage of leftover pizza from an initial box used for serving of an entire pizza, which initial box is formed by folding a box blank having manufactured lines along a first plurality of the manufactured lines, comprising the steps of:
(a) unfolding portions of the initial box;
(b) tearing along perforated lines of the manufactured lines for removing portions of the box blank; and
(c) folding remaining portions of the box blank along a second plurality of the manufactured lines to form the subsequent box, the subsequent box having a footprint that is no more than half of the footprint of the initial box;
(d) wherein the first plurality of manufactured lines is not an identical set to the second plurality of manufactured lines.
2. The method of claim 1, wherein the blank comprises a single sheet of material having manufactured lines, which blank when folded forms the initial box.
3. The method of claim 1, wherein the blank is defined by panels and comprises a single sheet of corrugated cardboard having manufactured lines defining boundaries that extend between and separate the panels.
4. The method of claim 1, wherein the steps are performed while leftover pizza is positioned on a portion of a bottom panel of the initial box.
5. The method of claim 1, wherein the initial box and the subsequent box each comprises a container and a lid connected to the container along one or more manufactured lines.
6. The method of claim 1, wherein each of a plurality of panels of the subsequent box serves a function that is different from the function thereby served in the initial box.
7. The method of claim 6, wherein a panel of the subsequent box serves as a front tuck tab but previously served as a subpanel of a top panel of a lid of the initial box.
8. The method of claim 6, wherein a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box.
9. The method of claim 6, wherein a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a first side wall of the container of the initial box.
10. The method of claim 9, wherein another panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a second side wall of the container of the initial box.
11. The method of claim 10, wherein a panel of the subsequent box serves as part of a front wall of a container of the subsequent box but previously served as a subpanel of a bottom panel of the container of the initial box.
12. The method of claim 1, wherein channels of the blank define two lift tabs, one of which is not configured for use in the initial box but is configured for use in the subsequent box.
13. A box having a first footprint comprising:
(a) a blank having a plurality of panels that have been folded, with a first panel defining with one or more other panels a bottom of the box, and a second panel defining with one or more other panels a lid of the box;
(b) manufactured lines by which a panel of the bottom of the box that is not the first panel may be removed and by which a panel of the lid of the box that is not the second panel may be removed; and
(c) manufactured lines about which panels of the box may be folded after removal of panels of the bottom and lid of the box to form a smaller box having a footprint that is substantially smaller than the first footprint;
(d) wherein the first panel itself defines an entire bottom of the container of the smaller box and the second panel itself defines the entire top of the lid of the smaller box.
14. The box of claim 13, further comprising an entire pizza contained within the box, wherein the first footprint accommodates the entire pizza and wherein the footprint of the smaller box accommodates no more than one half of the pizza.
15. The box of claim 13, wherein the manufactured lines comprise fold lines that are unbroken when the box with the first footprint is formed and that are broken when the smaller box is formed.
16. The blank of claim 13, wherein the box and the smaller box each comprises a container and a lid connected to the container along one or more manufactured lines.
17. A blank for forming a box for serving pizza, the blank comprising panels defined and separated by manufactured lines that, when folded, define a box having a first footprint for enclosing within the box an entire pizza and that, when folded differently with panels having been removed, define a second box having a second footprint for enclosing leftovers of the entire pizza, the second footprint being smaller than the first footprint.
18. The blank of claim 17, wherein the second footprint is approximately one half of the area of the first footprint for accommodating no more than half of the entire pizza.
19. The blank of claim 17, wherein the box for serving the pizza and the second box each comprises a container and a lid for enclosing pizza, the lid being connected to the container along one or more manufactured lines.
20. The blank of claim 17, further comprising two lift tabs, one of which is not configured for use in the box for serving pizza but is configured for use in the second box.
US17/892,100 2022-08-21 2022-08-21 Pizza box configured to form smaller box for storage of leftovers Abandoned US20220396392A1 (en)

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GB789739A (en) * 1954-11-22 1958-01-29 Reginald Robert Hall Improvements in or relating to foldable boxes or cartons
US5110038A (en) * 1991-04-16 1992-05-05 Frank Pantisano Plate forming and break down pizza box
US6440050B1 (en) * 2000-09-19 2002-08-27 Patsy R. Capparelli Method of forming a variable sized and shaped pizza box and apparatus thereof
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US20080197177A1 (en) * 2007-02-20 2008-08-21 William Gerard Volz EZ-fold modular pizza box
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US20140191022A1 (en) * 2013-01-04 2014-07-10 William Gerard Volz Method of Using Modular Pizza Box
KR20180026307A (en) * 2016-09-02 2018-03-12 (주)참존박스 A packing box
KR20200007235A (en) * 2018-07-12 2020-01-22 이준우 A pizza box re-assemble in small boxes
WO2020229998A1 (en) * 2019-05-10 2020-11-19 Ems Group S.P.A. Interlocking packaging article and its forming method and apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US186459A (en) * 1877-01-23 Improvement in paper boxes
US1582591A (en) * 1921-12-08 1926-04-27 A J Mckay Berry box
US1724589A (en) * 1928-03-28 1929-08-13 Harry H Honigbaum Container
US2522597A (en) * 1947-10-01 1950-09-19 Medina Business Estate Folding cardboard box
US2522598A (en) * 1947-10-01 1950-09-19 Medina Business Estate Folding paper box construction
GB789739A (en) * 1954-11-22 1958-01-29 Reginald Robert Hall Improvements in or relating to foldable boxes or cartons
US5110038A (en) * 1991-04-16 1992-05-05 Frank Pantisano Plate forming and break down pizza box
US6440050B1 (en) * 2000-09-19 2002-08-27 Patsy R. Capparelli Method of forming a variable sized and shaped pizza box and apparatus thereof
US20070267471A1 (en) * 2006-05-18 2007-11-22 Falana Robert J Foldable pizza box
US20110138750A1 (en) * 2006-09-26 2011-06-16 Walsh William R Convertible Pizza Box
US20080197177A1 (en) * 2007-02-20 2008-08-21 William Gerard Volz EZ-fold modular pizza box
US20110233265A1 (en) * 2010-03-26 2011-09-29 Techone Telekomunikasyon Iletisim Yazilim Danismanlik ye Pazarlama Tic Ltd Sti Food delivery box
US20140191022A1 (en) * 2013-01-04 2014-07-10 William Gerard Volz Method of Using Modular Pizza Box
KR20180026307A (en) * 2016-09-02 2018-03-12 (주)참존박스 A packing box
KR20200007235A (en) * 2018-07-12 2020-01-22 이준우 A pizza box re-assemble in small boxes
WO2020229998A1 (en) * 2019-05-10 2020-11-19 Ems Group S.P.A. Interlocking packaging article and its forming method and apparatus

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