US20210180310A1 - Building construction system with split precast horizontal floor supports - Google Patents
Building construction system with split precast horizontal floor supports Download PDFInfo
- Publication number
- US20210180310A1 US20210180310A1 US17/186,956 US202117186956A US2021180310A1 US 20210180310 A1 US20210180310 A1 US 20210180310A1 US 202117186956 A US202117186956 A US 202117186956A US 2021180310 A1 US2021180310 A1 US 2021180310A1
- Authority
- US
- United States
- Prior art keywords
- precast
- rebar
- concrete
- central
- column
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
- E04B1/164—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, only the horizontal slabs being partially cast in situ
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/20—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of concrete, e.g. reinforced concrete, or other stonelike material
- E04B1/21—Connections specially adapted therefor
- E04B1/215—Connections specially adapted therefor comprising metallic plates or parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/04—Load-carrying floor structures formed substantially of prefabricated units with beams or slabs of concrete or other stone-like material, e.g. asbestos cement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/14—Load-carrying floor structures formed substantially of prefabricated units with beams or girders laid in two directions
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/43—Floor structures of extraordinary design; Features relating to the elastic stability; Floor structures specially designed for resting on columns only, e.g. mushroom floors
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/02—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance
- E04C5/03—Reinforcing elements of metal, e.g. with non-structural coatings of low bending resistance with indentations, projections, ribs, or the like, for augmenting the adherence to the concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/38—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for plane ceilings of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
- E04G11/50—Girders, beams, or the like as supporting members for forms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2103/00—Material constitution of slabs, sheets or the like
- E04B2103/02—Material constitution of slabs, sheets or the like of ceramics, concrete or other stone-like material
Definitions
- This invention relates to the field of building construction and more particularly to a system for the rapid construction of buildings using precast structure to support and reinforce cast-in-place concrete.
- Concrete is a durable material, able to be formed into floors, walls, and columns.
- What is needed is a system for constructing a building that combines the strength and continuity of cast-in-place construction with the rapid assembly of precast construction, while minimizing transportation difficulties caused by moving large precast pieces.
- the disclosed building construction system with split precast horizontal floor supports combines the strength and ease of construction of pre-cast concrete, with ease of transportation of cast-in-place concrete.
- the system avoids the requirement of casting difficult shapes by breaking the complex T-shape sections of prior patents into separate flat pieces.
- T-shapes and cross-shapes are hard to cast and difficult to transport because these shapes do not sit flat, and thus must be supported at their ends.
- the slabs are separated into shapes that can later be placed around the columns. This simulates the strength of a fully-precast system, while reducing the precast costs and transportation costs.
- the columns are formed as a single precast unit, the resulting column spanning multiple floors.
- the columns are precast in a series, with gaps for cast-in-place concrete to flow through, creating a solid, unified structure.
- precast columns that span multiple floors
- construction of the building is simplified because each column unit is plumbed as it is set, creating a column that is plumb (vertical) across multiple floors.
- the preferred column unit length—during transportation—height during construction— is three floors, or thirteen meters. This ideal dimension is reached assuming an interior height of three meters, plus is three rebar gaps of 0.3 meters each, totaling to thirteen meters. This length of thirteen meters is the standard length of a trailer, thus simplifying transportation.
- Each column segment of a column is separated by a floor gap, across which bridging rebar connects the column segments.
- a mirrored, split central member is used.
- the central member splits into two or more central member components.
- the central member components are placed on top of each column segment, partially surrounding the exposed bridging rebar.
- Steel bars run continuously through each half of the column cap, also protruding outward at least one development length in all four horizontal directions.
- the precast column cap mitigates severe shear stresses around columns by diffusing the stresses to a larger area while transferring moments between adjoining bays.
- Each half is primarily rectangular in shape, with a cut-out of a smaller rectangle near interior edge. The cutout, or gap, allows steel to pass between the precast column cap halves, the cap resting on the column segment below.
- the spanning members are preferably a perforated, grid-shaped structure to reduce weight, appearing similar to a waffle.
- the cavities of the spanning member are optionally filled with foam fillers before concrete is poured. When the cavities are filled, the resulting structure requires less concrete, but maintains the bulk of its strength.
- FIG. 1 illustrates a first isometric view of the building construction system with split precast horizontal floor supports.
- FIG. 2 illustrates a second isometric view of the building construction system with split precast horizontal floor supports.
- FIG. 3 illustrates a view during assembly of the building construction system with split precast horizontal floor supports.
- FIG. 4 illustrates a cross-sectional view of the building construction system with split precast horizontal floor supports.
- FIG. 5 illustrates an isometric view showing column placement of the building construction system with split precast horizontal floor supports.
- FIG. 6 illustrates an isometric view showing multiple placed columns of the building construction system with split precast horizontal floor supports.
- FIG. 7 illustrates an isometric view showing a spanning member of the building construction system with split precast horizontal floor supports.
- FIG. 8 illustrates an isometric view showing a structure ready for the cast-in-place concrete of the building construction system with split precast horizontal floor supports.
- FIG. 9 illustrates a detail view of the columns with central members of the building construction system with split precast horizontal floor supports.
- FIGS. 1 and 2 a first and second isometric views of the building construction system with split precast horizontal floor supports are shown.
- the hybrid concrete structure with C-shaped central member 1 includes a base member 10 at the foundation elevation.
- the base member 10 is topped with a column 12 that is broken into multiple column segments 14 . Crossing the floor gap 17 between each column segment 14 is bridging rebar 16 .
- the columns 12 are precast in units with multiple column segments 14 , including the bridging rebar 16 . Thus, when a column 12 is placed and plumbed, multiple floors are ready for construction, rather than only a single floor.
- each column segment 14 optionally includes a locking protrusion 18 to aid in integration of the columns 12 and the cast-in-place concrete 80 (see FIG. 4 ).
- the central member 30 is formed from one or more central member components 32 .
- the central member components 32 are preferably C-shaped, allowing the central member components 32 to surround the floor gap 17 , while still resting against the lower column segment 14 .
- Each central member component 32 includes a column gap 40 formed by two or more component arms 38 .
- the combination of column gaps 40 when the central member components 32 are placed, creates a central member recess 36 .
- the column member components 32 meet at a central member joint 34 .
- the central members 30 include rebar stirrups 50 to surround cast-in-place rebar 54 . Further included is central member rebar 52 that extends outward, helping to create a unitary structure.
- FIG. 3 a view during assembly of the building construction system with split precast horizontal floor supports is shown.
- the hybrid concrete structure with C-shaped central member 1 includes temporary formwork used during construction.
- the spanning member 60 is temporarily supported by a collapsible tower 100 . Spaces between the spanning members 60 are enclosed from beneath by rotating formwork panels 110 , lifted into place by rotating with respect to support rod 116 and a combination of fixed hooks 112 and slideable hooks 114 .
- FIG. 4 a cross-sectional view of the building construction system with split precast horizontal floor supports is shown.
- the cast-in-place concrete 80 has been poured, creating the unitary structure.
- the cast-in-place concrete 80 now surrounds the bridging rebar 16 , and has covered and surrounded the central members 30 and the spanning member 60 .
- the spanning member 60 includes multiple cavities 64 , each filled with an optional foam cavity filler 66 that prevents the cast-in-place concrete 80 from flowing into the cavities 64 . This reduces the amount of cast-in-place concrete 80 that is needed, without decreasing the resulting strength.
- the spanning member 60 is optionally topped with rebar mesh 68 , further adding strength to the hybrid concrete structure with C-shaped central member 1 .
- FIG. 5 an isometric view showing column placement of the building construction system with split precast horizontal floor supports is shown.
- base members 10 Shown are base members 10 , topped with columns 12 formed from column segments 14 .
- FIG. 6 an isometric view showing multiple placed columns of the building construction system with split precast horizontal floor supports is shown.
- FIG. 7 an isometric view showing a spanning member of the building construction system with split precast horizontal floor supports is shown.
- the spanning member 60 is shown supported by a collapsible tower 100 , the spanning member 60 placed between column segments 14 set atop base members 10 .
- FIG. 8 an isometric view showing a structure ready for the cast-in-place concrete of the building construction system with split precast horizontal floor supports is shown.
- This view shows many spanning members 60 between a multiplicity of columns 12 .
- FIG. 9 a detail view of the columns with central members of the building construction system with split precast horizontal floor supports is shown.
- the central members 30 are shown after placement on the column segments 14 of the columns 12 , with the rebar stirrups 50 and central member rebar 52 extending upward and outward.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The disclosed building construction system with split precast horizontal floor supports combines the strength and ease of construction of pre-cast concrete, with ease of transportation of cast-in-place concrete. The system avoids the requirement of casting difficult shapes by breaking the complex T-shape sections of prior patents into separate flat pieces. The formwork for flat pieces is simpler than that of complex items that include both long and wide components. For examine, T-shapes and cross-shapes are hard to cast and difficult to transport because these shapes do not sit flat, and thus must be supported at their ends. Instead of this complex casting and transport, the slabs are separated into shapes that can later be placed around the columns. This simulates the strength of a fully-precast system, while reducing the precast costs and transportation costs.
Description
- This application is continuation-in-part of PCT patent application number PCT/US19/48058, filed Aug. 26, 2019, titled Simplified Precast Concrete System with Rapid Assembly Formwork, which claims priority to U.S. patent application Ser. No. 16/122,064, filed on Sep. 5, 2018, issued as U.S. Pat. No. 10,260,224 on Apr. 16, 2019, titled Simplified Precast Concrete System with Rapid Assembly Formwork, which in turn is a continuation-in-part of U.S. application Ser. No. 15/858,589, filed on Dec. 29, 2017, issued as U.S. Pat. No. 10,094,101 on Oct. 9, 2018, titled Precast Concrete System with Rapid Assembly Formwork.
- This invention relates to the field of building construction and more particularly to a system for the rapid construction of buildings using precast structure to support and reinforce cast-in-place concrete.
- The construction material of choice for modern multi-story structures is concrete. Concrete is a durable material, able to be formed into floors, walls, and columns.
- Conventional cast-in-place concrete construction relies on the use of labor-intensive, time-consuming, bulky, built-in-place formwork that must be erected for each wall and column. The formwork takes up space that could be used for moving around the site in the floor below, and does so for the duration of the construction. This process alone is time-consuming. After the formwork is placed, concrete is poured within the forms. This concrete is allowed to partially cure, then the formwork is removed and after twenty-eight days, the concrete can bear its full load. The result of these delays is the slow the speed of construction.
- Given the time-consuming nature of cast-in-place concrete, the concept of casting off-site arose, with the pre-cast concrete pieces being assembled on-site. While this can speed up construction, the resulting structure lacks the strength of a cast-in-place building due to weak connectivity. Expanding the size of the precast pieces can address the weaknesses caused by assembling discrete elements, but the resulting larger pieces complicate transportation.
- What is needed is a system for constructing a building that combines the strength and continuity of cast-in-place construction with the rapid assembly of precast construction, while minimizing transportation difficulties caused by moving large precast pieces.
- The disclosed building construction system with split precast horizontal floor supports combines the strength and ease of construction of pre-cast concrete, with ease of transportation of cast-in-place concrete. The system avoids the requirement of casting difficult shapes by breaking the complex T-shape sections of prior patents into separate flat pieces.
- The formwork for flat pieces is simpler than that of complex items that include both long and wide components. For examine, T-shapes and cross-shapes are hard to cast and difficult to transport because these shapes do not sit flat, and thus must be supported at their ends.
- Instead of this complex casting and transport, the slabs are separated into shapes that can later be placed around the columns. This simulates the strength of a fully-precast system, while reducing the precast costs and transportation costs.
- Specifically, the columns are formed as a single precast unit, the resulting column spanning multiple floors. The columns are precast in a series, with gaps for cast-in-place concrete to flow through, creating a solid, unified structure.
- By forming precast columns that span multiple floors, construction of the building is simplified because each column unit is plumbed as it is set, creating a column that is plumb (vertical) across multiple floors.
- The preferred column unit length—during transportation—height during construction—is three floors, or thirteen meters. This ideal dimension is reached assuming an interior height of three meters, plus is three rebar gaps of 0.3 meters each, totaling to thirteen meters. This length of thirteen meters is the standard length of a trailer, thus simplifying transportation.
- Each column segment of a column is separated by a floor gap, across which bridging rebar connects the column segments.
- This is the point at which the vertical columns must transition to the horizontal floors. To help carry the load between the floor and columns, a mirrored, split central member is used. The central member splits into two or more central member components. The central member components are placed on top of each column segment, partially surrounding the exposed bridging rebar.
- Steel bars run continuously through each half of the column cap, also protruding outward at least one development length in all four horizontal directions.
- The precast column cap mitigates severe shear stresses around columns by diffusing the stresses to a larger area while transferring moments between adjoining bays. Each half is primarily rectangular in shape, with a cut-out of a smaller rectangle near interior edge. The cutout, or gap, allows steel to pass between the precast column cap halves, the cap resting on the column segment below.
- Steel stirrups embedded in the central member protrude upwards. The stirrups surround the cast-in-place rebar, creating a continuous rebar connection across the central members through to adjacent structure.
- After placement of the central members, temporary structures are used to support spanning members. The spanning members are preferably a perforated, grid-shaped structure to reduce weight, appearing similar to a waffle. The cavities of the spanning member are optionally filled with foam fillers before concrete is poured. When the cavities are filled, the resulting structure requires less concrete, but maintains the bulk of its strength.
- With the rebar placed, and concrete is poured over the entire floor. Special care is taken to ensure concrete flows into the floor gaps between column segments, ensuring that the bridging rebar is surrounded.
- The invention can be best understood by those having ordinary skill in the art by reference to the following detailed description when considered in conjunction with the accompanying drawings in which:
-
FIG. 1 illustrates a first isometric view of the building construction system with split precast horizontal floor supports. -
FIG. 2 illustrates a second isometric view of the building construction system with split precast horizontal floor supports. -
FIG. 3 illustrates a view during assembly of the building construction system with split precast horizontal floor supports. -
FIG. 4 illustrates a cross-sectional view of the building construction system with split precast horizontal floor supports. -
FIG. 5 illustrates an isometric view showing column placement of the building construction system with split precast horizontal floor supports. -
FIG. 6 illustrates an isometric view showing multiple placed columns of the building construction system with split precast horizontal floor supports. -
FIG. 7 illustrates an isometric view showing a spanning member of the building construction system with split precast horizontal floor supports. -
FIG. 8 illustrates an isometric view showing a structure ready for the cast-in-place concrete of the building construction system with split precast horizontal floor supports. -
FIG. 9 illustrates a detail view of the columns with central members of the building construction system with split precast horizontal floor supports. - Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. Throughout the following detailed description, the same reference numerals refer to the same elements in all figures.
- Referring to
FIGS. 1 and 2 , a first and second isometric views of the building construction system with split precast horizontal floor supports are shown. - The hybrid concrete structure with C-shaped
central member 1 includes abase member 10 at the foundation elevation. Thebase member 10 is topped with acolumn 12 that is broken intomultiple column segments 14. Crossing thefloor gap 17 between eachcolumn segment 14 is bridgingrebar 16. Thecolumns 12 are precast in units withmultiple column segments 14, including the bridgingrebar 16. Thus, when acolumn 12 is placed and plumbed, multiple floors are ready for construction, rather than only a single floor. - The top of each
column segment 14 optionally includes a lockingprotrusion 18 to aid in integration of thecolumns 12 and the cast-in-place concrete 80 (seeFIG. 4 ). - The
central member 30 is formed from one or morecentral member components 32. Thecentral member components 32 are preferably C-shaped, allowing thecentral member components 32 to surround thefloor gap 17, while still resting against thelower column segment 14. - Each
central member component 32 includes acolumn gap 40 formed by two ormore component arms 38. The combination ofcolumn gaps 40, when thecentral member components 32 are placed, creates acentral member recess 36. - The
column member components 32 meet at a central member joint 34. - The
central members 30 includerebar stirrups 50 to surround cast-in-place rebar 54. Further included iscentral member rebar 52 that extends outward, helping to create a unitary structure. - Referring to
FIG. 3 , a view during assembly of the building construction system with split precast horizontal floor supports is shown. - The hybrid concrete structure with C-shaped
central member 1 includes temporary formwork used during construction. - The spanning
member 60 is temporarily supported by acollapsible tower 100. Spaces between the spanningmembers 60 are enclosed from beneath by rotatingformwork panels 110, lifted into place by rotating with respect to supportrod 116 and a combination of fixedhooks 112 and slideable hooks 114. - Also visible is a
column segment 14 with acentral member 30 formed from twocentral member components 32. - Referring to
FIG. 4 , a cross-sectional view of the building construction system with split precast horizontal floor supports is shown. - In this figure, the cast-in-
place concrete 80 has been poured, creating the unitary structure. - The cast-in-
place concrete 80 now surrounds the bridgingrebar 16, and has covered and surrounded thecentral members 30 and the spanningmember 60. - In this embodiment, the spanning
member 60 includesmultiple cavities 64, each filled with an optionalfoam cavity filler 66 that prevents the cast-in-place concrete 80 from flowing into thecavities 64. This reduces the amount of cast-in-place concrete 80 that is needed, without decreasing the resulting strength. - The spanning
member 60 is optionally topped withrebar mesh 68, further adding strength to the hybrid concrete structure with C-shapedcentral member 1. - Referring to
FIG. 5 , an isometric view showing column placement of the building construction system with split precast horizontal floor supports is shown. - Shown are
base members 10, topped withcolumns 12 formed fromcolumn segments 14. - Referring to
FIG. 6 , an isometric view showing multiple placed columns of the building construction system with split precast horizontal floor supports is shown. - Again shown are
base members 10, now all topped withcolumns 12. - Referring to
FIG. 7 , an isometric view showing a spanning member of the building construction system with split precast horizontal floor supports is shown. - The spanning
member 60 is shown supported by acollapsible tower 100, the spanningmember 60 placed betweencolumn segments 14 set atopbase members 10. - Referring to
FIG. 8 , an isometric view showing a structure ready for the cast-in-place concrete of the building construction system with split precast horizontal floor supports is shown. - This view shows many spanning
members 60 between a multiplicity ofcolumns 12. - Referring to
FIG. 9 , a detail view of the columns with central members of the building construction system with split precast horizontal floor supports is shown. - The
central members 30 are shown after placement on thecolumn segments 14 of thecolumns 12, with therebar stirrups 50 andcentral member rebar 52 extending upward and outward. - Equivalent elements can be substituted for the ones set forth above such that they perform in substantially the same manner in substantially the same way for achieving substantially the same result.
- It is believed that the system and method as described and many of its attendant advantages will be understood by the foregoing description. It is also believed that it will be apparent that various changes may be made in the form, construction, and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely exemplary and explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
Claims (16)
1. A hybrid precast and cast-in-place structure comprising:
a precast column;
the precast column installed in a vertical position;
the precast column formed from two or more precast column segments;
the two or more precast column segments connected by bridging rebar;
a precast central member;
the precast central member installed in a horizontal position;
the precast central member formed from two or more precast central member components;
the two or more precast central member components surrounding the bridging rebar;
the two or more precast central member components resting on one of the two or more precast column segments;
wherein after assembly of the precast column and precast central member, concrete is poured across the hybrid precast and cast-in-place structure to create a unified structure;
whereby forming the precast column and the precast central member in pieces simplifies formwork requirements and transportation.
2. The hybrid precast and cast-in-place structure of claim 1 , wherein:
the two or more precast central member components each include two or more component arms separated by a column gap, each precast central member component having a C-shape;
whereby the two or more precast central member components surround the bridging rebar.
3. The hybrid precast and cast-in-place structure of claim 1 , further comprising:
a plurality of rebar stirrups;
the plurality of rebar stirrups protruding from an
upper surface of the precast central member;
whereby the plurality of rebar stirrups helps to create a unitary structure.
4. The hybrid precast and cast-in-place structure of claim 1 , further comprising:
a spanning member;
the spanning member having a grid shape with solid sections and hollow sections;
the hollow sections including foam fillers to exclude the concrete poured across the hybrid precast and cast-in-place structure.
5. The hybrid precast and cast-in-place structure of claim 4 , further comprising:
one or more spanning member rebar;
the one or more spanning member rebar protruding outward from the spanning member;
whereby the one or more spanning member rebar are surrounded by concrete when the concrete is poured across the hybrid precast and cast-in-place structure
6. The hybrid precast and cast-in-place structure of claim 3 , further comprising:
a spanning member;
the spanning member having a grid shape with solid sections and hollow sections;
the hollow sections including foam fillers to exclude the concrete poured across the hybrid precast and cast-in-place structure.
7. A precast structure for a building comprising:
a precast column;
two or more precast column segments forming the precast column;
the two or more precast column segments separated by a floor gap;
the two or more precast column segments connected by bridging rebar;
a precast central slab;
the precast central slab formed from two or more precast central components;
the two or more precast central components surrounding the bridging rebar;
the precast central slab installed by placement of the two or more precast central components on top of each of the two or more precast column segments, within the floor gap;
wherein after the precast column and the precast central slab are in place, then concrete is poured on top of the precast central slab, the concrete flowing into the floor gap and surrounding the bridging rebar;
whereby the precast structure is easy to transport due to separate precast columns and precast central slabs.
8. The precast structure for a building of claim 7 , wherein:
the two or more precast central components each include two or more component arms separated by a column gap, each precast central member component having a C-shape;
whereby the two or more precast central components surround the bridging rebar.
9. The precast structure for a building of claim 7 , further comprising:
a plurality of rebar stirrups;
the plurality of rebar stirrups protruding from an upper surface of the precast central slab;
whereby the plurality of rebar stirrups helps to create a unitary structure.
10. The precast structure for a building of claim 7 , further comprising:
a spanning member;
the spanning member having a grid shape with solid sections and hollow sections;
the hollow sections including foam fillers to exclude the concrete poured across the spanning member.
11. The precast structure for a building of claim 10 , further comprising:
one or more spanning member rebar;
the one or more spanning member rebar protruding outward from the spanning member;
whereby the one or more spanning member rebar are surrounded by concrete when the concrete is poured across the precast structure
12. The precast structure for a building of claim 9 , further comprising:
a spanning member;
the spanning member having a grid shape with solid sections and hollow sections;
the hollow sections including foam fillers to exclude the concrete poured across the spanning member.
13. A method of constructing a hybrid precast concrete and p our-in-place concrete structure comprising the steps of:
placing one or more concrete base members;
placing a precast column upon one concrete base member of the one or more concrete base members;
the precast column formed from two or more precast column segments;
the two or more precast column segments connected by bridging rebar;
repeating the step of “placing a precast column upon one concrete base member of the one or more concrete base members” until all of the one or more concrete base members are topped with columns;
placing two or more precast central member components around the bridging rebar of precast columns;
the two or more precast central member components forming a precast central member;
the two or more precast central member components resting on one of the two or more precast column segments;
repeating the step of “placing two or more precast central member components around the bridging rebar of precast columns” until all bridging rebar is surround by one of the two or more precast central member components;
pouring concrete across the two or more precast central member components;
whereby forming the precast column and the precast central member in pieces simplifies formwork requirements and transportation.
14. The method of constructing a hybrid precast concrete and pour-in-place concrete structure of claim 13 , wherein:
the two or more precast central member components each include two or more component arms separated by a column gap, the each precast central member component having a C-shape;
whereby the two or more precast central member components surround the bridging rebar.
15. The method of constructing a hybrid precast concrete and pour-in-place concrete structure of claim 13 , the precast central member further comprising:
a plurality of rebar stirrups;
the plurality of rebar stirrups protruding from an upper surface of the precast central member;
whereby the plurality of rebar stirrups helps to create a unitary structure.
16. The method of constructing a hybrid precast concrete and pour-in-place concrete structure of 13, the method further comprising the step of:
before the step of “pouring concrete across the two or more precast central member components”, placing a spanning member;
the spanning member having a grid shape with solid sections and hollow sections;
the hollow sections including foam fillers to exclude the concrete poured across the hybrid precast and cast-in-place structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US17/186,956 US20210180310A1 (en) | 2017-12-29 | 2021-02-26 | Building construction system with split precast horizontal floor supports |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15/858,589 US10094101B1 (en) | 2017-12-29 | 2017-12-29 | Precast concrete system with rapid assembly formwork |
US16/122,064 US10260224B1 (en) | 2017-12-29 | 2018-09-05 | Simplified precast concrete system with rapid assembly formwork |
PCT/US2019/048058 WO2020051002A1 (en) | 2018-09-05 | 2019-08-26 | Simplified precast concrete system with rapid assembly formwork |
US17/186,956 US20210180310A1 (en) | 2017-12-29 | 2021-02-26 | Building construction system with split precast horizontal floor supports |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2019/048058 Continuation-In-Part WO2020051002A1 (en) | 2017-12-29 | 2019-08-26 | Simplified precast concrete system with rapid assembly formwork |
Publications (1)
Publication Number | Publication Date |
---|---|
US20210180310A1 true US20210180310A1 (en) | 2021-06-17 |
Family
ID=66098479
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/122,064 Active US10260224B1 (en) | 2017-12-29 | 2018-09-05 | Simplified precast concrete system with rapid assembly formwork |
US17/186,956 Abandoned US20210180310A1 (en) | 2017-12-29 | 2021-02-26 | Building construction system with split precast horizontal floor supports |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/122,064 Active US10260224B1 (en) | 2017-12-29 | 2018-09-05 | Simplified precast concrete system with rapid assembly formwork |
Country Status (2)
Country | Link |
---|---|
US (2) | US10260224B1 (en) |
SA (1) | SA521421326B1 (en) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015131334A1 (en) * | 2014-03-04 | 2015-09-11 | 东莞市石西智能机器制造有限公司 | Building structure and construction method for same |
AU2017280086B2 (en) | 2016-06-23 | 2022-03-31 | Hickory Design Pty Ltd | Methods and apparatus for constructing multi-storey buildings |
EP4116514B1 (en) | 2016-07-06 | 2024-07-24 | PT Blink Limited | A tray-like modular building component and related method |
AU2018100643B4 (en) * | 2017-09-12 | 2018-09-13 | Iavilaer Pty Ltd | Building construction method |
TWI662172B (en) * | 2017-10-20 | 2019-06-11 | Ruentex Engineering & Construction Co., Ltd. | Construction method for a building |
CN110700420B (en) * | 2018-07-10 | 2024-10-29 | 周兆弟 | Prefabricated wall body and assembly structure of assembled building and construction method of prefabricated wall body and assembly structure |
EP3850167A4 (en) * | 2018-09-10 | 2022-05-25 | HCSL Pty Ltd | Building panel |
CN109853739B (en) * | 2019-02-27 | 2020-06-23 | 青岛理工大学 | Prefabricated steel-wood combination node |
US10829928B2 (en) * | 2019-03-29 | 2020-11-10 | Big Time Investment, Llc | Floor plate assembly system and method of constructing a building therewith |
CN110616808B (en) * | 2019-09-04 | 2020-07-14 | 青岛理工大学 | Assembled floor-type steel-wood composite joint and its assembly method |
CN110644619B (en) * | 2019-09-21 | 2020-10-09 | 青岛理工大学 | Prefabricated limit reinforced steel-wood frosted sleeve combination node |
US11185163B2 (en) * | 2019-10-18 | 2021-11-30 | Frazier Industrial Company | Alignment tool |
CN111535597B (en) * | 2020-05-19 | 2021-08-13 | 华漾建设集团有限公司 | On-site assembling, installing and constructing method for energy-saving reinforced concrete prefabricated wall |
US20210395993A1 (en) * | 2020-06-19 | 2021-12-23 | Fred A. Wagner, III | Modular decking system |
US11959270B1 (en) * | 2021-04-16 | 2024-04-16 | Morse Distribution, Inc. | Stud rail systems and methods for use in reinforced concrete structures |
US20220412082A1 (en) * | 2021-06-23 | 2022-12-29 | 9443-3638 Québec inc. | Composite ceiling and method of construction |
CN114776000B (en) * | 2022-05-28 | 2024-06-21 | 中铁广州工程局集团第三工程有限公司 | Construction method of arc-shaped roof double-layer template system |
CN115419191B (en) * | 2022-09-22 | 2024-05-24 | 北京建工新型建材科技股份有限公司 | Prefabricated hollow superimposed shear wall cavity pouring node slurry blocking and formwork supporting integrated tool and application method thereof |
Family Cites Families (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US938458A (en) * | 1909-04-08 | 1909-11-02 | Carl E Brockhausen | Concrete construction. |
US1380324A (en) * | 1919-01-30 | 1921-05-31 | William S Piggins | Concrete construction |
US1496819A (en) * | 1919-04-02 | 1924-06-10 | Mitchell William | Method of forming reenforced concrete structural members |
US2720017A (en) * | 1948-11-30 | 1955-10-11 | Inst Of Inventive Res | Method of erecting buildings |
US2871544A (en) * | 1955-08-19 | 1959-02-03 | Philip N Youtz | Method of erecting buildings |
BE642388A (en) * | 1963-01-10 | |||
US3490191A (en) * | 1966-09-28 | 1970-01-20 | Ingf Hans Hansson & Co | Method for erecting buildings |
US3524293A (en) * | 1968-07-03 | 1970-08-18 | J P Van Eesteren S Administrat | Apparatus and method for construction of multistoried buildings |
US3613325A (en) * | 1969-07-10 | 1971-10-19 | Yee Alfred A | Concrete construction |
US4081935A (en) * | 1976-07-26 | 1978-04-04 | Johns-Manville Corporation | Building structure utilizing precast concrete elements |
US4409764A (en) * | 1976-08-02 | 1983-10-18 | Ennis H. Proctor | System and method for reinforced concrete construction |
US5507124A (en) * | 1991-09-17 | 1996-04-16 | The Board Of Regents Of The University | Concrete framing system |
KR930010214B1 (en) * | 1991-11-23 | 1993-10-15 | 김선자 | Precast concrete member connection method |
BE1008118A3 (en) * | 1994-03-18 | 1996-01-23 | Rebuild World Rbw Sa | Floating slab, process for its implementation and building with at least such a floating slab. |
JPH1096263A (en) * | 1996-06-06 | 1998-04-14 | R Johann Hashihoran Simanjuntakk I | Precast concrete support and assembling method of slab |
US5787663A (en) * | 1997-02-06 | 1998-08-04 | Sony Corporation | Beam support bracket for a raised access floor |
US6293063B2 (en) * | 1997-06-30 | 2001-09-25 | David A. Van Doren | Cast-in-place hybrid building system |
WO2002099208A1 (en) | 2001-06-02 | 2002-12-12 | Jazzar M Omar A | A composite precast cast insitue building system |
SE521286C2 (en) * | 2002-02-27 | 2003-10-21 | Open House System Ab | Modular building, prefabricated volume module and method for making a modular building |
US20100024332A1 (en) * | 2006-05-17 | 2010-02-04 | Trevor Valaire | Structural element and methods of use thereof |
US8011147B2 (en) * | 2006-09-11 | 2011-09-06 | Hanlon John W | Building system using modular precast concrete components |
KR100926140B1 (en) * | 2007-08-21 | 2009-11-10 | 이완영 | Building structure using PC member and construction method thereof |
JP5171966B2 (en) * | 2008-02-18 | 2013-03-27 | バロ コンストラクション キーテクノロジー カンパニー リミテッド | Lattice-shaped drop panel structure and construction method thereof |
WO2012024816A1 (en) * | 2010-08-24 | 2012-03-01 | Empire Technology Development Llc | Prefabricated wall panels |
US8671634B2 (en) * | 2011-03-29 | 2014-03-18 | Board Of Regents Of The University Of Nebraska | Shallow flat soffit precast concrete floor system |
IN2014DE00849A (en) * | 2013-05-08 | 2015-06-19 | Kt India Llc | |
US9371648B1 (en) * | 2015-09-02 | 2016-06-21 | Nikolay P. Tikhovskiy | Concrete building structure and method for modular construction of same |
-
2018
- 2018-09-05 US US16/122,064 patent/US10260224B1/en active Active
-
2021
- 2021-02-25 SA SA521421326A patent/SA521421326B1/en unknown
- 2021-02-26 US US17/186,956 patent/US20210180310A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
SA521421326B1 (en) | 2023-06-01 |
US10260224B1 (en) | 2019-04-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20210180310A1 (en) | Building construction system with split precast horizontal floor supports | |
US10094101B1 (en) | Precast concrete system with rapid assembly formwork | |
US3872635A (en) | Multi-unit building construction | |
US9371648B1 (en) | Concrete building structure and method for modular construction of same | |
AU2017304226B2 (en) | Precast concrete formwork, floor system and a method of construction | |
US20090151298A1 (en) | Method of Making Monolithic Concrete Structures | |
Mazzacane et al. | MUCEM: The builder’s perspective | |
US20020092249A1 (en) | Partially prefabricated waffle slab | |
US9422680B2 (en) | Deck | |
US10640970B2 (en) | Concrete building elements and assemblies thereof, and related methods | |
RU2552506C1 (en) | Method for construction of monolithic structures of buildings and non-removable universal modular formwork system | |
RU2008151996A (en) | PLANE CONCRETE BEARING DESIGN AND METHOD FOR ITS MANUFACTURE | |
CN109653770B (en) | Middle plate construction method by utilizing original temporary support | |
JP7572413B2 (en) | How to build a structure | |
RU84881U1 (en) | FRAME OF BUILDINGS AND STRUCTURES | |
GB2495319A (en) | Beam and slab floor construction | |
CA2625897A1 (en) | Reinforced concrete forming system | |
US3500601A (en) | Building structures | |
US2014087A (en) | Construction of buildings and the like | |
JP4191235B1 (en) | Temporary support joint, temporary structure, and multi-story slab construction method | |
EA010210B1 (en) | Multi-storey skeleton-type building | |
US7073300B1 (en) | Reinforced concrete part for producing foundations of buildings | |
RU119365U1 (en) | LARGE BLOCK BUILDING | |
JPH07292828A (en) | Precast synthesized voiod slab and structure thereof | |
JP2000160687A (en) | Construction method for composite structure and precast concrete column |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
STPP | Information on status: patent application and granting procedure in general |
Free format text: APPLICATION DISPATCHED FROM PREEXAM, NOT YET DOCKETED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
STPP | Information on status: patent application and granting procedure in general |
Free format text: FINAL REJECTION MAILED |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |