US20190294284A1 - Display device - Google Patents
Display device Download PDFInfo
- Publication number
- US20190294284A1 US20190294284A1 US16/434,736 US201916434736A US2019294284A1 US 20190294284 A1 US20190294284 A1 US 20190294284A1 US 201916434736 A US201916434736 A US 201916434736A US 2019294284 A1 US2019294284 A1 US 2019294284A1
- Authority
- US
- United States
- Prior art keywords
- sub
- pixels
- touch electrode
- film
- wiring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Images
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- H10K59/30—Devices specially adapted for multicolour light emission
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- H10K59/30—Devices specially adapted for multicolour light emission
- H10K59/38—Devices specially adapted for multicolour light emission comprising colour filters or colour changing media [CCM]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
Definitions
- An embodiment of the present invention relates to a display device installed with a touch sensor.
- an embodiment of the present invention relates to an organic EL (Electroluminescence) display device installed with a tough sensor.
- a touch sensor has been known as an interface for a user to input information to a display device. Arrangement of a touch sensor so as to overlap with a screen of a display device allows a user to operate input buttons, icons, and the like displayed on a screen, by which information can be readily input to a display device.
- Japanese patent application publications No. 2015-50245 and No. 2011-23558 disclose an electronic apparatus in which a touch sensor is mounted over an organic EL (Electroluminescence) display device.
- An embodiment of the present invention is a display device having a first layer and a second layer over the first layer.
- the first layer possesses a display region, and the display region includes: a plurality of first sub-pixels configured to emit first light; a plurality of second sub-pixels configured to emit second light; a plurality of third sub-pixels configured to emit third light; a partition wall sandwiched by two adjacent sub-pixels selected from the first sub-pixel, the second sub-pixel, and the third sub-pixel; and a sealing film over the first sub-pixels, the second sub-pixels, the third sub-pixels, and the partition wall.
- the second layer includes: a first touch electrode overlapping with the partition wall and arranged along the partition wall; and a second touch electrode overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode.
- the first light, the second light, and the third light are different in color from one another.
- the first touch electrode and the second touch electrode exist in the same layer.
- the first touch electrode and the second touch electrode each have a plurality of openings. Among one of the number of the first sub-pixels, the number of the second sub-pixels, and the number of the third sub-pixels, one is different from the other two.
- An embodiment of the present invention is a display device having a first layer and a second layer over the first layer.
- the first layer possesses a display region, and the display region includes: a plurality of first sub-pixels configured to emit first light; a plurality of second sub-pixels configured to emit second light; a plurality of third sub-pixels configured to emit third light; a partition wall sandwiched by two adjacent sub-pixels selected from the first sub-pixel, the second sub-pixel, and the third sub-pixel; and a sealing film over the first sub-pixels, the second sub-pixels, the third sub-pixels, and the partition wall.
- the second layer includes: a first touch electrode overlapping with the partition wall and arranged along the partition wall; an interlayer insulating film over the first touch electrode; and a second touch electrode located over the interlayer insulating film, overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode.
- the first light, the second light, and the third light are different in color from one another.
- the first touch electrode and the second touch electrode each have a plurality of openings. Among one of the number of the first sub-pixels, the number of the second sub-pixels, and the number of the third sub-pixels, one is different from the other two.
- FIG. 1A and FIG. 1B are schematic top views of a display device according to an embodiment of the present invention.
- FIG. 2 is a schematic view showing a structure of a display device according to an embodiment of the present invention.
- FIG. 3A to FIG. 3C are schematic views of a pixel of a display device according to an embodiment of the present invention.
- FIG. 4A and FIG. 4B are schematic top views of a touch electrode of a display device according to an embodiment of the present invention.
- FIG. 5A and FIG. 5B are schematic cross-sectional views of a touch electrode of a display device according to an embodiment of the present invention.
- FIG. 6 is a schematic top view of a touch electrode of a display device according to an embodiment of the present invention.
- FIG. 7A is a schematic top view and FIG. 7B and FIG. 7C are schematic cross-sectional views of a touch electrode of a display device according to an embodiment of the present invention.
- FIG. 8 is a schematic cross-sectional view of a display device according to an embodiment of the present invention.
- FIG. 9 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention.
- FIG. 10 is a schematic cross-sectional view of a display device according to an embodiment of the present invention.
- FIG. 11 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention.
- FIG. 12 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention.
- FIG. 13 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention.
- FIG. 14 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention.
- FIG. 15A and FIG. 15B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 16A and FIG. 16B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 17A and FIG. 17B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 18A and FIG. 18B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 19A and FIG. 19B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 20A and FIG. 20B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 21 is a schematic cross-sectional view explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 22 is a schematic cross-sectional view explaining a manufacturing method of a display device according to an embodiment of the present invention.
- FIG. 23 is a schematic top view of a touch electrode of a display device according to an embodiment of the present invention.
- the plurality of films when a plurality of films is formed by processing one film, the plurality of films may have functions or rules different from each other.
- the plurality of films originates from a film formed as the same layer in the same process and has the same layer structure and the same material. Therefore, the plurality of films is defined as films existing in the same layer.
- FIG. 1A is a schematic top view of a display device 100 on which a touch sensor is mounted (hereinafter, simply referred to as a display device) according to a first embodiment of the present invention.
- the display device 100 has a display region 102 for displaying an image.
- a plurality of first touch electrodes 202 arranged in a stripe form in a row direction and a plurality of second touch electrodes 204 arranged in a stripe form in a column direction and intersecting the first touch electrodes 202 are provided so as to overlap with the display region 102 .
- a touch sensor 200 is structured by the plurality of first touch electrodes 202 and the plurality of second touch electrodes 204 .
- first touch electrodes 202 and the second touch electrodes 204 are called a transmitting electrode (Tx), and the other is called a receiving electrode (Rx).
- the first touch electrodes 202 and the second touch electrodes 204 each are spaced from one another, and capacitance is formed therebetween.
- this operation is called a touch
- the capacitance is changed, and sensing of this change enables determination of a position of the touch.
- a so-called projective capacitive touch sensor 200 is fabricated by the first touch electrodes 202 and the second touch electrodes 204 .
- the first touch electrodes 202 are electrically connected to first wirings 206 extending from the outside of the display region 102 .
- the first wirings 206 extend outside the display region 102 and are electrically connected to first terminal wirings 210 in contact holes 208 .
- the first terminal wirings 210 are exposed at a vicinity of an edge portion of the display device 100 to form first terminals 212 .
- the first terminals 212 are connected to a flexible printed circuit (FPC) 214 , and signals for a touch sensor are provided to the first touch electrodes 202 from an external circuit (not illustrated) through the first terminals 212 .
- FPC flexible printed circuit
- the second touch electrodes 204 are electrically connected to second wirings 216 extending from the outside of the display region 102 .
- the second wirings 216 extend outside the display region 102 and are electrically connected to second terminal wirings 220 in contact holes 218 .
- the second terminal wirings 220 are exposed at the vicinity of the edge portion of the display device 100 to form second terminals 222 .
- the second terminals 222 are connected to the FPC 214 , and signals for a touch sensor is provided to the second touch electrodes 204 from the external circuit through the second terminals 222 .
- Third terminals 122 for supplying signals to pixels 120 in the display region 102 and an IC chip 124 for controlling operation of the pixels 120 are further illustrated in FIG. 1A .
- the first terminals 212 , the second terminals 222 , and the third terminals 122 can be formed so as to be arranged along a side of the display device 100 , which allows the use of a single FPC 214 to supply signals to the display region 102 and the touch sensor 200 .
- FIG. 2 shows a schematic perspective view of the display device 100 .
- a substrate 104 a first layer 110 including the display region 102
- a second layer 112 including the touch sensor 200 are separately illustrated in order to promote understanding.
- the first layer 110 is provided over the substrate 104 .
- the first layer 110 includes the display region 102 , and the plurality of pixels 120 are disposed in the display region 102 .
- Scanning-line driver circuits 126 for controlling operation of the pixels 120 are disposed outside the display region 102 .
- the scanning-line driver circuits 126 may not be directly formed over the substrate 104 , and a driver circuit fabricated over a substrate (e.g., a semiconductor substrate and so on) different from the substrate 104 may be arranged over the substrate 104 or the FPC 214 to control each pixel 120 .
- a variety of semiconductor elements are formed in the first layer 110 to control light-emitting elements disposed in the pixels 120 .
- the touch sensor 200 is configured by the plurality of first touch electrodes 202 and the plurality of second touch electrodes 204 .
- the touch sensor 200 may have substantially the same size and shape as the display region 102 .
- the pixels 120 each have a plurality of sub-pixels.
- the sub-pixels are arranged so that one pixel 120 is constructed by three sub-pixels 130 , 132 , and 134 as shown in FIG. 3A , for example.
- a display element such as a light-emitting element or a liquid crystal element is provided in each sub-pixel. Colors provided by the sub-pixels are determined by the light-emitting element or a property of a color filter formed over the sub-pixels.
- the pixel 120 is defined as the minimum unit which has a plurality of sub-pixels each having one display element, where at least one of the sub-pixels gives a different color, and which structures a part of an image produced on the display region 102 .
- the sub-pixels in the display region 102 are each included in the respective pixel 120 .
- three sub-pixels 130 , 132 , and 134 may be configured to provide colors different from one another.
- light-emitting elements giving the three primary colors of red, green, and blue can be provided in the sub-pixels 130 , 132 , and 134 , respectively, by which arbitrary color can be produced in each pixel 120 .
- one pixel 120 may possess sub-pixels 130 and 132 respectively giving red and green colors, and sub-pixels 134 and 132 respectively giving blue and green colors may be arranged in the adjacent pixel 120 .
- a reproduced color gamut is different between adjacent pixels 120 .
- an area of the sub-pixel is identical in each pixel 120 .
- one sub-pixel may have a different area from the other two sub-pixels.
- the sub-pixel 134 giving blue color may be formed to have the largest area, while the sub-pixels 132 and 130 respectively giving green and red colors may be formed to have the same area.
- the pixels 120 may have a substantially square shape and be arranged in a matrix form so as to be in contact with one another.
- a distance between opposing sides in each pixel 120 is defined as a length L p of a side of the pixel 120 .
- FIG. 1B An aspect of an enlarged part of FIG. 1A is shown in FIG. 1B .
- the first touch electrodes 202 and the second touch electrodes 204 each possess a plurality of square regions (diamond electrode) 240 having a substantially square shape and a plurality of connection regions 242 alternating with each other.
- the first touch electrodes 202 are spaced and electrically independent from the second touch electrodes 204 .
- FIG. 4A An enlarged top view of the first touch electrode 202 and the second touch electrode 204 is schematically illustrated in FIG. 4A .
- the first touch electrode 202 and the second touch electrode 204 both have a mesh form. That is, these electrodes are mesh wirings with a plurality of openings 250 arranged in a matrix form.
- a width of the wiring is 1 ⁇ m to 10 ⁇ m or 2 ⁇ m to 8 ⁇ m and typically 5 ⁇ m.
- both of the diamond electrodes 240 and the connection regions 242 of the first touch electrode 202 and the second touch electrode 204 are provided over an organic insulating film 190 (described below).
- the first touch electrode 202 and the second touch electrode 204 may be in contact with the organic insulating film 190 .
- the first touch electrode 202 and the second touch electrode 204 may exist in the same layer. More specifically, the diamond electrodes 240 of the first touch electrode 202 and the 15 second touch electrode 204 may exist in the same layer as each other.
- Formation of the first touch electrode 202 and the second touch electrode 204 in the same layer makes their optical properties such as a reflection property substantially the same as each other, which inhibits the first touch electrode 202 and the second touch electrode 204 from being readily detected visually, resulting in their inconspicuousness.
- An interlayer insulating film 246 is provided over the first touch electrode 202 , and a bridge wiring 248 is formed over the interlayer insulating film 246 .
- the bridge wiring 248 is electrically connected to two adjacent diamond electrodes 248 of the second touch electrode 204 in openings 244 formed in the interlayer insulating film 246 . Therefore, it is possible to recognize the bridge wiring 248 as the connection region 242 of the second touch electrode 204 .
- the interlayer insulating film 246 also functions to electrically insulate the first touch electrode 202 from the second touch electrode 204 and serves as a dielectric to form capacitance between the first touch electrode 202 and the second touch electrode 204 .
- FIG. 4A , FIG. 5A , and FIG. 5B An example is shown in FIG. 4A , FIG. 5A , and FIG. 5B in which the bridge wiring 248 is formed over the first touch electrode 202 to electrically connect the diamond electrodes 240 of the second touch electrode 204 .
- the bridge wiring 248 may be formed over the second touch electrode 204 to electrically connect the diamond electrodes 240 of the first touch electrode 202 .
- the connection region 242 between the adjacent diamond electrodes 240 of the first touch electrode 202 is a single wiring in the example shown in FIG. 4A . However, this connection region 242 may include a plurality of wirings ( FIG. 4B ).
- Each of the diamond electrodes 240 of the first touch electrode 202 and the second touch electrode 204 may have a protruding portion 254 at an edge portion as shown in FIG. 6 .
- This protruding portion 254 is not included in the openings 250 of the diamond electrode 240 and is a wiring which does not contribute to the formation of the openings 250 .
- the formation of the protruding portion 254 enables reduction of a region where the mesh wiring is not formed between the first touch electrode 202 and the second touch electrode 204 , resulting in an effect that the first touch electrodes 202 and the second touch electrodes 204 are not readily recognized on the display region 102 by a user.
- Dummy electrodes 203 which are surrounded by a dotted circle 301 and are not connected to the first touch electrode 202 nor the second touch electrode 202 may be arranged in a space between the first touch electrode 202 and the second touch electrode 204 (see FIG. 23 ).
- These dummy electrodes 203 are an electrically floating pattern unconnected to any node, exist in the same layer as the first touch electrode 202 and the second touch electrode 204 , and can be formed by patterning simultaneously.
- the formation of such dummy electrodes 203 appropriately reduces the capacitive coupling between the first touch electrode 202 and the second touch electrode 204 , resulting in an increase of the change of the capacitance caused by a touch. Accordingly, a S/N ratio during operation of the touch sensor 202 can be improved.
- the first touch electrode 202 and the second touch electrode 204 may exist in different layers from each other. More specifically, the diamond electrodes 240 and the connection regions 242 of the first touch electrode 202 and the second touch electrode 204 may exist in different layers from each other. In this case, the interlayer insulating film 246 is arranged between the first touch electrodes 202 and the second touch electrodes 204 . In the case where this structure is applied, it is not necessary to form the openings 244 , which contributes to simplification of a process and improvement in yield.
- the first touch electrodes 202 and the second touch electrodes 204 may include an oxide which can transmit visible light or a metal (0-valent metal) which cannot transmit visible light.
- Indium-tin oxide (ITO) and indium-zinc oxide are represented as the former example, and molybdenum, titanium, chromium, tantalum, copper, aluminum, tungsten, and the like are exemplified as the latter example.
- the formation of the first touch electrodes 202 and the second touch electrodes 204 so as to include a 0-valent metal as a main component remarkably reduces their electric resistance and time constant. As a result, a response rate as a sensor can be improved.
- FIG. 8 is a cross section along a chain line E-E′ of FIG. 1A and schematically illustrates a cross section from the display region 102 to the first terminal 212 through the first wiring 206 and the first terminal wiring 210 .
- the display device 100 has the first layer 110 and the second layer 112 over the substrate 104 .
- the substrate 104 may be called a base material, a base film, or a sheet substrate.
- transistors for controlling the sub-pixels 130 , 132 , and 134 and the light-emitting elements are provided in the first layer 110 to contribute to reproduction of an image.
- the touch sensor 202 is formed in the second layer 112 to contribute to detection of a touch.
- a transistor 140 is disposed over the substrate 104 with a base film 106 interposed therebetween as an optional structure.
- the transistor 140 includes a semiconductor film 142 , a gate insulating film 144 , a gate electrode 146 , source/drain electrodes 148 , and the like.
- the gate electrode 146 overlaps with the semiconductor film 142 with the gate insulating film 144 sandwiched therebetween, and a region overlapping with the gate electrode 146 is a channel region 142 a of the semiconductor film 142 .
- the semiconductor film 142 may possess source/drain regions 142 b sandwiching the channel region 142 a .
- An interlayer film 108 may be provided over the gate electrode 146 , and the source/drain electrodes 148 are electrically connected to the source/drain regions 142 b in openings formed in the interlayer film 108 and the gate insulating film 144 .
- the first terminal wiring 210 is formed over the interlayer film 108 . As shown in FIG. 8 , the first terminal wiring 210 may exist in the same layer as the source/drain electrodes 148 . Although not shown, the first terminal wiring 210 may be configured to exist in the same layer as the gate electrode 146 .
- the transistor 140 is illustratively shown as a top-gate type transistor in FIG. 8 .
- the structure of the transistor 140 is not limited, and the transistor 140 may be a bottom-gate type transistor, a multi-gate type transistor having a plurality of gate electrodes 146 , or a dual-gate type transistor in which the semiconductor film 142 is sandwiched by two gate electrodes 146 located over and under the semiconductor film 142 .
- An example is shown in FIG. 8 in which one transistor 140 is provided in each of the sub-pixels 130 , 132 , and 134 .
- the sub-pixels 130 , 132 , and 134 each may further possess a plurality of transistors and capacitors.
- a leveling film 114 is disposed over the transistor 140 .
- the leveling film 114 has a function to absorb depressions and projections caused by the transistor 140 and other semiconductor elements and provide a flat surface.
- An inorganic insulating film 150 may be formed over the leveling film 114 .
- the inorganic insulating film 150 has a function to protect the semiconductor elements such as the transistor 140 and also forms capacitance in association with a first electrode 162 of the light-emitting element 160 described below and an electrode (not illustrated) formed under the inorganic insulating film 150 with the inorganic insulating film 150 sandwiched therebetween.
- a plurality of openings is formed in the leveling film 114 and the inorganic insulating film 150 .
- One of the openings is a contact hole 152 used for electrical connection between the first electrode 162 of the light-emitting element 160 described below and the source/drain electrode 148 .
- Another opening is a contact hole 208 used for electrical connection of the first wiring 206 and the first terminal wiring 210 .
- the other is an opening 154 provided to expose a part of the first terminal wiring 210 .
- the first terminal wiring 210 exposed in the opening 154 is connected to the FPC 214 with an anisotropic conductive film 252 and the like, for example.
- the light-emitting element 160 is formed over the leveling film 114 and the inorganic insulating film 150 .
- the light-emitting element 160 is structured by the first electrode (pixel electrode) 162 , a functional layer 164 , and a second electrode (opposing electrode) 166 . More specifically, the first electrode 162 is provided to cover the contact hole 152 and to be electrically connected to the source/drain electrode 148 , by which a current is supplied to the light-emitting element 160 through the transistor 140 .
- the partition wall 168 is arranged to cover an edge portion of the first electrode 162 , by which disconnection of the functional layer 164 and the second electrode 166 formed thereover can be prevented.
- the functional layer 164 is disposed to cover the first electrode 162 and the partition wall 168 over which the second electrode 166 is formed. Carriers are injected to the functional layer 164 from the first electrode 162 and the second electrode 166 , and recombination of the carriers takes place in the functional layer 164 .
- the carrier recombination leads an emissive molecule in the functional layer 164 to an excited state, and light emission is obtained through a relaxation process of the excited state to a ground state.
- a region in which the first electrode 162 is in contact with the functional layer 164 is an emission region in each of the sub-pixels 130 , 132 , and 134 .
- a structure of the functional layer 164 may be selected as appropriate and may be configured by combing a carrier-injection layer, a carrier-transporting layer, an emission layer, a carrier-blocking layer, an exciton-blocking layer, and the like, for example.
- An example is shown in FIG. 8 where the functional layer 164 possesses three layers 170 , 172 , and 174 .
- the layers 170 , 172 , and 174 may be a carrier (hole) injection/transporting layer, an emission layer, and a carrier (electron) injection/transporting layer, respectively, for example.
- the layer 172 serving as an emission layer can be structured to include different materials between the sub-pixels 130 , 132 , and 134 as shown in FIG. 8 .
- the other layers 170 and 174 may be formed to continuously cover the sub-pixels 130 , 132 , and 134 and the partition wall 168 and to be shared by the sub-pixels 130 , 132 , and 134 .
- Appropriate selection of materials used in the layer 172 provides emission colors different between the sub-pixels 130 , 132 , and 134 .
- the structure of the layer 174 may be the same in the sub-pixels 130 , 132 , and 134 .
- the layer 174 may be formed to continuously cover the sub-pixels 130 , 132 , and 134 and the partition wall 168 and to be shared by the sub-pixels 130 , 132 , and 134 .
- this structure allows the same emission color to be output from the layer 172 of each of the sub-pixels 130 , 132 , and 134 , a variety of colors (e.g., red, green, and blue colors) may be extracted from the respective sub-pixels 130 , 132 , and 134 by configuring the layer 172 to undergo white emission and using a color filter.
- colors e.g., red, green, and blue colors
- connection electrodes 234 and 236 which cover the contact hole 208 and the opening 154 , respectively, and are in contact with the first terminal wiring 210 .
- These connection electrodes 234 and 236 can exist in the same layer as the first electrode 162 . The formation of the connection electrodes 234 and 236 enables reduction of damage to the first terminal wiring 210 in the manufacturing process of the display device 100 and realizes electrical connection with low contact resistance.
- a sealing film (passivation film) 180 is provided over the light-emitting element 160 .
- the sealing film 180 has a function to prevent the entrance of impurities (e.g., water, oxygen, etc.) to the light-emitting element 160 or the transistor 140 from outside.
- the sealing film 180 may include three layers 182 , 184 , and 186 .
- An inorganic film including an inorganic compound can be used as the layer (first inorganic film) 182 and the layer (second inorganic film) 186
- a film (organic film) including an organic compound can be employed as the layer 184 between the first inorganic film 182 and the second inorganic film 186 .
- the organic film 184 may be formed to absorb depressions and projections caused by the light-emitting element 160 or the partition wall 168 and to give a flat surface. Therefore, a thickness of the organic film 184 may be relatively large. As a result, a distance from the first touch electrodes 202 and the second touch electrodes 204 of the touch sensor 200 to one electrode (second electrode 166 ) of the light-emitting element 160 described below can be decreased. Accordingly, parasitic capacitance formed between the touch sensor 200 and the second electrode 166 can be significantly decreased.
- first inorganic film 182 and the second inorganic film 186 are preferably formed so as to be confined within the display region 102 .
- the first inorganic film 182 and the second inorganic film 186 are formed so as not to overlap with the contact hole 208 and the opening 154 .
- This configuration enables electrical connection with low contact resistance between the first terminal wiring 210 and the FPC 214 and between the first terminal wiring 210 and the first wiring 206 .
- the first inorganic film 182 and the second inorganic film 186 are preferably in direct contact with each other at an edge portion of the display region 102 (see a region surrounded by a circle 188 in FIG. 8 ).
- This structure more effectively prevents the entrance of impurities from outside and diffusion of impurities into the display region 102 because the organic film 184 which is more hydrophilic than the first inorganic film 182 and the second inorganic film 186 is sealed by the first inorganic film 182 and the second inorganic film 186 .
- the display device 100 further has an organic insulating film 190 over the sealing film 180 .
- the organic insulating film 190 can be provided so as to be in contact with the second inorganic film 186 of the sealing film 180 .
- the first layer 110 is constructed by the variety of elements and films described above.
- the second layer 112 includes the first touch electrodes 202 , the second touch electrodes 204 , the interlayer insulating film 246 , the bridge wirings 248 , the first wirings 206 , the second wirings 216 , and the like.
- the first touch electrode 202 is a mesh wiring having the openings 250 . This wiring is formed over the sealing film 180 and the organic insulating film 190 so as to overlap with the partition wall 168 and be arranged along the partition wall 168 (see below for further details). The first touch electrode 202 or the second touch electrode 202 may be in direct contact with the organic insulating film 190 .
- the interlayer insulating film 246 is formed to be in contact with and cover the first touch electrode 202 .
- the opening is formed in the interlayer insulating film 246 , and the first wiring 206 is provided to cover this opening.
- the first wiring 206 passes through the outside of the display region 102 and extends to the contact hole 208 (see, FIG. 1A ).
- the first wiring 206 is further electrically connected to the first terminal wiring 210 existing in the same layer as the source/drain electrodes 148 (or the gate electrode 146 ) of the transistor 140 in the contact hole 208 through the connection electrode 234 . With this configuration, the first touch electrode 202 is electrically connected to the first terminal wiring 210 .
- the diamond electrodes 204 of one of the first touch electrode 202 and the second touch electrode 204 are connected to the bridge wiring 248 (see FIG. 4A , FIG. 5A , and FIG. 5B ).
- the first wiring 206 exists in the same layer as the bridge wiring 248 , which allows the first wiring 206 and the bridge wiring 248 to be simultaneously prepared.
- the first touch electrode 202 and the second touch electrode 204 are configured to exist in different layers from each other (see FIG. 7A to FIG. 7C ), the first wiring 206 exists in the same layer as and is simultaneously formed with the upper one of the first touch electrode 202 and the second touch electrode 204 .
- the display device 100 may further possess a circular polarizing plate 260 overlapping with the display region 102 as an optional structure.
- the circular polarizing plate 260 may have a stacked structure of a 1 ⁇ 4 ⁇ plate 262 and a linear polarizing plate 264 arranged thereover.
- the linear polarizing plate 264 When light incident on the display device 100 from outside is transformed to linearly polarized light by the linear polarizing plate 264 and then passes through the 1 ⁇ 4 ⁇ plate 262 , the light is transformed to clockwise circularly polarized light.
- Reflection of this circularly polarized light by the first electrode 162 , the first touch electrode 202 , or the second touch electrode 204 results in counterclockwise circularly polarized light which is transformed to linearly polarized light after passing through the 1 ⁇ 4 ⁇ plate 262 again.
- the linearly polarized light at this time cannot pass through the linear polarizing plate 264 because the polarization plane thereof perpendicularly intersects that of the linearly polarized light before the reflection.
- the formation of the circular polarizing plate 260 suppresses reflection of outside light and allows production of a high-contrast image.
- An organic protection film 266 may be disposed as a protection film between the circular polarizing plate 260 and the second layer 112 .
- This organic protection film 266 has a function to physically protect the display device 100 as well as a function to adhere the circular polarizing plate 260 to the second layer 112 .
- a cover film 268 may be provided to the display device 100 as an optional structure. The cover film 268 has a function to physically protect the circular polarizing plate 260 .
- each of the first touch electrodes 202 and the second touch electrodes 204 is a mesh wiring having a lattice form.
- each possesses openings 250 arranged in a matrix form, and the wirings of the first touch electrodes 202 and the second touch electrodes 204 overlap with the partition wall 168 .
- these wirings are formed between the adjacent sub-pixels. That is, they are arranged along the partition wall 168 as shown in the cross section of FIG. 8 .
- the sub-pixels 130 , 132 , and 134 are arranged in a stripe form, the sub-pixels 130 , 132 , and 134 each overlap with the opening 250 as shown in FIG.
- the sub-pixels 130 , 132 , and 134 are each arranged in a region overlapping with the opening 250 of the first touch electrodes 202 or the second touch electrodes 204 , but do not overlap with the mesh wirings of the first touch electrode 202 and the second touch electrode 204 .
- the sub-pixels 130 , 132 , and 134 are defined as a first sub-pixel, a second sub-pixel, and a third sub-pixel, respectively, colors provided by the sub-pixels 130 , 132 , and 134 are a first color, a second color, and a third color, respectively, and the first color, the second color, and the third color are different from one another.
- the display device 100 among one of the number of the first sub-pixels 130 , the number of the second sub-pixels 132 , and the number of the third sub-pixels 134 , which overlap with one opening 250 , at least one is different from the other two. For example, in the structure shown in FIG.
- three first sub-pixels 130 , six second sub-pixels 132 , and six third sub-pixels 134 are arranged in one opening 250 , and the number of the first sub-pixels 130 is different from the number of the second sub-pixels 132 and the number of the third sub-pixels 134 .
- the openings 250 can be provided so that a length L o of a side forming the opening 250 is (n+k/m) times the length L p of a side of the pixel 120 .
- a vector of the length L o and a vector of the length L p are parallel to each other, n is an arbitrary integer, m is the number of columns of the sub-pixels included in one pixel 120 and arranged in a direction perpendicular to the vector of the length L p , and k is a natural number smaller than m.
- m is three, and L o is (1+2 ⁇ 3) times L p .
- the vectors of the length L o and the length L p may extend from the scanning-line driver circuit 126 and be parallel to scanning lines crossing the display region 102 , for example.
- a combination of colors provided by two sub-pixels which are the closest to and sandwich the first side 256 is different from a combination of colors provided by two sub-pixels which are the closest to and sandwich the second side 258 .
- a positional relationship of these sub-pixels is different. In the example of FIG.
- two sub-pixels which are the closest to and sandwich the first side 256 of the opening 250 are the first sub-pixel 130 giving the first color and the second sub-pixel 132 giving the second color.
- two sub-pixels which are the closest to and sandwich the second side 258 of the opening 250 are the third sub-pixel 134 giving the third color and the first sub-pixel 130 giving the first color.
- At least one side of the opening 250 crosses the pixel 120 in such a layout.
- the first side 256 of the opening 250 crosses the pixel 120 _ 2 .
- the first touch electrode 202 and the second touch electrode 204 are mesh wirings arranged along the partition wall 168 .
- a part of the emitted light is blocked by the first touch electrode 202 or the 15 second touch electrode 204 as shown in FIG. 10 .
- light emitted at a certain angle (critical angle) ⁇ 1 of a straight line connected between an edge portion of the emission region of the light-emitting element 160 and an edge portion of the opening 250 with respect to a surface of the first electrode 162 and light emitted at an angle less than the critical angle ⁇ 1 cannot be extracted outside.
- This critical angle is approximately 70° when a horizontal distance and a vertical distance between the edge portion of the emission region of the light-emitting element 160 and the edge portion of the opening 250 are 5 ⁇ m and 14 ⁇ m, respectively, for example.
- the critical angle is 70°
- light emitted at this angle is refracted at an interface between the cover film 268 and the outside (air) as shown in FIG. 10 .
- a refraction index of the cover film 268 is 1.5
- a light-emission angle ⁇ 2 of the light extracted from a surface of the cover film 268 is 30.9° from a normal line of the cover film 268 .
- the application of the aforementioned layout makes the viewing-angle dependence of chromaticity provided by each sub-pixel uniform because the sub-pixels giving different colors adjoin the mesh wiring with the same probability. As a result, the viewing-angle dependence of color on the entire image can be eliminated.
- the layout of the pixels 120 , the sub-pixels included therein, and the openings 250 of the first touch electrode 202 and the second touch electrode 204 is not limited to that shown in FIG. 9 , and the layouts illustrated in FIG. 11 to FIG. 14 can be employed.
- An example is demonstrated in FIG. 9 in which one opening 250 overlaps with the pixels 120 arranged in a plurality of rows.
- the number of the rows of the pixels 120 overlapping with one opening 250 may be one.
- the sides of the opening 250 may be located in every row of the pixels 120 .
- the layout shown in FIG. 12 is different from that shown in FIG.
- the length L o of a side of the opening 250 is (2+1 ⁇ 3) times the length L p of a side of the pixel 120 .
- the layout shown in FIG. 13 is different from other layouts in that two sub-pixels are provided in one pixel 120 .
- the length L o of a side of the opening 250 is (1+1 ⁇ 3) times the length L p of a side of the pixel 120 .
- the sub-pixels disposed in one pixel 120 are arranged in two columns along a direction perpendicular to the length L p in each pixel 120 . Therefore, m is two, and the length L o of a side of the opening 250 is (2+1 ⁇ 2) times the length L p of a side of the pixel 120 .
- the length L o of a side of the opening 250 is (n+k/m) times the length L p of a side of the pixel 120 .
- the third sub-pixel 134 and the first sub-pixel 130 are located on the left and right sides, respectively, with respect to the two sub-pixels which are the closest to and sandwiching the first side 256 .
- the first sub-pixel 130 and the third sub-pixel 134 are located on the left and right sides. Additionally, at least one side of the opening 250 crosses the pixel 120 . Hence, the viewing-angle dependence of chromaticity provided by each sub-pixel is made uniform, and the viewing-angle dependence of chromaticity on the entire image can be eliminated.
- the first touch electrode 202 and the second touch electrode 204 of the touch sensor 200 mounted on the display device 100 according to the present embodiment can be formed as metal wirings with a mesh form having 0-valent metal as a main component. Therefore, electrical resistance of the first touch electrode 202 and the second touch electrode 204 is low, which allows reduction of a time constant in response and improves a response rate as a sensor. Additionally, the first electrode 202 and the second touch electrode 204 can be formed with photolithography as described below, which enables arrangement of the first touch electrode 202 and the second touch electrode 204 with higher accuracy compared with the arrangement provided by the conventional method in which a touch panel is separately fabricated and then mounted on a display device.
- the circular polarizing plate 260 may be provided to the display device 100 . Hence, light incident from outside and then reflected by the first touch electrode 202 and the second touch electrode 204 is not output from the display device 100 , by which a high-quality image with high contrast can be provided.
- the first touch electrode 202 and the second touch electrode 204 have openings 250 , and the wirings forming the openings 250 are arranged along the partition wall 168 between the light-emitting elements 160 .
- each sub-pixel is located in the opening 250 .
- An electrode for a touch sensor is conventionally prepared with a light-transmitting conductive film such as ITO and arranged to overlap with sub-pixels, which causes reduction of luminance of each pixel 120 due to light absorption by the light-transmitting conductive film.
- light emitted from the pixel 120 is not absorbed or blocked by the touch sensor in the display device 100 of the present embodiment as long as the viewing angle does not exceed the critical angle.
- light emitted from the light-emitting element 160 can be efficiently utilized, which contributes to a reduction of power consumption.
- signals provided to the first touch electrodes 202 and the second touch electrodes 204 are input through the first terminal wirings 210 and the second terminal wirings 220 existing in the same layer as the source/drain electrodes 148 or the gate electrodes 146 of the transistors 140 for controlling the display region 102 . Therefore, the terminals for inputting signals to the touch sensor 200 and signals to the display region 102 (i.e., the first terminals 212 , the second terminals 222 , and the third terminals 122 ) can be formed on the same substrate, resulting in a reduction of the number of FPCs 214 .
- FIG. 15A to FIG. 22 correspond to the cross section shown in FIG. 8 . Explanation of the content the same as that described in the First Embodiment may be omitted.
- the base film 106 is first prepared over the substrate 104 .
- the substrate 104 has a function to support the semiconductor elements such as the transistor 140 included in the display region 102 and the touch sensor 200 .
- a material with heat resistance to the process temperature of a variety of elements formed thereover and chemical stability to chemicals used in the process may be used for the substrate 104 .
- the substrate 104 may include glass, quartz, plastics, a metal, ceramics, and the like.
- a base material may be formed over the substrate 104 .
- the substrate 104 is also called a supporting substrate.
- the base material is an insulating film with flexibility and may include a material selected from a polymer material exemplified by a polyimide, a polyamide, a polyester, and polycarbonate.
- the base material may be formed by using a wet-type film-forming method such as a printing method, an ink-jet method, a spin-coating method, and a dip-coating method or a lamination method.
- the base film 106 is a film having a function to prevent impurities such as an alkaline metal from diffusing to the transistor and the like from the substrate 104 (and the base material) and may include an inorganic insulator such as silicon nitride, silicon oxide, silicon nitride oxide, and silicon oxynitride.
- the base film 106 can be formed with a chemical vapor deposition method (CVD method), a sputtering method, or the like to have a single-layer or a stacked-layer structure. When an impurity concentration of the substrate 104 is low, the base film 106 may not be formed or formed to only partly cover the substrate 104 .
- the semiconductor film 142 may include a Group 14 element such as silicon.
- the semiconductor film 142 may include an oxide semiconductor.
- An oxide of a Group 13 element such as indium and gallium are exemplified as an oxide semiconductor, and a mixed oxide of indium and gallium (IGO) is represented.
- the semiconductor film 142 may further contain a Group 12 element, and a mixed oxide including indium, gallium, and zinc (IGZO) is represented as an example.
- IGZO mixed oxide including indium, gallium, and zinc
- the semiconductor film 142 may be formed with a CVD method by using a silane gas as a starting material. Crystallization may be conducted on the formed amorphous silicon by performing a heat treatment or application of light such as a laser light.
- the semiconductor film 142 can be formed with a sputtering method and the like.
- the gate insulating film 144 is formed to cover the semiconductor film 142 ( FIG. 15A ).
- the gate insulating film 144 may have a single-layer structure or a stacked-layer structure and can be formed with the same method as that of the base film 106 .
- the gate electrode 146 is prepared over the gate insulating film 144 with a sputtering method or a CVD method ( FIG. 15B ).
- the gate electrode 146 can be formed with a metal such as titanium, aluminum, copper, molybdenum, tungsten, and tantalum or an alloy thereof to have a single-layer or a stacked layer structure.
- a structure may be employed in which a metal with high conductivity, such as aluminum or copper, is sandwiched by a metal with a relatively high melting point, such as titanium, tungsten, or molybdenum.
- the interlayer film 108 is formed over the gate electrode 146 ( FIG. 16A ).
- the interlayer film 108 may have a single-layer structure or a stacked-layer structure and can be formed with the same method as that of the base film 106 .
- a film including an inorganic compound may be stacked after forming a layer including an organic compound, for example.
- etching is performed on the interlayer film 108 and the gate insulating film 144 to form the openings reaching the semiconductor film 142 .
- the openings may be formed by conducting plasma etching in a gas including a fluorine-containing hydrocarbon, for example.
- a metal film is formed to cover the openings and processed with etching to form the source/drain electrodes 148 .
- the first terminal wiring 210 is formed simultaneously with the source/drain electrodes 148 ( FIG. 16B ).
- the metal film may have the same structure as the gate electrode 146 and can be formed with the same method as that of the gate electrode 146 .
- the leveling film 114 is formed to cover the source/drain electrodes 148 and the first terminal wiring 210 ( FIG. 17A ).
- the leveling film 114 has a function to absorb depressions and projections caused by the transistor 114 and the first terminal wiring 210 and to result in a flat surface.
- the leveling film 114 can be formed with an organic insulator.
- a polymer material such as an epoxy resin, an acrylic resin, a polyimide, a polyamide, a polyester, a polycarbonate, and a polysiloxane is exemplified as an organic insulator, and the leveling film 114 can be formed with the wet-type film-forming method and the like.
- the inorganic insulating film 150 is formed over the leveling film 114 ( FIG. 17A ).
- the inorganic insulating film 150 not only functions as a protection film for the transistor 140 but also forms capacitance in association with the first electrode 162 of the light-emitting element 160 formed later.
- the inorganic insulating film 150 can be formed with silicon nitride, silicon nitride oxide, silicon oxynitride, or the like by applying a CVD method or a sputtering method.
- etching is conducted on the inorganic insulating film 150 and the leveling film 114 by using the source/drain electrodes 148 and the first terminal wiring 210 as an etching stopper to form the opening 154 and the contact holes 152 and 208 .
- the first electrode 162 and the connection electrodes 234 and 236 are formed to cover the openings or the contact holes ( FIG. 18A ).
- a region in which the connection electrode 236 is fabricated that is, the opening 154 later becomes a region to which the FPC 214 is connected through an anisotropic conductive film and the like. Therefore, its area is much larger than that of a region in which the connection electrode 234 is formed, i.e., the contact hole 208 .
- the size depends on a pitch of terminals of the FPC 214 , the former has a width of 10 ⁇ m to 50 ⁇ m and a length of 1 mm to 2 mm. On the other hand, an area of several micrometers square to several tens of micrometers square is sufficient for the latter. Miniaturization of the opening 154 is limited in view of the mounting process of the FPC 214 .
- the contact hole 208 may possess a size as small as possible as long as the conductive layers (the first terminal wiring 210 , the connection electrode 234 , and the first wiring 206 in this case) can be connected with sufficiently low contact resistance.
- the first electrode 162 When the light emitted from the light-emitting element 160 is extracted from the second electrode 166 , the first electrode 162 is configured to reflect visible light. In this case, a metal with high reflectance, such as silver or aluminum, or an alloy thereof is used for the first electrode 162 . Alternatively, a film of a conductive oxide with a light-transmitting property is formed over a film including this metal or alloy. ITO, IZO, and the like are exemplified as a conductive oxide. When the light emitted from the light-emitting element 160 is extracted from the first electrode 162 , the first electrode 162 may be formed by using ITO or IZO.
- the first electrode 162 and the connection electrodes 234 and 236 are prepared over the inorganic insulating film 150 .
- the first electrode 162 and the connection electrodes 234 and 236 can be prepared by forming a film of the aforementioned metal to cover the opening 154 and contact holes 152 and 208 and then forming a film including a conductive oxide which can transmit visible light, followed by processing with etching, for example.
- a film of a conductive oxide, a film of the aforementioned metal, and a film of a conductive oxide may be sequentially stacked to cover the opening 154 and the contact holes 152 and 208 and then subjected to an etching process.
- a conductive oxide may be formed to cover the opening 154 and the contact holes 152 and 208 , and then a stacked film of a film of a conductive oxide, a film of the aforementioned metal, and a film of a conductive oxide may be prepared to selectively cover the contact hole 152 .
- the partition wall 168 is prepared to cover the edge portion of the first electrode 162 ( FIG. 18B ).
- the partition wall 168 absorbs steps caused by the first electrode 162 and the like and electrically insulates the first electrodes 162 of the adjacent sub-pixels.
- the partition wall 168 may be formed with a material usable for the leveling film 114 , such as an epoxy resin and an acrylic resin, by a wet-type film-forming method.
- the functional layer 164 and the second electrode 166 of the light-emitting element 160 are formed to cover the first electrode 162 and the partition wall 168 ( FIG. 18B ).
- the functional layer 164 mainly includes an organic compound and can be formed by applying a wet-type film-forming method such as an ink-jet method and a spin-coating method or a dry-type film-forming method such as an evaporation method.
- a metal such as aluminum, magnesium, or silver or an alloy thereof may be used for the second electrode 166 .
- a conductive oxide with a light-transmitting property such as ITO
- a film containing the aforementioned metal may be formed at a thickness which permits visible light to pass therethrough.
- a conductive oxide with a light-transmitting property may be further stacked.
- the sealing film 180 is formed.
- the first inorganic film 182 is first formed to cover the light-emitting element 160 and the connection electrodes 234 and 236 .
- the first inorganic film 182 may contain an inorganic material such as silicon nitride, silicon oxide, silicon nitride oxide, and silicon oxynitride and can be prepared with the same method as that of the base film 106 .
- the organic film 184 is formed ( FIG. 19A ).
- the organic film 184 may contain an organic resin including an acrylic resin, a polysiloxane, a polyimide, or a polyester. Additionally, the organic film 184 may be formed at a thickness which allows depressions and projections caused by the partition wall 168 to be absorbed and gives a flat surface as shown in FIG. 19A .
- the organic film 184 is preferred to be selectively formed within the display region 102 . That is, it is preferred that the organic film 184 be formed so as not to overlap with the connection electrodes 234 and 236 .
- the organic film 184 can be formed with a wet-type film-forming method such as an ink-jet method.
- the organic film 184 may be prepared by atomizing or gasifying oligomers serving as a raw material of the aforementioned polymer materials under a reduced pressure, spraying the first inorganic film 182 with the oligomers, and then polymerizing the oligomers.
- the second inorganic film 186 is formed ( FIG. 19A ).
- the second inorganic film 186 may have the same structure as that of the first inorganic film 182 and may be formed with the same method as that of the first inorganic film 182 .
- the second inorganic film 186 may be formed to cover not only the organic film 184 but also the connection electrodes 234 and 236 , by which the organic film 184 can be sealed by the first inorganic film 182 and the second inorganic film 186 .
- the organic insulating film 190 may include the same material as that of the organic film 184 of the sealing film 180 and may be prepared with the same method as that of the organic film 184 . It is preferred that the organic insulating film 190 be selectively formed within the display region 102 to cover a region in which the first inorganic film 182 and the second inorganic film 186 are in contact with each other and not to overlap with the connection electrodes 234 and 236 as shown in FIG. 19B .
- the connection electrodes 234 and 236 are exposed in the contact hole 208 and the opening 154 arranged outside the display region 102 .
- the inorganic insulating film 150 may be partly etched, resulting in a reduction of its thickness.
- the first layer 110 is fabricated.
- the first touch electrode 202 is prepared over the organic insulating film 190 ( FIG. 20B ).
- the first touch electrode 202 may include a metal (0-valent metal) as a main component exemplified by titanium, aluminum, molybdenum, tungsten, tantalum, chromium, copper, and an alloy thereof.
- a metal including the aforementioned metal or alloy is formed over substantially the entire surface of the substrate 104 with a CVD method or a sputtering method, a resist is formed thereover, and then etching is conducted (that is, a photolithography process is performed), thereby resulting in the first touch electrode 202 having a precise pattern as a mesh wiring.
- first touch electrode 202 and the second touch electrode 204 exist in the same layer, the first touch electrode 202 and the second touch electrode 204 are prepared simultaneously.
- the first touch electrode 202 and the second touch electrode 204 may be formed with a conductive oxide having a light-transmitting property.
- the interlayer insulating film 246 is formed over the first touch electrode 202 ( FIG. 20B ).
- the interlayer insulating film 246 can be formed with the same material and method as those of the organic film 184 .
- a difference in process from the leveling film 114 and the like is that a high temperature is not utilized when a baking treatment and the like is performed, for example. Since the functional layer 164 including an organic compound is already prepared before this process, a treatment below a temperature which causes decomposition of the organic compound is preferred.
- the interlayer insulating film 246 is formed to cover these electrodes.
- the opening is formed in the interlayer insulating film 246 , and the first wiring 206 is formed in addition to the second touch electrode 204 so as to cover the opening.
- the opening can be formed when the interlayer insulating film 246 is prepared by using a photosensitive resin and the like, for example.
- the first wiring 206 is formed so as to cover the contact hole 208 , by which the first touch electrode 202 and the first terminal wiring 210 are electrically connected ( FIG. 21 ).
- the first wiring 206 and the second touch electrode 204 can be formed with the same method and material as the first touch electrode 202 .
- the openings 244 for electrically connecting the diamond electrodes 240 with each other are formed in the interlayer insulating film 246 in addition to the openings for connection between the first wiring 206 and the first touch electrode 202 and between the first wiring 206 and the second touch electrode 204 .
- the bridge wiring 248 and the first wiring 206 are simultaneously formed.
- the first wiring 206 may also be prepared with titanium, aluminum, molybdenum, tungsten, tantalum, chromium, copper, or an alloy thereof by using a CVD method or a sputtering method.
- the second layer 112 is fabricated.
- the organic protection film 266 may include a polymer material such as a polyester, an epoxy resin, and an acrylic resin and can be formed by applying a printing method, a lamination method, or the like.
- the cover film 268 may also contain an organic material, and a polymer material such as a polyolefin and a polyimide may be applied in addition to the aforementioned polymer materials.
- adhesion between the substrate 104 and the base material may be decreased by irradiating the side of the substrate 104 with light such as a laser after forming the FPC 214 , the circular polarizing plate 260 , or the organic protection film 266 , and then the substrate 104 may be peeled off at their interface by using physical force, for example.
- the touch sensor 200 is structured by the plurality of first touch electrodes 202 and the plurality of second touch electrodes 204 .
- the plurality of first touch electrodes 202 and the plurality of second touch electrodes 204 are each a metal wiring having a mesh form, and the metal wiring can be formed with a photolithography process. Hence, the first touch electrodes 202 and the second touch electrodes 204 having a precise layout can be prepared.
- the embodiments can be applied to any kind of display devices of the flat panel type such as other self-emission type display devices, liquid crystal display devices, and electronic paper type display device having electrophoretic elements and the like.
- the size of the display device is not limited, and the embodiment can be applied to display devices having any size from medium to large.
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Abstract
Disclosed is a display device having a first layer and a second layer over the second layer. The first layer possesses a display region including: a plurality of first sub-pixels; a plurality of second sub-pixels; a plurality of third sub-pixels; a partition wall sandwiched by two adjacent sub-pixels; and a sealing film thereover. The second layer includes: a first touch electrode overlapping with the partition wall and arranged along the partition wall; and a second touch electrode overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode. The first touch electrode and the second touch electrode exist in the same layer. The first touch electrode and the second touch electrode each have a plurality of openings. Among the number of the first sub-pixels, the number of the second sub-pixels, and the number of the third sub-pixels, one is different from the other two.
Description
- This application is based on and claims the benefit of priority from the prior Japanese Patent Application No. 2016-152757, filed on Aug. 3, 2016, the entire contents of which are incorporated herein by reference.
- An embodiment of the present invention relates to a display device installed with a touch sensor. For example, an embodiment of the present invention relates to an organic EL (Electroluminescence) display device installed with a tough sensor.
- A touch sensor has been known as an interface for a user to input information to a display device. Arrangement of a touch sensor so as to overlap with a screen of a display device allows a user to operate input buttons, icons, and the like displayed on a screen, by which information can be readily input to a display device. For example, Japanese patent application publications No. 2015-50245 and No. 2011-23558 disclose an electronic apparatus in which a touch sensor is mounted over an organic EL (Electroluminescence) display device.
- An embodiment of the present invention is a display device having a first layer and a second layer over the first layer. The first layer possesses a display region, and the display region includes: a plurality of first sub-pixels configured to emit first light; a plurality of second sub-pixels configured to emit second light; a plurality of third sub-pixels configured to emit third light; a partition wall sandwiched by two adjacent sub-pixels selected from the first sub-pixel, the second sub-pixel, and the third sub-pixel; and a sealing film over the first sub-pixels, the second sub-pixels, the third sub-pixels, and the partition wall. The second layer includes: a first touch electrode overlapping with the partition wall and arranged along the partition wall; and a second touch electrode overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode. The first light, the second light, and the third light are different in color from one another. The first touch electrode and the second touch electrode exist in the same layer. The first touch electrode and the second touch electrode each have a plurality of openings. Among one of the number of the first sub-pixels, the number of the second sub-pixels, and the number of the third sub-pixels, one is different from the other two.
- An embodiment of the present invention is a display device having a first layer and a second layer over the first layer. The first layer possesses a display region, and the display region includes: a plurality of first sub-pixels configured to emit first light; a plurality of second sub-pixels configured to emit second light; a plurality of third sub-pixels configured to emit third light; a partition wall sandwiched by two adjacent sub-pixels selected from the first sub-pixel, the second sub-pixel, and the third sub-pixel; and a sealing film over the first sub-pixels, the second sub-pixels, the third sub-pixels, and the partition wall. The second layer includes: a first touch electrode overlapping with the partition wall and arranged along the partition wall; an interlayer insulating film over the first touch electrode; and a second touch electrode located over the interlayer insulating film, overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode. The first light, the second light, and the third light are different in color from one another. The first touch electrode and the second touch electrode each have a plurality of openings. Among one of the number of the first sub-pixels, the number of the second sub-pixels, and the number of the third sub-pixels, one is different from the other two.
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FIG. 1A andFIG. 1B are schematic top views of a display device according to an embodiment of the present invention; -
FIG. 2 is a schematic view showing a structure of a display device according to an embodiment of the present invention; -
FIG. 3A toFIG. 3C are schematic views of a pixel of a display device according to an embodiment of the present invention; -
FIG. 4A andFIG. 4B are schematic top views of a touch electrode of a display device according to an embodiment of the present invention; -
FIG. 5A andFIG. 5B are schematic cross-sectional views of a touch electrode of a display device according to an embodiment of the present invention; -
FIG. 6 is a schematic top view of a touch electrode of a display device according to an embodiment of the present invention; -
FIG. 7A is a schematic top view andFIG. 7B andFIG. 7C are schematic cross-sectional views of a touch electrode of a display device according to an embodiment of the present invention; -
FIG. 8 is a schematic cross-sectional view of a display device according to an embodiment of the present invention; -
FIG. 9 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention; -
FIG. 10 is a schematic cross-sectional view of a display device according to an embodiment of the present invention; -
FIG. 11 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention; -
FIG. 12 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention; -
FIG. 13 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention; -
FIG. 14 is a layout of a touch electrode and pixels of a display device according to an embodiment of the present invention; -
FIG. 15A andFIG. 15B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 16A andFIG. 16B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 17A andFIG. 17B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 18A andFIG. 18B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 19A andFIG. 19B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 20A andFIG. 20B are schematic cross-sectional views explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 21 is a schematic cross-sectional view explaining a manufacturing method of a display device according to an embodiment of the present invention; -
FIG. 22 is a schematic cross-sectional view explaining a manufacturing method of a display device according to an embodiment of the present invention; and -
FIG. 23 is a schematic top view of a touch electrode of a display device according to an embodiment of the present invention. - Hereinafter, the embodiments of the present invention are explained with reference to the drawings. The invention can be implemented in a variety of different modes within its concept and should not be interpreted only within the disclosure of the embodiments exemplified below.
- The drawings may be illustrated so that the width, thickness, shape, and the like are illustrated more schematically compared with those of the actual modes in order to provide a clearer explanation. However, they are only an example, and do not limit the interpretation of the invention. In the specification and the drawings, the same reference number is provided to an element that is the same as that which appears in preceding drawings, and a detailed explanation may be omitted as appropriate.
- In the present invention, when a plurality of films is formed by processing one film, the plurality of films may have functions or rules different from each other. However, the plurality of films originates from a film formed as the same layer in the same process and has the same layer structure and the same material. Therefore, the plurality of films is defined as films existing in the same layer.
- In the specification and the scope of the claims, unless specifically stated, when a state is expressed where a structure is arranged “over” another structure, such an expression includes both a case where the substrate is arranged immediately above the “other structure” so as to be in contact with the “other structure” and a case where the structure is arranged over the “other structure” with an additional structure therebetween.
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FIG. 1A is a schematic top view of adisplay device 100 on which a touch sensor is mounted (hereinafter, simply referred to as a display device) according to a first embodiment of the present invention. Thedisplay device 100 has adisplay region 102 for displaying an image. A plurality offirst touch electrodes 202 arranged in a stripe form in a row direction and a plurality ofsecond touch electrodes 204 arranged in a stripe form in a column direction and intersecting thefirst touch electrodes 202 are provided so as to overlap with thedisplay region 102. Atouch sensor 200 is structured by the plurality offirst touch electrodes 202 and the plurality ofsecond touch electrodes 204. One of thefirst touch electrodes 202 and thesecond touch electrodes 204 is called a transmitting electrode (Tx), and the other is called a receiving electrode (Rx). Thefirst touch electrodes 202 and thesecond touch electrodes 204 each are spaced from one another, and capacitance is formed therebetween. When a finger of a user and the like touches thedisplay region 102 through thefirst touch electrodes 202 and the second touch electrodes 204 (hereinafter, this operation is called a touch), the capacitance is changed, and sensing of this change enables determination of a position of the touch. Thus, a so-called projectivecapacitive touch sensor 200 is fabricated by thefirst touch electrodes 202 and thesecond touch electrodes 204. - The
first touch electrodes 202 are electrically connected tofirst wirings 206 extending from the outside of thedisplay region 102. Thefirst wirings 206 extend outside thedisplay region 102 and are electrically connected to firstterminal wirings 210 in contact holes 208. The firstterminal wirings 210 are exposed at a vicinity of an edge portion of thedisplay device 100 to formfirst terminals 212. Thefirst terminals 212 are connected to a flexible printed circuit (FPC) 214, and signals for a touch sensor are provided to thefirst touch electrodes 202 from an external circuit (not illustrated) through thefirst terminals 212. - Similarly, the
second touch electrodes 204 are electrically connected tosecond wirings 216 extending from the outside of thedisplay region 102. Thesecond wirings 216 extend outside thedisplay region 102 and are electrically connected to secondterminal wirings 220 in contact holes 218. The secondterminal wirings 220 are exposed at the vicinity of the edge portion of thedisplay device 100 to formsecond terminals 222. Thesecond terminals 222 are connected to theFPC 214, and signals for a touch sensor is provided to thesecond touch electrodes 204 from the external circuit through thesecond terminals 222. -
Third terminals 122 for supplying signals topixels 120 in thedisplay region 102 and anIC chip 124 for controlling operation of thepixels 120 are further illustrated inFIG. 1A . As shown inFIG. 1A , thefirst terminals 212, thesecond terminals 222, and thethird terminals 122 can be formed so as to be arranged along a side of thedisplay device 100, which allows the use of asingle FPC 214 to supply signals to thedisplay region 102 and thetouch sensor 200. -
FIG. 2 shows a schematic perspective view of thedisplay device 100. Here, asubstrate 104, afirst layer 110 including thedisplay region 102, and asecond layer 112 including thetouch sensor 200 are separately illustrated in order to promote understanding. - The
first layer 110 is provided over thesubstrate 104. Thefirst layer 110 includes thedisplay region 102, and the plurality ofpixels 120 are disposed in thedisplay region 102. Scanning-line driver circuits 126 for controlling operation of thepixels 120 are disposed outside thedisplay region 102. The scanning-line driver circuits 126 may not be directly formed over thesubstrate 104, and a driver circuit fabricated over a substrate (e.g., a semiconductor substrate and so on) different from thesubstrate 104 may be arranged over thesubstrate 104 or theFPC 214 to control eachpixel 120. Although not illustrated here, a variety of semiconductor elements are formed in thefirst layer 110 to control light-emitting elements disposed in thepixels 120. - As described above, the
touch sensor 200 is configured by the plurality offirst touch electrodes 202 and the plurality ofsecond touch electrodes 204. Thetouch sensor 200 may have substantially the same size and shape as thedisplay region 102. - In the present embodiment, the
pixels 120 each have a plurality of sub-pixels. The sub-pixels are arranged so that onepixel 120 is constructed by threesub-pixels FIG. 3A , for example. A display element such as a light-emitting element or a liquid crystal element is provided in each sub-pixel. Colors provided by the sub-pixels are determined by the light-emitting element or a property of a color filter formed over the sub-pixels. In the present specification and claims, thepixel 120 is defined as the minimum unit which has a plurality of sub-pixels each having one display element, where at least one of the sub-pixels gives a different color, and which structures a part of an image produced on thedisplay region 102. The sub-pixels in thedisplay region 102 are each included in therespective pixel 120. - In the arrangement exemplified in
FIG. 3A , threesub-pixels pixel 120. - In the arrangement shown in
FIG. 3B , two sub-pixels giving different colors are included in onepixel 120. For example, onepixel 120 may possess sub-pixels 130 and 132 respectively giving red and green colors, and sub-pixels 134 and 132 respectively giving blue and green colors may be arranged in theadjacent pixel 120. In this case, a reproduced color gamut is different betweenadjacent pixels 120. - It is not necessary that an area of the sub-pixel is identical in each
pixel 120. For example, as shown inFIG. 3C , one sub-pixel may have a different area from the other two sub-pixels. In this case, the sub-pixel 134 giving blue color may be formed to have the largest area, while the sub-pixels 132 and 130 respectively giving green and red colors may be formed to have the same area. - As shown in
FIG. 3A toFIG. 3C , thepixels 120 may have a substantially square shape and be arranged in a matrix form so as to be in contact with one another. In the present specification and claims, when thepixels 120 other than theoutermost pixels 120 are arranged so that four sides of thepixel 120 having a square shape are in contact with theadjacent pixels 120, a distance between opposing sides in eachpixel 120 is defined as a length Lp of a side of thepixel 120. - An aspect of an enlarged part of
FIG. 1A is shown inFIG. 1B . As shown inFIG. 1B , thefirst touch electrodes 202 and thesecond touch electrodes 204 each possess a plurality of square regions (diamond electrode) 240 having a substantially square shape and a plurality ofconnection regions 242 alternating with each other. Thefirst touch electrodes 202 are spaced and electrically independent from thesecond touch electrodes 204. - An enlarged top view of the
first touch electrode 202 and thesecond touch electrode 204 is schematically illustrated inFIG. 4A . Thefirst touch electrode 202 and thesecond touch electrode 204 both have a mesh form. That is, these electrodes are mesh wirings with a plurality ofopenings 250 arranged in a matrix form. A width of the wiring is 1 μm to 10 μm or 2 μm to 8 μm and typically 5 μm. - Cross sections along chain lines A-A′ and B-B′ of
FIG. 4A are respectively illustrated inFIG. 5A andFIG. 5B . As shown inFIG. 5A andFIG. 5B , both of thediamond electrodes 240 and theconnection regions 242 of thefirst touch electrode 202 and thesecond touch electrode 204 are provided over an organic insulating film 190 (described below). Thefirst touch electrode 202 and thesecond touch electrode 204 may be in contact with the organic insulatingfilm 190. Here, thefirst touch electrode 202 and thesecond touch electrode 204 may exist in the same layer. More specifically, thediamond electrodes 240 of thefirst touch electrode 202 and the 15second touch electrode 204 may exist in the same layer as each other. Formation of thefirst touch electrode 202 and thesecond touch electrode 204 in the same layer makes their optical properties such as a reflection property substantially the same as each other, which inhibits thefirst touch electrode 202 and thesecond touch electrode 204 from being readily detected visually, resulting in their inconspicuousness. - An interlayer insulating
film 246 is provided over thefirst touch electrode 202, and abridge wiring 248 is formed over theinterlayer insulating film 246. Thebridge wiring 248 is electrically connected to twoadjacent diamond electrodes 248 of thesecond touch electrode 204 inopenings 244 formed in theinterlayer insulating film 246. Therefore, it is possible to recognize thebridge wiring 248 as theconnection region 242 of thesecond touch electrode 204. Theinterlayer insulating film 246 also functions to electrically insulate thefirst touch electrode 202 from thesecond touch electrode 204 and serves as a dielectric to form capacitance between thefirst touch electrode 202 and thesecond touch electrode 204. - An example is shown in
FIG. 4A ,FIG. 5A , andFIG. 5B in which thebridge wiring 248 is formed over thefirst touch electrode 202 to electrically connect thediamond electrodes 240 of thesecond touch electrode 204. Thebridge wiring 248 may be formed over thesecond touch electrode 204 to electrically connect thediamond electrodes 240 of thefirst touch electrode 202. Theconnection region 242 between theadjacent diamond electrodes 240 of thefirst touch electrode 202 is a single wiring in the example shown inFIG. 4A . However, thisconnection region 242 may include a plurality of wirings (FIG. 4B ). - Each of the
diamond electrodes 240 of thefirst touch electrode 202 and thesecond touch electrode 204 may have a protrudingportion 254 at an edge portion as shown inFIG. 6 . This protrudingportion 254 is not included in theopenings 250 of thediamond electrode 240 and is a wiring which does not contribute to the formation of theopenings 250. The formation of the protrudingportion 254 enables reduction of a region where the mesh wiring is not formed between thefirst touch electrode 202 and thesecond touch electrode 204, resulting in an effect that thefirst touch electrodes 202 and thesecond touch electrodes 204 are not readily recognized on thedisplay region 102 by a user. -
Dummy electrodes 203 which are surrounded by adotted circle 301 and are not connected to thefirst touch electrode 202 nor thesecond touch electrode 202 may be arranged in a space between thefirst touch electrode 202 and the second touch electrode 204 (seeFIG. 23 ). Thesedummy electrodes 203 are an electrically floating pattern unconnected to any node, exist in the same layer as thefirst touch electrode 202 and thesecond touch electrode 204, and can be formed by patterning simultaneously. The formation ofsuch dummy electrodes 203 appropriately reduces the capacitive coupling between thefirst touch electrode 202 and thesecond touch electrode 204, resulting in an increase of the change of the capacitance caused by a touch. Accordingly, a S/N ratio during operation of thetouch sensor 202 can be improved. - As shown in
FIG. 7A as well asFIG. 7B andFIG. 7C which are schematic cross-sectional views along chain lines C-C′ and D-D′ ofFIG. 7A , respectively, thefirst touch electrode 202 and thesecond touch electrode 204 may exist in different layers from each other. More specifically, thediamond electrodes 240 and theconnection regions 242 of thefirst touch electrode 202 and thesecond touch electrode 204 may exist in different layers from each other. In this case, theinterlayer insulating film 246 is arranged between thefirst touch electrodes 202 and thesecond touch electrodes 204. In the case where this structure is applied, it is not necessary to form theopenings 244, which contributes to simplification of a process and improvement in yield. - As described in the Second Embodiment, the
first touch electrodes 202 and thesecond touch electrodes 204 may include an oxide which can transmit visible light or a metal (0-valent metal) which cannot transmit visible light. Indium-tin oxide (ITO) and indium-zinc oxide are represented as the former example, and molybdenum, titanium, chromium, tantalum, copper, aluminum, tungsten, and the like are exemplified as the latter example. The formation of thefirst touch electrodes 202 and thesecond touch electrodes 204 so as to include a 0-valent metal as a main component remarkably reduces their electric resistance and time constant. As a result, a response rate as a sensor can be improved. - A schematic cross-sectional view of the
display device 100 is shown inFIG. 8 .FIG. 8 is a cross section along a chain line E-E′ ofFIG. 1A and schematically illustrates a cross section from thedisplay region 102 to thefirst terminal 212 through thefirst wiring 206 and the firstterminal wiring 210. - The
display device 100 has thefirst layer 110 and thesecond layer 112 over thesubstrate 104. When thesubstrate 104 has flexibility, thesubstrate 104 may be called a base material, a base film, or a sheet substrate. As described below, transistors for controlling the sub-pixels 130, 132, and 134 and the light-emitting elements are provided in thefirst layer 110 to contribute to reproduction of an image. On the other hand, thetouch sensor 202 is formed in thesecond layer 112 to contribute to detection of a touch. - A
transistor 140 is disposed over thesubstrate 104 with abase film 106 interposed therebetween as an optional structure. Thetransistor 140 includes asemiconductor film 142, agate insulating film 144, agate electrode 146, source/drain electrodes 148, and the like. Thegate electrode 146 overlaps with thesemiconductor film 142 with thegate insulating film 144 sandwiched therebetween, and a region overlapping with thegate electrode 146 is achannel region 142 a of thesemiconductor film 142. Thesemiconductor film 142 may possess source/drain regions 142 b sandwiching thechannel region 142 a. Aninterlayer film 108 may be provided over thegate electrode 146, and the source/drain electrodes 148 are electrically connected to the source/drain regions 142 b in openings formed in theinterlayer film 108 and thegate insulating film 144. - The first
terminal wiring 210 is formed over theinterlayer film 108. As shown inFIG. 8 , the firstterminal wiring 210 may exist in the same layer as the source/drain electrodes 148. Although not shown, the firstterminal wiring 210 may be configured to exist in the same layer as thegate electrode 146. - The
transistor 140 is illustratively shown as a top-gate type transistor inFIG. 8 . However, the structure of thetransistor 140 is not limited, and thetransistor 140 may be a bottom-gate type transistor, a multi-gate type transistor having a plurality ofgate electrodes 146, or a dual-gate type transistor in which thesemiconductor film 142 is sandwiched by twogate electrodes 146 located over and under thesemiconductor film 142. An example is shown inFIG. 8 in which onetransistor 140 is provided in each of the sub-pixels 130, 132, and 134. However, the sub-pixels 130, 132, and 134 each may further possess a plurality of transistors and capacitors. - A leveling
film 114 is disposed over thetransistor 140. The levelingfilm 114 has a function to absorb depressions and projections caused by thetransistor 140 and other semiconductor elements and provide a flat surface. - An inorganic insulating
film 150 may be formed over the levelingfilm 114. The inorganicinsulating film 150 has a function to protect the semiconductor elements such as thetransistor 140 and also forms capacitance in association with afirst electrode 162 of the light-emittingelement 160 described below and an electrode (not illustrated) formed under the inorganicinsulating film 150 with the inorganicinsulating film 150 sandwiched therebetween. - A plurality of openings is formed in the
leveling film 114 and the inorganicinsulating film 150. One of the openings is acontact hole 152 used for electrical connection between thefirst electrode 162 of the light-emittingelement 160 described below and the source/drain electrode 148. Another opening is acontact hole 208 used for electrical connection of thefirst wiring 206 and the firstterminal wiring 210. The other is anopening 154 provided to expose a part of the firstterminal wiring 210. The firstterminal wiring 210 exposed in theopening 154 is connected to theFPC 214 with an anisotropicconductive film 252 and the like, for example. - The light-emitting
element 160 is formed over the levelingfilm 114 and the inorganicinsulating film 150. The light-emittingelement 160 is structured by the first electrode (pixel electrode) 162, afunctional layer 164, and a second electrode (opposing electrode) 166. More specifically, thefirst electrode 162 is provided to cover thecontact hole 152 and to be electrically connected to the source/drain electrode 148, by which a current is supplied to the light-emittingelement 160 through thetransistor 140. Thepartition wall 168 is arranged to cover an edge portion of thefirst electrode 162, by which disconnection of thefunctional layer 164 and thesecond electrode 166 formed thereover can be prevented. Thefunctional layer 164 is disposed to cover thefirst electrode 162 and thepartition wall 168 over which thesecond electrode 166 is formed. Carriers are injected to thefunctional layer 164 from thefirst electrode 162 and thesecond electrode 166, and recombination of the carriers takes place in thefunctional layer 164. The carrier recombination leads an emissive molecule in thefunctional layer 164 to an excited state, and light emission is obtained through a relaxation process of the excited state to a ground state. Hence, a region in which thefirst electrode 162 is in contact with thefunctional layer 164 is an emission region in each of the sub-pixels 130, 132, and 134. - A structure of the
functional layer 164 may be selected as appropriate and may be configured by combing a carrier-injection layer, a carrier-transporting layer, an emission layer, a carrier-blocking layer, an exciton-blocking layer, and the like, for example. An example is shown inFIG. 8 where thefunctional layer 164 possesses threelayers layers layer 172 serving as an emission layer can be structured to include different materials between the sub-pixels 130, 132, and 134 as shown inFIG. 8 . In this case, theother layers partition wall 168 and to be shared by the sub-pixels 130, 132, and 134. Appropriate selection of materials used in thelayer 172 provides emission colors different between the sub-pixels 130, 132, and 134. Alternatively, the structure of thelayer 174 may be the same in the sub-pixels 130, 132, and 134. In this case, thelayer 174 may be formed to continuously cover the sub-pixels 130, 132, and 134 and thepartition wall 168 and to be shared by the sub-pixels 130, 132, and 134. Since this structure allows the same emission color to be output from thelayer 172 of each of the sub-pixels 130, 132, and 134, a variety of colors (e.g., red, green, and blue colors) may be extracted from therespective sub-pixels layer 172 to undergo white emission and using a color filter. - Note that the
display device 100 may further possessconnection electrodes contact hole 208 and theopening 154, respectively, and are in contact with the firstterminal wiring 210. Theseconnection electrodes first electrode 162. The formation of theconnection electrodes terminal wiring 210 in the manufacturing process of thedisplay device 100 and realizes electrical connection with low contact resistance. - A sealing film (passivation film) 180 is provided over the light-emitting
element 160. The sealingfilm 180 has a function to prevent the entrance of impurities (e.g., water, oxygen, etc.) to the light-emittingelement 160 or thetransistor 140 from outside. As shown inFIG. 8 , the sealingfilm 180 may include threelayers layer 184 between the firstinorganic film 182 and the secondinorganic film 186. Theorganic film 184 may be formed to absorb depressions and projections caused by the light-emittingelement 160 or thepartition wall 168 and to give a flat surface. Therefore, a thickness of theorganic film 184 may be relatively large. As a result, a distance from thefirst touch electrodes 202 and thesecond touch electrodes 204 of thetouch sensor 200 to one electrode (second electrode 166) of the light-emittingelement 160 described below can be decreased. Accordingly, parasitic capacitance formed between thetouch sensor 200 and thesecond electrode 166 can be significantly decreased. - Note that the first
inorganic film 182 and the secondinorganic film 186 are preferably formed so as to be confined within thedisplay region 102. In other words, the firstinorganic film 182 and the secondinorganic film 186 are formed so as not to overlap with thecontact hole 208 and theopening 154. This configuration enables electrical connection with low contact resistance between the firstterminal wiring 210 and theFPC 214 and between the firstterminal wiring 210 and thefirst wiring 206. Furthermore, the firstinorganic film 182 and the secondinorganic film 186 are preferably in direct contact with each other at an edge portion of the display region 102 (see a region surrounded by acircle 188 inFIG. 8 ). This structure more effectively prevents the entrance of impurities from outside and diffusion of impurities into thedisplay region 102 because theorganic film 184 which is more hydrophilic than the firstinorganic film 182 and the secondinorganic film 186 is sealed by the firstinorganic film 182 and the secondinorganic film 186. - The
display device 100 further has an organicinsulating film 190 over the sealingfilm 180. The organicinsulating film 190 can be provided so as to be in contact with the secondinorganic film 186 of the sealingfilm 180. - The
first layer 110 is constructed by the variety of elements and films described above. - The
second layer 112 includes thefirst touch electrodes 202, thesecond touch electrodes 204, theinterlayer insulating film 246, the bridge wirings 248, thefirst wirings 206, thesecond wirings 216, and the like. - The
first touch electrode 202 is a mesh wiring having theopenings 250. This wiring is formed over the sealingfilm 180 and the organic insulatingfilm 190 so as to overlap with thepartition wall 168 and be arranged along the partition wall 168 (see below for further details). Thefirst touch electrode 202 or thesecond touch electrode 202 may be in direct contact with the organic insulatingfilm 190. - The
interlayer insulating film 246 is formed to be in contact with and cover thefirst touch electrode 202. The opening is formed in theinterlayer insulating film 246, and thefirst wiring 206 is provided to cover this opening. Thefirst wiring 206 passes through the outside of thedisplay region 102 and extends to the contact hole 208 (see,FIG. 1A ). Thefirst wiring 206 is further electrically connected to the firstterminal wiring 210 existing in the same layer as the source/drain electrodes 148 (or the gate electrode 146) of thetransistor 140 in thecontact hole 208 through theconnection electrode 234. With this configuration, thefirst touch electrode 202 is electrically connected to the firstterminal wiring 210. - When the
first touch electrode 202 and thesecond touch electrode 204 are formed in the same layer, thediamond electrodes 204 of one of thefirst touch electrode 202 and thesecond touch electrode 204 are connected to the bridge wiring 248 (seeFIG. 4A ,FIG. 5A , andFIG. 5B ). In this case, thefirst wiring 206 exists in the same layer as thebridge wiring 248, which allows thefirst wiring 206 and thebridge wiring 248 to be simultaneously prepared. - In contrast, when the
first touch electrode 202 and thesecond touch electrode 204 are configured to exist in different layers from each other (seeFIG. 7A toFIG. 7C ), thefirst wiring 206 exists in the same layer as and is simultaneously formed with the upper one of thefirst touch electrode 202 and thesecond touch electrode 204. - The
display device 100 may further possess a circularpolarizing plate 260 overlapping with thedisplay region 102 as an optional structure. The circularpolarizing plate 260 may have a stacked structure of a¼λ plate 262 and a linearpolarizing plate 264 arranged thereover. When light incident on thedisplay device 100 from outside is transformed to linearly polarized light by the linearpolarizing plate 264 and then passes through the¼λ plate 262, the light is transformed to clockwise circularly polarized light. Reflection of this circularly polarized light by thefirst electrode 162, thefirst touch electrode 202, or thesecond touch electrode 204 results in counterclockwise circularly polarized light which is transformed to linearly polarized light after passing through the¼λ plate 262 again. The linearly polarized light at this time cannot pass through the linearpolarizing plate 264 because the polarization plane thereof perpendicularly intersects that of the linearly polarized light before the reflection. As a result, the formation of the circularpolarizing plate 260 suppresses reflection of outside light and allows production of a high-contrast image. - An
organic protection film 266 may be disposed as a protection film between the circularpolarizing plate 260 and thesecond layer 112. Thisorganic protection film 266 has a function to physically protect thedisplay device 100 as well as a function to adhere the circularpolarizing plate 260 to thesecond layer 112. Furthermore, acover film 268 may be provided to thedisplay device 100 as an optional structure. Thecover film 268 has a function to physically protect the circularpolarizing plate 260. - As described above, each of the
first touch electrodes 202 and thesecond touch electrodes 204 according to the present embodiment is a mesh wiring having a lattice form. In other words, each possessesopenings 250 arranged in a matrix form, and the wirings of thefirst touch electrodes 202 and thesecond touch electrodes 204 overlap with thepartition wall 168. Additionally, as shown inFIG. 9 , these wirings are formed between the adjacent sub-pixels. That is, they are arranged along thepartition wall 168 as shown in the cross section ofFIG. 8 . Hence, when the sub-pixels 130, 132, and 134 are arranged in a stripe form, the sub-pixels 130, 132, and 134 each overlap with theopening 250 as shown inFIG. 9 . In other words, the sub-pixels 130, 132, and 134 are each arranged in a region overlapping with theopening 250 of thefirst touch electrodes 202 or thesecond touch electrodes 204, but do not overlap with the mesh wirings of thefirst touch electrode 202 and thesecond touch electrode 204. - Here, a case is considered where the sub-pixels 130, 132, and 134 are defined as a first sub-pixel, a second sub-pixel, and a third sub-pixel, respectively, colors provided by the sub-pixels 130, 132, and 134 are a first color, a second color, and a third color, respectively, and the first color, the second color, and the third color are different from one another. In the
display device 100, among one of the number of thefirst sub-pixels 130, the number of thesecond sub-pixels 132, and the number of the third sub-pixels 134, which overlap with oneopening 250, at least one is different from the other two. For example, in the structure shown inFIG. 9 , threefirst sub-pixels 130, sixsecond sub-pixels 132, and sixthird sub-pixels 134 are arranged in oneopening 250, and the number of thefirst sub-pixels 130 is different from the number of thesecond sub-pixels 132 and the number of thethird sub-pixels 134. - Alternatively, the
openings 250 can be provided so that a length Lo of a side forming theopening 250 is (n+k/m) times the length Lp of a side of thepixel 120. Here, a vector of the length Lo and a vector of the length Lp are parallel to each other, n is an arbitrary integer, m is the number of columns of the sub-pixels included in onepixel 120 and arranged in a direction perpendicular to the vector of the length Lp, and k is a natural number smaller than m. In the stripe arrangement shown inFIG. 9 , m is three, and Lo is (1+⅔) times Lp. Note that the vectors of the length Lo and the length Lp may extend from the scanning-line driver circuit 126 and be parallel to scanning lines crossing thedisplay region 102, for example. - When focus is placed on a pair of sides of the
opening 250 perpendicular to the vector of the length Lo (hereinafter, referred to as afirst side 256 and a second side 258) in such a layout, a combination of colors provided by two sub-pixels which are the closest to and sandwich thefirst side 256 is different from a combination of colors provided by two sub-pixels which are the closest to and sandwich thesecond side 258. Alternatively, in the case where the combination of colors is the same, a positional relationship of these sub-pixels is different. In the example ofFIG. 9 , two sub-pixels which are the closest to and sandwich thefirst side 256 of theopening 250 are thefirst sub-pixel 130 giving the first color and thesecond sub-pixel 132 giving the second color. On the other hand, two sub-pixels which are the closest to and sandwich thesecond side 258 of theopening 250 are thethird sub-pixel 134 giving the third color and thefirst sub-pixel 130 giving the first color. - Furthermore, at least one side of the
opening 250 crosses thepixel 120 in such a layout. In the example ofFIG. 9 , thefirst side 256 of theopening 250 crosses the pixel 120_2. - As described above, the
first touch electrode 202 and thesecond touch electrode 204 are mesh wirings arranged along thepartition wall 168. When the emitted light of the light-emittingelement 160 is extracted through thesecond electrode 166, a part of the emitted light is blocked by thefirst touch electrode 202 or the 15second touch electrode 204 as shown inFIG. 10 . Namely, light emitted at a certain angle (critical angle) θ1 of a straight line connected between an edge portion of the emission region of the light-emittingelement 160 and an edge portion of theopening 250 with respect to a surface of thefirst electrode 162 and light emitted at an angle less than the critical angle θ1 cannot be extracted outside. This critical angle is approximately 70° when a horizontal distance and a vertical distance between the edge portion of the emission region of the light-emittingelement 160 and the edge portion of theopening 250 are 5 μm and 14 μm, respectively, for example. When the critical angle is 70°, light emitted at this angle is refracted at an interface between thecover film 268 and the outside (air) as shown inFIG. 10 . When a refraction index of thecover film 268 is 1.5, a light-emission angle θ2 of the light extracted from a surface of thecover film 268 is 30.9° from a normal line of thecover film 268. Hence, when adisplay device 100 is observed at a viewing angle larger than this light-emission angle θ2, chromaticity as well as luminance of an image is decreased because the emitted light is partly blocked. Accordingly, when the side forming theopening 250 is always sandwiched by thefirst sub-pixel 130 and thesecond sub-pixel 132, for example, viewing-angle dependence of chromaticity provided by the sub-pixels 130 and 132 is increased, while that provided by thethird sub-pixel 134 is low. - On the contrary, the application of the aforementioned layout makes the viewing-angle dependence of chromaticity provided by each sub-pixel uniform because the sub-pixels giving different colors adjoin the mesh wiring with the same probability. As a result, the viewing-angle dependence of color on the entire image can be eliminated.
- The layout of the
pixels 120, the sub-pixels included therein, and theopenings 250 of thefirst touch electrode 202 and thesecond touch electrode 204 is not limited to that shown inFIG. 9 , and the layouts illustrated inFIG. 11 toFIG. 14 can be employed. An example is demonstrated inFIG. 9 in which oneopening 250 overlaps with thepixels 120 arranged in a plurality of rows. The number of the rows of thepixels 120 overlapping with oneopening 250 may be one. Specifically, as shown inFIG. 11 , the sides of theopening 250 may be located in every row of thepixels 120. The layout shown inFIG. 12 is different from that shown inFIG. 11 in that the length Lo of a side of theopening 250 is (2+⅓) times the length Lp of a side of thepixel 120. The layout shown inFIG. 13 is different from other layouts in that two sub-pixels are provided in onepixel 120. Here, the length Lo of a side of theopening 250 is (1+⅓) times the length Lp of a side of thepixel 120. - In the layout shown in
FIG. 14 , while the number of the sub-pixels disposed in onepixel 120 is three, one sub-pixel has a different area from the others. In this layout, the sub-pixels are arranged in two columns along a direction perpendicular to the length Lp in eachpixel 120. Therefore, m is two, and the length Lo of a side of theopening 250 is (2+½) times the length Lp of a side of thepixel 120. - In each of the layouts, among the number of the
first sub-pixels 130, the number of thesecond sub-pixels 132, and the number of the third sub-pixels 134, which overlap with oneopening 250, one is different from the other two. Additionally, the length Lo of a side of theopening 250 is (n+k/m) times the length Lp of a side of thepixel 120. When oneopening 250 is considered, a combination of colors provided by two sub-pixels which are the closest to and sandwich thefirst side 256 is different from a combination of colors provided by two sub-pixels which are the closest to and sandwich thesecond side 258. In the case ofFIG. 14 , thethird sub-pixel 134 and thefirst sub-pixel 130 are located on the left and right sides, respectively, with respect to the two sub-pixels which are the closest to and sandwiching thefirst side 256. On the other hand, with respect to the two sub-pixels which are the closest to and sandwiching thesecond side 258, thefirst sub-pixel 130 and thethird sub-pixel 134 are located on the left and right sides. Additionally, at least one side of theopening 250 crosses thepixel 120. Hence, the viewing-angle dependence of chromaticity provided by each sub-pixel is made uniform, and the viewing-angle dependence of chromaticity on the entire image can be eliminated. - The
first touch electrode 202 and thesecond touch electrode 204 of thetouch sensor 200 mounted on thedisplay device 100 according to the present embodiment can be formed as metal wirings with a mesh form having 0-valent metal as a main component. Therefore, electrical resistance of thefirst touch electrode 202 and thesecond touch electrode 204 is low, which allows reduction of a time constant in response and improves a response rate as a sensor. Additionally, thefirst electrode 202 and thesecond touch electrode 204 can be formed with photolithography as described below, which enables arrangement of thefirst touch electrode 202 and thesecond touch electrode 204 with higher accuracy compared with the arrangement provided by the conventional method in which a touch panel is separately fabricated and then mounted on a display device. - Moreover, the circular
polarizing plate 260 may be provided to thedisplay device 100. Hence, light incident from outside and then reflected by thefirst touch electrode 202 and thesecond touch electrode 204 is not output from thedisplay device 100, by which a high-quality image with high contrast can be provided. - As described above, the
first touch electrode 202 and thesecond touch electrode 204 haveopenings 250, and the wirings forming theopenings 250 are arranged along thepartition wall 168 between the light-emittingelements 160. Hence, each sub-pixel is located in theopening 250. An electrode for a touch sensor is conventionally prepared with a light-transmitting conductive film such as ITO and arranged to overlap with sub-pixels, which causes reduction of luminance of eachpixel 120 due to light absorption by the light-transmitting conductive film. On the other hand, light emitted from thepixel 120 is not absorbed or blocked by the touch sensor in thedisplay device 100 of the present embodiment as long as the viewing angle does not exceed the critical angle. Hence, light emitted from the light-emittingelement 160 can be efficiently utilized, which contributes to a reduction of power consumption. - In the
display device 100, signals provided to thefirst touch electrodes 202 and thesecond touch electrodes 204 are input through the firstterminal wirings 210 and the secondterminal wirings 220 existing in the same layer as the source/drain electrodes 148 or thegate electrodes 146 of thetransistors 140 for controlling thedisplay region 102. Therefore, the terminals for inputting signals to thetouch sensor 200 and signals to the display region 102 (i.e., thefirst terminals 212, thesecond terminals 222, and the third terminals 122) can be formed on the same substrate, resulting in a reduction of the number ofFPCs 214. - In the present embodiment, a manufacturing method of the
display device 100 described in the First Embodiment is described by usingFIG. 8 andFIG. 15A toFIG. 22 .FIG. 15A toFIG. 22 correspond to the cross section shown inFIG. 8 . Explanation of the content the same as that described in the First Embodiment may be omitted. - As shown in
FIG. 15A , thebase film 106 is first prepared over thesubstrate 104. Thesubstrate 104 has a function to support the semiconductor elements such as thetransistor 140 included in thedisplay region 102 and thetouch sensor 200. Thus, a material with heat resistance to the process temperature of a variety of elements formed thereover and chemical stability to chemicals used in the process may be used for thesubstrate 104. Specifically, thesubstrate 104 may include glass, quartz, plastics, a metal, ceramics, and the like. - When flexibility is provided to the
display device 100, a base material may be formed over thesubstrate 104. In this case, thesubstrate 104 is also called a supporting substrate. The base material is an insulating film with flexibility and may include a material selected from a polymer material exemplified by a polyimide, a polyamide, a polyester, and polycarbonate. The base material may be formed by using a wet-type film-forming method such as a printing method, an ink-jet method, a spin-coating method, and a dip-coating method or a lamination method. - The
base film 106 is a film having a function to prevent impurities such as an alkaline metal from diffusing to the transistor and the like from the substrate 104 (and the base material) and may include an inorganic insulator such as silicon nitride, silicon oxide, silicon nitride oxide, and silicon oxynitride. Thebase film 106 can be formed with a chemical vapor deposition method (CVD method), a sputtering method, or the like to have a single-layer or a stacked-layer structure. When an impurity concentration of thesubstrate 104 is low, thebase film 106 may not be formed or formed to only partly cover thesubstrate 104. - Next, the
semiconductor film 142 is formed (FIG. 15A ). Thesemiconductor film 142 may include a Group 14 element such as silicon. Alternatively, thesemiconductor film 142 may include an oxide semiconductor. An oxide of a Group 13 element such as indium and gallium are exemplified as an oxide semiconductor, and a mixed oxide of indium and gallium (IGO) is represented. When an oxide semiconductor is used, thesemiconductor film 142 may further contain a Group 12 element, and a mixed oxide including indium, gallium, and zinc (IGZO) is represented as an example. There is no limitation to crystallinity of thesemiconductor film 142, and thesemiconductor film 142 may include a single crystalline, a polycrystalline, a microcrystalline, or an amorphous state. - When the
semiconductor film 142 includes silicon, thesemiconductor film 142 may be formed with a CVD method by using a silane gas as a starting material. Crystallization may be conducted on the formed amorphous silicon by performing a heat treatment or application of light such as a laser light. When an oxide semiconductor is included in thesemiconductor film 142, thesemiconductor film 142 can be formed with a sputtering method and the like. - Next, the
gate insulating film 144 is formed to cover the semiconductor film 142 (FIG. 15A ). Thegate insulating film 144 may have a single-layer structure or a stacked-layer structure and can be formed with the same method as that of thebase film 106. - Next, the
gate electrode 146 is prepared over thegate insulating film 144 with a sputtering method or a CVD method (FIG. 15B ). Thegate electrode 146 can be formed with a metal such as titanium, aluminum, copper, molybdenum, tungsten, and tantalum or an alloy thereof to have a single-layer or a stacked layer structure. For example, a structure may be employed in which a metal with high conductivity, such as aluminum or copper, is sandwiched by a metal with a relatively high melting point, such as titanium, tungsten, or molybdenum. - Next, the
interlayer film 108 is formed over the gate electrode 146 (FIG. 16A ). Theinterlayer film 108 may have a single-layer structure or a stacked-layer structure and can be formed with the same method as that of thebase film 106. In the case of a stacked-layer structure, a film including an inorganic compound may be stacked after forming a layer including an organic compound, for example. - Next, etching is performed on the
interlayer film 108 and thegate insulating film 144 to form the openings reaching thesemiconductor film 142. The openings may be formed by conducting plasma etching in a gas including a fluorine-containing hydrocarbon, for example. - Next, a metal film is formed to cover the openings and processed with etching to form the source/
drain electrodes 148. In the present embodiment, the firstterminal wiring 210 is formed simultaneously with the source/drain electrodes 148 (FIG. 16B ). Hence, the source/drain electrodes 148 and the firstterminal wiring 210 exist in the same layer. The metal film may have the same structure as thegate electrode 146 and can be formed with the same method as that of thegate electrode 146. - Next, the leveling
film 114 is formed to cover the source/drain electrodes 148 and the first terminal wiring 210 (FIG. 17A ). The levelingfilm 114 has a function to absorb depressions and projections caused by thetransistor 114 and the firstterminal wiring 210 and to result in a flat surface. The levelingfilm 114 can be formed with an organic insulator. A polymer material such as an epoxy resin, an acrylic resin, a polyimide, a polyamide, a polyester, a polycarbonate, and a polysiloxane is exemplified as an organic insulator, and the levelingfilm 114 can be formed with the wet-type film-forming method and the like. - Next, the inorganic
insulating film 150 is formed over the leveling film 114 (FIG. 17A ). As mentioned above, the inorganicinsulating film 150 not only functions as a protection film for thetransistor 140 but also forms capacitance in association with thefirst electrode 162 of the light-emittingelement 160 formed later. Hence, it is preferred to use a material with relatively high permittivity. For instance, the inorganicinsulating film 150 can be formed with silicon nitride, silicon nitride oxide, silicon oxynitride, or the like by applying a CVD method or a sputtering method. - Next, as shown in
FIG. 17B , etching is conducted on the inorganicinsulating film 150 and the levelingfilm 114 by using the source/drain electrodes 148 and the firstterminal wiring 210 as an etching stopper to form theopening 154 and the contact holes 152 and 208. After that, thefirst electrode 162 and theconnection electrodes FIG. 18A ). - Here, a region in which the
connection electrode 236 is fabricated, that is, theopening 154 later becomes a region to which theFPC 214 is connected through an anisotropic conductive film and the like. Therefore, its area is much larger than that of a region in which theconnection electrode 234 is formed, i.e., thecontact hole 208. Although the size depends on a pitch of terminals of theFPC 214, the former has a width of 10 μm to 50 μm and a length of 1 mm to 2 mm. On the other hand, an area of several micrometers square to several tens of micrometers square is sufficient for the latter. Miniaturization of theopening 154 is limited in view of the mounting process of theFPC 214. However, thecontact hole 208 may possess a size as small as possible as long as the conductive layers (the firstterminal wiring 210, theconnection electrode 234, and thefirst wiring 206 in this case) can be connected with sufficiently low contact resistance. - When the light emitted from the light-emitting
element 160 is extracted from thesecond electrode 166, thefirst electrode 162 is configured to reflect visible light. In this case, a metal with high reflectance, such as silver or aluminum, or an alloy thereof is used for thefirst electrode 162. Alternatively, a film of a conductive oxide with a light-transmitting property is formed over a film including this metal or alloy. ITO, IZO, and the like are exemplified as a conductive oxide. When the light emitted from the light-emittingelement 160 is extracted from thefirst electrode 162, thefirst electrode 162 may be formed by using ITO or IZO. - In the present embodiment, the
first electrode 162 and theconnection electrodes insulating film 150. Hence, thefirst electrode 162 and theconnection electrodes opening 154 andcontact holes opening 154 and the contact holes 152 and 208 and then subjected to an etching process. Alternatively, a conductive oxide may be formed to cover theopening 154 and the contact holes 152 and 208, and then a stacked film of a film of a conductive oxide, a film of the aforementioned metal, and a film of a conductive oxide may be prepared to selectively cover thecontact hole 152. - Next, the
partition wall 168 is prepared to cover the edge portion of the first electrode 162 (FIG. 18B ). Thepartition wall 168 absorbs steps caused by thefirst electrode 162 and the like and electrically insulates thefirst electrodes 162 of the adjacent sub-pixels. Thepartition wall 168 may be formed with a material usable for the levelingfilm 114, such as an epoxy resin and an acrylic resin, by a wet-type film-forming method. - Next, the
functional layer 164 and thesecond electrode 166 of the light-emittingelement 160 are formed to cover thefirst electrode 162 and the partition wall 168 (FIG. 18B ). Thefunctional layer 164 mainly includes an organic compound and can be formed by applying a wet-type film-forming method such as an ink-jet method and a spin-coating method or a dry-type film-forming method such as an evaporation method. - When the light emitted from the light-emitting
element 160 is extracted from thefirst electrode 162, a metal such as aluminum, magnesium, or silver or an alloy thereof may be used for thesecond electrode 166. On the contrary, when the light emitted from the light-emittingelement 160 is extracted from thesecond electrode 166, a conductive oxide with a light-transmitting property, such as ITO, may be used as thesecond electrode 166. Alternatively, a film containing the aforementioned metal may be formed at a thickness which permits visible light to pass therethrough. In this case, a conductive oxide with a light-transmitting property may be further stacked. - Next, the sealing
film 180 is formed. As shown inFIG. 19A , the firstinorganic film 182 is first formed to cover the light-emittingelement 160 and theconnection electrodes inorganic film 182 may contain an inorganic material such as silicon nitride, silicon oxide, silicon nitride oxide, and silicon oxynitride and can be prepared with the same method as that of thebase film 106. - Next, the
organic film 184 is formed (FIG. 19A ). Theorganic film 184 may contain an organic resin including an acrylic resin, a polysiloxane, a polyimide, or a polyester. Additionally, theorganic film 184 may be formed at a thickness which allows depressions and projections caused by thepartition wall 168 to be absorbed and gives a flat surface as shown inFIG. 19A . Theorganic film 184 is preferred to be selectively formed within thedisplay region 102. That is, it is preferred that theorganic film 184 be formed so as not to overlap with theconnection electrodes organic film 184 can be formed with a wet-type film-forming method such as an ink-jet method. Alternatively, theorganic film 184 may be prepared by atomizing or gasifying oligomers serving as a raw material of the aforementioned polymer materials under a reduced pressure, spraying the firstinorganic film 182 with the oligomers, and then polymerizing the oligomers. - After that, the second
inorganic film 186 is formed (FIG. 19A ). The secondinorganic film 186 may have the same structure as that of the firstinorganic film 182 and may be formed with the same method as that of the firstinorganic film 182. The secondinorganic film 186 may be formed to cover not only theorganic film 184 but also theconnection electrodes organic film 184 can be sealed by the firstinorganic film 182 and the secondinorganic film 186. - Next, the organic insulating
film 190 is formed (FIG. 19B ). The organicinsulating film 190 may include the same material as that of theorganic film 184 of the sealingfilm 180 and may be prepared with the same method as that of theorganic film 184. It is preferred that the organic insulatingfilm 190 be selectively formed within thedisplay region 102 to cover a region in which the firstinorganic film 182 and the secondinorganic film 186 are in contact with each other and not to overlap with theconnection electrodes FIG. 19B . After that, a part of the firstinorganic film 182 and a part of the secondinorganic film 186, which are exposed from the organic insulatingfilm 190, are removed with etching by using the organic insulatingfilm 190 as a mask (FIG. 20A ). With this process, theconnection electrodes contact hole 208 and theopening 154 arranged outside thedisplay region 102. At this time, the inorganicinsulating film 150 may be partly etched, resulting in a reduction of its thickness. - Through the above processes, the
first layer 110 is fabricated. - After that, the
second layer 112 including thetouch sensor 200 is prepared. Specifically, thefirst touch electrode 202 is prepared over the organic insulating film 190 (FIG. 20B ). Thefirst touch electrode 202 may include a metal (0-valent metal) as a main component exemplified by titanium, aluminum, molybdenum, tungsten, tantalum, chromium, copper, and an alloy thereof. A metal including the aforementioned metal or alloy is formed over substantially the entire surface of thesubstrate 104 with a CVD method or a sputtering method, a resist is formed thereover, and then etching is conducted (that is, a photolithography process is performed), thereby resulting in thefirst touch electrode 202 having a precise pattern as a mesh wiring. - Note that, when the
first touch electrode 202 and thesecond touch electrode 204 exist in the same layer, thefirst touch electrode 202 and thesecond touch electrode 204 are prepared simultaneously. Thefirst touch electrode 202 and thesecond touch electrode 204 may be formed with a conductive oxide having a light-transmitting property. - Next, the
interlayer insulating film 246 is formed over the first touch electrode 202 (FIG. 20B ). Theinterlayer insulating film 246 can be formed with the same material and method as those of theorganic film 184. A difference in process from the levelingfilm 114 and the like is that a high temperature is not utilized when a baking treatment and the like is performed, for example. Since thefunctional layer 164 including an organic compound is already prepared before this process, a treatment below a temperature which causes decomposition of the organic compound is preferred. In the case where thefirst touch electrode 202 and thesecond touch electrode 204 exist in the same layer, theinterlayer insulating film 246 is formed to cover these electrodes. - After that, the opening is formed in the
interlayer insulating film 246, and thefirst wiring 206 is formed in addition to thesecond touch electrode 204 so as to cover the opening. The opening can be formed when theinterlayer insulating film 246 is prepared by using a photosensitive resin and the like, for example. Thefirst wiring 206 is formed so as to cover thecontact hole 208, by which thefirst touch electrode 202 and the firstterminal wiring 210 are electrically connected (FIG. 21 ). Thefirst wiring 206 and thesecond touch electrode 204 can be formed with the same method and material as thefirst touch electrode 202. - When the
first touch electrode 202 and thesecond touch electrode 204 exist in the same layer, theopenings 244 for electrically connecting thediamond electrodes 240 with each other are formed in theinterlayer insulating film 246 in addition to the openings for connection between thefirst wiring 206 and thefirst touch electrode 202 and between thefirst wiring 206 and thesecond touch electrode 204. After that, thebridge wiring 248 and thefirst wiring 206 are simultaneously formed. In this case, thefirst wiring 206 may also be prepared with titanium, aluminum, molybdenum, tungsten, tantalum, chromium, copper, or an alloy thereof by using a CVD method or a sputtering method. - Through the processes described above, the
second layer 112 is fabricated. - After that, the
organic protection film 266, the circularpolarizing plate 260, and thecover film 268 are formed. Next, theFPC 214 is connected in theopening 154 by using an anisotropicconductive film 252 and the like, thereby providing thedisplay device 100 shown inFIG. 8 . Theorganic protection film 266 may include a polymer material such as a polyester, an epoxy resin, and an acrylic resin and can be formed by applying a printing method, a lamination method, or the like. Similar to theorganic protection film 266, thecover film 268 may also contain an organic material, and a polymer material such as a polyolefin and a polyimide may be applied in addition to the aforementioned polymer materials. - Although not illustrated, when flexibility is provided to the
display device 100, adhesion between thesubstrate 104 and the base material may be decreased by irradiating the side of thesubstrate 104 with light such as a laser after forming theFPC 214, the circularpolarizing plate 260, or theorganic protection film 266, and then thesubstrate 104 may be peeled off at their interface by using physical force, for example. - As described in the present embodiment, the
touch sensor 200 is structured by the plurality offirst touch electrodes 202 and the plurality ofsecond touch electrodes 204. The plurality offirst touch electrodes 202 and the plurality ofsecond touch electrodes 204 are each a metal wiring having a mesh form, and the metal wiring can be formed with a photolithography process. Hence, thefirst touch electrodes 202 and thesecond touch electrodes 204 having a precise layout can be prepared. - The aforementioned modes described as the embodiments of the present invention can be implemented by appropriately combining with each other as long as no contradiction is caused. Furthermore, any mode which is realized by persons ordinarily skilled in the art through the appropriate addition, deletion, or design change of elements or through the addition, deletion, or condition change of a process is included in the scope of the present invention as long as they possess the concept of the present invention.
- In the specification, although the cases of the organic EL display device are exemplified, the embodiments can be applied to any kind of display devices of the flat panel type such as other self-emission type display devices, liquid crystal display devices, and electronic paper type display device having electrophoretic elements and the like. In addition, it is apparent that the size of the display device is not limited, and the embodiment can be applied to display devices having any size from medium to large.
- It is properly understood that another effect different from that provided by the modes of the aforementioned embodiments is achieved by the present invention if the effect is obvious from the description in the specification or readily conceived by persons ordinarily skilled in the art.
Claims (8)
1. A display device comprising:
a display region including a plurality of first sub-pixels configured to emit first light, a plurality of second sub-pixels configured to emit second light, and a plurality of third sub-pixels configured to emit third light;
a partition wall between two adjacent sub-pixels selected from the first sub-pixels, the second sub-pixels, and the third sub-pixels;
a sealing film over the first sub-pixels, the second sub-pixels, the third sub-pixels, and the partition wall;
a first touch electrode overlapping with the partition wall and arranged along the partition wall; and
a second touch electrode overlapping with the partition wall, arranged along the partition wall, and intersecting the first touch electrode, wherein
the first light, the second light, and the third light are different in color from one another,
the first touch electrode and the second touch electrode include a portion formed in the same layer,
the first touch electrode and the second touch electrode each have a plurality of openings,
at least two of the plurality of first sub-pixels, the plurality of second sub-pixels, and the plurality of third sub-pixels are included in an area of one of the plurality of openings in a planar view,
at least another two of the plurality of first sub-pixels, the plurality of second sub-pixels, and the plurality of third sub-pixels are included in an area of another one of the plurality of openings in a planar view,
a total number of the sub-pixels included in the area of the one of the plurality of openings and a total number of the sub-pixels included in the area of the another one of the plurality of openings are the same as each other, and
a number of the first sub-pixels, a number of the second sub-pixels, and a number of the third sub-pixels included in the area of the one of the plurality of openings and a number of the first sub-pixels, a number of the second sub-pixels, and a number of the third sub-pixels included in the area of the another one of the plurality of openings are respectively different from each other.
2. The display device according to claim 1 , further comprising a circular polarizing plate over the first touch electrode and the second touch electrode.
3. The display device according to claim 1 , wherein
the sealing film has a stack of an inorganic film and an organic film, and
the display device further comprises a second organic film over and in contact with the sealing film.
4. The display device according to claim 1 , further comprising:
a bridge wiring; and
an interlayer between the bridge wiring and the first touch electrode and between the bridge wiring and the second touch electrode, wherein
the second touch electrode has a plurality of electrodes, and
two adjacent electrodes are connected through the bridge wiring in a region where the first touch electrode intersects with the second touch electrode.
5. The display device according to claim 4 , wherein
the first touch electrode and the second touch electrode are electrically connected to a first wiring and a second wiring, respectively, and
the first wiring and the second wiring are in the same layer as the bridge wiring.
6. The display device according to claim 5 , further comprising a transistor which is electrically connected to at least one of the first sub-pixels, the second sub-pixels, and the third sub-pixels and includes a gate electrode and a source/drain electrode, wherein
the first wiring and the second wiring are electrically connected to a first terminal wiring and a second terminal wiring, respectively, outside the display region, and
the first terminal wiring and the second terminal wiring are in the same layer as one of the gate electrode, the source electrode, and the drain electrode.
7. The display device according to claim 6 , wherein
a part of the first terminal wiring and a part of the second terminal wiring are exposed and electrically connected to a flexible printed circuit.
8. The display device according to claim 1 , wherein
each of the first touch electrode and the second touch electrode comprises a plurality of square regions and a plurality of connection regions alternating with each other, and
an edge portion of each of the plurality of square regions has a portion which does not form the opening.
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KR102001298B1 (en) | 2019-07-17 |
JP6756538B2 (en) | 2020-09-16 |
CN107689386B (en) | 2021-06-25 |
TW201806208A (en) | 2018-02-16 |
CN107689386A (en) | 2018-02-13 |
JP2018022322A (en) | 2018-02-08 |
US20180039360A1 (en) | 2018-02-08 |
KR20180015572A (en) | 2018-02-13 |
TWI651877B (en) | 2019-02-21 |
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