US20190154255A1 - Gas burner system for a gas cooking hob - Google Patents

Gas burner system for a gas cooking hob Download PDF

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Publication number
US20190154255A1
US20190154255A1 US16/313,170 US201716313170A US2019154255A1 US 20190154255 A1 US20190154255 A1 US 20190154255A1 US 201716313170 A US201716313170 A US 201716313170A US 2019154255 A1 US2019154255 A1 US 2019154255A1
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United States
Prior art keywords
gas
gas burner
flow
burner assembly
flames
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Abandoned
Application number
US16/313,170
Inventor
Peter Negretti
Filippo Tisselli
Michael Herzog
Maurizio Beghi
Filippo Zanetti
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Electrolux Appliances AB
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Electrolux Appliances AB
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Filing date
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Publication of US20190154255A1 publication Critical patent/US20190154255A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/34Burners specially adapted for use with means for pressurising the gaseous fuel or the combustion air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • F23D14/04Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/02Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
    • F23N5/10Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples
    • F23N5/105Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples using electrical or electromechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/02Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
    • F23N5/10Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples
    • F23N5/107Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using thermocouples using mechanical means, e.g. safety valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/20Systems for controlling combustion with a time programme acting through electrical means, e.g. using time-delay relays
    • F23N5/203Systems for controlling combustion with a time programme acting through electrical means, e.g. using time-delay relays using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/24Preventing development of abnormal or undesired conditions, i.e. safety arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C3/00Stoves or ranges for gaseous fuels
    • F24C3/08Arrangement or mounting of burners
    • F24C3/085Arrangement or mounting of burners on ranges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/18Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel
    • F23N2005/181Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel using detectors sensitive to rate of flow of air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/18Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel
    • F23N2005/185Systems for controlling combustion using detectors sensitive to rate of flow of air or fuel using detectors sensitive to rate of flow of fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2225/00Measuring
    • F23N2225/04Measuring pressure
    • F23N2225/06Measuring pressure for determining flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2233/00Ventilators
    • F23N2233/06Ventilators at the air intake
    • F23N2233/08Ventilators at the air intake with variable speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2241/00Applications
    • F23N2241/08Household apparatus

Definitions

  • the present invention relates to a gas burner system for a gas cooking hob, in particular for a domestic gas cooking hob. Further, the present invention relates to a gas cooking hob, in particular a domestic gas cooking hob, comprising at least one gas burner system.
  • the mixture of gas and primary air for the gas burner assembly is generated by a mechanical system, e.g. a Venturi system.
  • a mechanical system e.g. a Venturi system.
  • said mechanical system is designed to work in an optimal way within a given range of a gas flow rate.
  • the minimum amount of primary air depends on the distance between a cooking pot and flame port of the gas burner assembly, so that the combustion quality is compliant to the standards and the CO values are below the threshold values.
  • the burner efficiency depends on the distance between a cooking pot and flame port of the gas burner assembly. The higher said distance, the lower the burner efficiency.
  • the burner efficiency is the ratio between the amount of heat transferred to the cooking pot and the total heat of the burned gas.
  • the object is achieved by the gas burner system according to claim 1 .
  • the gas burner system for a gas cooking hob in particular for a domestic gas cooking hob, comprises
  • the core of the present invention is the use of the supply air fan controlled by the control unit on the one hand and the thermocouple for detecting flames above the gas burner assembly and for providing a flame signal to the control unit on the other hand.
  • the gas burner system according to the present invention allows an improved efficiency.
  • the supply air fan is provided for switching off the gas burner assembly by making the flames lift and/or moving the flames aside, so that the thermocouple is not detecting the flames above the gas burner assembly anymore and the appropriate flame signal is sent to the control unit.
  • the supply air fan allows an automatic extinguishing of the flames on the gas burner assembly.
  • said control unit stops the gas flow from the gas inlet to the gas burner assembly. For example, during an automatic cooking process the flames are automatically extinguished after a predetermined time. Further, the flames may be automatically extinguished for safety reasons. For example, if no cooking pot is detected on the pot support, then the flames are automatically extinguished by the air flow.
  • the shutdown of the gas burner assembly by the air flow is realized by low costs, since fans are usually cheaper than gas valves.
  • a fan is already present and can be used for extinguishing the flames.
  • the gas regulator comprises a gas tap interconnected between the gas inlet and the gas burner assembly, wherein said gas tap is closed by the control unit, if the thermocouple detects no flames above the gas burner assembly.
  • the gas burner system is provided for an automatic cooking process, wherein the gas burner assembly is switched off after a predetermined time.
  • the gas burner system may comprise at least one pot sensor for detecting the presence of a cooking pot on the pot support, wherein said pot sensor provides the control unit with a pot signal, and wherein the gas burner assembly is switched off, if no cooking pot is detected on the pot support.
  • the gas burner system comprises means for detecting and/or estimating the pressure and/or the temperature of the air flow, wherein preferably said means are connected or connectable to the control unit.
  • the gas burner system may comprise means for detecting and/or estimating the pressure, the temperature and/or the flow rate of the gas flow, wherein preferably said means are connected or connectable to the control unit.
  • the gas burner system comprises a mixer unit for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said mixer unit generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
  • the air flow from the supply air fan depends on the gas flow from the gas inlet, wherein said gas flow is adjusted or adjustable by a user, and wherein preferably the gas flow is read or estimated on the basis of the knob for adjusting the gas flow, by a gas flow sensor or by an electronic gas valve actuator.
  • the gas burner system comprises a gas dosing valve interconnected between the gas inlet and the mixer unit.
  • the gas flow from the gas inlet may depend on the air flow from the supply air fan, wherein said air flow is adjusted or adjustable by the user and read by the means for detecting and/or estimating the pressure and/or the temperature of the air flow, and wherein the gas flow is automatically adjusted by the gas dosing valve.
  • the gas flow adjusted by the gas dosing valve is proportional to the air flow from the supply air fan.
  • the gas burner system comprises a Venturi system for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said Venturi system generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
  • the total amount of air is provided via the Venturi system to the gas burner assembly, while air to the Venturi system is provided by a pressurized gas tank or a further fan, wherein preferably said pressurized gas tank or further fan, respectively, is integrated in a closed loop and keeps a pressure in a lower box of the Venturi system at a constant value.
  • the present invention relates to a gas cooking hob, in particular a domestic gas cooking hob, wherein the gas cooking hob comprises at least one gas burner system mentioned above.
  • FIG. 1 illustrates a schematic side view of a gas burner system for a gas cooking hob according to a first embodiment of the present invention
  • FIG. 2 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a second embodiment of the present invention
  • FIG. 3 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a third embodiment of the present invention
  • FIG. 4 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a fourth embodiment of the present invention.
  • FIG. 1 illustrates a schematic side view of a gas burner system 10 for a gas cooking hob according to a first embodiment of the present invention.
  • the gas burner system 10 comprises a gas burner assembly 12 , a pot support 14 , a supply air fan 16 , a gas tap 18 and a gas inlet 38 .
  • the gas burner assembly 12 includes a plurality of flame ports.
  • the pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of a cooking pot.
  • the supply air fan 16 and the gas tap 18 are arranged beneath the gas burner assembly 12 .
  • the supply air fan 16 generates an air flow 24 to the gas burner assembly 12 .
  • the gas inlet 38 is connected or connectable to a gas supply.
  • the gas tap 18 is interconnected between the gas inlet 38 and the gas burner assembly 12 .
  • the gas tap 18 lets pass a gas flow 26 from the gas inlet 38 to the gas burner assembly 12 .
  • the gas tap 18 is a mechanical tap.
  • the gas burner system 10 comprises a control unit 20 and a thermocouple 22 .
  • the control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 to the gas burner assembly 12 .
  • the control unit 20 is provided for controlling the gas tap 18 in order to regulate the gas flow 26 to the gas burner assembly 12 .
  • the thermocouple 22 is arranged within, besides or above the gas burner assembly 12 and provided for detecting the temperature and/or the presence of the flames escaping from said gas burner assembly 12 .
  • thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with a flame signal 28 .
  • the air flow 24 generated by the supply air fan 16 could be primary air, part of a combustion mixture or an independent air flow.
  • the air flow 24 is directed towards the flames of the gas burner assembly 12 .
  • the air flow 24 is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20 .
  • the control unit 20 closes the gas tap 18 , so that the gas flow 26 to the gas burner assembly 12 is stopped.
  • the shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since fans are usually cheaper than gas valves. Moreover, in a premix system a fan is already present and can be used for extinguishing the flames.
  • the supply air fan 16 allows an automatic extinguishing of the flames on the gas burner assembly 12 .
  • the flames are automatically extinguished after a predetermined time. Further, the flames may be automatically extinguished for safety reasons. For example, if no cooking pot is detected on the pot support 14 , then the flames are automatically extinguished by the air flow 24 .
  • FIG. 2 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a second embodiment of the present invention.
  • the gas burner system 10 comprises the gas burner assembly 12 , the pot support 14 , the supply air fan 16 , the control unit 20 , the thermocouple 22 and the gas inlet 32 .
  • the gas burner assembly 12 includes the plurality of flame ports.
  • the pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of the cooking pot.
  • the gas burner system 10 comprises a mixer unit 30 .
  • the supply air fan 16 and the mixer unit 34 are arranged beneath the gas burner assembly 12 .
  • the supply air fan 16 generates an air flow 24 of primary air to the mixer unit 30 .
  • Through the gas inlet 32 the gas flow 26 is delivered to the mixer unit 30 .
  • an air-gas mixture 34 is composed of the air flow 24 and the gas flow 26 . Then, the air-gas mixture 34 is delivered to the gas burner assembly 12 .
  • the control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 from the supply air fan 16 to the mixer unit 30 .
  • the thermocouple 22 is arranged at the gas burner assembly 12 and detects the temperature and/or the presence of the flames escaping from the gas burner assembly 12 .
  • the thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with the flame signal 28 .
  • the pressure Pg, the temperature Tg and the flow rate ⁇ g of the gas flow 26 are detected, and the correspondent values are delivered to the control unit 20 . Further, the pressure Pa and the temperature Ta of the air flow 24 are detected, and the correspondent values are delivered to the control unit 20 . Moreover, the pressure Pm and the temperature Tm of the air-gas mixture 34 are detected, and the correspondent values are delivered to the control unit 20 .
  • the flow rate ⁇ g of the gas flow 26 may be estimated on the basis of a knob for adjusting said gas flow 26 , by a gas flow sensor and/or by an electronic gas valve actuator.
  • the control unit 20 is provided for controlling the speed of the supply air fan 16 in order to regulate the air flow 24 on the basis of the pressure Pg, the temperature Tg and the flow rate ⁇ g of the gas flow 26 and/or on the basis of the pressure Pa and the temperature Ta of the air flow 24 .
  • the air density of said air flow 24 may be estimated on the basis of the pressure Pa and the temperature Ta of said air flow 24 .
  • the gas flow 26 is set by the user, while the air flow 24 blown by the supply air fan 16 depends on said gas flow 26 .
  • the gas flow 26 is read or estimated on the basis of the knob for adjusting the gas flow 26 , by the gas flow sensor or by the electronic gas valve actuator.
  • the control unit 20 regulates the speed of the supply air fan 16 on the basis of the pressure Pg, the temperature Tg and the flow rate ⁇ g of the gas flow 26 and/or on the basis of the pressure Pa and the temperature Ta of the air flow 24 .
  • the air flow 24 depends on the gas flow 26 .
  • the supply air fan 16 increases the amount of primary air fed to the gas burner assembly 12 . Said increased amount of primary air allows a lower pot support 14 in order to achieve higher burner efficiencies.
  • the burner efficiency is the ration between the amount of heat transferred to the cooking pot and the total heat of the burned gas.
  • the lower pot support 14 is advantageous for the design of the gas cooking hob. Moreover, the lower pot support 14 facilitates the cleanability of the gas cooking hob.
  • the supply of primary air should be reduced.
  • the ideal amount of primary air may be computed by a temperature function and/or by the time elapsed from the shut-off of the flames.
  • a boost function may be activated, wherein the power is increased instantly for a predetermined or programmable time by pressing a button.
  • the boost function may be implemented by the electronic gas valve actuator.
  • the supply air fan 16 or a further air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20 . Then, the control unit 20 interrupt the supply of the gas inlet 32 , so that the gas flow 26 to the mixer unit 30 is stopped.
  • the shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since the supply air fan 16 is already present and can be used for extinguishing the flames.
  • the supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12 .
  • the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14 , then the flame is automatically extinguished by the air flow 24 .
  • FIG. 3 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a third embodiment of the present invention.
  • the gas burner system 10 of the third embodiment is similar as that of the second embodiment.
  • the gas burner system 10 of the third embodiment comprises the same components as that of the second embodiment. Additionally, the gas burner system 10 of the third embodiment comprises a gas dosing valve 36 interconnected between the gas inlet 32 and the mixer unit 30 .
  • the air flow 24 blown by the supply air fan 16 depends on the position of the gas knob, while the amount of the gas flow 26 is dosed proportionally to the air flow 24 by the gas dosing valve 36 .
  • the gas flow 26 depends on the air flow 24 .
  • the supply air fan 16 or another air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal is sent to the control unit 20 .
  • the control unit 20 closes the gas dosing valve 36 , so that the gas flow 26 to the mixer unit 30 is stopped.
  • the shutdown of the gas burner assembly 12 by the supply air fan 16 may be realized by low costs, since said supply air fan 16 is already present and can be used for extinguishing the flames.
  • the supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12 .
  • the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14 , then the flame is automatically extinguished by the air flow 24 .
  • FIG. 4 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a fourth embodiment of the present invention.
  • the gas burner system 10 comprises the gas burner assembly 12 with the plurality of flame ports, the pot support 14 , the supply air fan 16 , the control unit 20 , the thermocouple 22 and the gas inlet 32 .
  • the pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of the cooking pot.
  • the gas burner system 10 comprises a Venturi system 38 .
  • the supply air fan 16 and the Venturi system 38 are arranged beneath the gas burner assembly 12 .
  • the supply air fan 16 generates the air flow 24 of primary air to the gas burner assembly 12 and to the Venturi system 38 .
  • Through the gas inlet 32 the gas flow 26 is delivered to the Venturi system 38 .
  • an air-gas mixture 34 is composed of the air flow 24 and the gas flow 26 . Then, the air-gas mixture 34 is delivered to the gas burner assembly 12 .
  • the control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 from the supply air fan 16 to the mixer unit 30 and to the gas burner assembly 12 .
  • the thermocouple 22 is arranged at the gas burner assembly 12 and detects the temperature and/or the presence of the flames escaping from the gas burner assembly 12 .
  • the thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with the flame signal 28 .
  • the pressure Pg and the temperature Tg of the gas flow 26 are detected, and the correspondent values are delivered to the control unit 20 .
  • the pressure Pa and the temperature Ta of the air flow 24 are detected, and the correspondent values are delivered to the control unit 20 .
  • the Venturi system 38 provides a part of the total amount of air, while the remaining part of air is provided by the supply air fan 16 .
  • the remaining part of air is provided by a pressurized gas tank and/or by another fan.
  • the pressurized gas tank and/or the other fan are integrated in a closed loop and keep the pressure in a lower box of the Venturi system 38 at a constant value.
  • the lower box is sufficiently sealed in order to allow an increase of the ambient pressure.
  • the supply air fan 16 and the Venturi system 38 allow a lower pot support 14 in order to achieve higher burner efficiencies, which is the ratio between the amount of heat transferred to the cooking pot and the total heat of the burned gas. Further, the lower pot support 14 provides an advantageous design of the gas cooking hob. Moreover, the lower pot support 14 facilitates the cleanability of the said cooking hob. A warm up phase with special corrections is not required. The increased power of the gas burner system 10 avoids long Venturi pipes.
  • the supply air fan 16 or another air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20 . Then, the control unit 20 interrupt the supply of the gas inlet 32 , so that the gas flow 26 to the Venturi system 38 is stopped.
  • the shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since the supply air fan 16 is already present and can be used for extinguishing the flames.
  • the supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12 .
  • the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14 , then the flame is automatically extinguished by the air flow 24 .

Abstract

The present invention relates to a gas burner system (10) for a gas cooking hob, in particular for a domestic gas cooking hob. Said gas burner system (10) comprises a gas burner assembly (12) including a plurality of flame ports. At least one pot support (14) is arranged above and/or around the gas burner assembly (12) and defining a distance between said gas burner assembly (12) and a bottom of a cooking pot. At least one supply air fan (16) is provided for generating an air flow (24) to the gas burner assembly (12). A gas inlet (38) is connectable or connected to a gas supply. A gas regulator (18; 30; 36; 38) is provided for regulating a gas flow from the gas inlet (38) to the gas burner assembly (12). A control unit (20) is provided for controlling the supply air fan (16) and the gas regulator (18; 30; 36; 38). At least one thermocouple (22) is provided for detecting flames above the gas burner assembly (12) and for providing a flame signal (28) to the control unit (20).

Description

  • The present invention relates to a gas burner system for a gas cooking hob, in particular for a domestic gas cooking hob. Further, the present invention relates to a gas cooking hob, in particular a domestic gas cooking hob, comprising at least one gas burner system.
  • In a conventional gas cooking hob the mixture of gas and primary air for the gas burner assembly is generated by a mechanical system, e.g. a Venturi system. Usually, said mechanical system is designed to work in an optimal way within a given range of a gas flow rate. At a given power, the minimum amount of primary air depends on the distance between a cooking pot and flame port of the gas burner assembly, so that the combustion quality is compliant to the standards and the CO values are below the threshold values. Also the burner efficiency depends on the distance between a cooking pot and flame port of the gas burner assembly. The higher said distance, the lower the burner efficiency. The burner efficiency is the ratio between the amount of heat transferred to the cooking pot and the total heat of the burned gas.
  • Further, in the gas cooking hob an automatic extinguishing of the flames would be advantageous. Said extinguishing of the flames could be used in an automatic cooking process or for safety reasons.
  • It is an object of the present invention to provide a gas burner system for a gas cooking hob, which allows an improved efficiency of said gas burner system.
  • The object is achieved by the gas burner system according to claim 1.
  • According to the present invention the gas burner system for a gas cooking hob, in particular for a domestic gas cooking hob, comprises
      • a gas burner assembly including a plurality of flame ports,
      • at least one pot support arranged above and/or around the gas burner assembly and defining a distance between said gas burner assembly and a bottom of a cooking pot,
      • at least one supply air fan for generating an air flow to the gas burner assembly,
      • a gas inlet connectable or connected to a gas supply,
      • a gas regulator for regulating a gas flow from the gas inlet to the gas burner assembly,
      • a control unit for controlling the supply air fan and the gas regulator, and
      • at least one thermocouple for detecting flames above the gas burner assembly and for providing a flame signal to the control unit.
  • The core of the present invention is the use of the supply air fan controlled by the control unit on the one hand and the thermocouple for detecting flames above the gas burner assembly and for providing a flame signal to the control unit on the other hand. The gas burner system according to the present invention allows an improved efficiency.
  • Preferably, the supply air fan is provided for switching off the gas burner assembly by making the flames lift and/or moving the flames aside, so that the thermocouple is not detecting the flames above the gas burner assembly anymore and the appropriate flame signal is sent to the control unit. The supply air fan allows an automatic extinguishing of the flames on the gas burner assembly. After the flame signal is sent to the control unit, said control unit stops the gas flow from the gas inlet to the gas burner assembly. For example, during an automatic cooking process the flames are automatically extinguished after a predetermined time. Further, the flames may be automatically extinguished for safety reasons. For example, if no cooking pot is detected on the pot support, then the flames are automatically extinguished by the air flow. The shutdown of the gas burner assembly by the air flow is realized by low costs, since fans are usually cheaper than gas valves. Moreover, in a premix system a fan is already present and can be used for extinguishing the flames.
  • In particular, the gas regulator comprises a gas tap interconnected between the gas inlet and the gas burner assembly, wherein said gas tap is closed by the control unit, if the thermocouple detects no flames above the gas burner assembly.
  • For example, the gas burner system is provided for an automatic cooking process, wherein the gas burner assembly is switched off after a predetermined time.
  • Further, the gas burner system may comprise at least one pot sensor for detecting the presence of a cooking pot on the pot support, wherein said pot sensor provides the control unit with a pot signal, and wherein the gas burner assembly is switched off, if no cooking pot is detected on the pot support.
  • Preferably, the gas burner system comprises means for detecting and/or estimating the pressure and/or the temperature of the air flow, wherein preferably said means are connected or connectable to the control unit.
  • Moreover, the gas burner system may comprise means for detecting and/or estimating the pressure, the temperature and/or the flow rate of the gas flow, wherein preferably said means are connected or connectable to the control unit.
  • According to one embodiment, the gas burner system comprises a mixer unit for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said mixer unit generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
  • According to one example, the air flow from the supply air fan depends on the gas flow from the gas inlet, wherein said gas flow is adjusted or adjustable by a user, and wherein preferably the gas flow is read or estimated on the basis of the knob for adjusting the gas flow, by a gas flow sensor or by an electronic gas valve actuator.
  • According to another example, the gas burner system comprises a gas dosing valve interconnected between the gas inlet and the mixer unit.
  • In the latter case, the gas flow from the gas inlet may depend on the air flow from the supply air fan, wherein said air flow is adjusted or adjustable by the user and read by the means for detecting and/or estimating the pressure and/or the temperature of the air flow, and wherein the gas flow is automatically adjusted by the gas dosing valve.
  • Preferably, the gas flow adjusted by the gas dosing valve is proportional to the air flow from the supply air fan.
  • According to a further embodiment, the gas burner system comprises a Venturi system for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said Venturi system generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
  • The total amount of air is provided via the Venturi system to the gas burner assembly, while air to the Venturi system is provided by a pressurized gas tank or a further fan, wherein preferably said pressurized gas tank or further fan, respectively, is integrated in a closed loop and keeps a pressure in a lower box of the Venturi system at a constant value.
  • At last, the present invention relates to a gas cooking hob, in particular a domestic gas cooking hob, wherein the gas cooking hob comprises at least one gas burner system mentioned above.
  • Novel and inventive features of the present invention are set forth in the appended claims.
  • The present invention will be described in further detail with reference to the drawings, in which
  • FIG. 1 illustrates a schematic side view of a gas burner system for a gas cooking hob according to a first embodiment of the present invention,
  • FIG. 2 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a second embodiment of the present invention,
  • FIG. 3 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a third embodiment of the present invention, and
  • FIG. 4 illustrates a schematic side view of the gas burner system for the gas cooking hob according to a fourth embodiment of the present invention.
  • FIG. 1 illustrates a schematic side view of a gas burner system 10 for a gas cooking hob according to a first embodiment of the present invention.
  • The gas burner system 10 comprises a gas burner assembly 12, a pot support 14, a supply air fan 16, a gas tap 18 and a gas inlet 38. The gas burner assembly 12 includes a plurality of flame ports. The pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of a cooking pot. The supply air fan 16 and the gas tap 18 are arranged beneath the gas burner assembly 12. The supply air fan 16 generates an air flow 24 to the gas burner assembly 12. The gas inlet 38 is connected or connectable to a gas supply. The gas tap 18 is interconnected between the gas inlet 38 and the gas burner assembly 12. The gas tap 18 lets pass a gas flow 26 from the gas inlet 38 to the gas burner assembly 12. Preferably, the gas tap 18 is a mechanical tap.
  • Further, the gas burner system 10 comprises a control unit 20 and a thermocouple 22. The control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 to the gas burner assembly 12. Moreover, the control unit 20 is provided for controlling the gas tap 18 in order to regulate the gas flow 26 to the gas burner assembly 12. The thermocouple 22 is arranged within, besides or above the gas burner assembly 12 and provided for detecting the temperature and/or the presence of the flames escaping from said gas burner assembly 12.
  • The thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with a flame signal 28.
  • The air flow 24 generated by the supply air fan 16 could be primary air, part of a combustion mixture or an independent air flow. The air flow 24 is directed towards the flames of the gas burner assembly 12. In particular, the air flow 24 is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20. In this case, the control unit 20 closes the gas tap 18, so that the gas flow 26 to the gas burner assembly 12 is stopped.
  • The shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since fans are usually cheaper than gas valves. Moreover, in a premix system a fan is already present and can be used for extinguishing the flames.
  • The supply air fan 16 allows an automatic extinguishing of the flames on the gas burner assembly 12. For example, during an automatic cooking process the flames are automatically extinguished after a predetermined time. Further, the flames may be automatically extinguished for safety reasons. For example, if no cooking pot is detected on the pot support 14, then the flames are automatically extinguished by the air flow 24.
  • FIG. 2 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a second embodiment of the present invention.
  • The gas burner system 10 comprises the gas burner assembly 12, the pot support 14, the supply air fan 16, the control unit 20, the thermocouple 22 and the gas inlet 32. The gas burner assembly 12 includes the plurality of flame ports. The pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of the cooking pot.
  • Further, the gas burner system 10 comprises a mixer unit 30. The supply air fan 16 and the mixer unit 34 are arranged beneath the gas burner assembly 12. The supply air fan 16 generates an air flow 24 of primary air to the mixer unit 30. Through the gas inlet 32 the gas flow 26 is delivered to the mixer unit 30. In the mixer unit 30 an air-gas mixture 34 is composed of the air flow 24 and the gas flow 26. Then, the air-gas mixture 34 is delivered to the gas burner assembly 12.
  • The control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 from the supply air fan 16 to the mixer unit 30. The thermocouple 22 is arranged at the gas burner assembly 12 and detects the temperature and/or the presence of the flames escaping from the gas burner assembly 12. The thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with the flame signal 28.
  • The pressure Pg, the temperature Tg and the flow rate Φg of the gas flow 26 are detected, and the correspondent values are delivered to the control unit 20. Further, the pressure Pa and the temperature Ta of the air flow 24 are detected, and the correspondent values are delivered to the control unit 20. Moreover, the pressure Pm and the temperature Tm of the air-gas mixture 34 are detected, and the correspondent values are delivered to the control unit 20.
  • The flow rate Φg of the gas flow 26 may be estimated on the basis of a knob for adjusting said gas flow 26, by a gas flow sensor and/or by an electronic gas valve actuator. The control unit 20 is provided for controlling the speed of the supply air fan 16 in order to regulate the air flow 24 on the basis of the pressure Pg, the temperature Tg and the flow rate Φg of the gas flow 26 and/or on the basis of the pressure Pa and the temperature Ta of the air flow 24. The air density of said air flow 24 may be estimated on the basis of the pressure Pa and the temperature Ta of said air flow 24.
  • In this embodiment, the gas flow 26 is set by the user, while the air flow 24 blown by the supply air fan 16 depends on said gas flow 26. The gas flow 26 is read or estimated on the basis of the knob for adjusting the gas flow 26, by the gas flow sensor or by the electronic gas valve actuator. Then, the control unit 20 regulates the speed of the supply air fan 16 on the basis of the pressure Pg, the temperature Tg and the flow rate Φg of the gas flow 26 and/or on the basis of the pressure Pa and the temperature Ta of the air flow 24. Thus, the air flow 24 depends on the gas flow 26.
  • The supply air fan 16 increases the amount of primary air fed to the gas burner assembly 12. Said increased amount of primary air allows a lower pot support 14 in order to achieve higher burner efficiencies. The burner efficiency is the ration between the amount of heat transferred to the cooking pot and the total heat of the burned gas. Further, the lower pot support 14 is advantageous for the design of the gas cooking hob. Moreover, the lower pot support 14 facilitates the cleanability of the gas cooking hob.
  • During a warm-up phase of the gas burner system 10, wherein the gas burner assembly is relative cold, the supply of primary air should be reduced. The ideal amount of primary air may be computed by a temperature function and/or by the time elapsed from the shut-off of the flames.
  • Optionally, a boost function may be activated, wherein the power is increased instantly for a predetermined or programmable time by pressing a button. The boost function may be implemented by the electronic gas valve actuator.
  • Preferably, the supply air fan 16 or a further air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20. Then, the control unit 20 interrupt the supply of the gas inlet 32, so that the gas flow 26 to the mixer unit 30 is stopped. The shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since the supply air fan 16 is already present and can be used for extinguishing the flames.
  • The supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12. In particular, during an automatic cooking process the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14, then the flame is automatically extinguished by the air flow 24.
  • FIG. 3 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a third embodiment of the present invention. The gas burner system 10 of the third embodiment is similar as that of the second embodiment.
  • The gas burner system 10 of the third embodiment comprises the same components as that of the second embodiment. Additionally, the gas burner system 10 of the third embodiment comprises a gas dosing valve 36 interconnected between the gas inlet 32 and the mixer unit 30.
  • In this embodiment, the air flow 24 blown by the supply air fan 16 depends on the position of the gas knob, while the amount of the gas flow 26 is dosed proportionally to the air flow 24 by the gas dosing valve 36. Thus, the gas flow 26 depends on the air flow 24.
  • Also in this embodiment, the supply air fan 16 or another air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal is sent to the control unit 20. In this case, the control unit 20 closes the gas dosing valve 36, so that the gas flow 26 to the mixer unit 30 is stopped. The shutdown of the gas burner assembly 12 by the supply air fan 16 may be realized by low costs, since said supply air fan 16 is already present and can be used for extinguishing the flames.
  • The supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12. In particular, during an automatic cooking process the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14, then the flame is automatically extinguished by the air flow 24.
  • FIG. 4 illustrates a schematic side view of the gas burner system 10 for the gas cooking hob according to a fourth embodiment of the present invention.
  • The gas burner system 10 comprises the gas burner assembly 12 with the plurality of flame ports, the pot support 14, the supply air fan 16, the control unit 20, the thermocouple 22 and the gas inlet 32. The pot support 14 is arranged above and/or around the gas burner assembly 12 and defines the distance between the gas burner assembly 12 and the bottom of the cooking pot.
  • Furthermore, the gas burner system 10 comprises a Venturi system 38. The supply air fan 16 and the Venturi system 38 are arranged beneath the gas burner assembly 12. The supply air fan 16 generates the air flow 24 of primary air to the gas burner assembly 12 and to the Venturi system 38. Through the gas inlet 32 the gas flow 26 is delivered to the Venturi system 38. In the Venturi system 38 an air-gas mixture 34 is composed of the air flow 24 and the gas flow 26. Then, the air-gas mixture 34 is delivered to the gas burner assembly 12.
  • The control unit 20 is provided for controlling the supply air fan 16 in order to regulate the air flow 24 from the supply air fan 16 to the mixer unit 30 and to the gas burner assembly 12. The thermocouple 22 is arranged at the gas burner assembly 12 and detects the temperature and/or the presence of the flames escaping from the gas burner assembly 12. The thermocouple 22 is connected to the control unit 20 and provides said control unit 20 with the flame signal 28.
  • The pressure Pg and the temperature Tg of the gas flow 26 are detected, and the correspondent values are delivered to the control unit 20. In a similar way, the pressure Pa and the temperature Ta of the air flow 24 are detected, and the correspondent values are delivered to the control unit 20.
  • The Venturi system 38 provides a part of the total amount of air, while the remaining part of air is provided by the supply air fan 16. Alternatively or additionally, the remaining part of air is provided by a pressurized gas tank and/or by another fan. The pressurized gas tank and/or the other fan are integrated in a closed loop and keep the pressure in a lower box of the Venturi system 38 at a constant value. The lower box is sufficiently sealed in order to allow an increase of the ambient pressure.
  • The supply air fan 16 and the Venturi system 38 allow a lower pot support 14 in order to achieve higher burner efficiencies, which is the ratio between the amount of heat transferred to the cooking pot and the total heat of the burned gas. Further, the lower pot support 14 provides an advantageous design of the gas cooking hob. Moreover, the lower pot support 14 facilitates the cleanability of the said cooking hob. A warm up phase with special corrections is not required. The increased power of the gas burner system 10 avoids long Venturi pipes.
  • In particular, the supply air fan 16 or another air fan is provided for switching off the gas burner assembly 12 by making the flames lift and/or moving the flames aside, so that the thermocouple 22 is not sensing the flames anymore and an appropriate flame signal 28 is sent to the control unit 20. Then, the control unit 20 interrupt the supply of the gas inlet 32, so that the gas flow 26 to the Venturi system 38 is stopped. The shutdown of the gas burner assembly 12 by the air flow 24 is realized by low costs, since the supply air fan 16 is already present and can be used for extinguishing the flames.
  • The supply air fan 16 allows the automatic extinguishing of the flames on the gas burner assembly 12. In particular, during an automatic cooking process the flames are automatically extinguished after a predetermined time or for safety reasons. For example, if no cooking pot is detected on the pot support 14, then the flame is automatically extinguished by the air flow 24.
  • Although illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the present invention is not limited to those precise embodiments, and that various other changes and modifications may be affected therein by one skilled in the art without departing from the scope or spirit of the invention. All such changes and modifications are intended to be included within the scope of the invention as defined by the appended claims.
  • LIST OF REFERENCE NUMERALS
    • 10 gas burner system
    • 12 gas burner assembly
    • 14 pot support
    • 16 supply air fan
    • 18 gas tap
    • 20 control unit
    • 22 thermocouple
    • 24 air flow
    • 26 gas flow
    • 28 flame signal
    • 30 mixer unit
    • 32 gas inlet
    • 34 air-gas mixture
    • 36 gas dosing valve
    • 38 Venturi system
    • Pa pressure of the air flow 24
    • Ta temperature of the air flow 24
    • Pg pressure of the gas flow 26
    • Tg temperature of the gas flow 26
    • Φg flow rate of the gas flow 26

Claims (20)

1. A gas burner system for a gas cooking hob, which gas burner system comprises:
a gas burner assembly including a plurality of flame ports,
at least one pot support arranged above and/or around the gas burner assembly and defining a distance between said gas burner assembly and a bottom of a cooking pot when said pot is supported on said pot support,
at least one supply air fan for generating an air flow to the gas burner assembly,
a gas inlet connectable or connected to a gas supply,
a gas regulator for regulating a gas flow from the gas inlet to the gas burner assembly,
a control unit for controlling the supply air fan and the gas regulator, and
at least one thermocouple for detecting flames above the gas burner assembly and for providing a flame signal to the control unit.
2. The gas burner system according to claim 1, wherein the supply air fan is provided for switching off the gas burner assembly by making the flames lift and/or moving the flames aside, so that the thermocouple does not detect the flames above the gas burner assembly anymore and an appropriate flame signal is sent to the control unit.
3. The gas burner system according to claim 1, wherein the gas regulator comprises a gas tap interconnected between the gas inlet and the gas burner assembly, wherein said gas tap is closed by the control unit if the thermocouple detects no flames above the gas burner assembly.
4. The gas burner system according to claim 1, wherein the gas burner system is provided for an automatic cooking process, wherein the gas burner assembly is switched off after a predetermined time.
5. The gas burner system according to claim 1, further comprising at least one pot sensor for detecting a presence of said cooking pot on the pot support, wherein said pot sensor provides the control unit with a pot signal, and wherein the gas burner assembly is switched off if no cooking pot is detected on the pot support.
6. The gas burner system according to claim 1, further comprising means for detecting and/or estimating a pressure (Pa) and/or a temperature (Ta) of the air flow.
7. The gas burner system according to claim 1, further comprising means for detecting and/or estimating a pressure (Pg), a temperature (Tg) and/or a flow rate (Φg) of the gas flow.
8. The gas burner system according to claim 1, further comprising a mixer unit for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said mixer unit generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
9. The gas burner system according to claim 1, wherein the air flow from the supply air fan depends on the gas flow from the gas inlet, wherein said gas flow is adjusted or adjustable by a user, and wherein the gas flow is read or estimated on the basis of a knob for adjusting the gas flow, by a gas flow sensor or by an electronic gas valve actuator.
10. The gas burner system according to claim 8, further comprising a gas dosing valve interconnected between the gas inlet and the mixer unit.
11. The gas burner system according to claim 1, wherein the gas flow from the gas inlet depends on the air flow from the supply air fan, wherein said air flow is adjusted or adjustable by the user and read by the means for detecting and/or estimating a pressure (Pa) and/or a temperature (Ta) of the air flow, and wherein the gas flow is automatically adjusted by the gas dosing valve.
12. The gas burner system according to claim 10, wherein the gas flow adjusted by the gas dosing valve is proportional to the air flow from the supply air fan.
13. The gas burner system according to claim 1, further comprising a Venturi system for receiving the air flow from the supply air fan and the gas flow from the gas inlet, wherein said Venturi system generates an air-gas mixture and provides the gas burner assembly with said air-gas mixture.
14. The gas burner system according to claim 1, wherein air is provided by a pressurized gas tank or a further fan, wherein said pressurized gas tank or further fan, respectively, is integrated in a closed loop and keeps a pressure in a lower box of the Venturi system at a constant value.
15. A gas cooking hob comprising the burner system according to claim 1.
16. A gas cooking hob comprising:
a gas burner having a plurality of flame ports;
a pot support for supporting a pot at a distance above said flame ports of said gas burner;
a supply air fan beneath said gas burner for generating an air flow toward the gas burner;
a gas regulator for controlling a gas flow from a gas inlet to said gas burner;
a thermocouple configured to detect flames emitted from said flame ports;
a mixer unit configured to receive said gas flow from said gas regulator and at least a portion of said air flow from said supply air fan, and to deliver an air-gas mixture to said burner in order to yield said flames emitted from said flame ports;
a controller operatively coupled to said thermocouple for receiving a flame signal therefrom indicative of the presence of said flames, to said supply air fan for controlling said air flow, and to said gas regulator for controlling said gas flow;
said controller being adapted to operate said supply air fan in response to at least one of an automatic cooking program, detection that no pot is resting on said pot support, or a user input, in order to increase said air flow sufficiently to deflect said flames so that said flames are no longer detected by said thermouple resulting in said flame signal indicating an absence of said flames,
wherein in response to said flame signal indicating said absence of said flames said controller actuates said gas regulator to turn off said gas flow from said gas inlet.
17. The gas cooking hob according to claim 16, said gas regulator comprising one of a mechanical gas tap, a gas dosing valve or a gas flow controller.
18. The gas cooking hob according to claim 16, said mixing chamber comprising a Venturi system, wherein a portion of said air flow is directed to said Venturi system in order to mix therein with gas from said gas flow in order to supply said air-gas mixture from said Venturi system to said burner, and a remainder of said air flow is directed directly to said gas burner from said supply air fan.
19. The gas cooking hob according to claim 16, said controller further being adapted so that during a warm-up phase when said flame signal indicates a relatively cold temperature below a predetermined first temperature threshold, the controller controls said supply air fan to deliver said air flow at a first rate, and then after at least one of said flame signal indicating a temperature above a second predetermined temperature threshold greater than said first temperature threshold, or elapsing of a predetermined period of time, the controller controls said air supply fan to deliver said air flow at a second rate lower than said first rate.
20. The gas burner system according to claim 16, said controller further being adapted to operate said supply air fan to control a rate of said air flow based on a user-adjustable rate of said gas flow from the gas inlet.
US16/313,170 2016-07-11 2017-07-03 Gas burner system for a gas cooking hob Abandoned US20190154255A1 (en)

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EP16178768.4A EP3270060B1 (en) 2016-07-11 2016-07-11 Gas burner system for a gas cooking hob
PCT/EP2017/066440 WO2018010988A1 (en) 2016-07-11 2017-07-03 Gas burner system for a gas cooking hob

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AU2017295468A1 (en) 2018-12-20
WO2018010988A1 (en) 2018-01-18

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