US20180249842A1 - Spring, spring core and method for producing the same - Google Patents
Spring, spring core and method for producing the same Download PDFInfo
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- US20180249842A1 US20180249842A1 US15/753,046 US201615753046A US2018249842A1 US 20180249842 A1 US20180249842 A1 US 20180249842A1 US 201615753046 A US201615753046 A US 201615753046A US 2018249842 A1 US2018249842 A1 US 2018249842A1
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- spring
- end winding
- winding
- core
- springs
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- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000004804 winding Methods 0.000 claims abstract description 174
- 238000007906 compression Methods 0.000 claims abstract description 17
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 23
- 238000007373 indentation Methods 0.000 claims description 21
- 229910000639 Spring steel Inorganic materials 0.000 claims description 4
- 238000005452 bending Methods 0.000 description 5
- 238000012856 packing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/065—Spring inlays of special shape
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/04—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
- A47C27/06—Spring inlays
- A47C27/07—Attaching, or interconnecting of, springs in spring inlays
Definitions
- the present invention relates to a spring, a spring core and a method for its manufacture.
- This property is achieved, for example, by the connection of a row of springs of an open spring core through a respective connecting spring, which open spring core extends in a is column or row of the open spring core.
- the connecting spring connects the free ends of the springs by twisting or winding around the free ends.
- the spring core is usually rolled up after completion to achieve a smallest possible, space-saving packing size for shipping.
- measures must be taken because of the absence of pockets in order to avoid hitching of respectively adjacent springs of the spring core when the spring core is compressed during the rolling-up process or when the spring core is extended when handling the spring core during further processing of the spring core into mattresses or cushions.
- the spring core is covered with a layer of wrapping paper before the rolling-up process.
- this measure is often not sufficient to avoid hitching of the springs during the rolling-up process. Therefore, various measures are known from the state of the art to avoid hitching of the springs of the spring core during the rolling-up process.
- EP 2 719 307 A1 it is provided that the free end of the end winding of a spring is extended in a straight direction and provided with at least one V-shaped or U-shaped passage.
- the V- or U-shaped passage is intended to prevent the end windings of the springs from coming out of the connecting spring.
- So-called light spring cores are also known from the state of the art, which solve this by a further spring leg.
- passage refers to the result of a penetration by forming of a section of a spring steel wire from one plane or surface to another plane or surface.
- the passage is preferably inclined by an angle ⁇ in the compression direction of the spring from a horizontal plane in relation to the installation position.
- the invention is thus based on the idea of arranging a passage in such a way that the passage forms a “deflector” inclined into the spring, which prevents a first end winding and the remaining resilient windings of the spring from hitching when the spring is compressed, e.g. during the packing process.
- the inclination of the passage in the compression direction of the spring further advantageously creates an inclined sliding plane, which optimises the deflector function of the passage advantageously, so that with high probability hitching of the passage with the other resilient windings of the spring is prevented.
- the first end winding and the second end winding of the spring have a free end.
- the free end has a curvature smaller than the curvature of the other resilient windings of the spring.
- the free end in the assembled state of the spring core touches the side of a connecting spring, which forms the inner diameter of the connecting spring, in a two-point contact or three-point contact.
- first end winding and the second end winding each have a reciprocal indentation.
- the connecting plane of the respective end winding with the respective connecting spring is arranged outside the outer diameter of the respective end winding. This allows the end windings to respectively accommodate the remaining part of the spring in an advantageous manner when being compressed during the rolling-up process, when the spring almost retracts to the block, so that the mutual jamming of neighbouring springs between the spring windings moving towards each other in the vertical direction during the compression of the spring can be avoided to the highest possible extent.
- first end winding and the second end winding of the spring have an indentation.
- the topology of the indentation is reminiscent of a bus stop bay. Due to the indentation, the connection section of the first and second end winding is advantageously designed in such a way that it lies outside the outer diameter of the first end winding or second end winding.
- the spring comprises a last resilient winding before the first end winding or before the second end winding, which is wound in such a way that its diameter continuously increases within a half winding in a defined section of the last resilient winding.
- the increase in diameter for this section is preferably in a range of 5% to 30%, especially from 15% to 20%, based on the diameter of the other resilient windings of the spring.
- the spring according to the invention results in a spring core in which a hitching of springs during the packaging process is advantageously avoided to the greatest extent possible.
- FIG. 1 shows a section of a spring core in accordance with the invention with a plurality of springs according to the invention
- FIG. 2 shows an enlargement of a section of a connection of two springs through a connecting spring in the spring core according to FIG. 1 ;
- FIG. 3 shows an enlargement of a section of a front view of a spring of a spring core from FIG. 1 ;
- FIG. 4 shows a top view of a spring of a spring core from FIG. 1 ;
- FIG. 5 shows a top view in the sectional view of an end winding of a spring of a spring core from FIG. 1 ;
- FIG. 6 shows a top view of an end winding with an embodiment variant of a free end of s a spring inserted into a spring core as shown in FIG. 1 ;
- FIG. 7 shows a top view of another embodiment variant of a free end of a spring inserted into a spring core as shown in FIG. 1 ;
- FIG. 8 shows a top view of an embodiment variant of a respective first end winding of two springs of a spring core arranged next to each other;
- FIG. 9 shows a top view of a respective second winding of two springs of a spring core arranged adjacent to each other.
- FIG. 1 shows a spring core 1 for mattresses or cushions.
- the spring core 1 has a plurality of springs 2 , which are arranged side by side or below each other in rows and columns.
- the springs 2 are spirally wound springs made of spring wire with a round cross-section.
- the spring 2 respectively has a first end winding 201 at its respective one end and respectively a second end winding 202 at the respective other end.
- the springs 2 are alternately mutually inserted into the spring core 1 .
- the springs 2 are arranged in the spring core 1 in such a way that the first end winding 201 is respectively arranged next to the second end winding 202 .
- the first end winding 201 and the second end winding 202 each have a diameter greater than the remaining part of the spring 2 .
- the spring 2 has a progressive spring characteristic curve. Due to the larger diameter, the end windings 201 , 202 can each take up the remaining part of the spring 2 during compression during the rolling-up process, when the spring 2 almost retracts to the block, so that due to the increased diameter of the end windings 201 , 202 the mutual jamming of neighbouring springs 2 between the spring windings moving towards each other in the vertical direction during the compression of the spring 2 can advantageously be avoided to the highest possible extent.
- the first end winding 201 and the second end winding 202 of springs 2 respectively arranged adjacent to each other in the spring core 1 are connected to each other by a respective connecting spring 3 .
- the connecting spring 3 is a spiral wound spring with a round wire cross-section.
- the connecting spring 3 preferably has a lead greater than the wire diameter of the connecting spring 3 .
- the connecting springs 3 can be arranged in row or column direction of the spring core 1 . However, an arrangement of the connecting springs 3 in line direction of the spring core 1 , i.e. transverse to the longitudinal extension of the spring core 1 , is preferred.
- FIG. 2 shows an enlarged section of a connection of two springs 2 by a connecting spring 3 in the spring core 1 according to FIG. 1 .
- FIG. 2 clearly shows how the connecting spring 3 connects the first end windings 201 and the second end winding 202 of two springs 2 .
- the first end winding 201 of the spring 2 has a free end 203 .
- the free end 203 of the first end winding 201 has a curvature smaller than the curvature of the other resilient windings of the spring 2 .
- the free end 203 in the assembled state of the spring core 1 touches the inside of the connecting spring, i.e. the side of the connecting spring 3 which forms the inner diameter of the connecting spring 3 , in a two-point contact or in a three-point contact.
- the free end of the end winding 201 also has a V-shaped passage 204 .
- the passage 204 can alternatively also be U-shaped.
- the V-shaped passage 204 is arranged in the free end 203 of the first end winding 201 in such a way that the opening of the “V” is directed outwards with respect to the first end winding 201 of the spring 2 .
- the V-shaped passage 204 is inclined from a horizontal plane preferably by an angle ⁇ of 5° to 25°, particularly preferred by an angle ⁇ of 10° to 15° in the compression direction of the spring 2 (see also FIG. 3 ).
- the V-shaped or U-shaped passage in such a way that a “deflector” inclined into the spring 2 is formed by the passage 204 , there is a high to probability that hitching of the first end winding 201 and the remaining resilient windings of the spring 2 is prevented, for example, during the packing process.
- the inclination of the passage 204 in the compression direction of the spring 2 advantageously creates an inclined sliding plane, which optimizes the deflector function of the passage 204 advantageously, so that with high probability hitching of the passage 204 with the other resilient windings of the spring 2 is advantageously prevented.
- the free end 203 of the first end winding 201 is wound around by the connecting spring 3 , so that the free end 203 —with the exception of the V-shaped or U-shaped passage 204 —is within the clear inner diameter of the connecting spring 3 .
- the free end 203 acts in combination with the connecting spring 3 as a hinge-like connection between the spring 2 and the connecting spring 3 .
- the hinge action results in a largely vertical compression of the spring 2 , as the free end 203 can rotate relative to the connecting spring 3 , so that this “hinge effect” also makes an advantageous contribution to preventing the resilient windings from hitching when the spring 2 is compressed, since the spring 2 is not deflected out of the vertical during the compression process.
- the second end winding 202 of the spring 2 has an indentation 205 .
- the topology of the indentation is reminiscent of a bus stop bay.
- the indentation 205 has a first leg section 206 , a second leg section 207 and a connection section 208 . Due to the indentation 205 , the connecting section of the second end winding 202 is advantageously designed in such a way that it lies outside the outer diameter of the second end winding 202 .
- the connecting section 208 has a curvature which is smaller than the curvature of the remaining resilient windings of the spring 2 .
- the connecting section 208 of the second end winding 202 is wound around by the connecting spring 3 , so that the connecting section 208 is within the clear inner diameter of the connecting spring 3 .
- the connecting section 208 acts in combination with the connecting spring 3 as a hinge-like connection between the spring 2 and the connecting spring 3 .
- the spring 2 has a largely vertical compression, as the free end can rotate relative to the connecting spring, so that this “hinge effect” also is makes an advantageous contribution to avoiding hitching of the resilient windings when the spring 2 is compressed.
- FIGS. 3 and 4 each show a spring 2 without an adjacent spring 2 and without a connecting spring 3 .
- the spring 2 is shown in a top view.
- the first end winding 201 and the second end winding 202 each have alternately the V-shaped or U-shaped passage 204 inclined from a horizontal plane into the spring 2 .
- the first end winding 201 and the second end winding 202 each also have alternately the indentation 205 .
- the connecting plane of the respective end winding 201 , 202 with the respective connecting spring 3 is arranged respectively outside the outer diameter of the respective end winding 201 , 202 .
- FIG. 4 clearly shows that the last resilient winding 209 of the spring 2 is wound before the first end winding 201 in such a way that its diameter continuously increases in a defined section 210 of the last resilient winding 209 within half a winding.
- the increase in diameter for this section 210 shall preferably be in a range from 5% to 30%, in particular from 15% to 20%, based on the diameter of the other resilient windings of the spring 2 .
- Section 210 is followed by the first leg section 206 of the indentation 205 , wherein the first leg section is already on the plane of the first end winding 201 of spring 2 .
- the second end winding 202 respectively also has a last resilient winding 209 before the second end winding 202 alternately to the first end winding, the diameter of which also continuously increases in a defined section 210 of the last resilient winding 209 within half a winding.
- the increase in diameter for this section 210 preferably lies in a range from 5% to 30%, more preferably from 15% to 20%, based on the diameter of the other resilient windings of the spring 2 .
- FIG. 5 shows a top view in a section of the first end winding 201 of the spring 2 of the spring core 1 .
- the section passes through the connecting spring 3 in a plane of the largest spring outside diameter to be measured.
- the connecting spring 3 For the sake of clarity, only the wire cross-sections 301 of the resilient windings in the free end area 203 with the V-shaped or U-shaped passage 204 of the first end winding 201 are shown of the connecting spring 3 .
- the free end 203 has a first section 210 extending from one end 211 of the free end 203 to the V-shaped or U-shaped passage 204 .
- the free end 203 also has a second section 212 extending from the V-shaped or U-shaped passage 204 to the first end winding 201 .
- the connecting spring 3 has a pitch p.
- the length of the first section 210 of the free end 203 has a length equal to or greater than the pitch p of the connecting spring 3 .
- the second section 212 has a length of at least 2 p.
- the V-shaped or U-shaped passage 204 formed in FIG. 5 by way of example as a V-shaped passage 204 —is arranged in the free end 203 of the end winding 201 in such a way that there is an offset 213 between an apex 214 of the passage 204 and a central plane X-Y of the spring 2 in the arrangement direction of the central axis of the connecting spring 3 .
- an arrangement of the passage 204 is advantageously obtained which effectively and thus advantageously prevents the spring from hitching the resilient windings of the spring during compression to the highest possible extent.
- FIG. 6 shows a top view of the first end winding 201 with an embodiment variant of the free end 203 of the spring 2 inserted in spring core 1 .
- the V-shaped passage 204 is dimensioned in such a way that it is arranged between two windings of the connecting spring 3 .
- the two windings of the connecting spring 3 serve as abutments for the two legs 215 , 216 of the V-shaped passage 4 , thus securing the V-shaped passage 204 to the connecting spring.
- the free end 203 of the first end winding of the spring 2 is thus positioned relative to the connecting spring 3 .
- FIG. 7 shows an alternative design of the free end 203 of the first end winding 201 of the spring 2 .
- the passage 204 here is designed as U-shaped passage 204 .
- the U-shaped passage 204 has a connecting section 217 .
- the connecting section 217 is positioned at the circumference of the outer diameter of the connecting spring 3 .
- the U-shaped passage 204 is dimensioned in such a way that it spans—by way of example—two windings of the connecting spring 3 .
- the U-shaped passage 204 can also span less or more than two windings of the connecting spring 1 .
- the two windings of the connecting spring 3 serve as abutments of the two legs 218 , 219 of the U-shaped passage 204 , thus securing the U-shaped passage 204 to the connecting spring.
- the free end 203 of the first end winding of the spring 2 is thus positioned relative to connecting spring 3 .
- FIGS. 8 to 13 show an alternative embodiment of the spring 2 .
- FIGS. 8 to 13 show an alternative embodiment of the spring 2 .
- only deviations and/or additions to the spring 2 according to FIGS. 1 to 7 will be described below.
- the problem with low springs 20 is that a relatively low spring 20 is too low to provide enough working space for a bending tool to produce bends in both end windings 2001 , 2002 without significantly reducing the cycle time of a spring production machine.
- the spring 20 in FIG. 8 therefore only shows bends in the first end winding 2001 .
- the first end winding 2001 thus shows a free end 2003 , analogous to the first end winding 201 of the spring 2 , wherein the free end 2003 is curved.
- the free end 2003 also has a V-shaped or U-shaped passage 2004 and an indentation 2005 .
- the second end winding 2002 of the spring 20 is not shaped analogously to the second end winding 202 of the spring 2 .
- the second end winding 2002 of the spring 20 according to the alternative embodiment shows a free end 2030 .
- the free end 2030 shows a curvature that is smaller than the curvature of the remaining windings of the spring 20 according to the alternative embodiment.
- the second end winding in 2002 also has a connecting region 2031 .
- the connecting region 2031 also shows a curvature which is smaller than the curvature of the other windings of the spring 20 according to the alternative embodiment.
- connection of two adjacent springs 20 to a spring core 10 is achieved by rewinding the free end 2003 with the V-shaped or U-shaped passage 2004 of the first end winding 2001 of the one spring 20 and the indentation 2005 of the first end winding 2001 of the other spring 20 by a connecting spring 30 .
- the connection is further made by wrapping the free end 2030 of the second end winding 2002 of the one spring 20 and the connecting region 2031 of the second end winding 2002 of the other spring 20 by a further connecting spring 30 .
- the springs 2 , 20 are usually arranged in rows and columns.
- the orientation of the springs 2 , 20 can alternate in this case so that two adjacent springs 2 , 20 are connected in each case in pairs with their free end 203 , 2003 or with their indentation 205 , 2005 of the first end winding 201 , 2001 by a connecting spring 3 . Similarly, a corresponding orientation of the springs 2 , 20 is obtained on the second end winding 202 , 2002 .
- the respective last spring 2 , 20 of a row or a column of the spring core 1 , 10 is oriented in such a way that it is arranged relative to the adjacent spring 2 , 20 rotated by approx. 180° about its vertical axis.
- Such arrangements of the springs 2 , 20 in the spring core 1 , 10 advantageously reduce the risk of hitching of the springs 2 , 20 during compression within the scope of the rolling-up of the spring core 1 , 10 for shipping.
- a spring steel wire is provided in a first process step.
- the provided spring steel wire is used to produce the resilient windings as well as the first end winding 201 , 2001 and the second end winding 202 , 2002 and respectively the last resilient winding 209 before the first end winding 201 and the second end winding 202 with the defined section 210 of the spring 2 , 20 .
- the winding of the resilient windings and the first end winding 201 , 2001 and the second end winding 202 , 2002 of the spring 2 , 20 is carried out on a spring winding machine.
- At least one bend in particular the V-shaped or U-shaped passage 204 , 2004 and/or the indentation 205 , 2005 , is produced in the first end winding 201 , 2001 of the spring 2 , 20 .
- the bending takes place in a separate bending tool, which can be integrated into the spring winding machine.
- At least one bend in particular the V-shaped or U-shaped passage 204 , 2004 and/or the indentation 205 , 2005 , is optionally produced in the second end winding 202 , 2002 of the spring 2 , 20 .
- the bending takes place in a separate bending tool, which can be integrated into the spring winding machine.
- two respective springs 2 , 20 are connected at their respective first end winding 201 , 2001 and their respective second end winding 202 , 2002 to a connecting spring 3 to form a spring core 1 , 10 .
- the connection of the springs 2 , 20 to form a spring core 1 , 10 preferably occurs on an automated assembly system provided for this purpose.
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Abstract
A spring for a spring core, wherein the spring has helical windings and a first end winding and a second end winding, wherein at least the first end winding has a free end and the free end has at least one passage and the opening of the passage is directed outwardly with respect to the end winding of the spring, is distinguished by the fact that the passage is inclined out of a horizontal plane preferably about an angle α in the compression direction of the spring.
Description
- The present invention relates to a spring, a spring core and a method for its manufacture.
- Springs for open spring cores such as so-called Bonell or light spring cores for the manufacture of mattresses or cushions are known from the state of the art. Open spring cores have the essential characteristic of a more flat distribution of forces that a user exerts on the core, as opposed to pocket spring cores. This means that when using such an open spring core, more springs deflect per unit area than with a comparable pocket spring core.
- This property is achieved, for example, by the connection of a row of springs of an open spring core through a respective connecting spring, which open spring core extends in a is column or row of the open spring core. The connecting spring connects the free ends of the springs by twisting or winding around the free ends. A pocketing or complete encapsulation of each individual spring of the spring core by a non-woven fabric for example—as is the case with a pocket spring core—therefore does not take place with open spring cores.
- The spring core is usually rolled up after completion to achieve a smallest possible, space-saving packing size for shipping. In order to ensure trouble-free handling during further processing of the spring cores into mattresses or cushions, measures must be taken because of the absence of pockets in order to avoid hitching of respectively adjacent springs of the spring core when the spring core is compressed during the rolling-up process or when the spring core is extended when handling the spring core during further processing of the spring core into mattresses or cushions.
- For this reason, the spring core is covered with a layer of wrapping paper before the rolling-up process. However, this measure is often not sufficient to avoid hitching of the springs during the rolling-up process. Therefore, various measures are known from the state of the art to avoid hitching of the springs of the spring core during the rolling-up process.
- According to
EP 2 719 307 A1 it is provided that the free end of the end winding of a spring is extended in a straight direction and provided with at least one V-shaped or U-shaped passage. The V- or U-shaped passage is intended to prevent the end windings of the springs from coming out of the connecting spring. So-called light spring cores are also known from the state of the art, which solve this by a further spring leg. - In the following, the term “passage” refers to the result of a penetration by forming of a section of a spring steel wire from one plane or surface to another plane or surface.
- These and other measures have also improved the handling of a spring core during further processing of the spring cores into mattresses or cushions according to the technical teaching of
EP 2 719 307 A1, so that hitching of the springs occurs less frequently during the rolling-up process, but this state of the art technology also provides cause for further optimisation. - Accordingly, it is the object of the present invention of further improving the manageability of a spring core when further processing the spring cores into mattresses or cushions and, in particular, to further reduce the possibility of hitching the springs when rolling up the spring core and/or when handling the spring core during further processing of the spring core into mattresses or cushions.
- This object is achieved by the invention by a spring of claim 1, a spring core of claim 11 and a method according to claim 14.
- Accordingly, it is intended that the passage is preferably inclined by an angle α in the compression direction of the spring from a horizontal plane in relation to the installation position.
- The invention is thus based on the idea of arranging a passage in such a way that the passage forms a “deflector” inclined into the spring, which prevents a first end winding and the remaining resilient windings of the spring from hitching when the spring is compressed, e.g. during the packing process.
- The inclination of the passage in the compression direction of the spring further advantageously creates an inclined sliding plane, which optimises the deflector function of the passage advantageously, so that with high probability hitching of the passage with the other resilient windings of the spring is prevented.
- In one embodiment of the invention, the first end winding and the second end winding of the spring have a free end. The free end has a curvature smaller than the curvature of the other resilient windings of the spring.
- Due to the curvature of the free end of the first end winding or the second end winding, the free end in the assembled state of the spring core touches the side of a connecting spring, which forms the inner diameter of the connecting spring, in a two-point contact or three-point contact.
- This ensures advantageously a defined position of the spring relative to the connecting spring, wherein the free end of the first end winding or the second end winding can carry out a rotational movement relative to the connecting spring when the spring is compressed.
- In a further embodiment of the invention, the first end winding and the second end winding each have a reciprocal indentation.
- Due to the indentation, the connecting plane of the respective end winding with the respective connecting spring is arranged outside the outer diameter of the respective end winding. This allows the end windings to respectively accommodate the remaining part of the spring in an advantageous manner when being compressed during the rolling-up process, when the spring almost retracts to the block, so that the mutual jamming of neighbouring springs between the spring windings moving towards each other in the vertical direction during the compression of the spring can be avoided to the highest possible extent.
- In another embodiment, the first end winding and the second end winding of the spring have an indentation. The topology of the indentation is reminiscent of a bus stop bay. Due to the indentation, the connection section of the first and second end winding is advantageously designed in such a way that it lies outside the outer diameter of the first end winding or second end winding.
- In another embodiment of the invention, the spring comprises a last resilient winding before the first end winding or before the second end winding, which is wound in such a way that its diameter continuously increases within a half winding in a defined section of the last resilient winding.
- The increase in diameter for this section is preferably in a range of 5% to 30%, especially from 15% to 20%, based on the diameter of the other resilient windings of the spring.
- This allows the end windings to respectively accommodate the remaining part of the spring in an advantageous manner during the rolling-up process, when the spring almost retracts to the block, so that the mutual jamming of neighbouring springs between the spring windings moving towards each other in the vertical direction during the compression of the spring can be avoided to the highest possible extent.
- The spring according to the invention results in a spring core in which a hitching of springs during the packaging process is advantageously avoided to the greatest extent possible.
- Further advantageous embodiments of the invention can be found in the subclaims.
- The invention is described below with reference to the enclosed figures, wherein:
-
FIG. 1 : shows a section of a spring core in accordance with the invention with a plurality of springs according to the invention; -
FIG. 2 : shows an enlargement of a section of a connection of two springs through a connecting spring in the spring core according toFIG. 1 ; -
FIG. 3 : shows an enlargement of a section of a front view of a spring of a spring core fromFIG. 1 ; -
FIG. 4 : shows a top view of a spring of a spring core fromFIG. 1 ; -
FIG. 5 : shows a top view in the sectional view of an end winding of a spring of a spring core fromFIG. 1 ; -
FIG. 6 : shows a top view of an end winding with an embodiment variant of a free end of s a spring inserted into a spring core as shown inFIG. 1 ; -
FIG. 7 : shows a top view of another embodiment variant of a free end of a spring inserted into a spring core as shown inFIG. 1 ; -
FIG. 8 : shows a top view of an embodiment variant of a respective first end winding of two springs of a spring core arranged next to each other; -
FIG. 9 : shows a top view of a respective second winding of two springs of a spring core arranged adjacent to each other. -
FIG. 1 shows a spring core 1 for mattresses or cushions. The spring core 1 has a plurality ofsprings 2, which are arranged side by side or below each other in rows and columns. Thesprings 2 are spirally wound springs made of spring wire with a round cross-section. - The
spring 2 respectively has a first end winding 201 at its respective one end and respectively a second end winding 202 at the respective other end. Thesprings 2 are alternately mutually inserted into the spring core 1. In this respect, thesprings 2 are arranged in the spring core 1 in such a way that the first end winding 201 is respectively arranged next to the second end winding 202. - The first end winding 201 and the second end winding 202 each have a diameter greater than the remaining part of the
spring 2. Thus thespring 2 has a progressive spring characteristic curve. Due to the larger diameter, theend windings spring 2 during compression during the rolling-up process, when thespring 2 almost retracts to the block, so that due to the increased diameter of theend windings springs 2 between the spring windings moving towards each other in the vertical direction during the compression of thespring 2 can advantageously be avoided to the highest possible extent. - The first end winding 201 and the second end winding 202 of
springs 2 respectively arranged adjacent to each other in the spring core 1 are connected to each other by a respective connectingspring 3. The connectingspring 3 is a spiral wound spring with a round wire cross-section. The connectingspring 3 preferably has a lead greater than the wire diameter of the connectingspring 3. The connectingsprings 3 can be arranged in row or column direction of the spring core 1. However, an arrangement of the connectingsprings 3 in line direction of the spring core 1, i.e. transverse to the longitudinal extension of the spring core 1, is preferred. - The connecting
springs 3 and the absence of pockets, in which a spring of a spring core is inserted in each case and by which a spring is respectively enclosed, characterize the spring core 1 as the so-called Bonell spring core. -
FIG. 2 shows an enlarged section of a connection of twosprings 2 by a connectingspring 3 in the spring core 1 according toFIG. 1 .FIG. 2 clearly shows how the connectingspring 3 connects thefirst end windings 201 and the second end winding 202 of twosprings 2. - The first end winding 201 of the
spring 2 has afree end 203. Thefree end 203 of the first end winding 201 has a curvature smaller than the curvature of the other resilient windings of thespring 2. - Due to the curvature of the
free end 203 of the first end winding 201, thefree end 203 in the assembled state of the spring core 1 touches the inside of the connecting spring, i.e. the side of the connectingspring 3 which forms the inner diameter of the connectingspring 3, in a two-point contact or in a three-point contact. - This ensures advantageously a defined position of the
spring 2 relative to the connectingspring 3, wherein thefree end 203 of the first end winding 201 can rotate relative to the connectingspring 3 when thespring 2 is compressed. - The free end of the end winding 201 also has a V-shaped
passage 204. Thepassage 204 can alternatively also be U-shaped. The V-shapedpassage 204 is arranged in thefree end 203 of the first end winding 201 in such a way that the opening of the “V” is directed outwards with respect to the first end winding 201 of thespring 2. - The V-shaped
passage 204 is inclined from a horizontal plane preferably by an angle α of 5° to 25°, particularly preferred by an angle α of 10° to 15° in the compression direction of the spring 2 (see alsoFIG. 3 ). - By the arrangement of the V-shaped or U-shaped passage, in such a way that a “deflector” inclined into the
spring 2 is formed by thepassage 204, there is a high to probability that hitching of the first end winding 201 and the remaining resilient windings of thespring 2 is prevented, for example, during the packing process. In addition, the inclination of thepassage 204 in the compression direction of thespring 2 advantageously creates an inclined sliding plane, which optimizes the deflector function of thepassage 204 advantageously, so that with high probability hitching of thepassage 204 with the other resilient windings of thespring 2 is advantageously prevented. - The
free end 203 of the first end winding 201 is wound around by the connectingspring 3, so that thefree end 203—with the exception of the V-shaped orU-shaped passage 204—is within the clear inner diameter of the connectingspring 3. - The
free end 203, around which the connectingspring 3 is wound or coiled, acts in combination with the connectingspring 3 as a hinge-like connection between thespring 2 and the connectingspring 3. - The hinge action results in a largely vertical compression of the
spring 2, as thefree end 203 can rotate relative to the connectingspring 3, so that this “hinge effect” also makes an advantageous contribution to preventing the resilient windings from hitching when thespring 2 is compressed, since thespring 2 is not deflected out of the vertical during the compression process. - The second end winding 202 of the
spring 2 has anindentation 205. The topology of the indentation is reminiscent of a bus stop bay. Theindentation 205 has afirst leg section 206, asecond leg section 207 and aconnection section 208. Due to theindentation 205, the connecting section of the second end winding 202 is advantageously designed in such a way that it lies outside the outer diameter of the second end winding 202. - The connecting
section 208 has a curvature which is smaller than the curvature of the remaining resilient windings of thespring 2. - The connecting
section 208 of the second end winding 202 is wound around by the connectingspring 3, so that the connectingsection 208 is within the clear inner diameter of the connectingspring 3. - The connecting
section 208, around which the connectingspring 3 is wound or coiled, acts in combination with the connectingspring 3 as a hinge-like connection between thespring 2 and the connectingspring 3. - As a result of the hinge action, the
spring 2 has a largely vertical compression, as the free end can rotate relative to the connecting spring, so that this “hinge effect” also is makes an advantageous contribution to avoiding hitching of the resilient windings when thespring 2 is compressed. -
FIGS. 3 and 4 each show aspring 2 without anadjacent spring 2 and without a connectingspring 3. - In
FIG. 3 the first end winding 201 and the V-shaped orU-shaped passage 204, which is inclined from a horizontal plane into thespring 2, are clearly visible. - In
FIG. 4 thespring 2 is shown in a top view. The first end winding 201 and the second end winding 202 each have alternately the V-shaped orU-shaped passage 204 inclined from a horizontal plane into thespring 2. The first end winding 201 and the second end winding 202 each also have alternately theindentation 205. - Due to the
indentation 205, the connecting plane of the respective end winding 201, 202 with the respective connectingspring 3 is arranged respectively outside the outer diameter of the respective end winding 201, 202. This allows theend windings spring 2 in an advantageous manner when being compressed during the rolling-up process, when thespring 2 almost retracts to the block, so that the mutual jamming of neighbouringsprings 2 between the spring windings moving towards each other in the vertical direction during the compression of thespring 2 can be avoided to the highest possible extent. -
FIG. 4 clearly shows that the last resilient winding 209 of thespring 2 is wound before the first end winding 201 in such a way that its diameter continuously increases in a definedsection 210 of the last resilient winding 209 within half a winding. - The increase in diameter for this
section 210 shall preferably be in a range from 5% to 30%, in particular from 15% to 20%, based on the diameter of the other resilient windings of thespring 2. -
Section 210 is followed by thefirst leg section 206 of theindentation 205, wherein the first leg section is already on the plane of the first end winding 201 ofspring 2. - The second end winding 202 respectively also has a last resilient winding 209 before the second end winding 202 alternately to the first end winding, the diameter of which also continuously increases in a defined
section 210 of the last resilient winding 209 within half a winding. - The increase in diameter for this
section 210 preferably lies in a range from 5% to 30%, more preferably from 15% to 20%, based on the diameter of the other resilient windings of thespring 2. - This allows the
end windings spring 2 in an advantageous manner when being compressed during the rolling-up process, when thespring 2 almost retracts to the block, so that the mutual jamming of neighbouringsprings 2 between the spring windings moving towards each other in the vertical direction during the compression of thespring 2 can be avoided to the highest possible extent. -
FIG. 5 shows a top view in a section of the first end winding 201 of thespring 2 of the spring core 1. The section passes through the connectingspring 3 in a plane of the largest spring outside diameter to be measured. For the sake of clarity, only the wire cross-sections 301 of the resilient windings in thefree end area 203 with the V-shaped orU-shaped passage 204 of the first end winding 201 are shown of the connectingspring 3. - The
free end 203 has afirst section 210 extending from oneend 211 of thefree end 203 to the V-shaped orU-shaped passage 204. Thefree end 203 also has asecond section 212 extending from the V-shaped orU-shaped passage 204 to the first end winding 201. - The connecting
spring 3 has a pitch p. The length of thefirst section 210 of thefree end 203 has a length equal to or greater than the pitch p of the connectingspring 3. Thesecond section 212 has a length of at least 2 p. Such a design of thesections adjacent springs 2 by a connectingspring 3. - The V-shaped or
U-shaped passage 204—formed inFIG. 5 by way of example as a V-shapedpassage 204—is arranged in thefree end 203 of the end winding 201 in such a way that there is an offset 213 between an apex 214 of thepassage 204 and a central plane X-Y of thespring 2 in the arrangement direction of the central axis of the connectingspring 3. - By arranging the
passage 204 with the offset 213 from the middle plane of thespring 2, an arrangement of thepassage 204 is advantageously obtained which effectively and thus advantageously prevents the spring from hitching the resilient windings of the spring during compression to the highest possible extent. -
FIG. 6 shows a top view of the first end winding 201 with an embodiment variant of thefree end 203 of thespring 2 inserted in spring core 1. For a better overview, only the first end winding 201 of aspring 2 is shown. InFIG. 6 , the V-shapedpassage 204 is dimensioned in such a way that it is arranged between two windings of the connectingspring 3. The two windings of the connectingspring 3 serve as abutments for the twolegs passage 204 to the connecting spring. Thefree end 203 of the first end winding of thespring 2 is thus positioned relative to the connectingspring 3. -
FIG. 7 shows an alternative design of thefree end 203 of the first end winding 201 of thespring 2. Thepassage 204 here is designed asU-shaped passage 204. TheU-shaped passage 204 has a connectingsection 217. The connectingsection 217 is positioned at the circumference of the outer diameter of the connectingspring 3. TheU-shaped passage 204 is dimensioned in such a way that it spans—by way of example—two windings of the connectingspring 3. In an alternative embodiment variant of theU-shaped passage 204, theU-shaped passage 204 can also span less or more than two windings of the connecting spring 1. - The two windings of the connecting
spring 3 serve as abutments of the twolegs U-shaped passage 204, thus securing theU-shaped passage 204 to the connecting spring. Thefree end 203 of the first end winding of thespring 2 is thus positioned relative to connectingspring 3. -
FIGS. 8 to 13 show an alternative embodiment of thespring 2. In order to avoid repetitions, only deviations and/or additions to thespring 2 according toFIGS. 1 to 7 will be described below. - When manufacturing the bends in the
end windings spring 2, the problem withlow springs 20 is that a relativelylow spring 20 is too low to provide enough working space for a bending tool to produce bends in bothend windings - The
spring 20 inFIG. 8 according to the alternative embodiment therefore only shows bends in the first end winding 2001. The first end winding 2001 thus shows afree end 2003, analogous to the first end winding 201 of thespring 2, wherein thefree end 2003 is curved. Thefree end 2003 also has a V-shaped orU-shaped passage 2004 and anindentation 2005. - Essential difference to the
spring 2 is that the second end winding 2002 of thespring 20 according to the alternative embodiment is not shaped analogously to the second end winding 202 of thespring 2. - According to this, the second end winding 2002 of the
spring 20 according to the alternative embodiment shows afree end 2030. Thefree end 2030 shows a curvature that is smaller than the curvature of the remaining windings of thespring 20 according to the alternative embodiment. The second end winding in 2002 also has a connectingregion 2031. The connectingregion 2031 also shows a curvature which is smaller than the curvature of the other windings of thespring 20 according to the alternative embodiment. - The connection of two
adjacent springs 20 to a spring core 10 is achieved by rewinding thefree end 2003 with the V-shaped orU-shaped passage 2004 of the first end winding 2001 of the onespring 20 and theindentation 2005 of the first end winding 2001 of theother spring 20 by a connectingspring 30. The connection is further made by wrapping thefree end 2030 of the second end winding 2002 of the onespring 20 and the connectingregion 2031 of the second end winding 2002 of theother spring 20 by a further connectingspring 30. - When mounting the
springs springs - The orientation of the
springs adjacent springs free end indentation spring 3. Similarly, a corresponding orientation of thesprings - Alternatively or additionally, the respective
last spring adjacent spring - Such arrangements of the
springs springs - The following method is specified for the manufacture of the
spring - A spring steel wire is provided in a first process step.
- In a second process step, the provided spring steel wire is used to produce the resilient windings as well as the first end winding 201, 2001 and the second end winding 202, 2002 and respectively the last resilient winding 209 before the first end winding 201 and the second end winding 202 with the defined
section 210 of thespring spring - In a subsequent method step, at least one bend, in particular the V-shaped or
U-shaped passage indentation spring - In a subsequent method step at least one bend, in particular the V-shaped or
U-shaped passage indentation spring - In a further method step, two
respective springs spring 3 to form a spring core 1, 10. The connection of thesprings - 1, 10 Spring core
- 2, 20 Spring
- 3 Connecting spring
- 201, 2001 First end winding
- 202, 2002 Second end winding
- 203, 2003 Free end
- 204, 2004 Passage
- 205, 2005 Indentation
- 206 First leg section
- 207 Second leg section
- 208 Connecting section
- 209 Last resilient winding
- 210 Section
- 211 End
- 212 Section
- 213 Offset
- 214 Apex
- 215 Leg
- 216 Leg
- 217 Connecting section
- 218 Leg
- 219 Leg
Claims (14)
1. A spring core (1, 10) comprising at least two springs (2, 20) and at least two connecting springs (3), with which the at least two springs (2, 20) are connected, wherein the springs (2, 20) comprise spiral windings and a first end winding (201, 2001) and a second end winding (202, 2002), wherein at least the first end winding (201, 2001) has a free end (203, 2003) and the free end (203, 2003) has at least one passage (204, 2004) and an opening of the passage (204, 2004) is directed to the outside with respect to the end winding (201, 2001 or 202, 2002) of the spring (2, 20), wherein the passage (204, 2004) is inclined from a horizontal plane by an angle α in the compression direction of the spring (2, 20), wherein the angle α is 5° to 25°.
2. The spring core (1, 10) according to claim 1 , wherein the angle α is 10° to 15°.
3. The spring core (1, 10) according to claim 1 , wherein the passage (204, 2004) is V-shaped or U-shaped.
4. The spring core (1, 10) according to claim 1 , wherein the passage (204, 2004) is arranged in such a way in the free end (203, 2003) of the first end winding (201, 2001) or the second end winding (202) that an offset (213) is obtained between an apex (214) of the passage (204) and a central plane X-Y of the spring (2, 20) in the arrangement direction of the central axis of a connecting spring (3).
5. The spring core (1, 10) according to claim 1 , wherein the free end (203, 2003) has a curvature.
6. The spring core (1, 10) according to claim 1 , wherein the curvature of the free end (203, 2003) is smaller than the curvature of the remaining resilient windings of the spring (2, 20).
7. The spring core (1, 10) according to claim 1 , wherein the free end (203, 2003) in the assembled state of the spring core (1, 10) touches the inner diameter of the connecting spring (3) with a two-point contact or a three-point contact.
8. The spring core (1, 10) according to claim 1 , wherein that the last winding (209) before the end winding (201, 2001 or 202) has a section (210) in which the diameter of the last winding (209) increases continuously.
9. The spring core (1, 10) according to claim 1 , wherein the increase in the diameter for this section (210) is preferably in a range of 5% to 30%, particularly preferably from 15% to 20%, based on the diameter of the remaining resilient windings of the spring.
10. (canceled)
11. The spring core (1, 10) according to claim 1 , wherein the orientation of the springs (2, 20) alternates per row or column, so that two adjacent springs (2, 20) are each connected in pairs with their free end (203, 2003) or with their indentation (205, 2005) of the first end winding (201, 2001) or the second end winding (202, 2002) by a connecting spring (3).
12. The spring core (1, 10) according to claim 1 , wherein the respective last spring (2, 20) of a row or a column of the spring core (1, 10) is oriented in such a way that it is arranged relative to the adjacent spring (2, 20) rotated by about 180° about its vertical axis.
13. A method for producing a spring core (1, 10) according to claim 1 , characterized by the following method steps:
a) providing a spring steel wire;
b) producing the resilient windings and the first end winding (201, 2001) and the second end winding (202, 2002) of the spring (2, 20), and in each case the last resilient winding (209) before the first end winding (201, 2001) and the second end winding (202, 2002) with the respectively defined section (210);
c) producing at least one bend, in particular a V-shaped or U-shaped passage (204, 2004) and/or the indentation (205, 2005) in the first end winding (201, 2001) of the spring (2, 20);
d) connecting two respective springs (2, 20) at their respective first end winding (201, 2001) and at their respective second end winding (202, 2002) with a connecting spring (3) to form a spring core (1, 10).
14. The method for producing a spring core (1, 10) according to claim 13 , wherein after the method step c) the following method step takes place:
producing at least one bend, in particular the V-shaped or U-shaped passage (204, 2004) and/or the indentation (205, 2005) in the second end winding (202, 2002) of the spring (2, 20).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015113857.3A DE102015113857A1 (en) | 2015-08-20 | 2015-08-20 | Spring, spring core and method for its production |
DE102015113857.3 | 2015-08-20 | ||
PCT/EP2016/067669 WO2017029077A1 (en) | 2015-08-20 | 2016-07-25 | Spring, spring core and method for producing same |
Publications (1)
Publication Number | Publication Date |
---|---|
US20180249842A1 true US20180249842A1 (en) | 2018-09-06 |
Family
ID=56550871
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/753,046 Abandoned US20180249842A1 (en) | 2015-08-20 | 2016-07-25 | Spring, spring core and method for producing the same |
Country Status (7)
Country | Link |
---|---|
US (1) | US20180249842A1 (en) |
EP (1) | EP3337354A1 (en) |
CN (1) | CN108271344A (en) |
BR (1) | BR112018002377A2 (en) |
DE (1) | DE102015113857A1 (en) |
MX (1) | MX2018001977A (en) |
WO (1) | WO2017029077A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11389008B2 (en) * | 2017-07-26 | 2022-07-19 | Bo Nie | Foldable tension spring mattress |
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US4535978A (en) * | 1978-07-12 | 1985-08-20 | Sealy, Incorporated | Coil spring and spring assembly |
US4577841A (en) * | 1984-07-18 | 1986-03-25 | Webster Spring Co. Inc. | Bent wire spring unit |
US4905333A (en) * | 1988-08-29 | 1990-03-06 | Leggett & Platt, Incorporated | Spring bedding product |
US5080329A (en) * | 1990-05-14 | 1992-01-14 | Hoover Group, Inc. | Spring loaded locking system for box spring assemblies |
US20040158930A1 (en) * | 2003-02-19 | 2004-08-19 | Dreamwell, Ltd. | Stranded mattress spring |
US7578016B1 (en) * | 2007-11-07 | 2009-08-25 | Hickory Springs Manufacturing Company | One-sided innerspring assembly |
US20130192003A1 (en) * | 2011-01-20 | 2013-08-01 | Sealy Technology Llc | Innersprings with alternating coil spring orientations |
EP2719307A1 (en) * | 2012-10-11 | 2014-04-16 | Spühl AG | Spring, spring core unit and method of producing a spring core unit |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2516566A (en) * | 1945-04-26 | 1950-07-25 | Henry F Hager Jr | Spring cushion |
US3533114A (en) * | 1968-07-12 | 1970-10-13 | Holland Wire Products Co Inc | Coil spring configuration |
US4862531A (en) * | 1988-01-15 | 1989-09-05 | Leggett & Platt, Incorporated | Bedding foundation having snap-in place formed wire springs |
CN102302292B (en) * | 2011-08-19 | 2013-09-25 | 万隆鑫 | Spring mattress and curling method thereof |
-
2015
- 2015-08-20 DE DE102015113857.3A patent/DE102015113857A1/en not_active Withdrawn
-
2016
- 2016-07-25 MX MX2018001977A patent/MX2018001977A/en unknown
- 2016-07-25 US US15/753,046 patent/US20180249842A1/en not_active Abandoned
- 2016-07-25 EP EP16744361.3A patent/EP3337354A1/en not_active Withdrawn
- 2016-07-25 CN CN201680048818.8A patent/CN108271344A/en active Pending
- 2016-07-25 WO PCT/EP2016/067669 patent/WO2017029077A1/en active Application Filing
- 2016-07-25 BR BR112018002377-9A patent/BR112018002377A2/en not_active Application Discontinuation
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4535978A (en) * | 1978-07-12 | 1985-08-20 | Sealy, Incorporated | Coil spring and spring assembly |
US4577841A (en) * | 1984-07-18 | 1986-03-25 | Webster Spring Co. Inc. | Bent wire spring unit |
US4905333A (en) * | 1988-08-29 | 1990-03-06 | Leggett & Platt, Incorporated | Spring bedding product |
US5080329A (en) * | 1990-05-14 | 1992-01-14 | Hoover Group, Inc. | Spring loaded locking system for box spring assemblies |
US20040158930A1 (en) * | 2003-02-19 | 2004-08-19 | Dreamwell, Ltd. | Stranded mattress spring |
US7578016B1 (en) * | 2007-11-07 | 2009-08-25 | Hickory Springs Manufacturing Company | One-sided innerspring assembly |
US20130192003A1 (en) * | 2011-01-20 | 2013-08-01 | Sealy Technology Llc | Innersprings with alternating coil spring orientations |
EP2719307A1 (en) * | 2012-10-11 | 2014-04-16 | Spühl AG | Spring, spring core unit and method of producing a spring core unit |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11389008B2 (en) * | 2017-07-26 | 2022-07-19 | Bo Nie | Foldable tension spring mattress |
Also Published As
Publication number | Publication date |
---|---|
CN108271344A (en) | 2018-07-10 |
BR112018002377A2 (en) | 2020-08-11 |
WO2017029077A1 (en) | 2017-02-23 |
MX2018001977A (en) | 2018-05-28 |
DE102015113857A1 (en) | 2017-02-23 |
EP3337354A1 (en) | 2018-06-27 |
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