US20180016059A1 - Method for the production of a plastic pallet - Google Patents

Method for the production of a plastic pallet Download PDF

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Publication number
US20180016059A1
US20180016059A1 US15/544,484 US201615544484A US2018016059A1 US 20180016059 A1 US20180016059 A1 US 20180016059A1 US 201615544484 A US201615544484 A US 201615544484A US 2018016059 A1 US2018016059 A1 US 2018016059A1
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United States
Prior art keywords
pallet
pieces
piece
production
slots
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/544,484
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English (en)
Inventor
Abdullah Ali Ahmed ALSANEA
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Individual
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Individual
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0077—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0089—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
    • B65D19/0093—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0095—Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0055—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface
    • B65D19/0067—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of more than one element
    • B65D19/0069—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of more than one element forming a continuous plane contact surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00034—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00049—Materials for the base surface
    • B65D2519/00069—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00084—Materials for the non-integral separating spacer
    • B65D2519/00104—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00119—Materials for the construction of the reinforcements
    • B65D2519/00139—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00273—Overall construction of the pallet made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00263—Overall construction of the pallet
    • B65D2519/00278—Overall construction of the pallet the load supporting surface and the base surface being identical
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00293—Overall construction of the load supporting surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00283—Overall construction of the load supporting surface
    • B65D2519/00308—Overall construction of the load supporting surface grid type, e.g. perforated plate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00323—Overall construction of the base surface made of more than one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00313—Overall construction of the base surface
    • B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00368—Overall construction of the non-integral separating spacer
    • B65D2519/00373—Overall construction of the non-integral separating spacer whereby at least one spacer is made of one piece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00258—Overall construction
    • B65D2519/00398—Overall construction reinforcements
    • B65D2519/00402—Integral, e.g. ribs
    • B65D2519/00412—Integral, e.g. ribs on the base surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00567—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements mechanical connection, e.g. snap-fitted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0098—Dismountable elements
    • B65D2519/00985—Dismountable elements the pallet being not usable as a pallet after dismounting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0098—Dismountable elements
    • B65D2519/0099—Dismountable elements single dismountable pallet element, e.g. for replacement

Definitions

  • the pallet is the platform on which loads or materials are placed to enable a forklift truck to lift and transport them. Pallets come in different sizes so that they can suit different uses, but the most important common sizes are:
  • Wood is considered the most common material used for the production of pallets worldwide, followed by plastic, despite the fact that plastic is superior to wood in terms of durability and its ability to be cleaned and recycled. However, up until now, it has been unable to replace wood, due to the high costs of both production and of the raw material.
  • the reason for the high production cost of the plastic pallet is that it is a large piece, which requires a large injection machine with a capacity of around 3,000 tonnes in order to produce it. It would also require a large mould. Therefore, the speed of production would be relatively slow and the cost of investment very high. Moreover, the production of large pieces by the injection method is considered complicated in terms of guaranteeing the strength and cohesion of the piece, which comes at the expense of increasing the weight of the pallet so that it is durable. There is a persistent desire amongst many companies worldwide to replace wood with plastic, however, the large difference in costs remains an obstacle to this change.
  • This invention represents a major breakthrough that will help in the resolution of this problem, thereby increasing the offering of plastic pallets; and reducing their costs so that they can compete with wooden pallets.
  • the traditional method currently used to produce plastic pallets cannot increase the offering or reduce the costs, due to the high investment costs in large machinery, as well as slow production.
  • this invention will enable small and medium sized factories to produce plastic pallets with the machinery already available to them and to purchase moulds at lower costs.
  • the main aim of this invention is to devise a method for producing the plastic pallet at a reduced cost from that of the plastic pallet that is produced as a single piece, which shall be achieved by the speed of production and its light weight.
  • the invention depends on the gathering and assembly of small identical pieces in order to produce the complete large pallet.
  • the production of small pieces by the method of injection is characterised by its ability to strengthen the pieces ability to bear a larger load while weighing less, by utilising the technique of repeated reinforcement.
  • the production of the small pieces will be quicker and require the use of a medium sized injection machine (500-600 tonnes) in comparison to the 3,000 tonnes required to produce the pallet as a single piece.
  • This invention has been designed as 5 different small pieces, which are put together to form the assembled plastic pallet, whereby every end pallet contains 13 pieces.
  • the method of assembly merely requires interlocking and does not require any external tools.
  • this invention it is possible to produce all the sizes of pallets required by changing the measurements of the small pieces.
  • weight we have used this invention to produce an assembled plastic pallet with the measurements 1.1 m ⁇ 1.3 m, the weight of which does not exceed 12.5 kg; and which can bear a moving load of up to 1,400 kg and a stationary load of up to 4,000 kg, in the knowledge that the lightest plastic pallet available on the market now, which can bear the same loads, weighs 17 kg.
  • FIG. 1 Depicts the small pieces that form the assembled plastic pallet, which are five pieces as follows:
  • FIG. 2 Depicts the first step of the assembly method.
  • FIG. 3 Depicts the second step of the assembly method.
  • FIG. 4 Depicts the third step of the assembly method.
  • FIG. 5 Depicts the fourth step of the assembly method and the final form of the end pallet.
  • FIG. 1 The attached figures depict the shapes and number of small pieces that form the assembled plastic pallet. There are five pieces, as illustrated by FIG. 1 , which are repeatedly assembled to form a total of 13 pieces for every pallet, as follows:
  • First Step Four pieces of piece ( 2 ) are placed side by side as shown in FIG. 2 . This is aided by the symmetrical design of these pieces and the presence of raised equal sides further aids their easy and quick assembly.
  • Second Step The side connecting links ( 4 and 5 ) are put in place, whereby every raised slot ( 6 ) is linked together by the connecting links ( 4 and 5 ). In the centre, four slots ( 6 ) are tied together by one connecting link. This process is completed with ease and without the use of any external tools. It is aided by the stability and symmetry of the dimensions of the lower piece ( 2 ). FIG. 3 illustrates this step.
  • Piece ( 1 ) is forcefully interlocked into piece ( 2 ) by using the hands to press down until a locking sound is heard, whereby the negative slots in ( 7 ) will meet the positive locks in ( 6 ), thereby, concluding the Positive Locking process.
  • the pieces cannot then be separated except by being broken.
  • Diagram number 5 illustrates this step.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)
US15/544,484 2015-01-27 2016-01-19 Method for the production of a plastic pallet Abandoned US20180016059A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SA115360233A SA115360233B1 (ar) 2015-01-27 2015-01-27 طريقة لإنتاج الطبلية البلاستيكية
SA115360233 2015-01-27
PCT/SA2016/000002 WO2016122357A2 (ar) 2015-01-27 2016-01-19 طريقة لإنتاج الطبلية البلاستيكية

Publications (1)

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US20180016059A1 true US20180016059A1 (en) 2018-01-18

Family

ID=59676283

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Application Number Title Priority Date Filing Date
US15/544,484 Abandoned US20180016059A1 (en) 2015-01-27 2016-01-19 Method for the production of a plastic pallet

Country Status (5)

Country Link
US (1) US20180016059A1 (ar)
EP (1) EP3251814A2 (ar)
CN (1) CN107107422A (ar)
SA (1) SA115360233B1 (ar)
WO (1) WO2016122357A2 (ar)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1186491A (en) * 1967-12-20 1970-04-02 Press End Stanzwerke Paul Crae Pallets
DE7622928U1 (de) * 1976-07-21 1976-12-30 Reinders Henk Jun Stapelpalette zum Transport schmutzgebender Gueter
DE10043915A1 (de) * 2000-09-06 2002-03-14 Remaplan Anlagenbau Gmbh Spritzgepresster Formkörper sowie Vorrichtung und Verfahren zu seiner Herstellung

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WO2016122357A2 (ar) 2016-08-04
EP3251814A2 (en) 2017-12-06
CN107107422A (zh) 2017-08-29
SA115360233B1 (ar) 2015-11-02
WO2016122357A3 (ar) 2017-01-12

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Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION