US20160368168A1 - Roller cutting unit and method for separating fibre material into sections - Google Patents

Roller cutting unit and method for separating fibre material into sections Download PDF

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Publication number
US20160368168A1
US20160368168A1 US15/102,007 US201415102007A US2016368168A1 US 20160368168 A1 US20160368168 A1 US 20160368168A1 US 201415102007 A US201415102007 A US 201415102007A US 2016368168 A1 US2016368168 A1 US 2016368168A1
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US
United States
Prior art keywords
roller
retaining elements
portions
deposited
depositing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/102,007
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English (en)
Inventor
Jaromir Ufer
Andreas Erhardsberger
Maximilian Von Sommoggy Und Erdoedy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voith Patent GmbH
Original Assignee
Voith Patent GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102013224835.0A external-priority patent/DE102013224835A1/de
Priority claimed from DE102014221085.2A external-priority patent/DE102014221085A1/de
Application filed by Voith Patent GmbH filed Critical Voith Patent GmbH
Assigned to VOITH PATENT GMBH reassignment VOITH PATENT GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: UFER, JAROMIR, ERHARDSBERGER, Andreas, VON SOMMOGGY UND ERDOEDY, MAXIMILIAN
Publication of US20160368168A1 publication Critical patent/US20160368168A1/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/14—Making preforms characterised by structure or composition
    • B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/40—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member
    • B26D1/405—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and coacting with a rotary member for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/015—Means for holding or positioning work for sheet material or piles of sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/018—Holding the work by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241—Suction devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24—Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241—Suction devices
    • B65H29/243—Suction rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/08—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with revolving, e.g. cylinder, cutters or perforators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2220/00—Function indicators
    • B65H2220/09—Function indicators indicating that several of an entity are present
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/10—Selective handling processes
    • B65H2301/12—Selective handling processes of sheets or web
    • B65H2301/121—Selective handling processes of sheets or web for sheet handling processes, i.e. wherein the web is cut into sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/34—Suction grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/34—Suction grippers
    • B65H2406/345—Rotary suction grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2406/00—Means using fluid
    • B65H2406/30—Suction means
    • B65H2406/34—Suction grippers
    • B65H2406/345—Rotary suction grippers
    • B65H2406/3452—Rotary suction grippers performing reciprocating movement during rotation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/177—Fibrous or compressible material

Definitions

  • the invention relates to a device for separating fibrous material, in particular strand-shaped or tape-shaped fibrous material, into portions, and for depositing the portions, having a separation roller having a plurality of cutters which are disposed on the circumference, a counter roller, and a portion carrier, wherein the separation roller and the counter roller are rotatable in opposite directions and are disposed such that the fibrous material is guided through between the separation roller and the counter roller and thereby may be severed by one of the cutters interacting with the counter roller such that, on account thereof, a portion is created. Separating is performed by cutting or breaking the fibers over an edge. The interaction between the cutter and the counter roller does not necessitate mutual contact.
  • Rovings, fiber strands, or tapes, in particular fabric tapes, cross-laid structure tapes, or non-woven tapes, for example, may be considered as fibrous material.
  • the fibers for the fibrous material may be carbon fibers, glass fibers, aramid fibers, or other fibers.
  • a fiber strand may be composed of twisted or spun fibers.
  • a fiber strand from numerous fibers which in a non-twisted form are simultaneously unwound from a wound package or a ball, is referred to as a yarn bundle or a roving.
  • the rovings here may be composed of up to a plurality of ten thousand endless individual fibers which are disposed in parallel and which are also referred to as filaments.
  • Such rovings or tapes are used particularly for manufacturing fiber-reinforced plastics components.
  • fibrous material which is available in a more or less endless state to be cut to a certain length.
  • a respective device to this end is described in the publication WO 02/055770 A1.
  • Said device has a separation roller having cutters which are axially disposed on the circumference, and a counter roller.
  • the fibrous material is cut into short pieces and after cutting falls downward out of the device. Attention is paid to configuring the cutting process such that the fiber pieces are constantly cut to the correct length as exactly as possible. It is disadvantageous that the fiber pieces simply fall downward by gravity alone and thus cannot be deposited in a targeted manner. Certain variations in terms of density and alignment cannot be avoided when depositing.
  • the device on the counter roller or on the separation roller has a plurality of integrated retaining elements which are configured such that in each case at least one of the retaining elements exerts a retaining force on a respective portion, on account of which the portion may be retained on the roller having the retaining elements and, after severing, may be moved by a distance conjointly with the roller circumference of this roller, and configured such that the respective portion after this conjoint movement may be deposited onto the portion carrier.
  • integrated means that the retaining elements corotate with the corresponding roller.
  • the retaining elements here differ from the clamping elements known to date, which only press the fibrous material onto the counter roller, so as to be able to better and more accurately cut said fibrous material, but do not retain the fibrous material on the roller by way of a retaining force.
  • the portion On account of a retaining element which after separating holds the portion on the roller being present, the portion is moved onward in a controlled manner by the rotation of the roller. It is particularly advantageous that, on account thereof, the portion may be moved away from the region of the other roller so far that said portion may be released from the roller and be deposited in a controlled manner onto the portion carrier. Moreover, controlled depositing is improved in that the retaining elements are embodied so as to be displaceable in a substantially radial manner, specifically in such a manner that said retaining elements may move the portion away from the roller circumference for depositing. If and when the substantially radial outward displacement is carried out with a sufficient impulse and is abruptly stopped, the portion may then, on account thereof and counter to the retaining force, be released from the retaining element and be deposited.
  • the alignment of the portions which in the case of fiber-reinforced plastics components is particularly decisive, may be accurately established when depositing.
  • the device In relation to multiaxial depositing robots the device has the advantage of a significantly higher rate of productivity (depositing rate) being possible.
  • the portions may also be deposited beside one another transversely to the longitudinal direction thereof with the device according to the invention.
  • a device according to the invention is particularly suitable for manufacturing preforms or semi-finished products for fiber-reinforced plastics components.
  • tape-shaped semi-finished products having inter alia fibers which are aligned so as to be transverse to the tape direction, or planar semi-finished products, having for example also non-rectangular contours, may be manufactured particularly readily and rapidly in this way.
  • Two cutters or two retaining elements may also constitute a plurality of cutters or a plurality of retaining elements.
  • the separation roller preferably has at least four cutters on the roller circumference, and at least four integrated retaining elements are preferably present on the counter roller or on the separation roller.
  • the portion carrier may be a conveyor belt or else be a forming tool or a component onto which the portions are directly deposited.
  • the forming tool or the component may be disposed on a traversable X-Y-table, for example, so that the portions are deposited at the desired position.
  • the X-Y-table may also be height adjustable.
  • the portions may likewise be deposited directly onto such a table.
  • the forming tool or the component onto which depositing takes place may also have a three-dimensional surface.
  • the former prior to separating is preferably spread such that the fibers lie beside one another and are retained by the retaining element in this position and are subsequently deposited.
  • the fibrous material is preferably for the largest part or largely completely composed of fibers.
  • Said fibrous material may however readily also contain binder material or matrix material.
  • the fibrous material may also contain substantial amounts of binder or matrix material, for example when so-called prepregs, in particular thermoplastics prepregs are processed.
  • a prepreg is a fibrous material which has already been impregnated with matrix material which later, after forming, for example, is cured or consolidated.
  • a plurality of rovings or fiber strands or tapes may likewise be simultaneously infed beside one another, separated and the portions be deposited with the device.
  • comparatively long portions may also be manufactured and deposited at a high depositing rate with the device according to the invention.
  • Lengths for the portions are preferably between 10 and 300 mm, particularly preferably between 40 and 80 mm.
  • the spacings of the adjacent cutters on the roller circumference of the separation roller have to correspond therewith.
  • one retaining element is preferably provided between two adjacent cutters.
  • fibers which are somewhat more flexurally rigid such as carbon fibers or glass fibers, for example, this is sufficient to be able to retain and deposit the portion in a controlled manner.
  • two or more retaining elements may also be provided between two adjacent cutters.
  • the cutters on the circumference of the separation roller are preferably disposed in a substantially axial direction.
  • Vacuum retaining elements are particularly suitable as retaining elements, wherein a vacuum supply which in that circumferential region in which the portion is to be deposited is deactivatable or may be interrupted is provided.
  • the connection of the vacuum retaining elements to the vacuum supply is performed by way of at least one vacuum connector on the vacuum retaining elements.
  • the vacuum retaining elements have a bored or perforated surface, for example, by way of which the portion is suctioned. On account thereof, a retaining force is exerted. If the portion is to be deposited, the vacuum supply may be interrupted or deactivated such that the retaining force is reduced or is entirely cut off. The portion may then be released from the roller in a controlled manner and be deposited.
  • the vacuum supply is performed by way of a stationary vacuum port which is connected to a negative-pressure source and which is configured such that said vacuum port in that circumferential region in which the portion is to be held connects the vacuum connectors of the respective retaining elements to the vacuum supply, and in that circumferential region in which the portion is to be deposited vacates the vacuum connectors.
  • the retaining elements in particular the vacuum retaining elements, to be embodied such that the portion in that region in which said portion is to be deposited may be blown down by an air stream from the retaining element.
  • a further connection port which connects the vacuum connectors to a compressed-air source may be provided specifically in that region in which the portion is to be deposited.
  • the retaining elements may also be embodied as electrostatic retaining elements or as mechanical retaining elements. The electrostatic charge may likewise be readily produced and discharged again, so that the retaining force for depositing is reduced or cut off.
  • the mechanical embodiment may have movable clamps or retaining brackets or needles, for example. Deactivation of the retaining force in this case may be performed by moving away, rotating, or retracting the clamps, retaining brackets, or needles.
  • the radial movement of the retaining elements during rotation of the rollers is controlled in a particularly simple and effective manner by way of a gate-type guide, in particular in such a manner that the gate-type guide in that circumferential region in which the portion is to be deposited has a substantially radially outward increment.
  • one or a plurality of sprung elements which urge the retaining elements in a substantially radial manner outward up to a stop edge may be provided.
  • An impulse for releasing the portion may be, for example, produced in this way, in particular in combination with a gate-type guide which forms the stop edge and which has an outward increment.
  • the angle along the roller circumference between that point at which the cutter can sever the fibrous material up to that point at which the portion is deposited is preferably between 20° and 180°, and particularly preferably between 45° and 135°.
  • the portion is sufficiently far from the other roller and may be disposed without interference and in a well-controlled manner.
  • the two axes of the rollers are horizontal, and the portion carrier by way of the depositing face thereof is also aligned so as to be substantially horizontal.
  • the angle mentioned above then is embodied so large that the portion after cutting is conjointly moved until said portion is aligned in a substantially horizontal manner, being deposited only then. Particularly controlled depositing is possible by depositing at an alignment which is substantially horizontal.
  • the accuracy of depositing is also improved in that the arrangement of the portion carrier is chosen such that the minimum spacing (d) between the retaining element and the portion carrier when depositing is between 0 and 70 mm, preferably between 0 and 10 mm.
  • a spacing of 0 mm means that the retaining element when depositing urges the portion onto the portion carrier.
  • the intensity of the contact pressure, or the slightness thereof, may be chosen depending on the application. Spreading of the individual fibers of the portion in relation to one another may be produced in this way if and when the portion is urged onto the portion carrier with a comparatively great force. In the case of a spacing of more than 0 mm any deformation of the portion carrier is avoided which may be of advantage in particular when depositing onto forming tools or components.
  • the portion carrier In order for the portion after depositing to be fixed in the alignment thereof it may be of advantage for the portion carrier to be configured as a vacuum conveyor belt. If and when the vacuum conveyor belt is disposed such that the former may transport the portions after depositing in a manner substantially transverse to the longitudinal direction of said portions, preferably at an angle in relation to the longitudinal direction thereof of 60° to 90°, particularly preferably at an angle of in relation to the longitudinal direction thereof of 80° to 90°, tapes may be produced having portions which are aligned so as to be transverse to the longitudinal direction of the tapes.
  • the longitudinal direction of the portion is the longitudinal direction of the fibrous material in correspondence with which, the latter is infed to the device.
  • transportation of the deposited portions may also be performed at an angle of 0° or at any other angle in relation to the longitudinal direction.
  • the object according to the invention is achieved by a method as claimed in claim 11 .
  • a device according to the invention is used, and the following steps are sequentially carried out:
  • the retaining element shortly prior to the separation procedure here may advantageously also exert a retaining force on that part of the fibrous material that will be separated.
  • the sequence of separating, retaining and moving onward, and depositing is performed sequentially for a plurality of portions, so as correspond to the rotation of the rollers and of the spacing of the cutters in a temporally offset manner. Continuous production is achieved in this way.
  • Depositing may be particularly well checked if and when the portion, from that point at which said portion is separated from the fibrous material up to that point at which said portion is deposited, is moved conjointly with the roller circumference across an angle between 20° and 180°, preferably between 45° and 135°.
  • To be moved conjointly with the roller circumference means that the portion is moved conjointly so as to correspond to the rotation of the roller; for this, said portion need not fully bear on the roller circumference. It suffices for said portion to be adequately fixed by the retaining force by way of a retaining element such that said portion is conjointly moved.
  • an impulse in the outward radial direction may be exerted on the portion between steps b) and c).
  • This impulse may be introduced by way of sprung elements, for example, which urge the retaining elements outward.
  • the impulse may also be utilized for transferring the portion across a certain spacing between the retaining element and the portion carrier onto the latter.
  • a further variant for exerting a retaining force on the portion is the application of binder material onto one or a plurality of retaining elements before the latter come into contact with the portion.
  • a binder application device may be used to this end.
  • An adhesive or a thermoplastics material or a matrix material are to be considered as binder material, for example.
  • a matrix material may be a duromer plastics or a thermoplastics material, such as is used for manufacturing fiber-reinforced plastics components.
  • the binder material may be applied as a solution or as a melt or as a resin or as a powder. Activating the binder may, for example, optionally be performed by heating prior to the portion coming into contact with the retaining element.
  • the retaining force is produced by way of adhesion and may be controlled by way of the amount of the binder material or by way of the type of activation, for example.
  • An outwardly directed impulse or blowing down may be utilized in order for the portion to be released and to be deposited in a controlled manner.
  • the binder material which is present and which remains on the portion may be utilized for fixing the portion after the latter has been deposited.
  • a binder application installation which applies binder material (as mentioned above) onto the portions, after the latter have been deposited onto the portion carriers.
  • the deposited portions may thus be interconnected to form a tape or a planar semi-finished product, for example.
  • the arrangement and the alignment of the portions is fixed with a view to further processing.
  • the deposited portions may also be connected to a layer of fibrous material that has already been deposited, or be connected to another base material.
  • the portions after the latter have been deposited onto the portion carrier to be transported away in a manner substantially perpendicular to the longitudinal direction of said portions, preferably at an angle in relation to the longitudinal direction thereof of 60° to 90°, particularly preferably at an angle in relation to the longitudinal direction thereof of 80° to 90°.
  • the fiber direction and the longitudinal direction of the portion are identical.
  • FIG. 1 a shows an embodiment having retaining elements on the separation roller, during separating
  • FIG. 1 b shows this embodiment when depositing
  • FIG. 2 a shows a further embodiment having retaining elements on the counter roller, during separating
  • FIG. 2 b shows this further embodiment during depositing
  • FIG. 3 shows a more detailed illustration of yet a further embodiment having spring-loaded retaining elements
  • FIG. 4 shows this further embodiment with an illustration of the gate-type guide for the spring-loaded retaining elements
  • FIG. 5 shows yet a further embodiment featuring depositing by way of contact pressure on the portion carrier
  • FIG. 6 shows a plan view for yet a further embodiment having a transversely disposed conveyor belt as a portion carrier.
  • FIG. 1 schematically shows an embodiment according to the invention, in which the retaining elements 7 are integrated in the separation roller 4 .
  • the embodiment shows a separation roller 4 having four cutters 6 and four separating elements 7 .
  • FIG. 1 a shows the device during separating the portion 2 from the fibrous material 1 .
  • the fibrous material is infed from a supply (not shown), for example from a wound package or from a ball.
  • FIG. 1 b shows the device when depositing the portion 2 onto the portion carrier 5 , the latter presently being embodied as a table or as a conveyor belt. To this end, the respective retaining element is displaced in a radially outward manner.
  • the vacuum supply may simultaneously be interrupted such that the portion 2 is deposited onto the portion carrier.
  • the embodiment shows a preferred variant having horizontally disposed axes of the two rollers 3 and 4 , and having a horizontally disposed portion carrier 5 .
  • the spacing d is the minimum spacing between the retaining element and the portion carrier when depositing. Said spacing in the example shown is greater than 0 mm.
  • FIGS. 2 a and 2 b represent a further embodiment in which the retaining elements 17 are now integrated in the counter roller 13 .
  • the separation roller 14 again has on the circumference cutters 16 which are disposed on the roller circumference and which separate the portions 2 from the fibrous material 1 .
  • the retaining elements 17 are displaceable in a radially outward manner and may in this way deposit the portion 2 onto the portion carrier 15 .
  • FIG. 3 A more detailed illustration of an embodiment according to the invention can be seen in FIG. 3 .
  • the fibrous material 21 is guided to the counter roller 23 by a contact roller 40 .
  • the separation roller 24 has cutters 26 and retaining elements 27 which are disposed on the circumference. One of the cutters 26 is just cutting a portion 22 from the fibrous material.
  • the counter roller 23 has matching depressions 29 , the respective cutter 26 engaging thereinto.
  • the depression 29 may be vacant so that the fibers of the fibrous material may be broken over the edge of the cutter, or the former is filled with an elastic material, for example a round rubber cord, such that the fibers of the fibrous material are cut by pressure being exerted on the edge of the cutter.
  • a further portion 22 by way of a further retaining element 27 is moved conjointly with the roller circumference.
  • the retaining elements 27 are provided with a vacuum connector 33 and are suctioned so as to retain the portion 22 on the roller.
  • a further portion 22 has already been deposited onto the portion carrier 25 .
  • Said further portion 22 by way of a retaining element 27 which has been urged outward by a sprung element 32 has been moved away from the roller circumference 28 , been provided with an impulse, and been transferred to the portion carrier 25 .
  • the vacuum supply here has been interrupted in order for the portion 22 to be released from the retaining element 27 . Additionally, a short compressed-air pulse could also be applied by way of the vacuum openings of the retaining element 27 , so as to release the portion 22 .
  • a binder application device 34 which may meter binder material onto the retaining elements is shown as being optional.
  • FIG. 4 A device as in FIG. 3 , which is embodied having a gate-type guide 36 for controlling the retaining elements is shown in FIG. 4 .
  • Each retaining element 27 has one idler roller 31 which is preferably mounted so as to be rotatable in the retaining element.
  • the sprung elements 32 urge the retaining elements 27 outward until the respective idler roller 31 stops at the stop edge 39 of the gate-type guide 36 .
  • An increment 38 in the region of the depositing position leads to the spring-loaded retaining elements 27 at this point jumping outward, impacting on the stop edge 39 .
  • the portion 22 is moved away from the roller circumference 28 and by way of an impulse is deposited onto the portion carrier 25 .
  • the vacuum supply is performed by way of a stationary vacuum port 37 which is connected to a negative-pressure source.
  • the vacuum port 37 covers the vacuum connectors 33 in that region in which the portions 22 are to be retained. In the region of depositing, the vacuum connectors 33 are vacated such that the retaining elements 27 are ventilated, the retaining force being cut off. The portion 22 may be released from the retaining element 27 , being deposited in the manner described above. Additionally, a compressed-air port in the region of depositing may optionally infeed air to the retaining elements such that the portions 22 may be blown down from the retaining element.
  • the stop edge 39 which in the continuation is helically embodied urges, by way of the idler roller 31 of the retaining elements 27 , the latter back into the initial position thereof.
  • the gate-type guide 36 may be present on one side or preferably on the front and rear side of the device. Tilting of the retaining elements 27 is reliably avoided by way of an embodiment on both sides.
  • FIG. 5 shows an embodiment which is very similar to that shown in FIGS. 3 and 4 .
  • the portion 22 here after having been separated from the fibrous material 21 and after having been retained and conjointly moved with the rotation of the separation roller 24 , is pressed onto the portion carrier 35 .
  • the minimum spacing between the retaining element 27 and the portion carrier 35 when depositing is zero. This offers the advantage that a certain contact pressure may be exerted when depositing.
  • a device according to the invention may be configured such that the length of the portions may be modified during operation. This may be performed in that the roving 21 by way of a slowing of the cycle in relation to that of the counter roller 23 and of the separation roller 24 is retracted after a portion 22 has been cut. That is to say that the portion, on account thereof, becomes somewhat shorter than the spacing between the cutters 26 .
  • the contact roller 40 may run at a slower cycle or be decelerated, for example, so that the roving 21 is provided with slippage in relation to the counter roller 23 .
  • the modification of the portion length is also possible without a contact roller in the case of the other embodiments according to the invention in that the tape tension of the roving is increased by way of other means such that said roving is held back in relation to the counter roller and to the separation roller.
  • FIG. 6 shows a plan view from above onto a further embodiment according to the invention.
  • a plurality of rovings or fiber strands or tapes are infed beside one another as fibrous material 41 and guided through between the counter roller 43 and the separation roller 44 in this example.
  • Cutters 46 which are axially disposed on the circumference and which cut the portions 42 from the fibrous material 41 are present on the separation roller 44 .
  • the retaining elements 47 can likewise be seen on the circumference.
  • the rotation axes of the two rollers are referenced using 48 and 49 .
  • a conveyor belt, for example a vacuum conveyor belt, onto which the portions 42 are deposited is present as a portion carrier 45 .
  • the conveyor belt is disposed so as to be transverse to the longitudinal direction of the portions 42 such that the portions 42 are transported away in the direction of the arrow. Furthermore, a binder application installation 50 which applies binder material onto the deposited portions 42 is provided, so that the portions are somewhat interconnected and fixed in terms of the position thereof.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
US15/102,007 2013-12-04 2014-12-01 Roller cutting unit and method for separating fibre material into sections Abandoned US20160368168A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE102013224835.0A DE102013224835A1 (de) 2013-12-04 2013-12-04 Walzenschneidwerk zum Trennen von Fasermaterial in Abschnitte
DE102013224835.0 2013-12-04
DE102014221085.2 2014-10-17
DE102014221085.2A DE102014221085A1 (de) 2014-10-17 2014-10-17 Vorrichtung und Verfahren zum Trennen und Ablegen von Fasermaterial
PCT/EP2014/076070 WO2015082387A1 (de) 2013-12-04 2014-12-01 Walzenschneidwerk und verfahren zum trennen von fasermaterial in abschnitte

Publications (1)

Publication Number Publication Date
US20160368168A1 true US20160368168A1 (en) 2016-12-22

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US15/102,009 Expired - Fee Related US10456949B2 (en) 2013-12-04 2014-12-01 Device and method for producing fibre boards
US15/102,007 Abandoned US20160368168A1 (en) 2013-12-04 2014-12-01 Roller cutting unit and method for separating fibre material into sections

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US15/102,009 Expired - Fee Related US10456949B2 (en) 2013-12-04 2014-12-01 Device and method for producing fibre boards

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US (2) US10456949B2 (de)
EP (2) EP3077308B1 (de)
CN (2) CN105916644B (de)
ES (1) ES2681275T3 (de)
WO (2) WO2015082385A1 (de)

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DE102017216138A1 (de) * 2017-09-13 2019-03-14 Robert Bosch Gmbh Verfahren zur Herstellung eines Elektrodenstapels für eine Batteriezelle und Batteriezelle
DE102017216133A1 (de) * 2017-09-13 2019-03-14 Robert Bosch Gmbh Verfahren zum Trennen bandförmigen Elektroden- und Separatormaterials auf einer gekrümmten Oberfläche
DE102018200553A1 (de) * 2018-01-15 2019-07-18 Robert Bosch Gmbh Elektrodenanordnung und Verfahren zum Herstellen einer solchen
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CN111347763A (zh) * 2020-03-21 2020-06-30 长兴创智科技有限公司 一种服装面料连续彩印工艺
CN111267472A (zh) * 2020-03-21 2020-06-12 长兴创智科技有限公司 一种服装面料全自动印花设备
CN111362030A (zh) * 2020-03-21 2020-07-03 长兴创智科技有限公司 一种面料连续彩印系统
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Also Published As

Publication number Publication date
ES2681275T3 (es) 2018-09-12
US20160368729A1 (en) 2016-12-22
WO2015082385A1 (de) 2015-06-11
US10456949B2 (en) 2019-10-29
EP3077166A1 (de) 2016-10-12
EP3077308B1 (de) 2018-02-21
CN105916788A (zh) 2016-08-31
CN105916644B (zh) 2019-01-08
WO2015082387A1 (de) 2015-06-11
EP3077166B1 (de) 2018-06-13
EP3077308A1 (de) 2016-10-12
CN105916644A (zh) 2016-08-31
CN105916788B (zh) 2019-01-15

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