US20160033169A1 - Heating device - Google Patents

Heating device Download PDF

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Publication number
US20160033169A1
US20160033169A1 US14/774,850 US201314774850A US2016033169A1 US 20160033169 A1 US20160033169 A1 US 20160033169A1 US 201314774850 A US201314774850 A US 201314774850A US 2016033169 A1 US2016033169 A1 US 2016033169A1
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United States
Prior art keywords
electronics unit
supply electronics
heating resistor
heating device
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/774,850
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English (en)
Inventor
Jochen Hantschel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AEI Power GmbH
Original Assignee
AEI Power GmbH
Refusol GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AEI Power GmbH, Refusol GmbH filed Critical AEI Power GmbH
Assigned to REFUSOL GMBH reassignment REFUSOL GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HANTSCHEL, JOCHEN
Publication of US20160033169A1 publication Critical patent/US20160033169A1/en
Assigned to AEI POWER GMBH reassignment AEI POWER GMBH CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: REFUSOL GMBH
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00—Details
    • F24H9/20—Arrangement or mounting of control or safety devices
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00—Details
    • F24D19/10—Arrangement or mounting of control or safety devices
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00—Details of electric heating devices
    • H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227—Applications
    • H05B1/023—Industrial applications
    • H05B1/0244—Heating of fluids
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H2250/00—Electrical heat generating means
    • F24H2250/02—Resistances
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J2300/00—Systems for supplying or distributing electric power characterised by decentralized, dispersed, or local generation
    • H02J2300/20—The dispersed energy generation being of renewable origin
    • H02J2300/22—The renewable source being solar energy
    • H02J2300/24—The renewable source being solar energy of photovoltaic origin
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00—Circuit arrangements for ac mains or ac distribution networks
    • H02J3/28—Arrangements for balancing of the load in a network by storage of energy
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J3/00—Circuit arrangements for ac mains or ac distribution networks
    • H02J3/38—Arrangements for parallely feeding a single network by two or more generators, converters or transformers
    • H02J3/381—Dispersed generators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y02E10/56—Power conversion systems, e.g. maximum power point trackers

Definitions

  • the invention relates to a heating device according to the preamble of claim 1 .
  • the objective of the invention is, in particular, to make a generic device available, having improved characteristics regarding a high efficiency and/or low costs.
  • the objective is achieved, according to the invention, by the features of patent claim 1 , while advantageous implementations and further developments of the invention may be retrieved from the subclaims.
  • the invention is based on a heating device, in particular for heating at least one fluid, with at least one first heating resistor and with at least one supply electronics unit, which is provided for supplying at least the first heating resistor with current provided by at least one first photovoltaic plant.
  • the supply electronics unit is provided for operating at least the first heating resistor in a clocked manner at least in one operating mode.
  • a “fluid” is to be understood, in particular, as a liquid, a gas and/or a preferably at least pourable bulk good, in particular with particle sizes of maximally 5 cm, in particular no more than 3 cm, advantageously maximally 1 cm, preferably no more than 0.5 cm.
  • at least the first heating resistor is provided for heating a latent-heat storing material, which is in particular liquid in at least one operating state.
  • the heating resistor is provided for heating at least one solid body, in particular embodied as at least one rock and/or mineral block, in particular for heat storage.
  • a “heating resistor” is to be understood, in particular, as a unit that is provided for converting electrical energy into heat to at least 70%, in particular to at least 90%, advantageously to at least 95%, preferably to at least 99%.
  • the heating resistor is implemented by at least one electrical component, in particular by a group of electrical components, which are preferably connected permanently, in parallel and/or in series.
  • at least one of the electrical components is implemented as a preferably metallic ohmic resistor.
  • the at least one of the electrical components is implemented as a semiconductor component with an in particular controllable resistance.
  • the at least one electrical component of the heating resistor is encompassed by an in particular metallic, preferably tube-shaped sleeve body, which is advantageously provided for establishing a thermal contact between the heating resistor and the medium that is to be heated, in particular the fluid, in particular via heat conduction and/or heat radiation.
  • the heating resistor implements a coil heating apparatus.
  • between the electrical component and the sleeve body at least one electrically isolating, advantageously highly thermally conductive, preferably ceramic material is arranged.
  • the heating device comprises a fluid container and/or a fluid conducting element, into which the heating resistor protrudes and/or which is passed through by the heating resistor.
  • the heating resistor forms a wall of the fluid container and/or fluid conducting element.
  • the supply electronics unit comprises at least one power interface, which is provided to be connected to the photovoltaic plant.
  • the supply electronics unit comprises at least one control unit, which is provided at least for controlling and/or regulating an operation of the heating resistor.
  • a “photovoltaic plant” in particular a unit is to be understood, which is provided for converting light, in particular sunlight, directly into electrical energy.
  • a photovoltaic plant is embodied merely by photovoltaic cells, protecting sleeves, carrier elements and/or connecting cables.
  • a “clocked operation” is to be understood, in particular, an operating mode in which the heating resistor is repeatedly connected to the photovoltaic plant at a frequency of more than 100 Hz, in particular more than 1 kHz, advantageously more than 10 kHz, preferably more than 20 kHz, and/or at a frequency of maximally 100 kHz, in particular no more than 60 kHz, advantageously maximally 40 kHz, in particular periodically.
  • the supply electronics unit comprises at least one switching element, which is arranged in a series connection circuit with the photovoltaic plant and the heating resistor, and is advantageously controlled by the control unit for generating the clocked operation, and is in particular implemented as a semiconductor switching element, preferably as a power MOSFET and/or power IGBT, alternatively as an electro-mechanical switching element, in particular as a relay.
  • the supply electronics unit additionally comprises at least one operating mode in which the heating resistor is continuously connected to the photovoltaic plant. “Provided” is to mean, in particular, specifically programmed, designed and/or equipped.
  • the object fulfills and/or carries out said certain function in at least one application state and/or operating state.
  • a high level of efficiency and/or low costs are achievable, in particular due to saving components.
  • the supply electronics unit is provided for operating at least the first heating resistor in at least one operating mode at a frequency between 1 kHz and 100 kHz, in particular at a frequency between 10 kHz and 70 kHz, advantageously at a frequency between 20 kHz and 50 kHz, preferably at a frequency between 30 kHz and 40 kHz.
  • a high level of efficiency is achievable.
  • low switching loss is achievable at a substantially constant load on the photovoltaic plant.
  • a cost-competitive and/or simple implementation can be achieved with a small number of components.
  • the supply electronics unit is provided for adapting a duty cycle of the clocked operation at least of the first heating resistor for setting a power dropping across the heating resistor.
  • a “duty cycle of the clocked operation” is to mean, in particular, a duty cycle of a control signal, in particular of a control voltage, by means of which the control unit controls the switching element for the purpose of connecting the heating resistor to the photovoltaic plant. In particular, a simple controlling is achievable.
  • the supply electronics unit is provided for varying a duty cycle of the clocked operation at least of the first heating resistor for the purpose of optimizing the power dropping across the first heating resistor.
  • the supply electronics unit comprises at least one voltage control loop, the voltage control loop being advantageously provided for converting a voltage difference between a given nominal voltage and a measured actual voltage into a duty cycle of the clocked operation.
  • the supply electronics unit is provided for modifying in one variation step, in regular and/or irregular intervals, the nominal voltage and/or the duty cycle of the clocked operation by a certain amount and to compare a resulting power output via the heating resistor to a value measured previous to the modification, wherein the nominal voltage and/or the duty cycle that results in a higher power output is continued.
  • the nominal voltage is increased and/or the duty cycle is reduced if in the previous variation step a power increase could be achieved by increasing the nominal voltage and/or reducing the duty cycle, or if no power increase could be achieved by reducing the nominal voltage and/or increasing the duty cycle.
  • the nominal voltage is reduced and/or the duty cycle is increased if in the previous variation step a power increase could be achieved by reducing the nominal voltage and/or by increasing the duty cycle, or if no power increase could be achieved by increasing the nominal voltage and/or reducing the duty cycle.
  • the control unit is provided for setting a variation of the nominal voltage and/or of the duty cycle if the power output reaches a nominal power of the heating resistor until the power output drops below the nominal power. In particular, a simple controlling is achievable.
  • an ideal nominal voltage and/or an ideal duty cycle is calculated at least on the basis of measured voltage parameters and current parameters of the current of the photovoltaic plant, and/or on the basis of other measured parameters that are deemed suitable by a person having ordinary skill in the art, or implementations in which an alternative variation method is applied that is deemed suitable by a person having ordinary skill in the art.
  • the supply electronics unit comprises at least one buffering capacity that is allocated to the first heating resistor and is provided for at least intermediately storing energy of the photovoltaic plant.
  • the buffering capacity is embodied by at least one capacitor.
  • the supply electronics unit is provided for measuring, in particular measuring nothing but, a voltage over the buffering capacity to determine a power outputted via the heating resistor.
  • the supply electronics unit comprises at least one voltage sensor, which measures a voltage dropping across the buffering capacity.
  • the control unit is provided for calculating a power outputted in the heating resistor depending on at least one voltage measurement value, in particular of a voltage characteristic over the buffering capacity in particular only while the heating resistor is connected to the photovoltaic plant, of the known duty cycle of the clocked operation and of an at least substantially known value of the ohmic resistance of the heating resistor.
  • a saving of components, a low measuring effort and/or a high efficiency can be achieved.
  • the supply electronics unit is provided for, in particular nothing but, measuring a current through the heating resistor.
  • the supply electronics unit is provided for selecting the duty cycle of the clocked operation at least depending on an average voltage applied at the buffering capacity, in particular depending on a power output calculated on the basis of this average voltage.
  • An “average voltage” is to mean, in particular, a voltage averaged, in particular quadratically averaged, over a period in which the heating resistor is connected to the photovoltaic plant.
  • an improved measuring accuracy is achievable.
  • components can be saved, in particular at least a current sensor for measuring a current through the heating resistor can be dispensed with.
  • the heating resistor is directly connected to a buffering capacity of the supply electronics unit.
  • the heating resistor being “directly” connected to the buffering capacity is to be understood, in particular, that at least in a state in which the heating resistor is connected to the photovoltaic plant, the heating resistor is connected in series with the buffering capacity merely via at least substantially purely ohmic elements, in particular merely electrical connection lines and/or switching elements.
  • a high level of efficiency and/or considerable saving of components can be achieved as, in particular, additional converter stages are dispensed with.
  • the buffering capacity is advantageously provided for being directly connected to the photovoltaic plant.
  • at least substantially ohmic elements in particular merely electrical connection lines and/or switching elements, are connected in series with the buffering capacity between the power interface for connecting the photovoltaic plant and the buffering capacity.
  • a high level of efficiency and/or considerable saving of components can be achieved as, in particular, additional converter stages are dispensed with.
  • the supply electronics unit is provided for varying a frequency of the clocked operation in at least one operating mode.
  • the supply electronics unit is, in particular, provided for varying the frequency of the clocked operation depending on a power retrievable from the photovoltaic plant.
  • the supply electronics unit is provided, in an operating state in which a power outputted via the heating resistor corresponds to maximally 50%, in particular no more than 30%, advantageously maximally 20%, preferentially no more than 10% of a nominal power of the heating resistor, to reduce, in particular to a half, a third and/or a quarter, advantageously in a staggered fashion, a frequency of the clocked operation that is usually applied for a power above 50% of the nominal power.
  • the supply electronics unit is provided for modifying a frequency of the clocked operation in a range having a width of at least 1 kHz, in particular at least 3 kHz, advantageously at least 8 kHz and/or in a range having a width of maximally 20 kHz, advantageously no more than 13 kHz, in particular in a periodical and/or linear fashion, as an alternative in an erratic and/or random fashion, for the purpose of reducing a harmonic wave spectrum, in particular a harmonic wave spectrum that is radiated off and/or re-transferred into the photovoltaic plant.
  • the supply electronics unit comprises at least one sensor unit, which is provided for analyzing a frequency of a current retrieved from the photovoltaic plant for the purpose of deducing a behavior typical for an electric arc.
  • the sensor unit is embodied by the voltage sensor that is provided for power determination, wherein the control electronics unit is in particular provided for filtering an actual frequency of the clocked operation from the measured signal of the voltage sensor.
  • the supply electronics unit comprises an additional sensor, in particular a current sensor for measuring a current over the power interface, for the purpose of achieving an improved measuring accuracy.
  • a frequency between 10 kHz and 30 kHz which differs from a frequency of the clocked operation, indicates a behavior typical for an electric arc, in which arcs occur at connection contacts of the photovoltaic plant, in particular of the photovoltaic cells, said connection contacts being in particular embodied as plug contacts.
  • the supply electronics unit is in particular provided for at least shortly interrupting an operation of the heating resistor in case a behavior typical for an electric arc is detected, for the purpose of extinguishing the arc and/or at least emitting a warning message.
  • the supply electronics unit is provided for stopping an operation until maintenance measures have been completed, at least in case of a repeatedly occurring behavior typical for an electric arc.
  • a high degree of safety and/or a long service life of the connected photovoltaic plant can be achieved.
  • the supply electronics unit comprises at least one temperature sensor.
  • the temperature sensor is arranged at least near the medium that is to be heated, advantageously in such a way that it is encompassed by the medium that is to be heated.
  • the temperature sensor is integrated in a sleeve of the heating resistor.
  • the temperature sensor is located separately.
  • the supply electronics unit is provided for at least reducing and/or terminating an operation at least of the first heating resistor in case of a limit temperature being exceeded, via the temperature sensor. Enhanced safety is in particular achievable. In particular, a high degree of comfort is achievable.
  • the heating device comprises at least one fluid transport unit, which is provided for conveying a fluid that is to be heated past the heating resistor and which is controlled and/or supplied by the supply electronics unit, in particular in dependency of the temperature sensor.
  • the fluid transport unit is provided for feeding a fluid to the heating resistor.
  • the fluid transport unit is provided for enforcing a movement of a fluid.
  • the fluid transport unit comprises at least a pump, a ventilator and/or a screw conveyor.
  • the supply electronics unit is provided for regulating a delivery volume of the fluid transport unit in such a way that a temperature measured by the temperature sensor is kept at least substantially constant and/or corresponds to a value which is, in particular, set by an operator.
  • the supply electronics unit comprises at least one voltage converter and/or frequency converter, which is provided for converting energy supplied by the photovoltaic plant into a form required by the fluid transport unit.
  • the fluid transport unit is supplied via a separate grid connection, wherein the fluid transport unit preferably comprises at least one regulation interface via which the control unit of the supply electronics unit can set a delivery volume and/or delivery speed. In particular, a high quality is achievable.
  • the supply electronics unit comprises a supervising unit, which is provided for monitoring at least a serviceability of a control unit that controls the clocked operation at least of the one heating resistor.
  • the supervising unit comprises at least one separate temperature sensor and is provided for, preferably redundantly, interrupting a connection between the heating resistor and the photovoltaic plant in case a limit temperature is exceeded.
  • An overheating may be caused in particular by a misfunction of the control unit, a misfunction of a first sensor and/or a misfunction of a switching element.
  • the supervising unit comprises a separate switching element, which is connected in series between the heating resistor and the power interface.
  • the supervising unit and the control unit each comprise at least one communication inlet for implementing at least a serviceability of the control unit.
  • the control unit is provided for carrying out a serviceability of the supervising unit via the communication inlets.
  • the control unit and the supervising unit are together provided for allowing a current flow through the heating resistor only if a serviceability of both units has been ensured. In particular, a high degree of safety is achievable, in particular against overheating and/or subsequent damages.
  • a control electronics unit of the supply electronics unit is provided for being supplied by the photovoltaic plant.
  • the supply electronics unit comprises at least one voltage and/or frequency converter, which is provided for converting energy supplied by the photovoltaic plant into a form that is required by the control electronics unit, in particular at least the control unit, the supervising unit and/or the at least one sensor.
  • the control electronics unit is, in particular, only active if a sufficient amount of energy is available.
  • FIG. 1 a heating device according to the invention for generating a fluid flow with a constant temperature
  • FIG. 2 an exemplary process of a clocked operation
  • FIG. 3 an alternative heating device according to the invention provided to be connected to a plurality of photovoltaic plants.
  • FIG. 1 shows a system 11 with a heating device 10 and with a first photovoltaic plant 16 .
  • the heating device 10 is provided for heating and drying a fluid that is embodied as a bulk good, and comprises a first heating resistor 12 and a supply electronics unit 20 , which is provided for supplying the first heating resistor 12 with current provided by the first photovoltaic plant 16 .
  • the supply electronics unit 20 is provided for operating the first heating resistor 12 in a clocked manner in different operating modes.
  • the supply electronics unit 20 comprises a buffering capacity 22 that is allocated to the first heating resistor 12 and is provided for intermediary storage of energy from the photovoltaic plant 16 .
  • the supply electronics unit 20 comprises a first power interface 36 , which is connected to the photovoltaic plant 16 .
  • the buffering capacity 22 is provided for being directly connected to the photovoltaic plant 16 .
  • the buffering capacity 22 is directly connected to the power interface 36 .
  • the heating resistor 12 is directly connected to the buffering capacity 22 of the supply electronics unit 20 .
  • the supply electronics unit 20 further comprises an insulation measuring unit 25 , which is provided for determining whether the photovoltaic plant 16 is operated in a grounded or an un-grounded configuration.
  • the insulation measuring unit 25 is connected between the poles of the power interface 36 .
  • the insulation unit 25 comprises a voltage divider, which works in a first state such that it divides the voltage in halves and works in a second state such that it divides the voltage asymmetrically, a voltage being measured at the center tap of the voltage divider across a high-ohmic resistor with respect to the ground potential. If measuring shows in both states too low bleeder resistances, a warning message is emitted.
  • the supply electronics unit 20 comprises a control unit 40 , which controls and regulates an operation of the heating resistor 12 .
  • the supply electronics unit 20 comprises a first switching element 42 , which is embodied as a semiconductor switching element and is arranged in series with the heating resistor 12 and the buffering capacity 22 and thus the photovoltaic plant 16 .
  • the supply electronics unit 20 comprises a flyback diode 32 , which is provided for discharging voltages and currents which occur with release of the connection with the photovoltaic plant 16 and are generated by possibly existing self-inductances of the heating resistor 12 or of its connection lines.
  • the supply electronics unit 20 comprises a voltage sensor 26 measuring a voltage Up across the buffering capacity 22 .
  • the supply electronics unit 20 comprises a supervising unit 45 , which is provided for monitoring at least a serviceability of the control unit 40 .
  • the supervising unit 45 comprises a first temperature sensor 49 .
  • the temperature sensor 49 is provided for measuring a temperature of the fluid in a proximity range of the heating resistor 12 .
  • the supervising unit 45 is provided for terminating an operation of the first heating resistor 12 in case of a limit temperature being exceeded, via the first temperature sensor 49 , which is arranged in a proximity range of the first heating resistor 12 .
  • the supervising unit 45 comprises a second switching element 46 , which is provided for interrupting a connection between the heating resistor 12 and the photovoltaic plant 16 , respectively the buffering capacity 22 .
  • the second switching element 46 is arranged in series with the heating resistor 12 and the buffering capacity 22 , respectively the photovoltaic plant 16 . If the supervising unit 45 states a serviceability of the control unit 40 and detects, via the first temperature sensor 49 , a temperature below the limit temperature, the supervising unit 45 initiates a switching of the second switching element 46 , as a result of which there is nothing to prevent a connection of the heating resistor 12 to the photovoltaic plant 16 .
  • the second switching element 46 is embodied as a relay but could, as an alternative, also be embodied as a semiconductor switching element. Moreover it is conceivable, as an alternative, that the second switching element is provided for interrupting a control signal U S of the first switching element.
  • the control unit 40 comprises a second temperature sensor 41 . Furthermore the heating device 10 comprises a fluid transport unit 50 , which is provided for conveying a fluid that is to be heated past the heating resistor 12 and which is controlled and supplied by the supply electronics unit 20 . A delivery volume of the fluid transport unit 50 is regulated by the control unit 40 in such a way that a temperature measured by the second temperature sensor 41 , which is arranged—viewed in a transport direction—downstream of the heating resistor 12 , remains constantly at a preset value.
  • the fluid transport unit 50 comprises a drive unit 52 embodied as a screw conveyor for transporting the fluid.
  • the supply electronics unit 20 comprises a voltage converter 54 , which is provided for supplying the drive unit 52 from the photovoltaic plant 16 .
  • the control electronics unit i.e.
  • control unit 40 the supervising unit 45 , the temperature sensors 41 , 49 and the voltage sensor 26 , is supplied by the photovoltaic plant 16 via a voltage converter 21 of the supply electronics unit 20 .
  • the drive unit is embodied as a conveyor belt and the heating resistor is embodied, for example, as a radiator arranged above the conveyor belt.
  • implementations as a continuous-flow heater for liquids, in particular water, are conceivable as well.
  • control unit 40 If the control unit 40 states a serviceability of the supervising unit 45 , the control unit 40 generates a control signal U S for controlling the first switching element 42 .
  • a duty cycle t/T of the control signal U S is herein determined iteratively.
  • the supply electronics unit 20 determines, on the basis of the voltages Up measured via the voltage sensor 26 over the buffering capacity 22 during a connection phase t of a total interval T, an average voltage U M ( FIG. 2 ). A power P dropping across the heating resistor 12 is then calculated by the control unit 40 according to
  • the supply electronics unit 20 is provided for adapting a duty cycle t/T of the clocked operation of the first heating resistor 12 for the purpose of setting a power P dropping across the heating resistor 12 .
  • the duty cycle t/T of the clocked operation is herein indirectly varied via variation of a nominal voltage of a voltage regulator provided for regulating a voltage applied at the buffering capacity 22 and/or the power interface 36 to a nominal voltage, for the purpose of maximizing the dropping power P. Should an available power exceed the nominal power, the duty cycle t/T is reduced in such a way that the nominal power is achieved at a maximally possible duty cycle.
  • the duty cycle t/T is thus selected depending on an average voltage Um applied over the buffering capacity 22 .
  • the supply electronics unit 20 is provided for operating the heating resistor 12 in a clocked manner in an operating mode in which a power retrievable from the photovoltaic plant 16 amounts to at least 10% of a nominal power of the heating resistor 12 , at a frequency varying between 30 kHz and 50 kHz. In operating modes in which the retrievable power drops below 10% of the nominal power, the supply electronics unit 20 is provided for operating the heating resistor 12 in a clocked manner at a frequency varying between 15 kHz and 25 kHz. In an operating mode in which a retrievable power amounts to approximately 100% of the nominal power, the supply electronics unit 20 is provided for operating the heating resistor 12 continuously.
  • the voltage sensor 26 is used by the supply electronics unit 20 for analyzing a frequency of the current retrieved from the photovoltaic plant 16 .
  • the signal of the voltage sensor 26 is corrected by filtering the actual frequency of the clocked operation. If there are still dominant frequencies left in a range between 10 kHz and 30 kHz, a behavior typical for an electric arc of the photovoltaic plant 16 is deduced and an operation of the heating resistor 12 is interrupted for some seconds.
  • FIG. 3 a further exemplary embodiment of the invention is shown.
  • the following descriptions and the drawing are substantially limited to the differences between the exemplary embodiments, wherein principally the drawings and/or the description of the other exemplary embodiments, in particular FIGS. 1 and 2 , may be referred to in particular as regards structural components having the same reference numerals.
  • the letter a is added to the reference numerals of the exemplary embodiment in FIG. 3 .
  • FIG. 3 shows a system 11 a with a heating device 10 a and a first, a second and a third photovoltaic plant 16 a, 17 a, 18 a.
  • the heating device 10 a is embodied as a hot-water boiler and comprises for heating water a first heating resistor 12 a, a second heating resistor 13 a and a third heating resistor 14 a.
  • the heating device 10 a comprises a supply electronics unit 20 a, which is provided for respectively supplying the heating resistors 12 a, 13 a, 14 a with current and voltage provided by precisely one of the photovoltaic plants 16 a, 17 a, 18 a.
  • the supply electronics unit 20 a is provided for operating the heating resistors 12 a, 13 a, 14 a in a clocked manner in a plurality of operating modes.
  • the supply electronics unit 20 a comprises a separate buffering capacity 22 a, 23 a, 24 a, to which the respective heating resistor 12 a, 13 a, 14 a is directly connected.
  • the supply electronics unit 20 a comprises three power interfaces 36 a, 37 a, 38 a, which are respectively provided for being connected to one of the photovoltaic plants 16 a, 17 a, 18 a and which are respectively connected directly with a respective allocated buffering capacity 22 a, 23 a, 24 a, as a result of which the buffering capacities 22 a, 23 a, 24 a implement an intermediary storage of energy from the respective photovoltaic plant 16 a, 17 a, 18 a.
  • the power interfaces 36 a, 37 a, 38 a have a shared contact.
  • the supply electronics unit 20 a comprises voltage sensors 26 a, 27 a, 28 a allocated to the respective buffering capacities 22 a, 23 a, 24 a.
  • the heating resistors 12 a, 13 a, 14 a are operated at an identical frequency.
  • duty cycles of the clocked operations of the heating resistors 12 a, 13 a, 14 a are varied separately to achieve a maximization of the powers dropping across the respective heating resistors 12 a, 13 a, 14 a.
  • the heating resistors 12 a, 13 a, 14 a serve to heat fluid or solid matter in a single container.
  • the supply electronics unit 20 a comprises a supervising unit 45 a, which is provided for monitoring at least a serviceability of a control unit 40 a that controls the clocked operation of the heating resistors 12 a, 13 a, 14 a.
  • the control unit 40 a comprises a first temperature sensor 41 a.
  • the first temperature sensor 41 a serves to monitor a temperature of the fluid and/or the solid matter in the container.
  • the control unit 40 a is provided for terminating or at least reducing an operation of the heating resistors 12 a, 13 a, 14 a in case of a first limit temperature being exceeded, via the first temperature sensor 41 a.
  • the supervising unit 45 a comprises a second temperature sensor 49 a.
  • the second temperature sensor 49 a also serves to monitor a temperature of the fluid and/or the solid matter in the container.
  • the supervising unit 45 a is provided for terminating an operation of the heating resistors 12 a, 13 a, 14 a in case of a second limit temperature, which is slightly higher than the first limit temperature, being exceeded, via the second temperature sensor 49 a.
  • the supply electronics unit 20 a comprises a first, a third and a fifth switching element 42 a, 43 a, 44 a, which are respectively arranged in series with precisely one of the heating resistors 12 a, 13 a, 14 a and with precisely one of the buffering capacities 22 a, 23 a, 24 a and thus with precisely one of the photovoltaic plants 16 a, 17 a, 18 a.
  • Each of the first, third and fifth switching elements 42 a, 43 a, 44 a is respectively embodied as a MOSFET or an
  • the first, third and fifth switching elements 42 a, 43 a, 44 a are controlled by the control unit 40 a with clocked control signals at frequencies between 15 kHz and 50 kHz for operating the heating resistors 12 a, 13 a, 14 a in a clocked manner.
  • a flyback diode 32 a, 33 a, 34 a is connected in parallel to each of the heating resistors 12 a, 13 a, 14 a.
  • the supervising unit 45 a further comprises three switching elements 46 a, 47 a, 48 a, which are respectively provided for avoiding an operation of the heating resistors 12 a, 13 a, 14 a in case of an overheating detected by the second temperature sensor 49 a or in case of a misfunction of the control unit 40 a being detected.
  • the second, fourth and sixth switching elements 46 a, 47 a, 48 a are respectively arranged in series with precisely one of the heating resistors 12 a, 13 a, 14 a and with precisely one of the buffering capacities 22 a, 23 a, 24 a and thus with precisely one of the photovoltaic plants 16 a, 17 a, 18 a.
  • the supervising unit comprises only one single switching element, which is arranged in series with respect to all heating resistors and to each of the first, third and fifth switching elements.

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Resistance Heating (AREA)
  • Supply And Distribution Of Alternating Current (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
US14/774,850 2013-03-12 2013-11-27 Heating device Abandoned US20160033169A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102013102465.3 2013-03-12
DE102013102465.3A DE102013102465A1 (de) 2013-03-12 2013-03-12 Heizvorrichtung
PCT/EP2013/074869 WO2014139601A1 (fr) 2013-03-12 2013-11-27 Dispositif chauffant

Publications (1)

Publication Number Publication Date
US20160033169A1 true US20160033169A1 (en) 2016-02-04

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US14/774,850 Abandoned US20160033169A1 (en) 2013-03-12 2013-11-27 Heating device

Country Status (5)

Country Link
US (1) US20160033169A1 (fr)
EP (1) EP2973931A1 (fr)
JP (1) JP2016516264A (fr)
DE (1) DE102013102465A1 (fr)
WO (1) WO2014139601A1 (fr)

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CN114096932A (zh) * 2019-06-28 2022-02-25 法雷奥热系统公司 用于流体加热系统的控制装置
US11457513B2 (en) 2017-04-13 2022-09-27 Bradford White Corporation Ceramic heating element

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
US11457513B2 (en) 2017-04-13 2022-09-27 Bradford White Corporation Ceramic heating element
CN114096932A (zh) * 2019-06-28 2022-02-25 法雷奥热系统公司 用于流体加热系统的控制装置

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JP2016516264A (ja) 2016-06-02
DE102013102465A1 (de) 2014-09-18
EP2973931A1 (fr) 2016-01-20
WO2014139601A1 (fr) 2014-09-18

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