US20150083163A1 - Dishwasher with treatment-fluid generator, and method of operating such a dishwasher - Google Patents
Dishwasher with treatment-fluid generator, and method of operating such a dishwasher Download PDFInfo
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- US20150083163A1 US20150083163A1 US14/479,538 US201414479538A US2015083163A1 US 20150083163 A1 US20150083163 A1 US 20150083163A1 US 201414479538 A US201414479538 A US 201414479538A US 2015083163 A1 US2015083163 A1 US 2015083163A1
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- Prior art keywords
- dishwasher
- final
- rinse
- treatment
- fluid
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- 239000012530 fluid Substances 0.000 title claims abstract description 105
- 238000000034 method Methods 0.000 title claims description 19
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 49
- 239000012670 alkaline solution Substances 0.000 claims abstract description 41
- 239000000243 solution Substances 0.000 claims description 48
- 235000002639 sodium chloride Nutrition 0.000 claims description 43
- 239000012141 concentrate Substances 0.000 claims description 40
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 39
- 239000013505 freshwater Substances 0.000 claims description 34
- 239000000654 additive Substances 0.000 claims description 32
- 230000000996 additive effect Effects 0.000 claims description 30
- 239000002253 acid Substances 0.000 claims description 24
- 239000011780 sodium chloride Substances 0.000 claims description 23
- 150000003839 salts Chemical class 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 238000005507 spraying Methods 0.000 claims description 12
- 239000002518 antifoaming agent Substances 0.000 claims description 8
- 239000013543 active substance Substances 0.000 claims description 7
- 230000000249 desinfective effect Effects 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 6
- 239000003112 inhibitor Substances 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 claims description 4
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 claims 2
- 229920006395 saturated elastomer Polymers 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 238000004851 dishwashing Methods 0.000 description 7
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000000645 desinfectant Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000010494 dissociation reaction Methods 0.000 description 2
- 230000005593 dissociations Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 239000012491 analyte Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4236—Arrangements to sterilize or disinfect dishes or washing liquids
- A47L15/4238—Arrangements to sterilize or disinfect dishes or washing liquids by using electrolytic cells
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0002—Washing processes, i.e. machine working principles characterised by phases or operational steps
- A47L15/0015—Washing processes, i.e. machine working principles characterised by phases or operational steps other treatment phases, e.g. steam or sterilizing phase
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0076—Washing or rinsing machines for crockery or tableware of non-domestic use type, e.g. commercial dishwashers for bars, hotels, restaurants, canteens or hospitals
- A47L15/0078—Washing or rinsing machines for crockery or tableware of non-domestic use type, e.g. commercial dishwashers for bars, hotels, restaurants, canteens or hospitals with a plurality of fluid recirculation arrangements, e.g. with separated washing liquid and rinsing liquid recirculation circuits
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
- A47L15/0057—Cleaning of machines parts, e.g. removal of deposits like lime scale or proteins from piping or tub
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
- A47L2401/03—Operation mode, e.g. delicate washing, economy washing, reduced time, sterilizing, water softener regenerating, odor eliminating or service
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
- A47L2401/11—Water hardness, acidity or basicity
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
- A47L2401/12—Water temperature
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
- A47L2501/05—Drain or recirculation pump, e.g. regulation of the pump rotational speed or flow direction
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
- A47L2501/16—Sterilisers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2601/00—Washing methods characterised by the use of a particular treatment
- A47L2601/06—Electrolysed water
Definitions
- the present application relates in particular to a commercial dishwasher for crockery or utensils and which is designed as a box-type dishwasher or as a conveyor dishwasher.
- the application relates to a dishwasher having at least one wash tank, for accommodating a treatment fluid, and at least one final-rinse system, for supplying a final-rinse fluid.
- a dishwasher having at least one wash tank, for accommodating a treatment fluid, and at least one final-rinse system, for supplying a final-rinse fluid.
- the treatment fluid located in the wash tank is applied to the washware via spray nozzles.
- highly alkaline wash agent For generating the treatment fluid, it is customary, in particular in the context of commercial dishwashers, to use highly alkaline wash agent.
- Use is likewise made of final-rinse agents in order to assist in the self-drying of the crockery, to remove residues of wash agent and to accentuate the shine of the crockery.
- a wide variety of products are available on the market from innumerable manufacturers and distributors of wash chemicals, these products, in some cases, being sold at very high prices.
- a dishwasher which generates at least a main component of the treatment fluid itself.
- the dishwasher may also have reduced running costs.
- the dishwasher is characterized in that it has a treatment-fluid generator with at least one electrolysis device.
- the treatment-fluid generator here is, and/or can be, connected to the wash tank and is designed to supply an alkaline solution in the wash tank of the dishwasher by electrolysis.
- the advantages of the subject dishwasher may include: for example, the treatment-fluid generator makes it possible to dispense with at least some of the numerous chemicals for generating the treatment fluid.
- the treatment-fluid generator requires just a fresh-water connection in order to supply a highly alkaline treatment fluid in the wash tank of the dishwasher.
- This alkaline solution produced by electrolysis has a cleaning action which is at least equivalent to the conventional chemicals.
- the electrolysis uses up only a very small amount of chemicals, for which reason the present dishwasher is particularly advantageous to operate.
- the treatment-fluid generator makes it possible to dispense with many of the chemical substances, as a result of which outlay in respect of transportation and ease of use are increased.
- the final-rinse system in a first realization of the dishwasher, provision is made for the final-rinse system to have a storage container, for accommodating a final-rinse concentrate, and a multiplicity of final-rinse nozzles, for spraying washware with a final-rinse fluid.
- the storage container is, or can be, connected to the wash tank such that optionally the final-rinse concentrate can be metered into the wash tank.
- the final-rinse concentrate located in the storage container can be used not just for generating a final-rinse liquid, which is used by the final-rinse nozzles for spraying the washware; rather, at the same time, the final-rinse concentrate can be metered, in the form of a wash additive, into the alkaline solution located in the wash tank, in order to generate a particularly effective treatment fluid.
- This is advantageous in particular when the alkaline solution generated by the treatment-fluid generator provides insufficient dishwashing results and has to be regenerated.
- this embodiment does not require additional chemicals to be fed to the wash tank, since use can be made of the final-rinse concentrate which is present anyway in the final-rinse system.
- the final-rinse concentrate here may contain, for example, specific substances from the complex-former groups of substances, for reducing the water hardness and for assisting cleaning, surface-active substances, for stabilizing emulsions and dispersions, and anti-foaming agents, and possibly also corrosion inhibitors.
- the surface-active substances for stabilizing emulsions and dispersions are preferably surfactants which are known from dishwashing technology and can be gathered, for example, from US Patent Publication No.20100108942 A1, paragraphs [0104] to [0132].
- the surface-active substances of the final-rinse concentrate are not restricted to the aforementioned groups of substances.
- the final-rinse concentrate contains an anti-foaming agent.
- the anti-foaming agents also referred to as foam inhibitors or foam dampers, are preferably biodegradable anti-foaming agents which are food-safe.
- the anti-foaming agents here may be any which are known from the prior art, e.g. natural fats, oils or fatty alcohols.
- the storage container is, or can be, connected directly to the wash tank, and therefore it is an option for the final-rinse concentrate to be metered directly into the wash tank.
- the final-rinse system may have at least one boiler, which has a fresh-water connection and is, or can be, connected to the final-rinse tank for the supply of a final-rinse fluid, wherein said boiler is, or can be, connected to the wash tank such that it is an option for the final-rinse fluid (fresh water+final-rinse concentrate) generated in the boiler to be metered out of the boiler into the wash tank.
- the final-rinse concentrate used as wash additive either can be metered directly out of the storage container into the wash tank or can be directed, in the form of final-rinse fluid, from the boiler into the wash tank.
- the final-rinse concentrate is particularly straightforward to meter.
- the final-rinse concentrate is introduced indirectly via the boiler of the final-rinse system, it may prove to be advantageous that conventional dishwashers can be retrofitted in a straightforward manner.
- a further metering pump may possibly also have to be provided for this purpose.
- the treatment-fluid generator has a first metering pump, for controlled metering of the alkaline solution into the wash tank.
- the final-rinse system also has a second metering pump, for controlled metering of the final-rinse concentrate and/or of the final-rinse fluid into the wash tank.
- the metering pumps may thus be used to supply the desired treatment fluid as a combination of the alkaline solution and of the final-rinse concentrate, or of the final-rinse fluid, in the wash tank.
- the metering pumps may be set here so as to achieve a treatment fluid with a pH value of at least 9, and preferably at least 10, in the wash tank.
- a control device which is, or can be, connected to the first and second metering pumps and is designed to activate the first and second metering pumps. It is thus possible to generate, via the control device, any desired mixing ratio between the final-rinse concentrate and the alkaline solution of the treatment-fluid generator.
- the wash tank may have at least one sensor means for measuring the pH value of the treatment fluid located in the wash tank. Accordingly, the sensor means is likewise connected to the control device, and therefore the latter can draw conclusions as to the pH value of the treatment fluid. It is thus possible for the pH value of the treatment fluid to be regulated continuously by the control device, with the aid of the two metering pumps, throughout the dishwashing operation. Of course, it is likewise conceivable for the sensor means also to be designed to sense precisely the active-substance fractions within the treatment fluid. It would thus be possible for the control device to obtain, for example, information relating to the quantity of complex formers currently located in the treatment fluid.
- the treatment-fluid generator is designed to supply an alkaline solution with a pH value of 10 to 14, in particular of 11.5 to 13.
- the electrolysis device can operate, for example, in accordance with the principle of producing an aqueous alkali-hydroxide solution.
- An alkaline solution with such a high pH value of 10 to 14 has a particularly high-level cleaning action.
- the treatment-fluid generator of the dishwasher may also be designed to generate an acid solution which has a pH value of 1 to 7, in particular of 2.5 to 6.
- the chlorine which is generated anyway during the electrolysis can be used, for example, as an acid solution for disinfecting the washware.
- the dishwasher it is conceivable, for this purpose, for the dishwasher to have a further tank which is formed for accommodating the acid solution, i.e. the disinfectant.
- the disinfecting operation using the acid solution can take place, for example, immediately prior to, or at the same time as, final rinsing with fresh water, in order to guarantee that all the germs are killed off
- the dishwasher has a control device which is designed to make a selection between a first operating mode, for washing the washware with treatment fluid at a first temperature, and a second operating mode, for washing the washware with a treatment fluid at a second temperature.
- the second temperature may be, for example, lower than the first temperature.
- the control device is preferably designed to initiate an operation for spraying the washware with the acid solution in the second operating mode. It is thus possible to realize the situation where the dishwasher initiates follow-up cleaning (i.e. disinfection) of the washware only when the washware has been cleaned at a lowered temperature.
- the first temperature may be a dishwashing temperature of approximately 80 degrees Celsius, whereas the second temperature is approximately 60 degrees Celsius or less. Accordingly, the acid solution is used merely during operation at low temperatures, as a result of which it is possible to cut back on energy and time, since disinfection using the acid solution is not absolutely necessary in the hot operating mode.
- the chlorine which is produced during the electrolysis process can also be disposed of by way of an outlet valve.
- the electrolysis device of the treatment-fluid generator is, or can be, connected to a fresh-water connection, and to an additive container, so that a starting solution can be supplied for the electrolysis device. Accordingly, it is possible to generate, in the electrolysis device, a starting solution which has a higher level of conductivity than fresh water.
- the dishwasher has a water-treatment device with a salt container for accommodating sodium chloride.
- the additive container of the treatment-fluid generator here is, or can be, connected to the salt container such that sodium chloride from the salt container of the water-treatment device can be fed to the additive container.
- the water-treatment device therefore frequently contains water filters and also a salt container.
- the salt container serves, in particular, to meter sodium chloride into the fresh water, in order for the water-treatment device to be regenerated if required.
- the additive container of the treatment-fluid generator it is thus possible for the additive container of the treatment-fluid generator to be fed with sodium chloride from the salt container which is located in any case in the water-treatment device. Accordingly, there is no need for any further additive to be fed to the dishwasher.
- the additive container it is even conceivable, for this purpose, for the additive container to be designed in as a salt container of the water-treatment device and to be arranged between the fresh-water connection and the electrolysis device such that a common-salt solution can be fed, as starting solution, to the electrolysis device.
- the additive container may be a salt container which is designed for accommodating sodium chloride and is, or can be, connected to the electrolysis device such that the starting solution results in a common-salt solution with a concentration of 1 to 20 g/l, preferably 3 to 10 g/l, and in particular 5 g/l.
- a common-salt solution gives rise to sodium hydroxide, which can be used as an alkaline solution for generating the treatment fluid.
- a hypochlorous acid which can be used as an acid solution for disinfecting the washware.
- the electrolysis of the common-salt solution proceeds in accordance with the following reaction equations:
- a method of operating a dishwasher involves a step for feeding fresh water into a tank of the electrolysis device, whereupon the electrolysis device is operated in order to generate an alkaline solution from the fresh water located in the tank and added salt (NaCl). This takes place in particular by the analyte generated at the anode being divided off from the catholyte generated at the cathode.
- the catholyte generated at the cathode is then pumped, as an alkaline solution, out of the tank of the electrolysis device into the wash tank of the dishwasher. In order to clean the washware, the latter is sprayed with the alkaline solution located in the wash tank, said solution serving as the treatment fluid.
- the method of generation of the alkaline solution allows many of the conventionally used chemicals to be dispensed with. This not only cuts back on costs, but also reduces the outlay in respect of transportation.
- the method may have a step for supplying a final-rinse concentrate in a storage container of the dishwasher, wherein the final-rinse concentrate is metered, if required, into the alkaline solution located in the wash tank, in order to generate a treatment fluid with even better cleaning properties.
- the final-rinse concentrate here may have at least one wash additive comprising complex formers and/or surface-active substances and/or anti-foaming agents and/or corrosion inhibitors. Accordingly, these wash additives, which are often present in conventional final-rinse concentrates, need not be provided in the treatment-fluid generator. Rather, the final-rinse system, which is required in any case, can be used in order to feed the wash additive.
- an additive for accelerating the dissociation of the fresh water can be added to the fresh water prior to the alkaline solution being generated by the electrolysis device.
- This additive may be, in particular, sodium chloride, which is metered into the fresh water so as to achieve a common-salt solution with a concentration of 1 to 20 g/l, preferably of 3 to 10 g/l, in particular 5 g/l. It is conceivable, of course, to use any additive which, following the electrolysis, results in an aqueous alkali-hydroxide solution, which can then be used as the treatment fluid.
- the additive used is sodium chloride, this can advantageously be removed from a water-treatment device of the dishwasher and metered into the fresh water.
- the dishwashing salt which is often used anyway in dishwashers can be used not just for water-softening purposes, but also as an additive in order to allow the electrolysis in the treatment-fluid generator.
- the method may also have a step for generating an acid solution from the fresh water located in the tank of the electrolysis device.
- the step for generating the acid solution takes place, in particular, at the same time as the step for generating the alkaline solution, that is to say as a further product of the electrolysis within the treatment-fluid generator.
- the resulting acid solution is applied to the washware preferably following the operation of spraying the washware with the alkaline solution and prior to, or during, final rinsing with fresh water. This allows the washware to be disinfected in a straightforward manner.
- FIG. 1 shows a schematic illustration of a first embodiment of the dishwasher
- FIG. 2 shows a schematic illustration of a second embodiment of the dishwasher
- FIG. 3 shows a schematic illustration of an exemplary embodiment of the treatment-fluid generator.
- FIG. 1 illustrates a first exemplary embodiment of the dishwasher 1 .
- the dishwasher 1 is, in particular, a commercial dishwasher for crockery or utensils and is designed as a box-type dishwasher. Of course, it is likewise possible for the dishwasher 1 to be designed as a conveyor dishwasher.
- the modifications in design which are necessary for this purpose are, of course, known to a person skilled in the art.
- the dishwasher 1 illustrated in FIG. 1 has a treatment chamber 10 with an associated wash tank 12 .
- the wash tank 12 serves for accommodating a treatment fluid 20 , which can be delivered to a multiplicity of wash nozzles 16 via a wash pump 14 .
- the wash nozzles 16 are located, in particular according to the embodiment illustrated, in the upper and lower regions of the treatment chamber 10 . They are connected to the wash tank 12 via a wash line 15 . Since the wash tank 12 is located in the lower region of the treatment chamber 10 , this allows the treatment fluid to be recirculated once the washware has been sprayed.
- the dishwasher 1 shown also has at least one final-rinse system for supplying a final-rinse fluid.
- the final-rinse system in the embodiment illustrated, comprises a storage container 30 , which contains a final-rinse concentrate.
- the storage container 30 of the final-rinse system is connected to a boiler 40 via a fluid line 32 .
- the boiler 40 has a fresh-water connection 50 , via which fresh water (e.g. mains water) can be introduced into the boiler 40 .
- the fresh water located in the boiler 40 is heated by a heating device 41 and mixed with the final-rinse concentrate from the storage container 30 .
- the final-rinse concentrate is delivered to the boiler 40 from the storage container 30 by way of a metering pump 31 .
- the final-rinse fluid produced from a combination of fresh water and final-rinse concentrate, can be delivered to a multiplicity of final-rinse nozzles 18 via a final-rinse pump 43 and the associated final-rinse lines 44 .
- the final-rinse nozzles 18 are located in the interior of the treatment chamber 10 of the dishwasher 1 .
- the dishwasher 1 also has a treatment-fluid generator 100 , which is illustrated merely as a “black box” in the schematic illustration.
- the treatment-fluid generator 100 has at least one electrolysis device (see FIG. 3 ) and is, or can be, connected to the wash tank 12 of the dishwasher 1 .
- the treatment-fluid generator 100 is designed to supply an alkaline solution in the wash tank 12 of the dishwasher 1 by electrolysis. There is therefore no need for the dishwasher 1 to use additional chemicals in order to generate the treatment fluid.
- the treatment-fluid generator 100 used for this purpose is illustrated schematically in FIG. 3 . It has at least one fresh-water connection 101 , which is connected to the electrolysis device 109 via a control valve 102 .
- the fresh water located in the electrolysis device 109 is divided into an alkaline solution and an acid solution by virtue of an electric voltage being applied to appropriate electrodes.
- the alkaline solution, which forms at the cathode of the electrolysis device 109 can then be delivered into the wash tank 12 of the dishwasher 1 , via the fluid line 111 , with the aid of a metering pump 110 .
- treatment-fluid generator 100 may be located either within the housing (not illustrated) of the dishwasher 1 or outside the same. It is thus conceivable, for example, for conventional dishwashers to be retrofitted, by the provision of an external treatment-fluid generator.
- the treatment-fluid generator 100 may have, for example, a filter 103 , a water-treatment element 105 and an additive container 107 .
- the units 103 , 105 and 107 each illustrated as a “black box” in FIG. 3 , serve, in particular, to influence the composition of the alkaline solution formed by the electrolysis device. It is also possible to use the additive container 107 to supply a starting solution with a higher reaction speed for the electrolysis device 109 .
- the additive container 107 it is possible here for the additive container 107 to be designed as a salt container for accommodating sodium chloride and to be connected, or connectable, to the electrolysis device 109 such that the starting solution located in the electrolysis device 109 results in a common-salt solution with a concentration of 1 to 20 g/l, preferably of 3 to 10 g/1 and in particular 5 g/l.
- a common-salt solution as the starting solution for the electrolysis gives rise to the alkaline solution sodium hydroxide (NaOH), which can be fed directly to the wash tank 12 via the discharge line 111 .
- hypochlorous acid which can be used as an acid solution for disinfecting the washware.
- the acid solution may be connected to the wash nozzles 16 and/or final-rinse nozzles 18 directly for example via a second discharge line 112 .
- dishwashers usually already have a water-treatment device with a salt container, in order to reduce, for example, the hardness of the fresh water. Accordingly, it is also conceivable, according to a variant which is not illustrated, for the fresh-water connection 101 , the control valve 102 , the filter 103 , the water-treatment element 105 and the additive container 107 of the treatment-fluid generator 100 to be formed by the water-treatment installation which is present in any case. In specific terms, it is particularly advantageous here to use the salt container as additive container 107 and to connect the same, consequently, to the electrolysis unit 109 of the treatment-fluid generator 100 . As an alternative, it is also possible for the additive container 107 to be connected, or connectable, to the salt container of the water-treatment device via a delivery line, in order to feed sodium chloride as additive.
- the dishwasher 1 also has a control device (not illustrated) which is, or can be, connected to the metering pump 110 and is designed to activate the metering pump 110 so as to achieve a treatment fluid with a pH value of at least 10 in the wash tank.
- a control device (not illustrated) which is, or can be, connected to the metering pump 110 and is designed to activate the metering pump 110 so as to achieve a treatment fluid with a pH value of at least 10 in the wash tank.
- the final-rinse system has a storage container 30 for accommodating a final-rinse concentrate, wherein the final-rinse concentrate is used to supply the multiplicity of final-rinse nozzles 16 with the final-rinse fluid 42 generated in the boiler 40 .
- the storage container 30 it is possible for the storage container 30 to be connected, or connectable, to the wash tank 12 such that it is an option for the final-rinse concentrate and/or the final-rinse fluid to be metered out of the final-rinse system into the wash tank 12 .
- the storage container 30 has a second fluid line 36 , which is connected directly to the wash tank 12 .
- a metering pump 38 is located within the second fluid line 36 , and can likewise be operated via the aforementioned control device (not illustrated).
- the treatment fluid 20 located in the wash tank 12 is a combination of the final-rinse concentrate and of the alkaline solution from the treatment-fluid generator 100 .
- the final-rinse concentrate functions as a wash additive comprising complex formers and/or surface-active substances and/or anti-foaming agents and/or corrosion inhibitors. Reference is also made in this connection to the aforementioned exemplary embodiments of the wash additives.
- the final-rinse fluid generated in the boiler 40 may be introduced into the wash tank 12 via a second discharge line 46 of the boiler 40 .
- the final-rinse concentrate is not supplied directly into the wash tank 12 ; rather, the final-rinse fluid 42 consisting of the final-rinse concentrate and the fresh water is metered into the treatment fluid 20 .
- a metering pump 48 is once again provided for this purpose, and this one can likewise be controlled via the control unit (not illustrated).
- the treatment fluid 20 is a combination of the alkaline solution and the final-rinse fluid supplied in the boiler 40 .
- the control device of the dishwasher 1 is connected to the respective metering pumps 31 , 38 , 48 and 110 , and is designed to activate the same, so as to achieve a treatment fluid 20 with a pH value of at least 9 , and preferably at least 10 , in the wash tank 12 .
- This provides a treatment fluid 20 with an optimum cleaning behavior.
- the wash tank 12 may also have at least one sensor means (not illustrated in the drawings) for measuring the pH value of the treatment fluid located in the wash tank 12 .
- This sensor means is, of course, likewise connected to the control device, in order to allow conclusions to be drawn as to the pH value of the treatment fluid 20 . Should the pH value be below a predetermined desired value of, for example, at least 9, then the control device will feed alkaline solution from the treatment-fluid generator 100 repeatedly to the wash tank 12 .
- the treatment-fluid generator is also designed to supply an alkaline solution with a pH value of 10 to 14, in particular 11.5 to 13.
- the acid solution supplied by the treatment-fluid generator 100 should have a pH value of 1 to 7, in particular 2.5 to 6.
- the control device also has the task of making a selection between a first operating mode, for washing the washware with treatment fluid 20 at a first temperature, and a second operating mode, for washing the washware with treatment fluid 20 at a second temperature.
- the second temperature here is preferably lower than the first temperature, wherein the control device is designed to initiate an operation for spraying the washware with the acid solution in the second, colder operating mode.
- the second operating mode is based on the finding that the dishwashing result with the alkaline solution from the treatment-fluid generator 100 at low temperatures is not always sufficient. For this reason, the acid solution, which is generated anyway, is applied as disinfectant once the washware has been cleaned.
- the control device is designed to operate the dishwasher in a first operating mode, which does not provide for the follow-up cleaning with the acid solution.
- the dishwasher need not be designed, as illustrated in the figures, as a box-type dishwasher. It may, of course, also be designed as a conveyor dishwasher.
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- Washing And Drying Of Tableware (AREA)
- Detergent Compositions (AREA)
Abstract
A dishwasher for crockery or utensils, which is designed as a box-type dishwasher or as a conveyor dishwasher, wherein the dishwasher (1) has at least one wash tank (12), for accommodating a treatment fluid (20), and at least one final-rinse system, for supplying a final-rinse fluid (42). In order for it to be possible for expensive wash chemicals to be dispensed with for the most part, the dishwasher (1) also has a treatment-fluid generator (100) with at least one electrolysis device (109), wherein the treatment-fluid generator (100) is, or can be, connected to the wash tank (12) and is designed to supply an alkaline solution in the wash tank (12) of the dishwasher (1) by electrolysis.
Description
- The present application relates in particular to a commercial dishwasher for crockery or utensils and which is designed as a box-type dishwasher or as a conveyor dishwasher.
- Accordingly, the application relates to a dishwasher having at least one wash tank, for accommodating a treatment fluid, and at least one final-rinse system, for supplying a final-rinse fluid. Such dishwashers are known from the prior art. Thus, in the case of the conventional dishwashers, the treatment fluid located in the wash tank is applied to the washware via spray nozzles. For generating the treatment fluid, it is customary, in particular in the context of commercial dishwashers, to use highly alkaline wash agent. Use is likewise made of final-rinse agents in order to assist in the self-drying of the crockery, to remove residues of wash agent and to accentuate the shine of the crockery. For this reason, a wide variety of products are available on the market from innumerable manufacturers and distributors of wash chemicals, these products, in some cases, being sold at very high prices.
- High outlay in respect of transportation is also involved, since these chemicals have to be constantly supplied to the user of the dishwasher.
- On the basis of the problem set out above, a dishwasher is provided which generates at least a main component of the treatment fluid itself. The dishwasher may also have reduced running costs.
- Accordingly, the dishwasher is characterized in that it has a treatment-fluid generator with at least one electrolysis device. The treatment-fluid generator here is, and/or can be, connected to the wash tank and is designed to supply an alkaline solution in the wash tank of the dishwasher by electrolysis.
- The advantages of the subject dishwasher may include: for example, the treatment-fluid generator makes it possible to dispense with at least some of the numerous chemicals for generating the treatment fluid. In particular the treatment-fluid generator requires just a fresh-water connection in order to supply a highly alkaline treatment fluid in the wash tank of the dishwasher. This alkaline solution produced by electrolysis has a cleaning action which is at least equivalent to the conventional chemicals. Furthermore, the electrolysis uses up only a very small amount of chemicals, for which reason the present dishwasher is particularly advantageous to operate. Furthermore, the treatment-fluid generator makes it possible to dispense with many of the chemical substances, as a result of which outlay in respect of transportation and ease of use are increased.
- Thus, in a first realization of the dishwasher, provision is made for the final-rinse system to have a storage container, for accommodating a final-rinse concentrate, and a multiplicity of final-rinse nozzles, for spraying washware with a final-rinse fluid. Accordingly, the storage container is, or can be, connected to the wash tank such that optionally the final-rinse concentrate can be metered into the wash tank. According to this variant, the final-rinse concentrate located in the storage container can be used not just for generating a final-rinse liquid, which is used by the final-rinse nozzles for spraying the washware; rather, at the same time, the final-rinse concentrate can be metered, in the form of a wash additive, into the alkaline solution located in the wash tank, in order to generate a particularly effective treatment fluid. This is advantageous in particular when the alkaline solution generated by the treatment-fluid generator provides insufficient dishwashing results and has to be regenerated. In this case, this embodiment does not require additional chemicals to be fed to the wash tank, since use can be made of the final-rinse concentrate which is present anyway in the final-rinse system.
- The final-rinse concentrate here may contain, for example, specific substances from the complex-former groups of substances, for reducing the water hardness and for assisting cleaning, surface-active substances, for stabilizing emulsions and dispersions, and anti-foaming agents, and possibly also corrosion inhibitors.
- The surface-active substances for stabilizing emulsions and dispersions are preferably surfactants which are known from dishwashing technology and can be gathered, for example, from US Patent Publication No.20100108942 A1, paragraphs [0104] to [0132]. Of course, the surface-active substances of the final-rinse concentrate are not restricted to the aforementioned groups of substances.
- Depending on the washware which is to be treated and on the degree of soiling thereof, increased foam formation may occur, in certain circumstances, during operation of the dishwasher. In such cases, it is particularly advantageous if the final-rinse concentrate contains an anti-foaming agent. The anti-foaming agents, also referred to as foam inhibitors or foam dampers, are preferably biodegradable anti-foaming agents which are food-safe. The anti-foaming agents here may be any which are known from the prior art, e.g. natural fats, oils or fatty alcohols.
- According to one aspect, the storage container is, or can be, connected directly to the wash tank, and therefore it is an option for the final-rinse concentrate to be metered directly into the wash tank. As an alternative, or in addition, the final-rinse system may have at least one boiler, which has a fresh-water connection and is, or can be, connected to the final-rinse tank for the supply of a final-rinse fluid, wherein said boiler is, or can be, connected to the wash tank such that it is an option for the final-rinse fluid (fresh water+final-rinse concentrate) generated in the boiler to be metered out of the boiler into the wash tank. Accordingly, the final-rinse concentrate used as wash additive either can be metered directly out of the storage container into the wash tank or can be directed, in the form of final-rinse fluid, from the boiler into the wash tank. In the case of the final-rinse concentrate being introduced directly into the wash tank, the final-rinse concentrate is particularly straightforward to meter. In contrast, if the final-rinse concentrate is introduced indirectly via the boiler of the final-rinse system, it may prove to be advantageous that conventional dishwashers can be retrofitted in a straightforward manner. A further metering pump may possibly also have to be provided for this purpose.
- According to a further embodiment, the treatment-fluid generator has a first metering pump, for controlled metering of the alkaline solution into the wash tank. The final-rinse system also has a second metering pump, for controlled metering of the final-rinse concentrate and/or of the final-rinse fluid into the wash tank. The metering pumps may thus be used to supply the desired treatment fluid as a combination of the alkaline solution and of the final-rinse concentrate, or of the final-rinse fluid, in the wash tank.
- In specific terms, the metering pumps may be set here so as to achieve a treatment fluid with a pH value of at least 9, and preferably at least 10, in the wash tank. This is made possible, in particular, by a control device which is, or can be, connected to the first and second metering pumps and is designed to activate the first and second metering pumps. It is thus possible to generate, via the control device, any desired mixing ratio between the final-rinse concentrate and the alkaline solution of the treatment-fluid generator.
- In order for it to be possible to generate a feedback signal for the control device, the wash tank may have at least one sensor means for measuring the pH value of the treatment fluid located in the wash tank. Accordingly, the sensor means is likewise connected to the control device, and therefore the latter can draw conclusions as to the pH value of the treatment fluid. It is thus possible for the pH value of the treatment fluid to be regulated continuously by the control device, with the aid of the two metering pumps, throughout the dishwashing operation. Of course, it is likewise conceivable for the sensor means also to be designed to sense precisely the active-substance fractions within the treatment fluid. It would thus be possible for the control device to obtain, for example, information relating to the quantity of complex formers currently located in the treatment fluid.
- According to a further aspect, the treatment-fluid generator is designed to supply an alkaline solution with a pH value of 10 to 14, in particular of 11.5 to 13. For this purpose, the electrolysis device can operate, for example, in accordance with the principle of producing an aqueous alkali-hydroxide solution. An alkaline solution with such a high pH value of 10 to 14 has a particularly high-level cleaning action.
- In addition to generating the alkaline solution, the treatment-fluid generator of the dishwasher may also be designed to generate an acid solution which has a pH value of 1 to 7, in particular of 2.5 to 6. The chlorine which is generated anyway during the electrolysis can be used, for example, as an acid solution for disinfecting the washware. It is conceivable, for this purpose, for the dishwasher to have a further tank which is formed for accommodating the acid solution, i.e. the disinfectant. The disinfecting operation using the acid solution can take place, for example, immediately prior to, or at the same time as, final rinsing with fresh water, in order to guarantee that all the germs are killed off
- According to a further embodiment, the dishwasher has a control device which is designed to make a selection between a first operating mode, for washing the washware with treatment fluid at a first temperature, and a second operating mode, for washing the washware with a treatment fluid at a second temperature. The second temperature may be, for example, lower than the first temperature.
- The control device is preferably designed to initiate an operation for spraying the washware with the acid solution in the second operating mode. It is thus possible to realize the situation where the dishwasher initiates follow-up cleaning (i.e. disinfection) of the washware only when the washware has been cleaned at a lowered temperature. For example, the first temperature may be a dishwashing temperature of approximately 80 degrees Celsius, whereas the second temperature is approximately 60 degrees Celsius or less. Accordingly, the acid solution is used merely during operation at low temperatures, as a result of which it is possible to cut back on energy and time, since disinfection using the acid solution is not absolutely necessary in the hot operating mode.
- As an alternative to the aforementioned embodiments, the chlorine which is produced during the electrolysis process can also be disposed of by way of an outlet valve.
- According to a further realization of the dishwasher, the electrolysis device of the treatment-fluid generator is, or can be, connected to a fresh-water connection, and to an additive container, so that a starting solution can be supplied for the electrolysis device. Accordingly, it is possible to generate, in the electrolysis device, a starting solution which has a higher level of conductivity than fresh water.
- According to a particularly advantageous variant, the dishwasher has a water-treatment device with a salt container for accommodating sodium chloride. The additive container of the treatment-fluid generator here is, or can be, connected to the salt container such that sodium chloride from the salt container of the water-treatment device can be fed to the additive container.
- It should be mentioned in this connection that, in practice, virtually every conventional dishwasher has a water-treatment device. This is designed to adjust the properties of the fresh water as best as possible to the subsequent dishwashing process. The water-treatment device therefore frequently contains water filters and also a salt container. The salt container serves, in particular, to meter sodium chloride into the fresh water, in order for the water-treatment device to be regenerated if required.
- According to the aforementioned embodiment, it is thus possible for the additive container of the treatment-fluid generator to be fed with sodium chloride from the salt container which is located in any case in the water-treatment device. Accordingly, there is no need for any further additive to be fed to the dishwasher. As an alternative, it is even conceivable, for this purpose, for the additive container to be designed in as a salt container of the water-treatment device and to be arranged between the fresh-water connection and the electrolysis device such that a common-salt solution can be fed, as starting solution, to the electrolysis device.
- As already indicated, the additive container may be a salt container which is designed for accommodating sodium chloride and is, or can be, connected to the electrolysis device such that the starting solution results in a common-salt solution with a concentration of 1 to 20 g/l, preferably 3 to 10 g/l, and in particular 5 g/l. In particular the electrolysis of a common-salt solution gives rise to sodium hydroxide, which can be used as an alkaline solution for generating the treatment fluid. Also achieved is a hypochlorous acid, which can be used as an acid solution for disinfecting the washware. In particular, the electrolysis of the common-salt solution proceeds in accordance with the following reaction equations:
- Cathode reaction:
-
4H2O—>2H3O+2OH− Dissociation of the water -
2H3O+2e −—>H2+2H2O Cathode reaction -
2H2O+2e −—>H2+2OH− Overall reaction in the cathode space - Anode reaction:
-
2Cl−—>Cl2+2e − Anode reaction -
2NaCl—>2Na++Cl2+2e − Overall reaction in the anode space - Overall reaction:
-
2NaCl+2 H2O—>2NaOH+Cl2+H2 - In another aspect, a method of operating a dishwasher involves a step for feeding fresh water into a tank of the electrolysis device, whereupon the electrolysis device is operated in order to generate an alkaline solution from the fresh water located in the tank and added salt (NaCl). This takes place in particular by the analyte generated at the anode being divided off from the catholyte generated at the cathode. The catholyte generated at the cathode is then pumped, as an alkaline solution, out of the tank of the electrolysis device into the wash tank of the dishwasher. In order to clean the washware, the latter is sprayed with the alkaline solution located in the wash tank, said solution serving as the treatment fluid.
- Of course, the method of generation of the alkaline solution allows many of the conventionally used chemicals to be dispensed with. This not only cuts back on costs, but also reduces the outlay in respect of transportation.
- In addition to the aforementioned steps, prior to the operation of spraying the washware, the method may have a step for supplying a final-rinse concentrate in a storage container of the dishwasher, wherein the final-rinse concentrate is metered, if required, into the alkaline solution located in the wash tank, in order to generate a treatment fluid with even better cleaning properties. The final-rinse concentrate here may have at least one wash additive comprising complex formers and/or surface-active substances and/or anti-foaming agents and/or corrosion inhibitors. Accordingly, these wash additives, which are often present in conventional final-rinse concentrates, need not be provided in the treatment-fluid generator. Rather, the final-rinse system, which is required in any case, can be used in order to feed the wash additive.
- According to a further realization of the method, an additive for accelerating the dissociation of the fresh water can be added to the fresh water prior to the alkaline solution being generated by the electrolysis device. This additive may be, in particular, sodium chloride, which is metered into the fresh water so as to achieve a common-salt solution with a concentration of 1 to 20 g/l, preferably of 3 to 10 g/l, in particular 5 g/l. It is conceivable, of course, to use any additive which, following the electrolysis, results in an aqueous alkali-hydroxide solution, which can then be used as the treatment fluid.
- If the additive used is sodium chloride, this can advantageously be removed from a water-treatment device of the dishwasher and metered into the fresh water. This means that the dishwashing salt which is often used anyway in dishwashers can be used not just for water-softening purposes, but also as an additive in order to allow the electrolysis in the treatment-fluid generator.
- The method may also have a step for generating an acid solution from the fresh water located in the tank of the electrolysis device. The step for generating the acid solution takes place, in particular, at the same time as the step for generating the alkaline solution, that is to say as a further product of the electrolysis within the treatment-fluid generator. The resulting acid solution is applied to the washware preferably following the operation of spraying the washware with the alkaline solution and prior to, or during, final rinsing with fresh water. This allows the washware to be disinfected in a straightforward manner.
- The dishwasher will be explained in more detail hereinbelow with reference to the embodiments illustrated in the drawings, in which:
-
FIG. 1 shows a schematic illustration of a first embodiment of the dishwasher; -
FIG. 2 shows a schematic illustration of a second embodiment of the dishwasher; and -
FIG. 3 shows a schematic illustration of an exemplary embodiment of the treatment-fluid generator. - The following detailed description of the figures provides like or equivalent components with like designations.
- The illustration according to
FIG. 1 illustrates a first exemplary embodiment of thedishwasher 1. It should be pointed out that this dishwasher merely has the components which are required for understanding. Thedishwasher 1 is, in particular, a commercial dishwasher for crockery or utensils and is designed as a box-type dishwasher. Of course, it is likewise possible for thedishwasher 1 to be designed as a conveyor dishwasher. The modifications in design which are necessary for this purpose are, of course, known to a person skilled in the art. - The
dishwasher 1 illustrated inFIG. 1 has atreatment chamber 10 with an associatedwash tank 12. Thewash tank 12 serves for accommodating atreatment fluid 20, which can be delivered to a multiplicity ofwash nozzles 16 via awash pump 14. The wash nozzles 16 are located, in particular according to the embodiment illustrated, in the upper and lower regions of thetreatment chamber 10. They are connected to thewash tank 12 via awash line 15. Since thewash tank 12 is located in the lower region of thetreatment chamber 10, this allows the treatment fluid to be recirculated once the washware has been sprayed. - The
dishwasher 1 shown also has at least one final-rinse system for supplying a final-rinse fluid. The final-rinse system, in the embodiment illustrated, comprises astorage container 30, which contains a final-rinse concentrate. As can be seen fromFIG. 1 , thestorage container 30 of the final-rinse system is connected to aboiler 40 via afluid line 32. Theboiler 40 has a fresh-water connection 50, via which fresh water (e.g. mains water) can be introduced into theboiler 40. The fresh water located in theboiler 40 is heated by aheating device 41 and mixed with the final-rinse concentrate from thestorage container 30. For this purpose, the final-rinse concentrate is delivered to theboiler 40 from thestorage container 30 by way of ametering pump 31. The final-rinse fluid, produced from a combination of fresh water and final-rinse concentrate, can be delivered to a multiplicity of final-rinsenozzles 18 via a final-rinsepump 43 and the associated final-rinselines 44. In a manner similar to thewash nozzles 16, it is also the case that the final-rinsenozzles 18 are located in the interior of thetreatment chamber 10 of thedishwasher 1. - Finally, it can be seen from
FIG. 1 that thedishwasher 1 also has a treatment-fluid generator 100, which is illustrated merely as a “black box” in the schematic illustration. The treatment-fluid generator 100 has at least one electrolysis device (seeFIG. 3 ) and is, or can be, connected to thewash tank 12 of thedishwasher 1. The treatment-fluid generator 100 is designed to supply an alkaline solution in thewash tank 12 of thedishwasher 1 by electrolysis. There is therefore no need for thedishwasher 1 to use additional chemicals in order to generate the treatment fluid. - The treatment-
fluid generator 100 used for this purpose is illustrated schematically inFIG. 3 . It has at least one fresh-water connection 101, which is connected to theelectrolysis device 109 via acontrol valve 102. The fresh water located in theelectrolysis device 109 is divided into an alkaline solution and an acid solution by virtue of an electric voltage being applied to appropriate electrodes. The alkaline solution, which forms at the cathode of theelectrolysis device 109, can then be delivered into thewash tank 12 of thedishwasher 1, via thefluid line 111, with the aid of ametering pump 110. - It should be noted here that the treatment-
fluid generator 100 may be located either within the housing (not illustrated) of thedishwasher 1 or outside the same. It is thus conceivable, for example, for conventional dishwashers to be retrofitted, by the provision of an external treatment-fluid generator. - In addition to the fresh-
water connection 101 and theelectrolysis device 109, the treatment-fluid generator 100 may have, for example, afilter 103, a water-treatment element 105 and anadditive container 107. Theunits FIG. 3 , serve, in particular, to influence the composition of the alkaline solution formed by the electrolysis device. It is also possible to use theadditive container 107 to supply a starting solution with a higher reaction speed for theelectrolysis device 109. - For example, it is possible here for the
additive container 107 to be designed as a salt container for accommodating sodium chloride and to be connected, or connectable, to theelectrolysis device 109 such that the starting solution located in theelectrolysis device 109 results in a common-salt solution with a concentration of 1 to 20 g/l, preferably of 3 to 10 g/1 and in particular 5 g/l. Using common-salt solution as the starting solution for the electrolysis gives rise to the alkaline solution sodium hydroxide (NaOH), which can be fed directly to thewash tank 12 via thedischarge line 111. - Also produced is a hypochlorous acid (HClO), which can be used as an acid solution for disinfecting the washware. For this purpose, the acid solution may be connected to the
wash nozzles 16 and/or final-rinsenozzles 18 directly for example via asecond discharge line 112. As an alternative, or in addition, it is also possible to provide anoutflow line 113, or thesecond discharge line 112 may have anoutflow line 113, via which the acid solution can optionally be disposed of (cf.FIG. 3 ). - As already indicated, dishwashers usually already have a water-treatment device with a salt container, in order to reduce, for example, the hardness of the fresh water. Accordingly, it is also conceivable, according to a variant which is not illustrated, for the fresh-
water connection 101, thecontrol valve 102, thefilter 103, the water-treatment element 105 and theadditive container 107 of the treatment-fluid generator 100 to be formed by the water-treatment installation which is present in any case. In specific terms, it is particularly advantageous here to use the salt container asadditive container 107 and to connect the same, consequently, to theelectrolysis unit 109 of the treatment-fluid generator 100. As an alternative, it is also possible for theadditive container 107 to be connected, or connectable, to the salt container of the water-treatment device via a delivery line, in order to feed sodium chloride as additive. - The
dishwasher 1 also has a control device (not illustrated) which is, or can be, connected to themetering pump 110 and is designed to activate themetering pump 110 so as to achieve a treatment fluid with a pH value of at least 10 in the wash tank. - As already indicated, the final-rinse system has a
storage container 30 for accommodating a final-rinse concentrate, wherein the final-rinse concentrate is used to supply the multiplicity of final-rinsenozzles 16 with the final-rinsefluid 42 generated in theboiler 40. At the same time, it is possible for thestorage container 30 to be connected, or connectable, to thewash tank 12 such that it is an option for the final-rinse concentrate and/or the final-rinse fluid to be metered out of the final-rinse system into thewash tank 12. - According to the embodiment illustrated in
FIG. 1 , this takes place, in particular, by way of a direct connection between thestorage container 30 and thewash tank 12. For this purpose, thestorage container 30 has asecond fluid line 36, which is connected directly to thewash tank 12. Ametering pump 38 is located within thesecond fluid line 36, and can likewise be operated via the aforementioned control device (not illustrated). This makes it an option for the final-rinse concentrate located in thestorage container 30 to be fed to thewash tank 12 of thedishwasher 1. Accordingly, thetreatment fluid 20 located in thewash tank 12 is a combination of the final-rinse concentrate and of the alkaline solution from the treatment-fluid generator 100. - The final-rinse concentrate functions as a wash additive comprising complex formers and/or surface-active substances and/or anti-foaming agents and/or corrosion inhibitors. Reference is also made in this connection to the aforementioned exemplary embodiments of the wash additives.
- In respect of the second exemplary embodiment of the
dishwasher 1, this exemplary embodiment being illustrated inFIG. 2 , it should be mentioned that provision may also be made, as an alternative, for the final-rinse fluid generated in theboiler 40 to be introduced into thewash tank 12 via asecond discharge line 46 of theboiler 40. Accordingly, according to the second embodiment, the final-rinse concentrate is not supplied directly into thewash tank 12; rather, the final-rinsefluid 42 consisting of the final-rinse concentrate and the fresh water is metered into thetreatment fluid 20. Ametering pump 48 is once again provided for this purpose, and this one can likewise be controlled via the control unit (not illustrated). According to this embodiment, thetreatment fluid 20 is a combination of the alkaline solution and the final-rinse fluid supplied in theboiler 40. - In summary, all that remains to be said is that the control device of the
dishwasher 1 is connected to the respective metering pumps 31, 38, 48 and 110, and is designed to activate the same, so as to achieve atreatment fluid 20 with a pH value of at least 9, and preferably at least 10, in thewash tank 12. This provides atreatment fluid 20 with an optimum cleaning behavior. Thewash tank 12 may also have at least one sensor means (not illustrated in the drawings) for measuring the pH value of the treatment fluid located in thewash tank 12. This sensor means is, of course, likewise connected to the control device, in order to allow conclusions to be drawn as to the pH value of thetreatment fluid 20. Should the pH value be below a predetermined desired value of, for example, at least 9, then the control device will feed alkaline solution from the treatment-fluid generator 100 repeatedly to thewash tank 12. - The treatment-fluid generator is also designed to supply an alkaline solution with a pH value of 10 to 14, in particular 11.5 to 13. In contrast, the acid solution supplied by the treatment-
fluid generator 100 should have a pH value of 1 to 7, in particular 2.5 to 6. - According to a further embodiment, the control device also has the task of making a selection between a first operating mode, for washing the washware with
treatment fluid 20 at a first temperature, and a second operating mode, for washing the washware withtreatment fluid 20 at a second temperature. The second temperature here is preferably lower than the first temperature, wherein the control device is designed to initiate an operation for spraying the washware with the acid solution in the second, colder operating mode. The second operating mode is based on the finding that the dishwashing result with the alkaline solution from the treatment-fluid generator 100 at low temperatures is not always sufficient. For this reason, the acid solution, which is generated anyway, is applied as disinfectant once the washware has been cleaned. If the treatment fluid has a first, higher temperature of approximately 80 degrees Celsius, then subsequent disinfection of the washware is not absolutely necessary. In this case, the control device is designed to operate the dishwasher in a first operating mode, which does not provide for the follow-up cleaning with the acid solution. - The present application is not restricted to the features and combinations illustrated in the drawings. In particular it should be pointed out that the dishwasher need not be designed, as illustrated in the figures, as a box-type dishwasher. It may, of course, also be designed as a conveyor dishwasher.
Claims (21)
1. A dishwasher (1), which is designed as a box-type dishwasher or as a conveyor dishwasher, wherein the dishwasher (1) has at least one wash tank (12), for accommodating a treatment fluid (20), and at least one final-rinse system, for supplying a final-rinse fluid (42),
characterized in that
the dishwasher (1) also has a treatment-fluid generator (100) with at least one electrolysis device (109), wherein the treatment-fluid generator (100) is, or can be, connected to the wash tank (12) and is designed to supply an alkaline solution in the wash tank (12) of the dishwasher (1) by electrolysis.
2. The dishwasher (1) as claimed in claim 1 ,
wherein the final-rinse system has a storage container (30), for accommodating a final-rinse concentrate, and a multiplicity of final-rinse nozzles (18), for spraying washware with a final-rinse fluid (42), wherein the storage container (30) is, or can be, connected to the wash tank (12) such that optionally the final-rinse concentrate and/or the final-rinse fluid (42) can be metered out of the final-rinse system into the wash tank (12).
3. The dishwasher (1) as claimed in claim 2 ,
wherein the storage container (30) is, or can be, connected directly to the wash tank (12), and therefore it is an option for the final-rinse concentrate to be metered directly into the wash tank (12).
4. The dishwasher (1) as claimed in claim 2 ,
wherein the final-rinse system has at least one boiler (40), which has a fresh-water connection (50) and is, or can be, connected to the final-rinse tank (30) for the supply of a final-rinse fluid (42), and wherein, in addition, the boiler (40) is, or can be, connected to the wash tank (12) such that it is an option for the final-rinse fluid (42) to be metered out of the boiler (40) into the wash tank (12).
5. The dishwasher (1) as claimed in claim 2 ,
wherein the treatment-fluid generator (100) has a first metering pump (110), for controlled metering of the alkaline solution into the wash tank (12), and wherein the final-rinse system has a second metering pump (38, 48), for controlled metering of the final-rinse concentrate and/or of the final-rinse fluid into the wash tank (12).
6. The dishwasher (1) as claimed in claim 1 ,
wherein the dishwasher (1) has a control device which is, or can be, connected to the first and second metering pumps (38, 48, 110) and is designed to activate the first and second metering pumps (38, 48, 110) so as to achieve a treatment fluid (20) with a pH value of at least 9, in the wash tank (12).
7. The dishwasher (1) as claimed in claim 1 ,
wherein the wash tank (12) has at least one sensor means for measuring the pH value of the treatment fluid (20) located in the wash tank (12).
8. The dishwasher (1) as claimed in claim 1 ,
wherein the treatment-fluid generator (100) is designed to supply an alkaline solution with a pH value of 10 to 14, in particular of 11.5 to 13.
9. The dishwasher (1) as claimed in claim 1 ,
wherein the treatment-fluid generator (100) is also designed to generate an acid solution which has a pH value of 1 to 7, in particular 2.5 to 6, and is suitable for disinfecting components of the dishwasher (1) and/or for disinfecting washware.
10. The dishwasher (1) as claimed in claim 9 ,
wherein the dishwasher (1) has a control device which is designed to make a selection between a first operating mode, for washing the washware with treatment fluid (20) at a first temperature, and a second operating mode, for washing the washware with treatment fluid (20) at a second temperature, which is lower than the first temperature, and wherein the control device is also designed to initiate an operation for spraying the washware with the acid solution in the second operating mode.
11. The dishwasher (1) as claimed in claim 1 ,
wherein the electrolysis device (109) of the treatment-fluid generator (100) is, or can be, connected to a fresh-water connection (101), and to an additive container (107), so that a starting solution can be supplied for the electrolysis device (109).
12. The dishwasher (1) as claimed in claim 11 ,
wherein the dishwasher (1) has a water-treatment device with a salt container for accommodating sodium chloride, and wherein the additive container (107) is, or can be, connected to the salt container such that sodium chloride from the salt container can be fed to the additive container (107).
13. The dishwasher (1) as claimed in claim 12 ,
wherein the additive container (107) is designed as a salt container for accommodating sodium chloride, wherein feeding fresh water into the additive container (107) makes it possible to supply a salt solution, in particular a saturated salt solution, which serves as a starting solution for the electrolysis unit (109) or for supplying the starting solution for the electrolysis device (109).
14. A method of operating a dishwasher (1) as claimed in claim 1 , wherein the method has the following steps:
feeding fresh water into a tank of the electrolysis unit and/or into a salt container of the dishwasher (1);
operating the electrolysis unit in order to generate an alkaline solution from the fresh water fed to the tank and/or salt container;
feeding the alkaline solution into a wash tank (12) of the dishwasher (1); and
spraying washware with the alkaline solution located in the wash tank (12).
15. The method as claimed in claim 14 ,
wherein the method, prior to the operation of spraying the washware, has the following steps:
supplying a final-rinse concentrate in a storage container (30) of the dishwasher (1); and
metering the final-rinse concentrate into the alkaline solution located in the wash tank (12).
16. The method as claimed in claim 15 ,
wherein the final-rinse concentrate has at least one wash additive comprising complex formers and/or surface-active substances and/or anti-foaming agents and/or corrosion inhibitors.
17. The method as claimed in claim 14 , wherein the electrolysis unit is operated such that the alkaline solution has a pH value of 10 to 14, in particular of 11.5 to 13.
18. The method as claimed in claim 14 ,
wherein sodium chloride is metered into the fresh water, prior to the alkaline solution being generated by the electrolysis unit, so as to achieve a common-salt solution with a concentration of preferably 1 to 20 g/l, which serves as a starting solution for the electrolysis unit, or to achieve a saturated common-salt solution which provides a starting solution for the electrolysis unit with a concentration of 1 to 20 g/l.
19. The method as claimed in claim 18 ,
wherein the sodium chloride can be removed from a water-treatment device of the dishwasher and is metered into the fresh water.
20. The method as claimed in claim 14 ,
wherein an acid solution, in particular hypochlorous acid, is generated at the same time as an alkaline solution is generated, wherein at least some of the acid solution is directed, for disinfecting purposes, into the treatment chamber (10) of the dishwasher (1).
21. The method as claimed in claim 20 ,
wherein the method, following the step of spraying the washware with the alkaline solution, also has a step for spraying the washware with the acid solution.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013219204.5A DE102013219204B4 (en) | 2013-09-24 | 2013-09-24 | Dishwasher with treatment liquid generator and method for operating such a dishwasher |
DE102013219204.5 | 2013-09-24 |
Publications (1)
Publication Number | Publication Date |
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US20150083163A1 true US20150083163A1 (en) | 2015-03-26 |
Family
ID=52623572
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/479,538 Abandoned US20150083163A1 (en) | 2013-09-24 | 2014-09-08 | Dishwasher with treatment-fluid generator, and method of operating such a dishwasher |
Country Status (2)
Country | Link |
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US (1) | US20150083163A1 (en) |
DE (1) | DE102013219204B4 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114027757A (en) * | 2021-11-29 | 2022-02-11 | 珠海格力电器股份有限公司 | Rinsing control method and cleaning equipment |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4082974A1 (en) | 2021-04-30 | 2022-11-02 | MEIKO Maschinenbau GmbH & Co. KG | Cleaning device and process for cleaning items |
Citations (3)
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---|---|---|---|---|
US4776891A (en) * | 1985-09-23 | 1988-10-11 | Murtha James L | Method and means of rinsing eating utensils |
JPH06319673A (en) * | 1993-05-10 | 1994-11-22 | Funai Electric Co Ltd | Dish washer |
US20030213503A1 (en) * | 2002-05-17 | 2003-11-20 | The Procter & Gamble Company | Signal-based electrochemical methods for automatic dishwashing |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060266381A1 (en) | 2005-05-27 | 2006-11-30 | Doherty James E | Commercial glassware dishwasher and related method |
JP2009072378A (en) | 2007-09-20 | 2009-04-09 | Hoshizaki Electric Co Ltd | Dishwasher using electrolyzed alkaline water as wash water |
US8034759B2 (en) | 2008-10-31 | 2011-10-11 | Ecolab Usa Inc. | Enhanced stability peracid compositions |
-
2013
- 2013-09-24 DE DE102013219204.5A patent/DE102013219204B4/en active Active
-
2014
- 2014-09-08 US US14/479,538 patent/US20150083163A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4776891A (en) * | 1985-09-23 | 1988-10-11 | Murtha James L | Method and means of rinsing eating utensils |
JPH06319673A (en) * | 1993-05-10 | 1994-11-22 | Funai Electric Co Ltd | Dish washer |
US20030213503A1 (en) * | 2002-05-17 | 2003-11-20 | The Procter & Gamble Company | Signal-based electrochemical methods for automatic dishwashing |
Non-Patent Citations (2)
Title |
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DOHERTY US 2006/0266381 ET AL * |
NATSUME US 2002/0023847 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114027757A (en) * | 2021-11-29 | 2022-02-11 | 珠海格力电器股份有限公司 | Rinsing control method and cleaning equipment |
Also Published As
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DE102013219204B4 (en) | 2022-09-22 |
DE102013219204A1 (en) | 2015-03-26 |
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