US20150033801A1 - Protective Glove Having Textile Inner Lining - Google Patents
Protective Glove Having Textile Inner Lining Download PDFInfo
- Publication number
- US20150033801A1 US20150033801A1 US14/131,302 US201114131302A US2015033801A1 US 20150033801 A1 US20150033801 A1 US 20150033801A1 US 201114131302 A US201114131302 A US 201114131302A US 2015033801 A1 US2015033801 A1 US 2015033801A1
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- US
- United States
- Prior art keywords
- solution
- polymer layer
- protective glove
- textile
- glove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004753 textile Substances 0.000 title claims abstract description 103
- 230000001681 protective effect Effects 0.000 title claims abstract description 69
- 229920000642 polymer Polymers 0.000 claims abstract description 132
- 238000000034 method Methods 0.000 claims abstract description 58
- 229920001971 elastomer Polymers 0.000 claims abstract description 56
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical group CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 239000000806 elastomer Substances 0.000 claims abstract description 18
- 239000005060 rubber Substances 0.000 claims description 38
- 238000007598 dipping method Methods 0.000 claims description 37
- 239000000178 monomer Substances 0.000 claims description 30
- -1 bromobutyl Chemical group 0.000 claims description 28
- 229920005557 bromobutyl Polymers 0.000 claims description 28
- 239000004744 fabric Substances 0.000 claims description 26
- 238000003618 dip coating Methods 0.000 claims description 25
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 18
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 17
- 229920002472 Starch Polymers 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 239000008107 starch Substances 0.000 claims description 14
- 235000019698 starch Nutrition 0.000 claims description 14
- 229920003051 synthetic elastomer Polymers 0.000 claims description 14
- 239000005061 synthetic rubber Substances 0.000 claims description 11
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical group FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 claims description 9
- 239000003086 colorant Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 6
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 6
- 150000004676 glycans Chemical class 0.000 claims description 6
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical compound FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 claims description 6
- 229920001282 polysaccharide Polymers 0.000 claims description 6
- 239000005017 polysaccharide Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
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- 229920002678 cellulose Polymers 0.000 claims description 5
- 239000001913 cellulose Substances 0.000 claims description 5
- 238000004132 cross linking Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 210000000707 wrist Anatomy 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 4
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 235000011187 glycerol Nutrition 0.000 claims description 3
- 229920005555 halobutyl Polymers 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 238000004073 vulcanization Methods 0.000 claims description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- 239000004014 plasticizer Substances 0.000 claims description 2
- 229920001059 synthetic polymer Polymers 0.000 claims 3
- 229920003169 water-soluble polymer Polymers 0.000 claims 1
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 239000002131 composite material Substances 0.000 description 9
- 230000035515 penetration Effects 0.000 description 9
- 229920002449 FKM Polymers 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
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- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
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- 230000004048 modification Effects 0.000 description 5
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- 239000003795 chemical substances by application Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000026030 halogenation Effects 0.000 description 2
- 238000005658 halogenation reaction Methods 0.000 description 2
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 2
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 2
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- 238000004513 sizing Methods 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 238000005411 Van der Waals force Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
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- 239000007767 bonding agent Substances 0.000 description 1
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- 238000007758 immersion dip coating Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/001—Linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/14—Dipping a core
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/015—Protective gloves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/20—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. moulding inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/22—Making multilayered or multicoloured articles
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D19/00—Gloves
- A41D19/0055—Plastic or rubber gloves
- A41D19/0058—Three-dimensional gloves
- A41D19/0065—Three-dimensional gloves with a textile layer underneath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4842—Outerwear
- B29L2031/4864—Gloves
Definitions
- the present disclosure relates to protective gloves, in particular elastic, polymeric protective gloves with a textile lining, as well as to a method for their manufacture.
- a protective glove made of a composite material composed of a textile knitted fabric and a polymer layer has a more powerful adhesion between the textile knit and the polymer layer.
- German patent disclosure DE 27 59 008 A1 describes a protective glove composed of a textile that has been coated by means of a dip-coating process from a dispersion with polymers such as polyvinyl chloride (PVC) and also describes its manufacturing method and an apparatus conceived for this purpose. Due to the irregular layer thicknesses and the occurrence of diffusion conduits, so-called “pin holes,” a protective glove of this kind has a comparatively poor protective effect. This is also disadvantageous from an economic standpoint because it results in a larger number of rejects. It also requires the use of additives such as coagulation reagents.
- PVC polyvinyl chloride
- the object of the present disclosure is to create a polymeric protective glove with a textile lining, which has uniform permeation times across the entire surface of the glove and thus has a reliable protective effect in relation to a variety of chemical compound classes.
- Another object is to create a glove of this kind that also has a high level of wearing comfort while maintaining flexibility and tactile sensitivity. Another object is to create an efficient method for manufacturing a protective glove of this kind.
- the present disclosure provides a polymeric protective glove with a textile lining in which the textile lining and at least a first polymer layer are embodied in the form of a layered laminate.
- the first polymer layer includes a synthetic elastomer, which is embodied in the form of a copolymer with isoprene as a monomer unit, i.e. the elastomer contains isoprene monomer units.
- copolymers are understood to be polymers with at least two different monomer units.
- An isoprene monomer unit is understood in particular to be the repeating unit I.
- Polymers with isoprene monomer units are understood to also include those polymers in which derivatives of isoprene monomer units are present.
- such polymers are understood to be polymers with isoprene monomer units in which a derivatization has taken place by means of polymer analogous reactions such as halogenation of the polymer.
- the textile layer of the layered laminate forms the inside of the glove and is understood to be the bottom (innermost) layer. Consequently, the first polymer layer, like optional, subsequent additional polymer layers situated over the said layer, i.e. relative to the glove as it is worn by the user, is situated toward the outside.
- the layered laminate is constructed so that the textile layer and the first polymer layer are firmly bonded to each other by means of a common boundary layer.
- the textile layer here can, for process-related reasons, also contain additives or residual amounts of additives such as sizing agents or film-forming substances, in particular polyvinyl alcohol (PVA) or a polysaccharide such as starch.
- the textile layer and the first polymer layer are held together by a fiber reinforced material layer, i.e. a fiber/synthetic composite.
- a fiber reinforced material layer i.e. a fiber/synthetic composite.
- This permits good adhesion of the first polymer layer to the textile lining or textile layer.
- an adhesive agent in particular a glue.
- the textile properties of the textile lining are thus largely preserved.
- the lining and polymer layer form a fiber reinforced material in which the fibers of the textile layer are embedded into a matrix of the polymer of the first polymer layer.
- the fiber reinforced material is produced when the textile lining or textile layer is dipped into a solution of a synthetic rubber with isoprene monomer units.
- the polymer solution penetrates into the textile layer and envelops the fibers.
- the textile layer is thus at least partially penetrated by the polymer layer.
- An entanglement of the textile fibers with the polymer chains occurs. This increases the contact area between the fibers and the polymer chains and thus also increases the inter- and intramolecular forces of attraction that can be due to interactions such as van-der-Waals forces or adhesion effects.
- the textile lining is composed of a knitted fabric. It may be desired that, in addition to the first polymer layer, the textile layer or textile lining is elastic.
- the knitted fabric is preferably a knitted fabric with double loops; an interlock knitted fabric is particularly preferable. This may produce a fiber reinforced material while preserving the textile properties of the lining since the knitted fabric has a sufficient mesh density, which has a positive effect on the degree of impregnation of the textile lining.
- the knitted fabric of the textile lining contains cellulose-containing fibers. It may be desired that the knitted fabric is composed of cotton or a cotton blend fabric, in particular with a cotton content of greater than 50%. This may be desirable because natural fibers, in particular cellulose-containing fibers, are particularly able to absorb moisture due to their swelling capacity.
- the cotton fabric has a density of greater than 150 g/m 2 , in particular greater than 250 g/m 2 .
- the yarn size of the yarn used is preferably 30:1. It has turned out that the penetration of the textile lining can be influenced by means of the density of the knitted fabric in combination with the yarn size.
- the first polymer layer contains an elastomer with butyl monomer units. It is thus possible to achieve a protective effect in relation to a multitude of compound classes.
- elastomers with isoprene monomer units such as cross-linked butyl rubbers (IIR), in particular elastomers with butyl monomer units, have a good protective effect in relation to polar solvents and in relation to acids and bases.
- Low glass temperatures T g result in a very good flexibility, even at low temperatures.
- elastomers with isoprene units have a low gas permeability, i.e. they are impermeable to a multitude of gases such as hydrogen chloride or ammonia.
- the first polymer layer contains an elastomer with halogenated butyl monomer units, in particular an elastomer with butyl monomer units that has been halogenated in a polymer analogous reaction. It is particularly preferable for the first polymer layer to contain an elastomer with bromobutyl monomer units; in the context of the present disclosure, bromobutyl monomer units are understood in particular to be the repeating units II, III, and IV.
- halogenated butyl rubbers are easier to cross-link because of their lower bond energies. This effect is particularly pronounced in rubbers with bromobutyl monomer units.
- a halogenation of the butyl rubber increases its chemical inertness and thus increases the protective effect of the glove.
- the first polymer layer is applied to the textile layer by means of a dip-coating process, i.e. a dipping process, in particular a dip-coating process from a solution.
- a dip-coating process i.e. a dipping process, in particular a dip-coating process from a solution.
- additives such as coagulation reagents.
- polymer layers applied by dip-coating processes from solutions have consistent layer properties. It is thereby possible to ensure constant permeation times over the entire glove and thus a reliable protection. It is likewise possible to avoid the occurrence of so-called pin holes, i.e. diffusion conduits, in the polymer layer.
- the first polymer layer is composed of two polymer sublayers: the first polymer sublayer contains no colorant, the second polymer sublayer contains colorant, and the second polymer sublayer is disposed onto the first polymer sublayer.
- This embodiment of the first polymer layer may provide uncolored, i.e. light-colored, textile linings that are typically used for protective gloves. Because an uncolored first polymer sublayer is used, the sublayer glistens through the textile lining without influencing the color impression of the lining. On the other hand, users especially prefer protective gloves in which colorants have been added to the polymer layer; hence, the established position of such gloves in the marketplace.
- At least one second polymer layer of another, different polymer is applied over the first polymer layer.
- the second polymer layer contains a fluorinated elastomer. Repulsive, i.e. repelling, interactions sharply reduce an adsorption of molecules on the layer surface, thus increasing the resistance to a large number of chemical substance classes. Consequently, the comparatively high grease, oil, and fuel permeability of the first polymer layer's elastomer with isoprene monomer units can be compensated for through combination with the second polymer layer.
- the second polymer layer contains an elastomer with 1,1-difluoroethylene monomer units.
- Fluoroelastomers with 1,1-difluoroethylene monomer units are inert in relation to many chemicals, oils, and fuels and are heat resistant.
- the high tear resistance of up to 20 MPa of fluororubbers with 1,1-difluoroethylene monomer units also results in a high mechanical resistance of the polymer composite material.
- the second polymer layer contains a copolymer with the monomers 1,1-difluoroethylene and hexafluoropropene.
- the second polymer layer contains an elastomer with acrylonitrile monomer units such as a cross-linked nitrile rubber (NBR).
- NBR cross-linked nitrile rubber
- the protective glove has a first polymer layer with a thickness of 0.05 mm to 0.5 mm and/or a second polymer layer with a thickness of 0.05 mm to 0.15 mm. This has a good effect on permeation times, flexibility, and wearing comfort.
- the manufacturing method is composed of at least the following steps:
- step a a textile lining is placed onto a glove form.
- an anti-friction agent may be used, such as a silicone oil, which is applied to the glove form in advance.
- step b) a solution of a film-forming polymer is applied to the textile lining that has been placed onto the glove form.
- step c) a glove form is dipped into a first solution of a synthetic, first rubber.
- the temperature T 1 during the dip-coating procedure is lower than the cross-linking temperature of the first rubber.
- step d) the glove form is removed from the first solution
- step d) the first solution
- step d) the first solution
- step d) the drying time
- step f) the first polymer layer is vulcanized by autoclaving the protective glove.
- step g the protective glove is removed from the form.
- step c) the glove form is dipped into a first solution of a butyl rubber, preferably a first solution of a halogenated butyl rubber, and particularly preferably a first solution of a rubber with bromobutyl monomer units.
- the glove form is dipped into a second solution of a second, other synthetic rubber. After a predefined dipping time t 2 , the glove form is removed from the solution and dried.
- the first and second polymer layers are jointly vulcanized in step f).
- the second solution may contain a rubber with the monomers 1,1-difluoroethylene and/or hexafluoropropene. This has a positive effect on the properties of the glove, for example on the permeation times for a multitude of chemical compound classes.
- polar polymers with hydroxyl groups are used as film-forming polymers.
- these polymers are water-soluble.
- a PVA solution and/or a polysaccharide-containing solution such as a starch-containing solution are used as a solution of a film-forming polymer.
- a plasticiser, in particular glycerin is added to the film-forming polymer solution.
- a spraying or a single or multiple brushing or dabbing of the textile lining with a cloth impregnated with the solution of the film-forming polymer can prevent a complete penetration with the rubber solution. It is thus possible to prevent a complete penetration of the textile lining.
- This effect is particularly pronounced with cellulose-containing textiles.
- Cellulose-containing fibers such as cotton fibers swell significantly in the presence of moisture and absorb the moisture. The application of the film-forming polymer thus makes it possible to optimally pre-treat these fibers for the subsequent dip-coating procedure.
- the textile lining before being dipped into the first solution of a rubber with isoprene units, the textile lining is brushed with the PVA solution until the amount of application of PVA onto the lining totals 0.15 to 3 g, preferably 0.3 to 1.8 g, particularly preferably 0.6 to 0.9 g. It is thus possible to influence the degree to which the rubber impregnates the textile lining.
- the textile lining is sprayed with a solution containing a polysaccharide such as starch.
- This solution preferably functions as a sizing agent.
- a polysaccharide, in particular starch as a film-forming polymer has the advantage that the protective glove does not stick very powerfully to the glove form. As a result, after production, the glove can surprisingly be removed from the glove form even without turning it inside out, which significantly improves the production process.
- the viscosity of the first rubber solution is from 100 to 200 s (determined with a 6 mm Ford beaker). This is good because a rubber solution with a high viscosity, due to its flow behavior, penetrates more slowly into the textile lining than corresponding solutions with lower viscosities. Consequently, the selection of the viscosity of the first rubber solution constitutes a further parameter which, in combination with the film-forming polymer, can be used to influence the degree of penetration.
- the textile lining is dipped into two different solutions of the same first synthetic rubber, which differ in terms of their viscosities.
- the textile lining is dipped according to process steps c) and d) into a solution of the first synthetic rubber with a high viscosity.
- This produces a first polymer sublayer, which does not completely penetrate the textile layer and seals the surface of the textile lining on the outside.
- the dipping takes place in a second solution of the first synthetic rubber with a lower viscosity, thus contributing to a further build-up of the first polymer layer. This is good for process-related reasons since rubber solutions with comparatively low viscosities are easier to work with when dip-coating from a solution.
- the glove form is preferably dipped partially at least once and then is dipped all the way.
- the partial dipping is also desired in terms of the degree of penetration of the textile layer.
- Each dip-coating procedure of the glove form into the same rubber solution produces another layer of the rubber, which is referred to as a dipped polymer sublayer.
- a dipped polymer sublayer After a dipped polymer sublayer has been deposited in the first partial dipping procedure, which seals the textile lining up to approximately the wrist, then a full dipping can occur, i.e. with a higher hydrostatic pressure at the fingers, without this disadvantageously affecting the impregnation depth of the textile lining.
- a preferred embodiment of the present disclosure provides a method in which the polymer layers are dipped as often and for as long as necessary until the first polymer layer has reached a thickness of 0.05 to 0.5 mm and/or the second polymer layer has reached a thickness of 0.05 to 0.2 mm.
- the vulcanization of the first polymer layer preferably occurs by means of autoclaving at a pressure of 3 to 5 bar and/or at a temperature of 60 to 170° C., in particular at a temperature of 90 to 150° C.
- a cross-linking of rubbers into elastomers increases their mechanical resistance significantly.
- the cross-linking reduces the permeation rates within the cross-linked polymer layers.
- the removed protective gloves may be washed with water to which tensides have preferably been added. Residues of PVA and/or starch that are not enveloped by the first polymer layer can thus be at least partially removed from the textile lining.
- one advantage in the use of starch as a film-forming polymer lies in the fact that it is possible to dispense with the use of rinsing agents when removing the protective glove from the glove form.
- the starch can remain in the textile lining without a significant, negative impact on the wearing comfort, so that it is possible to dispense with an additional step of washing out the finished protective glove, thus making it possible to increase productivity.
- FIG. 1 is a schematic depiction of the manufacturing method of the first illustrative embodiment
- FIG. 2 is a schematic depiction of the manufacturing method of the second illustrative embodiment
- FIG. 3 is a schematic depiction of the manufacturing method of the third illustrative embodiment
- FIG. 4 is a schematic depiction of the protective glove according to the present disclosure
- FIG. 5 is a schematic cross-section through the composite material of a protective glove with the glued-in textile lining
- FIG. 6 is a schematic cross-section through the detail A of the first illustrative embodiment
- FIG. 7 is a schematic cross-section through the detail A of the second illustrative embodiment.
- FIG. 8 is an optical microscope image of the cross-section through the detail A of the first illustrative embodiment.
- FIG. 1 schematically depicts the manufacturing method of a protective glove 16 in conjunction with the first illustrative embodiment.
- FIG. 2 shows a simplified form of the manufacturing method, which is explained in greater detail in conjunction with a second illustrative embodiment.
- FIG. 3 shows another embodiment of the manufacturing method.
- FIG. 4 is a schematic depiction of the protective glove 16 according to the present disclosure.
- the upper part of the protective glove 16 is composed of the fingers 17 , the palm, and the back of the hand and at the wrist 18 , transitions into the sleeve 19 of the glove.
- the inside of the protective glove 16 is composed of the textile lining 2 .
- the layer structure of the layered laminate of the two illustrative embodiments will be described in greater detail in conjunction with detail A in FIGS. 5 and 7 .
- the method schematically depicted in FIG. 1 for manufacturing the first illustrative embodiment includes the following steps:
- a glove form 1 composed of ceramic is brushed with silicone oil. Then a textile cotton lining 2 is pulled on over the glove form 1 .
- a cloth that is impregnated with a PVA solution is used to apply 3 to 4 coats of the aqueous PVA solution 3 to the textile lining 2 .
- To produce the PVA solution 3 first 3.75 kg of PVA are dissolved in 25 liters of demineralized water at 90° C.
- 1 liter of the parent solution was mixed with 500 ml glycerin and 5 liters of demineralized water.
- the PVA solution 3 is in particular applied from the finger tips 20 to the wrist 18 by wiping with a cloth, leaving out the sleeve of the glove 19 .
- the glove form 1 is dipped into a dipping reservoir 5 of a first solution of a synthetic first rubber 6 .
- the first solution of a synthetic first rubber 6 contains bromobutyl rubber and toluene as a solvent. No colorants were added to the first bromobutyl solution 6 .
- the first bromobutyl solution 6 has a viscosity of 100 to 200 s (determined with a 6 mm Ford beaker) during the dipping.
- the glove form 1 is partially dipped into the first bromobutyl solution 6 from the finger tips 19 to the wrist 18 and in the subsequent dip-coating procedures, is dipped into it all the way, i.e. including the sleeve 19 .
- the partial dipping causes a lower hydrostatic pressure to act on the textile lining, in particular on the fingers 17 and the finger tips 20 , than would occur in a complete dipping. It is thus possible to reduce the penetration of the textile lining 2 by the first bromobutyl solution 6 . After the drying of the first dipped polymer sublayer thus produced, the surface of the textile lining 2 is sealed, thus permitting the dipping in subsequent dip-coating procedures to be carried out with higher hydrostatic pressure at the fingers 17 and the finger tips 20 .
- the dipping is carried out as often and for as long as necessary until the dipped polymer sublayers produced in the individual dipping procedures combine to reach a thickness of approximately 0.1 mm and thus constitute the first polymer sublayer 26 of the first polymer layer 25 .
- the lifting device 7 raises and lowers the dipping reservoir 5 .
- the glove form 1 is dried under rotation for a period of 30 minutes at 30° C.
- the polymer layer 26 deposited in the first bromobutyl solution 6 and composed of a plurality of polymer dipped sublayers (not shown in detail in FIGS. 6 and 7 ) is white.
- the glove form 1 is dried for at least 8 hours at 25 to 30° C. in order to remove the solvent.
- a dip-coating in a second solution 10 of the synthetic first rubber contained in a dipping reservoir 9 is carried out.
- the solution temperature of the second rubber solution 10 is 30° C.
- the second solution of the synthetic first rubber 10 thus likewise contains bromobutyl rubber dissolved in toluene.
- the second bromobutyl solution 10 contains carbon as a colorant.
- the viscosity of the second bromobutyl solution 10 is from 50 to 120 s (determined with a 6 mm Ford beaker).
- the glove form 1 is dipped into the second bromobutyl solution 10 in three full-immersion dip-coating procedures until the dipped polymer sublayers deposited in this way (not shown in detail in FIGS. 6 and 7 ) combine to produce the second polymer sublayer 27 of the first polymer layer 25 and have a thickness of approximately 0.05 mm. After each dipping procedure, the glove form 1 is dried under rotation. After the last dip-coating procedure in the second bromobutyl solution 10 , the glove form 1 is dried for 12 hours at room temperature.
- the third solution of a synthetic third rubber 13 contains a rubber with the monomers 1,1-difluoroethylene, hexafluoropropene, and tetrafluoroethylene, e.g. Viton®. Methyl ethyl ketone is used as a solvent.
- the glove form 1 is removed from the dipping reservoir 12 and dried for 30 minutes at a temperature of 25° C. under rotation in the dipping casing 11 .
- the above-described process of dipping in the Viton® solution 13 and the subsequent drying procedure are repeated 3 to 5 times until the layer thickness of the Viton® layer serving as the second polymer layer 27 is approximately 0.1 mm.
- the glove form 1 is dried for 12 hours at room temperature.
- the coated glove form 1 is vulcanized in an autoclave 14 for 120 minutes at a pressure of 3 bar and a temperature of 150° C.
- the first polymer layer 25 and the second polymer layer 28 are jointly vulcanized as a layered laminate 29 composed of different polymers.
- FIG. 2 shows the manufacturing method of a second illustrative embodiment.
- the second illustrative embodiment has only the first polymer layer 25 and thus constitutes a simplified form of the first illustrative embodiment described above.
- the manufacturing method includes preparing the glove form 1 , pulling on the textile lining 2 , and coating it with a PVA solution 3 . These steps are performed in accordance with the manufacturing method of the first illustrative embodiment.
- dipping is only carried out in the bromobutyl solutions 6 and 10 according to the manufacturing method of the first illustrative embodiment.
- the glove form 1 is dried at room temperature to completely remove the methyl ethyl ketone.
- the coated glove form 1 is then vulcanized in an autoclave 14 for 120 minutes at a pressure of 3 bar and a temperature of 150° C.
- FIG. 3 shows a third illustrative embodiment of the manufacturing method.
- the difference from the first illustrative embodiment ( FIG. 1 ) lies in the use of a starch-containing solution 15 in lieu of the PVA solution 3 .
- the starch-containing solution is a conventional ironing or laundry starch solution thinned 1:1 with water. Consequently, it is preferable for PVA and/or starch to be used as the polar polymer with hydroxyl groups.
- the textile lining 2 in this case is sprayed with the starch-containing solution and is then dried in an oven ( 30 ) until the water of the starch-containing solution has completely evaporated, for 20 minutes at 80° Celsius in the example.
- the subsequent process steps are performed analogously to the first illustrative embodiment.
- the layer structure of the first illustrative embodiment is schematically depicted in FIG. 6 ; dipped polymer sublayers are not shown in detail.
- the protective glove 16 according to the present disclosure and the composite material according to the present disclosure are composed of a textile layer or the textile lining 2 and the first polymer layer 25 , which partially penetrates the textile layer 2 . Consequently, unlike the protective glove with the glued-in lining 2 schematically depicted by way of example in FIG. 5 , the composite material according to the present disclosure does not have a adhesive agent layer 22 .
- the partial penetration of the textile lining 2 by the first polymer layer 25 produces a mechanical entanglement of fibers and rubber, which is fixed in place in place by the vulcanization of the rubber. In this case, the penetration only goes so deep, as a result of which the textile properties of the lining 2 are at least partially preserved.
- the textile layer or textile lining 2 forms the inside of the glove.
- the arrow 23 symbolizes the chemical action on the protective glove 16 from the outside.
- the layered laminate of the protective glove 16 is also composed of a second polymer layer 28 , as schematically depicted in FIG. 6 .
- the textile lining 2 of the illustrative embodiment contains cotton fibers.
- the cotton content is >50%;
- the lining can be a cotton blend fabric or a pure cotton knitted fabric.
- the knitted fabric is embodied as an interlock knitted fabric and has a weight of 265 g/m 2 with a yarn count of 30.
- the first polymer layer 25 is composed of bromobutyl rubber and has a layer thickness of 0.15 mm. This bromobutyl layer 25 not only acts as a barrier to liquid media, but also has a very low gas permeability. Consequently, the bromobutyl layer 25 provides protection from gases such as ammonia or hydrogen chloride.
- the second polymer layer 28 contains a fluoroelastomer with the monomers 1,1-difluoroethylene and hexafluoropropene and possibly also tetrafluoroethylene, e.g. Viton®.
- the Viton® layer 28 has a layer thickness of 0.1 mm.
- the combination of the bromobutyl layer 25 and the Viton® layer 28 in the layered laminate 29 makes it possible to achieve a protective effect that goes beyond the cumulative action of the two individual layers.
- the illustrative embodiment has long permeation times for a multitude of compound classes such as aliphatic hydrocarbons, acids, bases, and polar organic compounds such as amines and polar solvents.
- the textile lining 2 simultaneously ensures a high level of wearing comfort without having a negative impact on tactile sensitivity or flexibility of the protective glove 16 .
- FIG. 8 shows an optical microscope image of the cross-section A of the second illustrative embodiment described above.
- the textile lining 2 forms the inside of the glove.
- the bromobutyl layer 25 and the textile lining 2 thus form a composite material.
- the white, i.e. uncolored, first bromobutyl sublayer 26 here partially penetrates the textile layer 2 and seals the textile lining 2 from the outside.
- the second bromobutyl sublayer 27 that is colored with carbon is visible over the first bromobutyl sublayer 26 .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Gloves (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011107443.4 | 2011-07-08 | ||
DE102011107443A DE102011107443A1 (de) | 2011-07-08 | 2011-07-08 | Schutzhandschuh mit textilem Innenfutter |
PCT/EP2011/006495 WO2013007274A1 (de) | 2011-07-08 | 2011-12-22 | Schutzhandschuh mit textilem innenfutter |
Publications (1)
Publication Number | Publication Date |
---|---|
US20150033801A1 true US20150033801A1 (en) | 2015-02-05 |
Family
ID=45464494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/131,302 Abandoned US20150033801A1 (en) | 2011-07-08 | 2011-12-22 | Protective Glove Having Textile Inner Lining |
Country Status (5)
Country | Link |
---|---|
US (1) | US20150033801A1 (de) |
EP (1) | EP2729288A1 (de) |
CA (1) | CA2841209A1 (de) |
DE (1) | DE102011107443A1 (de) |
WO (1) | WO2013007274A1 (de) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140075639A1 (en) * | 2012-09-20 | 2014-03-20 | Omega Global, Inc. | Protective glove |
USD735968S1 (en) * | 2013-12-13 | 2015-08-11 | Covco Ltd. | Glove |
USD773743S1 (en) * | 2013-05-10 | 2016-12-06 | Inteplast Group Corporation | Disposable plastic narrow-neck glove |
USD773744S1 (en) * | 2013-12-13 | 2016-12-06 | Covco (H.K.) Ltd. | Glove former |
US20170172421A1 (en) * | 2015-12-16 | 2017-06-22 | Nadine L. Dabby | Physiological characteristic measurement system |
CN107639855A (zh) * | 2017-11-02 | 2018-01-30 | 上海华新医材有限公司 | 医用手套卷边着色设备及方法 |
US10215164B2 (en) | 2015-12-07 | 2019-02-26 | Intel Corporation | Fabric-based piezoelectric energy harvesting |
EP3323613A4 (de) * | 2015-07-16 | 2019-03-20 | Zeon Corporation | Tauchgeformter artikel und schutzhandschuh |
CN112048917A (zh) * | 2020-09-03 | 2020-12-08 | 山东星宇手套有限公司 | 一种有衬里的双层丁基防化手套的制备方法 |
CN112609472A (zh) * | 2020-12-08 | 2021-04-06 | 山东星宇手套有限公司 | 一种硅胶隔热手套的制备方法 |
US11229248B2 (en) * | 2015-12-02 | 2022-01-25 | Showa Glove Co. | Supporting glove and method for manufacturing the supporting glove |
CN114426802A (zh) * | 2022-02-10 | 2022-05-03 | 北京邦维高科新材料科技股份有限公司 | 可热封橡塑复合胶布的制造方法及其制品 |
US20220330634A1 (en) * | 2019-11-01 | 2022-10-20 | Showa Glove Co. | Glove |
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- 2011-12-22 EP EP11805785.0A patent/EP2729288A1/de not_active Withdrawn
- 2011-12-22 WO PCT/EP2011/006495 patent/WO2013007274A1/de active Application Filing
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- 2011-12-22 CA CA2841209A patent/CA2841209A1/en not_active Abandoned
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US20140075639A1 (en) * | 2012-09-20 | 2014-03-20 | Omega Global, Inc. | Protective glove |
US9629402B2 (en) * | 2012-09-20 | 2017-04-25 | Omega Global, Inc. | Protective glove |
USD773743S1 (en) * | 2013-05-10 | 2016-12-06 | Inteplast Group Corporation | Disposable plastic narrow-neck glove |
USD735968S1 (en) * | 2013-12-13 | 2015-08-11 | Covco Ltd. | Glove |
USD773744S1 (en) * | 2013-12-13 | 2016-12-06 | Covco (H.K.) Ltd. | Glove former |
EP3323613A4 (de) * | 2015-07-16 | 2019-03-20 | Zeon Corporation | Tauchgeformter artikel und schutzhandschuh |
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US11229248B2 (en) * | 2015-12-02 | 2022-01-25 | Showa Glove Co. | Supporting glove and method for manufacturing the supporting glove |
US10215164B2 (en) | 2015-12-07 | 2019-02-26 | Intel Corporation | Fabric-based piezoelectric energy harvesting |
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US20220330634A1 (en) * | 2019-11-01 | 2022-10-20 | Showa Glove Co. | Glove |
US11849787B2 (en) * | 2019-11-01 | 2023-12-26 | Showa Glove Co. | Glove |
CN112048917A (zh) * | 2020-09-03 | 2020-12-08 | 山东星宇手套有限公司 | 一种有衬里的双层丁基防化手套的制备方法 |
CN112609472A (zh) * | 2020-12-08 | 2021-04-06 | 山东星宇手套有限公司 | 一种硅胶隔热手套的制备方法 |
CN114426802A (zh) * | 2022-02-10 | 2022-05-03 | 北京邦维高科新材料科技股份有限公司 | 可热封橡塑复合胶布的制造方法及其制品 |
Also Published As
Publication number | Publication date |
---|---|
DE102011107443A1 (de) | 2013-01-10 |
EP2729288A1 (de) | 2014-05-14 |
WO2013007274A1 (de) | 2013-01-17 |
CA2841209A1 (en) | 2013-01-17 |
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