US20140196835A1 - Method for producing molded products using coffee grounds - Google Patents

Method for producing molded products using coffee grounds Download PDF

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Publication number
US20140196835A1
US20140196835A1 US14/239,338 US201114239338A US2014196835A1 US 20140196835 A1 US20140196835 A1 US 20140196835A1 US 201114239338 A US201114239338 A US 201114239338A US 2014196835 A1 US2014196835 A1 US 2014196835A1
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US
United States
Prior art keywords
coffee grounds
mixture
produced
purified water
mixing step
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/239,338
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English (en)
Inventor
Byeong Geol Lim
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Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of US20140196835A1 publication Critical patent/US20140196835A1/en
Abandoned legal-status Critical Current

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Classifications

    • G—PHYSICS
    • G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B19/00—Teaching not covered by other main groups of this subclass
    • G09B19/10—Modelling
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14—Shaping
    • C11D13/16—Shaping in moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/002—Joining methods not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/02—Moulding by agglomerating
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0047—Detergents in the form of bars or tablets
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D9/00—Compositions of detergents based essentially on soap
    • C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
    • C11D9/22—Organic compounds, e.g. vitamins
    • C11D9/38—Products in which the composition is not well defined

Definitions

  • the present invention relates to a method for producing molded products using coffee grounds, and in particular to a method for producing molded products using coffee grounds which comprises collecting coffee grounds which were usually discarded, drying, sorting by granules and grinding, and the processed coffee grounds are mixed with purified water and a binding agent, and the mixed mixture is molded into a certain shape using a mold.
  • the coffee grounds which were generally discarded are collected and molded in a certain shape and can be used for carving classes.
  • the coffee grounds are collected from coffee shops, and the collected coffee grounds are processed via a dry-sorting-driving procedure, and the thusly processed coffee grounds are mixed with purified water and a binding agent and are inputted in a fixing mold and are compressed and molded in various shapes such as cubes, which can substitute the soaps which were generally used for carving classes of the school, so it is possible to prevent over consumption of resources and environmental contaminations. Since the addition of chemical components is minimal, a material for school class which is not harmful to the human body can be provided.
  • a method for producing molded products using coffee grounds in which coffee grounds are collected from a coffee shop, and the collected coffee grounds are processed via a dry-sorting-grinding procedure, and the processed coffee grounds are mixed with purified water and a binding agent and are inputted in a fixed mold for thereby molding various shapes of cubes.
  • a method for producing molded products using coffee grounds in which small cubes are manufactured via the above mentioned method and are colored, and each cube is numbered, and a small cube is attached to an angled surface of another small cube for hereby forming a large cube, and the cubes assigned with numbers and belonging to the large cube are removed based on the manual for thereby forming a certain shape with multiple colors.
  • the present invention is directed to a method for producing molded products using coffee grounds which is environmentally friendly because the students of elementary schools use the recycled, molded products prepared using coffee grounds instead of using soaps in their classes.
  • the coffee grounds are molded using the powder which is sterilized at above 100° C.
  • the molded products have deodorizing effects of coffee grounds before they are processed, and keratin removing effects and sterilization effects and are good for the health of people.
  • FIG. 1 is a flow chart of a method for producing a molded product using coffee grounds according to the present invention.
  • FIG. 2 is a flow chart of a method for producing a large cube in such a way to produce a molded product of a cube shape using coffee grounds and to bind them.
  • the present invention is directed to a method for producing molded products using coffee grounds.
  • the method for producing molded products using coffee grounds according to the present invention comprises a step for collecting coffee grounds from a coffee shop; a dry step for drying the collected coffee grounds using a drier and a heating film at higher than 15° C.; a step for sorting the granules of the coffee grounds so as to remove impurities; a step for grinding the sorted granules; a first mixing step for mixing the ground powders with a fixing agent or a binding agent and pasting the same; a second mixing step for mixing the mixture of the first mixing step with purified water and pasting the same; a step for inputting the mixture in a mold and compressing and molding the mixture; a dry step for drying the molded article; and a polishing step for polishing the molded article.
  • the coffee grounds containing more or less than 20% of moisture are collected from the coffee shops, and the collected coffee grounds are dried using a drier or a heating film at higher than 15° C.
  • a drier or a heating film at higher than 15° C.
  • the binding agent formed of HPC Hydrochloric acid
  • HPC-L Hydrochloric acid
  • CMC-NA Carboxymethyl celluose sodium
  • progelatinized starch Xanthan gum
  • Povidone HPMC (Hydroxypropyl methyl cellulose)
  • PVP Poly vinyl pyrrolidone
  • sodium silicate K 2 SiO 3
  • dextrin Arabia rubber, formaldehyde, vitrified, silicate, shellac, rubber, resinoid, bakelite, rubber, silicate shellac magnesite, agar powder or starch is added in a range of 0.01 to 0.5 g per 1 g of the coffee grounds which is each sized less than 0.01 to 1 mm and has less than 20% of moisture after impurities are removed.
  • the second mixing step less than 1 mL of purified water is added per 1 g of the mixture produced via the first mixing step and is pasted.
  • the mixture of the second mixing step is inputted in the mold and is compressed and molded.
  • bacteria or fungus may grow, and in case of higher than 110° C., a cracking phenomenon may occur in the molded products. So, it needs to harden the molded products of the coffee grounds using a drier which is set to a range of 5 to 110° C. so as to dry the molded products.
  • the molded products of the coffee grounds prepared according to the above described method are manufactured in small cube shapes and are colored, and each small cube is numbered, and a small cube is adhered to an angled surface of another cube for thereby forming a large cube which is expandable, and the small cubes with numbers are sequentially removed based on the manual for thereby forming a certain shape of the molded product.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Business, Economics & Management (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Physics & Mathematics (AREA)
  • Educational Administration (AREA)
  • Educational Technology (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Processing Of Solid Wastes (AREA)
  • Detergent Compositions (AREA)
  • Tea And Coffee (AREA)
US14/239,338 2011-09-01 2011-08-31 Method for producing molded products using coffee grounds Abandoned US20140196835A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
KR1020110088444A KR101103424B1 (ko) 2011-09-01 2011-09-01 커피 찌꺼기를 이용한 성형품 가공 방법
KR10-2011-0088444 2011-09-01
PCT/KR2012/006967 WO2013032258A2 (fr) 2011-09-01 2012-08-31 Procédé pour fabriquer des produits moulés en utilisant du marc de café

Publications (1)

Publication Number Publication Date
US20140196835A1 true US20140196835A1 (en) 2014-07-17

Family

ID=45613878

Family Applications (1)

Application Number Title Priority Date Filing Date
US14/239,338 Abandoned US20140196835A1 (en) 2011-09-01 2011-08-31 Method for producing molded products using coffee grounds

Country Status (4)

Country Link
US (1) US20140196835A1 (fr)
KR (1) KR101103424B1 (fr)
CN (1) CN103732366A (fr)
WO (1) WO2013032258A2 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019034794A1 (fr) * 2017-08-18 2019-02-21 Kafform Ug Procédé de production d'objets utilitaires en matériau composite à base de café
CN112759944A (zh) * 2021-01-14 2021-05-07 四川环龙新材料有限公司 一种可降解竹纤维咖啡渣纸杯及其制备方法
IT202000007519A1 (it) * 2020-04-08 2021-10-08 Lavazza Luigi Spa Materiale compostabile per il confezionamento di prodotti alimentari
CN113930963A (zh) * 2021-10-29 2022-01-14 达利(中国)有限公司 一种经纳米咖啡碳材料整理的真丝暖感面料的制备方法
CN114479504A (zh) * 2022-03-02 2022-05-13 四川农业大学 一种由食品加工副产物制备的可降解抗氧化包装膜及其制备方法

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103113753B (zh) * 2013-03-01 2016-01-20 王丹 植物纤维环保材料及其制造方法以及应用
KR101334510B1 (ko) * 2013-05-08 2013-11-29 임병걸 음식물쓰레기를 이용한 성형품 가공 방법
KR101935905B1 (ko) * 2016-12-15 2019-01-07 최지완 커피찰흙 만들기용 키트 및 이를 이용한 커피찰흙 제조방법
KR101994600B1 (ko) 2019-01-04 2019-06-28 황재순 커피박이 포함된 건축 자재 및 그 제조 방법
CN110318289A (zh) * 2019-07-05 2019-10-11 咖法科技(上海)有限公司 一种咖啡渣纸托及其制备方法
CN112111994B (zh) * 2020-08-20 2022-09-06 咖法科技(上海)有限公司 一种茶叶渣纸托及其制备方法
CN112129072B (zh) * 2020-09-21 2021-11-23 大连交通大学 一种咖啡渣再利用的装置及方法
KR102416130B1 (ko) 2020-10-28 2022-07-06 다알시스 주식회사 커피 부산물을 이용한 재식교구 제조방법
KR102513376B1 (ko) * 2021-03-31 2023-03-23 주식회사 포어스코리아 커피찌꺼기를 이용한 성형품의 제조방법
CN113480866A (zh) * 2021-07-12 2021-10-08 杨良浩 一种可全降解一次性餐具及其制备方法
KR20230106792A (ko) 2022-01-07 2023-07-14 김보림 커피박을 활용한 커피점토 제조방법 및 커피점토를 이용한 용기 제조방법

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2067941A (en) * 1933-03-25 1937-01-19 Bakelite Corp Water resistant molded articles and method of making them
JPS56129157A (en) * 1980-03-15 1981-10-09 Hiroshi Takaoka Molded body using used coffee grounds as main material and production thereof
US4891266A (en) * 1987-10-15 1990-01-02 Barry Keith Sculpting material and method of manufacture and use
KR20040051186A (ko) * 2002-12-12 2004-06-18 강신호 커피찌꺼기를 이용하여 만든 물품
US6964142B1 (en) * 2000-08-25 2005-11-15 Mitsuru Otani Building material formed from recycled resources and installation method thereof
US20060194900A1 (en) * 2005-02-26 2006-08-31 Chow David C Articles of manufacture made from coffee bean residue, and methods for making such articles
JP2010173169A (ja) * 2009-01-29 2010-08-12 Toppan Printing Co Ltd コーヒーかすを含有する成形品の製造方法および成形品

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CA1144684A (fr) * 1979-11-12 1983-04-12 Edward I. Dutton Panneau de particules a teneur de fibres vegetales
JPH05277460A (ja) * 1991-06-15 1993-10-26 Unie Kafue:Kk コーヒー残渣組成物
GB2305924B (en) * 1992-11-20 1997-06-25 Puwakdandawe Narayan Nandadasa Packaging member
DK0722671T3 (da) * 1994-12-21 2000-12-11 Nestle Sa Fødevarepulver
JP5122540B2 (ja) 2009-09-14 2013-01-16 アスカカンパニー株式会社 コーヒー残渣混合プラスチック成形品

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2067941A (en) * 1933-03-25 1937-01-19 Bakelite Corp Water resistant molded articles and method of making them
JPS56129157A (en) * 1980-03-15 1981-10-09 Hiroshi Takaoka Molded body using used coffee grounds as main material and production thereof
US4891266A (en) * 1987-10-15 1990-01-02 Barry Keith Sculpting material and method of manufacture and use
US6964142B1 (en) * 2000-08-25 2005-11-15 Mitsuru Otani Building material formed from recycled resources and installation method thereof
KR20040051186A (ko) * 2002-12-12 2004-06-18 강신호 커피찌꺼기를 이용하여 만든 물품
US20060194900A1 (en) * 2005-02-26 2006-08-31 Chow David C Articles of manufacture made from coffee bean residue, and methods for making such articles
JP2010173169A (ja) * 2009-01-29 2010-08-12 Toppan Printing Co Ltd コーヒーかすを含有する成形品の製造方法および成形品

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Translation of Japanese Patent Publication No. JP-56129157A, originally published October 1981, 10 pages *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019034794A1 (fr) * 2017-08-18 2019-02-21 Kafform Ug Procédé de production d'objets utilitaires en matériau composite à base de café
IT202000007519A1 (it) * 2020-04-08 2021-10-08 Lavazza Luigi Spa Materiale compostabile per il confezionamento di prodotti alimentari
WO2021205269A1 (fr) * 2020-04-08 2021-10-14 Luigi Lavazza S.P.A. Matériau compostable pour l'emballage de produits alimentaires
CN112759944A (zh) * 2021-01-14 2021-05-07 四川环龙新材料有限公司 一种可降解竹纤维咖啡渣纸杯及其制备方法
CN113930963A (zh) * 2021-10-29 2022-01-14 达利(中国)有限公司 一种经纳米咖啡碳材料整理的真丝暖感面料的制备方法
CN114479504A (zh) * 2022-03-02 2022-05-13 四川农业大学 一种由食品加工副产物制备的可降解抗氧化包装膜及其制备方法

Also Published As

Publication number Publication date
CN103732366A (zh) 2014-04-16
WO2013032258A4 (fr) 2013-08-01
WO2013032258A3 (fr) 2013-04-25
KR101103424B1 (ko) 2012-01-11
WO2013032258A2 (fr) 2013-03-07

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