US20140055120A1 - Inductor array chip and dc-dc converter - Google Patents

Inductor array chip and dc-dc converter Download PDF

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Publication number
US20140055120A1
US20140055120A1 US14/068,046 US201314068046A US2014055120A1 US 20140055120 A1 US20140055120 A1 US 20140055120A1 US 201314068046 A US201314068046 A US 201314068046A US 2014055120 A1 US2014055120 A1 US 2014055120A1
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Prior art keywords
coil
inductors
inductor
shaped conductors
array chip
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US14/068,046
Inventor
Yoshihiro Kubota
Takashi Noma
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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Assigned to MURATA MANUFACTURING CO., LTD. reassignment MURATA MANUFACTURING CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NOMA, TAKASHI, KUBOTA, YOSHIHIRO
Publication of US20140055120A1 publication Critical patent/US20140055120A1/en
Priority to US14/685,797 priority Critical patent/US9748032B2/en
Abandoned legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/02Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/156Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
    • H02M3/158Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2809Printed windings on stacked layers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0067Converter structures employing plural converter units, other than for parallel operation of the units on a single load
    • H02M1/008Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators

Definitions

  • the present invention relates to an inductor array chip and a DC-DC converter including the inductor array chip.
  • a DC-DC converter described in Japanese Patent No. 4325747 includes an inductor chip including inductors, and a control chip and a capacitor chip that are arranged on the inductor chip.
  • a DC-DC-converter that meets the above-mentioned demand may include a plurality of converting units.
  • the inductance characteristics for example, an inductance and an Rdc value
  • an inductor chip including inductors arranged as in the DC-DC converter described in Japanese Patent No. 4325747 a plurality of types of inductors whose number of stacked coil-shaped conductors greatly differs from one another may be arranged within a single inductor chip.
  • a structural defect (a crack or the like) is likely to occur within a magnetic laminated body at the time of firing the inductor chip. Accordingly, there is a problem in that it is difficult to produce, with good stability, an inductor array chip including a plurality of types of inductors whose number of stacked coil-shaped conductors differs from one another.
  • Preferred embodiments of the present invention provide an inductor array chip in which a structural defect is less likely to occur at a time of firing and which is easily produced with good stability.
  • An inductor array chip includes a magnetic laminated body and a plurality of inductors.
  • the magnetic laminated body includes a plurality of stacked magnetic layers.
  • the plurality of inductors are arranged inside the magnetic laminated body.
  • the inductances of the plurality of inductors differ from one another.
  • the plurality of inductors each include a plurality of coil-shaped conductors and a via-hole conductor.
  • the plurality of coil-shaped conductors are each arranged between the magnetic layers.
  • the via-hole conductor electrically connects the plurality of coil-shaped conductors.
  • the plurality of inductors include a plurality of inductors in which a plurality of coil-shaped conductors have different section sizes.
  • an inductance of an inductor including a plurality of coil-shaped conductors having a relatively small section size is greater than an inductance of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • an inductance of an inductor including a plurality of coil-shaped conductors having a relatively small section size is smaller than an inductance of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • coil diameters of the coil-shaped conductors differ from one another.
  • an inductor including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter smaller than a coil diameter of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • an inductor including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter greater than a coil diameter of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • the same number of coil-shaped conductors are included in each of the plurality of inductors.
  • the via-hole conductors electrically connect the plurality of coil-shaped conductors such that the inductor includes a plurality of inductor units connected in parallel to one another.
  • the plurality of inductors include a plurality of inductors each including a plurality of inductor units.
  • connection configurations of the plurality of inductor units differ from one another.
  • a DC-DC converter includes an inductor array chip according to one of the preferred embodiments of the present invention described above.
  • an inductor array chip in which a structural defect is less likely to occur at the time of firing and which is easily produced with good stability is reliably provided.
  • FIG. 1 is a schematic circuit diagram of a DC-DC converter according to a first preferred embodiment of the present invention.
  • FIG. 2 is a schematic plan view of the DC-DC converter according to the first preferred embodiment of the present invention.
  • FIG. 3 is a schematic cross-sectional view of an inductor array chip in the first preferred embodiment of the present invention.
  • FIG. 4 is a schematic exploded perspective view of a portion of the inductor array chip in the first preferred embodiment of the present invention.
  • FIG. 5 is a schematic plan view of an inductor array chip according to a second preferred embodiment of the present invention.
  • FIG. 6 is a schematic plan view of an inductor array chip according to a third preferred embodiment of the present invention.
  • FIG. 7 is a schematic circuit diagram of an inductor array chip according to a fourth preferred embodiment of the present invention.
  • FIG. 8 is a schematic circuit diagram of an inductor array chip according to a fifth preferred embodiment of the present invention.
  • FIG. 1 is a schematic circuit diagram illustrating a DC-DC converter according to the first preferred embodiment of the present invention. First, the circuit configuration of a DC-DC converter 1 will be explained with reference to FIG. 1 .
  • the DC-DC converter 1 includes a plurality of converting units. More specifically, the DC-DC converter 1 preferably includes two converting units 10 a and 10 b .
  • the converting units 10 a and 10 b may be connected to the same power supply or may be connected to individual power supplies.
  • the output power of the converting unit 10 a and the output power of the converting unit 10 b are different in at least one of current and voltage. More specifically, in this preferred embodiment, power at the same input voltage Vin is input to each of the converting units 10 a and 10 b .
  • the converting unit 10 a outputs power at a first output voltage Vout 1 .
  • the converting unit 10 b outputs power at a second output voltage Vout 2 .
  • the converting units 10 a and 10 b include input terminals 11 a and 11 b , output terminals 12 a and 12 b , first ground terminals 13 a and 13 b , and second ground terminals 14 a and 14 b.
  • Input-side capacitors 17 a and 17 b are connected between points 15 a and 15 b , which are located on wiring lines connecting the input terminals 11 a and 11 b and the output terminals 12 a and 12 b together, and points 16 a and 16 b , which are located on wiring lines connecting the first ground terminals 13 a and 13 b and the second ground terminals 14 a and 14 b together.
  • Output-side capacitors 20 a and 20 b are connected between points 18 a and 18 b , which are located on wiring lines connecting the points 15 a and 15 b and the output terminals 12 a and 12 b together, and points 19 a and 19 b , which are located on wiring lines connecting the points 16 a and 16 b and the second ground terminals 14 a and 14 b together.
  • the converting units 10 a and 10 b include controllers 23 a and 23 b .
  • the controllers 23 a and 23 b are arranged and programmed to turn on/off connections between the points 15 a and 15 b and points 21 a and 21 b , and turn on/off connections between the points 21 a and 21 b , which are located on wiring lines connecting the points 15 a and 15 b and the points 18 a and 18 b together, and points 22 a and 22 b , which are located on wiring lines connecting the points 16 a and 16 b and points 19 a and 19 b together.
  • the controllers 23 a and 23 b selectively switch between a first state in which connection between the points 15 a and 15 b and the points 21 a and 21 b is turned on and connection between the points 21 a and 21 b and the points 22 a and 22 b is turned off and a second state in which connection between the points 15 a and 15 b and the points 21 a and 21 b is turned off and connection between the points 21 a and 21 b and the points 22 a and 22 b is turned on.
  • Inductors L 1 and L 2 are connected between the points 21 a and 21 b and the points 18 a and 18 b . As described above, the first output voltage Vout 1 differs from the second output voltage Vout 2 . Thus, in order to optimize the characteristics of each of the converting units, the inductance of the inductor L 1 and the inductance of the inductor L 2 are set to be different from each other.
  • the DC-DC converter 1 includes an inductor array chip 40 , an IC chip 30 , and capacitor chips 31 a , 31 b , 32 a , and 32 b .
  • the inductor array chip 40 is arranged as a substrate including built-in inductors and includes the inductors L 1 and L 2 illustrated in FIG. 1 .
  • the IC chip 30 and the capacitor chips 31 a , 31 b , 32 a , and 32 b are arranged on the inductor array chip 40 .
  • the IC chip 30 includes the controllers 23 a and 23 b and FETs (no reference number) serving as switch elements.
  • the capacitor chips 31 a and 31 b include the input-side capacitors 17 a and 17 b .
  • the capacitor chips 32 a and 32 b include the output-side capacitors 20 a and 20 b.
  • FIG. 3 is a schematic cross-sectional view of the inductor array chip 40 in the first preferred embodiment.
  • FIG. 4 is a schematic exploded perspective view of a portion of the inductor array chip 40 in the first preferred embodiment. In FIG. 4 , illustration of a magnetic layer defining an outer layer portion of the inductor array chip 40 is omitted.
  • the inductor array chip 40 includes a magnetic laminated body 41 including a plurality of stacked magnetic layers 42 .
  • the magnetic layers 42 may be each made of, for example, magnetic ceramics such as ferrite.
  • the number of magnetic layers 42 defining the magnetic laminated body 41 can be appropriately set in accordance with characteristics and the like required for the inductor array chip 40 .
  • the number of magnetic layers 42 defining the magnetic laminated body 41 may be set to, for example, about 8 to about 12.
  • the thickness of each of the magnetic layers 42 can also be appropriately set in accordance with characteristics and the like required for the inductor array chip 40 .
  • the thickness of each of the magnetic layers 42 may be set to, for example, about 3 ⁇ m to about 50 ⁇ m.
  • the inductors L 1 and L 2 are arranged inside the magnetic laminated body 41 .
  • the inductors L 1 and L 2 include a plurality of coil-shaped conductors 43 a and 43 b and via-hole conductors 44 a and 44 b (see FIG. 4 ).
  • the number of coil-shaped conductors 43 a in the inductor L 1 and the number of coil-shaped conductors 43 b in the inductor L 2 preferably are the same. However, in the present invention, the number of coil-shaped conductors (the number of layers) is not necessarily the same among a plurality of inductors.
  • the number of layers of coil-shaped conductors in the inductor L 1 and the number of layers of coil-shaped conductors in the inductor L 2 are the same (for example, 10 layers for each inductor)
  • the number of layers of coil-shaped conductors in one of the inductors L 1 and L 2 may be set to 8 to 9 or 11 to 12 (that is about ⁇ 20%) as long as the number of layers of coil-shaped conductors is substantially the same between the inductors L 1 and L 2 .
  • the number of turns of each coil-shaped conductor is not necessarily 1 .
  • the via-hole conductors 44 a and 44 b are represented schematically as broken lines.
  • the coil-shaped conductors 43 a and 43 b are arranged between magnetic layers 42 that are adjacent to each other in the thickness direction.
  • the plurality of coil-shaped conductors 43 a are electrically connected through the via-hole conductors 44 a
  • the plurality of coil-shaped conductors 43 b are electrically connected through the via-hole conductors 44 b.
  • the coil-shaped conductors 43 a and 43 b and the via-hole conductors 44 a and 44 b may be made of appropriate conductive materials.
  • the coil-shaped conductors 43 a and 43 b and the via-hole conductors 44 a and 44 b are preferably made of the same materials.
  • the coil-shaped conductors 43 a and 43 b and the via-hole conductors 44 a and 44 b may be made of, for example, metallic paste typified by silver or copper.
  • the number of coil-shaped conductors may be made different among the plurality of inductors. That is, the number of windings may be made different among the plurality of inductors.
  • portions including conductive agents to define coil-shaped conductors and via-hole conductors unevenly exist. The shrinkage ratio at the time of firing differs between portions including conductive agents used to form a coil-shaped conductor and a via-hole conductor, and magnetic green sheets used to form magnetic layers. Thus, a structural defect is likely to occur at the time of firing.
  • the inductor array chip 40 by making the section size (cross-sectional area) of the coil-shaped conductor 43 a differ from the section size of the coil-shaped conductor 43 b , the inductance of the inductor L 1 is made different from the inductance of the inductor L 2 .
  • the difference between the number of the coil-shaped conductors 43 a in the inductor L 1 and the number of the coil-shaped conductors 43 b in the inductor L 2 can be reduced. Therefore, the degree of unevenness of portions including conductive agents used to form the coil-shaped conductors 43 a and 43 b and the via-hole conductors 44 a and 44 b is low.
  • the inductor array chip 40 is easily produced with good stability since a structural defect, such as a crack, surface roughness, and waviness are less likely to occur at the time of firing.
  • the section sizes of all the coil-shaped conductors 43 a in the inductor L 1 and the section sizes of all the coil-shaped conductors 43 b in the inductor L 2 are not necessarily different from one another as long as the section size of at least one of the coil-shaped conductors 43 a in the inductor L 1 differs from the section size of at least one of the coil-shaped conductors 43 b in the inductor L 2 .
  • the section size of some of the coil-shaped conductors 43 a may be made different from the section size of some of the coil-shaped conductors 43 b and the section size of the other coil-shaped conductors 43 a may be made the same as the section size of the other coil-shaped conductors 43 b . That is, it is only preferred that the average section size of the coil-shaped conductors defining the inductor L 1 differs from the average section size of the coil-shaped conductors defining the inductor L 2 .
  • the section size of the via-hole conductors 44 a in the inductor L 1 may be the same as or may be different from the section size of the via-hole conductors 44 b in the inductor L 2 .
  • the inductor L 1 in which the section size of the coil-shaped conductors 43 a is relatively small, has an inductance greater than the inductor L 2 , in which the section size of the coil-shaped conductors 43 b is relatively large.
  • the present invention is not limited to this configuration.
  • the inductor L 1 in which the section size of the coil-shaped conductors 43 a is relatively small, may have an inductance smaller than the inductor L 2 , in which the section size of the coil-shaped conductors 43 b is relatively large.
  • the operating frequency of the controller 23 a is higher than the operating frequency of the controller 23 b
  • the output current of Vout 1 is small, or the like
  • a method for increasing the thickness of a coil-shaped conductor is used as a method for setting the inductance of the inductor L 1 , in which the section size of the coil-shaped conductors 43 a is relatively small, to be smaller than the inductance of the inductor L 2 , in which the section size of the coil-shaped conductors 43 b is relatively large. That is, the “section size” is defined as the line width and the line thickness.
  • the coil diameters of the coil-shaped conductors 43 a and 43 b may be the same or may differ from each other.
  • the coil diameter of the coil-shaped conductors 43 a may be greater than the coil diameter of the coil-shaped conductors 43 b .
  • the inductance of the inductor L 1 is greater than the inductance of the inductor L 2 .
  • the coil diameter of the coil-shaped conductors 43 a may be smaller than the coil diameter of the coil-shaped conductors 43 b .
  • the inductance of the inductor L 1 is smaller than the inductance of the inductor L 2 .
  • the coil diameter of a coil-shaped conductor represents the inner diameter of a portion in which the width of the coil-shaped conductor is the largest on a straight line passing through the center of the coil-shaped conductor.
  • FIG. 5 is a schematic plan view of an inductor array chip according to a second preferred embodiment of the present invention.
  • FIG. 6 is a schematic plan view of an inductor array chip according to a third preferred embodiment of the present invention.
  • the DC-DC converter 1 preferably includes the two converting units, 10 a and 10 b .
  • the present invention is not limited to this configuration.
  • three or more inductors may be provided in an inductor array chip.
  • inductors L 11 , L 12 , L 13 , and L 14
  • the inductor array chip 40 may be provided in the inductor array chip 40 , as illustrated in FIG. 5 .
  • the section sizes of the coil-shaped conductors may differ between at least two of the inductors L 11 , L 12 , L 13 , and L 14 .
  • the section sizes of the coil-shaped conductors may differ among all the inductors L 11 , L 12 , L 13 , and L 14 .
  • a current of 800 mA is flowed to the inductor L 11
  • a current of 400 mA is flowed to the inductor L 12
  • a current of 800 mA is flowed to the inductor L 13
  • a current of 200 mA is flowed to the inductor L 14 in the inductor array chip 40 illustrated in FIG.
  • the section size S 11 of the coil-shaped conductors in the inductor L 11 , the section size S 12 of the coil-shaped conductors in the inductor L 12 , the section size S 13 of the coil-shaped conductors in the inductor L 13 , and the section size S 14 of the coil-shaped conductors in the inductor L 14 meet the conditions described below.
  • inductors for use in a DC-DC converter including six converting units, six inductors, L 21 , L 22 , L 23 , L 24 , L 25 , and L 26 , may be provided in the inductor array chip 40 , as illustrated in FIG. 6 .
  • the section sizes of coil-shaped conductors differ between at least two of the inductors L 21 , L 22 , L 23 , L 24 , L 25 , and L 26 .
  • the section sizes of coil-shaped conductors may differ among all the inductors L 21 , L 22 , L 23 , L 24 , L 25 , and L 26 .
  • a cavity may be formed on at least one coil-shaped conductor.
  • the number of coil-shaped conductors on which a cavity is arranged may differ among a plurality of inductors.
  • the inductances of the inductors may be made different from one another. Normally, the inductance of an inductor increases as the number of coil-shaped conductors on which a cavity is arranged increases.
  • the present invention is not limited to this configuration.
  • a plurality of coil-shaped conductors defining an inductor may be arranged between magnetic layers adjacent to each other.
  • the inductance of an inductor may be changed by changing the number of coil-shaped conductors in an inductor while setting the number of layers in which coil-shaped conductors are arranged to be the same between the inductors.
  • the number of windings of at least one coil-shaped conductor may differ among a plurality of inductors. In this case, it is desirable that the number of windings of a relatively thin coil-shaped conductor is set to be greater than the number of windings of a relatively thick coil-shaped conductor.
  • FIG. 7 is a schematic circuit diagram of an inductor array chip according to a fourth preferred embodiment of the present invention.
  • FIG. 8 is a schematic circuit diagram of an inductor array chip according to a fifth preferred embodiment of the present invention.
  • a plurality of coil-shaped conductors are electrically connected through via-hole conductors such that the inductor includes a plurality of inductor units connected in parallel.
  • the inductor L 2 includes a single inductor unit.
  • the inductor L 1 includes a plurality of inductor units, L 1 a and L 1 b .
  • the inductor unit L 1 a and the inductor unit L 1 b are connected in parallel to each other.
  • Some of the plurality of coil-shaped conductors 43 a defining the inductor L 1 and via-hole conductors 44 a that connect the some of the coil-shaped conductors 43 a in series define the inductor L 1 a .
  • the other coil-shaped conductors 43 a and via-hole conductors 44 a that connect the other coil-shaped conductors 43 a in series define the inductor L 1 b.
  • the inductor L 2 includes a single inductor unit.
  • the inductor unit L 1 includes inductor units L 1 c to L 1 g .
  • the inductor unit L 1 c and the inductor unit L 1 d are connected in parallel to each other.
  • the inductor unit L 1 f and the inductor unit L 1 g are connected in parallel to each other.
  • the parallel circuit of the inductor unit L 1 c and the inductor unit L 1 d , the inductor unit L 1 e , and the parallel circuit of the inductor unit L 1 f and the inductor unit L 1 g are connected in series to one another.
  • the inductor unit L 1 c includes at least one of first coil-shaped conductors 43 a of the plurality of coil-shaped conductors 43 a defining the inductor L 1
  • the inductor unit Lid includes at least one of second coil-shaped conductors 43 a
  • the inductor unit L 1 e includes at least one of third coil-shaped conductors 43 a
  • the inductor unit L 1 f includes at least one of fourth coil-shaped conductors 43 a
  • the inductor unit L 1 g includes at least one of fifth coil-shaped conductors 43 a.
  • the difference between the inductance of the inductor L 1 and the inductance of the inductor L 2 is significantly increased.
  • both the inductors may include a plurality of inductor units.
  • connection configurations of the plurality of inductor units differ from one another.
  • the inductor L 1 in the fourth preferred embodiment and the inductor L 1 in the fifth preferred embodiment may be provided.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Dc-Dc Converters (AREA)

Abstract

An inductor array chip includes a magnetic laminated body and a plurality of inductors. The magnetic laminated body includes a plurality of stacked magnetic layers. The plurality of inductors are arranged inside the magnetic laminated body. The inductance of a first inductor differs from the inductance of a second inductor. The inductors include a plurality of coil-shaped conductors and via-hole conductors. The plurality of coil-shaped conductors are arranged between the magnetic layers. The via-hole conductors electrically connect the plurality of coil-shaped conductors. The inductors include a plurality of inductors in which the section sizes of the coil-shaped conductors differ from one another.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to an inductor array chip and a DC-DC converter including the inductor array chip.
  • 2. Description of the Related Art
  • DC-DC converters have been known as elements having a function of outputting power at a voltage different from input power (see, for example, Japanese Patent No. 4325747). A DC-DC converter described in Japanese Patent No. 4325747 includes an inductor chip including inductors, and a control chip and a capacitor chip that are arranged on the inductor chip.
  • Regarding DC-DC converters, outputting a plurality of types of power, in which at least one of current and voltage differs among the plurality of types of power, from a single DC-DC converter, has been demanded. A DC-DC-converter that meets the above-mentioned demand may include a plurality of converting units. In the case where a plurality of types of converting units in which at least one of the voltage and current of output power differs among the plurality of types of converting units are arranged in a DC-DC converter, it is desirable that the inductance characteristics (for example, an inductance and an Rdc value) of each of the converting units can be adjusted in order to optimize the characteristics of the converting unit.
  • For example, in the case where an inductor chip including inductors arranged as in the DC-DC converter described in Japanese Patent No. 4325747 is used, a plurality of types of inductors whose number of stacked coil-shaped conductors greatly differs from one another may be arranged within a single inductor chip. However, in the case where a plurality of types of inductors whose number of stacked coil-shaped conductors differs from one another are arranged within a single inductor chip, a structural defect (a crack or the like) is likely to occur within a magnetic laminated body at the time of firing the inductor chip. Accordingly, there is a problem in that it is difficult to produce, with good stability, an inductor array chip including a plurality of types of inductors whose number of stacked coil-shaped conductors differs from one another.
  • SUMMARY OF THE INVENTION
  • Preferred embodiments of the present invention provide an inductor array chip in which a structural defect is less likely to occur at a time of firing and which is easily produced with good stability.
  • An inductor array chip according to a preferred embodiment of the present invention includes a magnetic laminated body and a plurality of inductors. The magnetic laminated body includes a plurality of stacked magnetic layers. The plurality of inductors are arranged inside the magnetic laminated body. The inductances of the plurality of inductors differ from one another. The plurality of inductors each include a plurality of coil-shaped conductors and a via-hole conductor. The plurality of coil-shaped conductors are each arranged between the magnetic layers. The via-hole conductor electrically connects the plurality of coil-shaped conductors. The plurality of inductors include a plurality of inductors in which a plurality of coil-shaped conductors have different section sizes.
  • In an inductor array chip according to a preferred embodiment of the present invention, an inductance of an inductor including a plurality of coil-shaped conductors having a relatively small section size is greater than an inductance of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • In an inductor array chip according to another preferred embodiment of the present invention, an inductance of an inductor including a plurality of coil-shaped conductors having a relatively small section size is smaller than an inductance of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • In an inductor array chip according to another preferred embodiment of the present invention, in the plurality of inductors in which the plurality of coil-shaped conductors have different section sizes, coil diameters of the coil-shaped conductors differ from one another.
  • In an inductor array chip according to another preferred embodiment of the present invention, an inductor including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter smaller than a coil diameter of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • In an inductor array chip according to another preferred embodiment of the present invention, an inductor including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter greater than a coil diameter of an inductor including a plurality of coil-shaped conductors having a relatively large section size.
  • In an inductor array chip according to another preferred embodiment of the present invention, the same number of coil-shaped conductors are included in each of the plurality of inductors.
  • In an inductor array chip according to another preferred embodiment of the present invention, in at least one of the plurality of inductors, the via-hole conductors electrically connect the plurality of coil-shaped conductors such that the inductor includes a plurality of inductor units connected in parallel to one another.
  • In an inductor array chip according to another preferred embodiment of the present invention, the plurality of inductors include a plurality of inductors each including a plurality of inductor units. In the plurality of inductors each including the plurality of inductor units, connection configurations of the plurality of inductor units differ from one another.
  • A DC-DC converter according to yet a further preferred embodiment of the present invention includes an inductor array chip according to one of the preferred embodiments of the present invention described above.
  • According to various preferred embodiments of the present invention, an inductor array chip in which a structural defect is less likely to occur at the time of firing and which is easily produced with good stability is reliably provided.
  • The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic circuit diagram of a DC-DC converter according to a first preferred embodiment of the present invention.
  • FIG. 2 is a schematic plan view of the DC-DC converter according to the first preferred embodiment of the present invention.
  • FIG. 3 is a schematic cross-sectional view of an inductor array chip in the first preferred embodiment of the present invention.
  • FIG. 4 is a schematic exploded perspective view of a portion of the inductor array chip in the first preferred embodiment of the present invention.
  • FIG. 5 is a schematic plan view of an inductor array chip according to a second preferred embodiment of the present invention.
  • FIG. 6 is a schematic plan view of an inductor array chip according to a third preferred embodiment of the present invention.
  • FIG. 7 is a schematic circuit diagram of an inductor array chip according to a fourth preferred embodiment of the present invention.
  • FIG. 8 is a schematic circuit diagram of an inductor array chip according to a fifth preferred embodiment of the present invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Hereinafter, preferred embodiments of the present invention will be described. However, the preferred embodiments described below are merely examples. The present invention is not limited by the preferred embodiments described below.
  • Furthermore, in the drawings referred to in the description of the preferred embodiments and the like, members having substantially the same function are referred to with the same reference sign. Furthermore, the drawings referred to in describing the preferred embodiments and the like are schematically illustrated, and the ratio of the dimensions and the like of objects rendered in the drawings may be different from the ratio of the dimensions of the actual objects. The ratio of the dimensions and the like of objects may differ from drawing to drawing. The specific dimension ratio and the like of objects should be determined in consideration of the explanations provided below.
  • First Preferred Embodiment
  • FIG. 1 is a schematic circuit diagram illustrating a DC-DC converter according to the first preferred embodiment of the present invention. First, the circuit configuration of a DC-DC converter 1 will be explained with reference to FIG. 1.
  • The DC-DC converter 1 includes a plurality of converting units. More specifically, the DC-DC converter 1 preferably includes two converting units 10 a and 10 b. The converting units 10 a and 10 b may be connected to the same power supply or may be connected to individual power supplies. The output power of the converting unit 10 a and the output power of the converting unit 10 b are different in at least one of current and voltage. More specifically, in this preferred embodiment, power at the same input voltage Vin is input to each of the converting units 10 a and 10 b. The converting unit 10 a outputs power at a first output voltage Vout1. The converting unit 10 b outputs power at a second output voltage Vout2.
  • The converting units 10 a and 10 b include input terminals 11 a and 11 b, output terminals 12 a and 12 b, first ground terminals 13 a and 13 b, and second ground terminals 14 a and 14 b.
  • Input- side capacitors 17 a and 17 b are connected between points 15 a and 15 b, which are located on wiring lines connecting the input terminals 11 a and 11 b and the output terminals 12 a and 12 b together, and points 16 a and 16 b, which are located on wiring lines connecting the first ground terminals 13 a and 13 b and the second ground terminals 14 a and 14 b together. Output- side capacitors 20 a and 20 b are connected between points 18 a and 18 b, which are located on wiring lines connecting the points 15 a and 15 b and the output terminals 12 a and 12 b together, and points 19 a and 19 b, which are located on wiring lines connecting the points 16 a and 16 b and the second ground terminals 14 a and 14 b together.
  • The converting units 10 a and 10 b include controllers 23 a and 23 b. The controllers 23 a and 23 b are arranged and programmed to turn on/off connections between the points 15 a and 15 b and points 21 a and 21 b, and turn on/off connections between the points 21 a and 21 b, which are located on wiring lines connecting the points 15 a and 15 b and the points 18 a and 18 b together, and points 22 a and 22 b, which are located on wiring lines connecting the points 16 a and 16 b and points 19 a and 19 b together. More specifically, the controllers 23 a and 23 b selectively switch between a first state in which connection between the points 15 a and 15 b and the points 21 a and 21 b is turned on and connection between the points 21 a and 21 b and the points 22 a and 22 b is turned off and a second state in which connection between the points 15 a and 15 b and the points 21 a and 21 b is turned off and connection between the points 21 a and 21 b and the points 22 a and 22 b is turned on.
  • Inductors L1 and L2 are connected between the points 21 a and 21 b and the points 18 a and 18 b. As described above, the first output voltage Vout1 differs from the second output voltage Vout2. Thus, in order to optimize the characteristics of each of the converting units, the inductance of the inductor L1 and the inductance of the inductor L2 are set to be different from each other.
  • Next, the specific configuration of the DC-DC converter 1 will be described mainly with reference to FIG. 2. The DC-DC converter 1 includes an inductor array chip 40, an IC chip 30, and capacitor chips 31 a, 31 b, 32 a, and 32 b. The inductor array chip 40 is arranged as a substrate including built-in inductors and includes the inductors L1 and L2 illustrated in FIG. 1. The IC chip 30 and the capacitor chips 31 a, 31 b, 32 a, and 32 b are arranged on the inductor array chip 40. The IC chip 30 includes the controllers 23 a and 23 b and FETs (no reference number) serving as switch elements. The capacitor chips 31 a and 31 b include the input- side capacitors 17 a and 17 b. The capacitor chips 32 a and 32 b include the output- side capacitors 20 a and 20 b.
  • FIG. 3 is a schematic cross-sectional view of the inductor array chip 40 in the first preferred embodiment. FIG. 4 is a schematic exploded perspective view of a portion of the inductor array chip 40 in the first preferred embodiment. In FIG. 4, illustration of a magnetic layer defining an outer layer portion of the inductor array chip 40 is omitted.
  • As illustrated in FIGS. 3 and 4, the inductor array chip 40 includes a magnetic laminated body 41 including a plurality of stacked magnetic layers 42. The magnetic layers 42 may be each made of, for example, magnetic ceramics such as ferrite. The number of magnetic layers 42 defining the magnetic laminated body 41 can be appropriately set in accordance with characteristics and the like required for the inductor array chip 40. The number of magnetic layers 42 defining the magnetic laminated body 41 may be set to, for example, about 8 to about 12. The thickness of each of the magnetic layers 42 can also be appropriately set in accordance with characteristics and the like required for the inductor array chip 40. The thickness of each of the magnetic layers 42 may be set to, for example, about 3 μm to about 50 μm.
  • The inductors L1 and L2 are arranged inside the magnetic laminated body 41. The inductors L1 and L2 include a plurality of coil-shaped conductors 43 a and 43 b and via- hole conductors 44 a and 44 b (see FIG. 4). The number of coil-shaped conductors 43 a in the inductor L1 and the number of coil-shaped conductors 43 b in the inductor L2 preferably are the same. However, in the present invention, the number of coil-shaped conductors (the number of layers) is not necessarily the same among a plurality of inductors. That is, although it is desirable that the number of layers of coil-shaped conductors in the inductor L1 and the number of layers of coil-shaped conductors in the inductor L2 are the same (for example, 10 layers for each inductor), the number of layers of coil-shaped conductors in one of the inductors L1 and L2 may be set to 8 to 9 or 11 to 12 (that is about ±20%) as long as the number of layers of coil-shaped conductors is substantially the same between the inductors L1 and L2. Furthermore, the number of turns of each coil-shaped conductor is not necessarily 1. In FIG. 4, the via- hole conductors 44 a and 44 b are represented schematically as broken lines.
  • The coil-shaped conductors 43 a and 43 b are arranged between magnetic layers 42 that are adjacent to each other in the thickness direction. The plurality of coil-shaped conductors 43 a are electrically connected through the via-hole conductors 44 a, and the plurality of coil-shaped conductors 43 b are electrically connected through the via-hole conductors 44 b.
  • The coil-shaped conductors 43 a and 43 b and the via- hole conductors 44 a and 44 b may be made of appropriate conductive materials. The coil-shaped conductors 43 a and 43 b and the via- hole conductors 44 a and 44 b are preferably made of the same materials. The coil-shaped conductors 43 a and 43 b and the via- hole conductors 44 a and 44 b may be made of, for example, metallic paste typified by silver or copper.
  • In the case where a plurality of inductors having different inductances are arranged in a single inductor array chip, the number of coil-shaped conductors may be made different among the plurality of inductors. That is, the number of windings may be made different among the plurality of inductors. However, in the case where the number of windings is made different among the plurality of inductors, portions including conductive agents to define coil-shaped conductors and via-hole conductors unevenly exist. The shrinkage ratio at the time of firing differs between portions including conductive agents used to form a coil-shaped conductor and a via-hole conductor, and magnetic green sheets used to form magnetic layers. Thus, a structural defect is likely to occur at the time of firing.
  • In contrast, in the inductor array chip 40, by making the section size (cross-sectional area) of the coil-shaped conductor 43 a differ from the section size of the coil-shaped conductor 43 b, the inductance of the inductor L1 is made different from the inductance of the inductor L2. Thus, the difference between the number of the coil-shaped conductors 43 a in the inductor L1 and the number of the coil-shaped conductors 43 b in the inductor L2 can be reduced. Therefore, the degree of unevenness of portions including conductive agents used to form the coil-shaped conductors 43 a and 43 b and the via- hole conductors 44 a and 44 b is low. Thus, the inductor array chip 40 is easily produced with good stability since a structural defect, such as a crack, surface roughness, and waviness are less likely to occur at the time of firing.
  • The section sizes of all the coil-shaped conductors 43 a in the inductor L1 and the section sizes of all the coil-shaped conductors 43 b in the inductor L2 are not necessarily different from one another as long as the section size of at least one of the coil-shaped conductors 43 a in the inductor L1 differs from the section size of at least one of the coil-shaped conductors 43 b in the inductor L2. For example, in the case where the inductance of the inductor L1 approximates the inductance of the inductor L2, the section size of some of the coil-shaped conductors 43 a may be made different from the section size of some of the coil-shaped conductors 43 b and the section size of the other coil-shaped conductors 43 a may be made the same as the section size of the other coil-shaped conductors 43 b. That is, it is only preferred that the average section size of the coil-shaped conductors defining the inductor L1 differs from the average section size of the coil-shaped conductors defining the inductor L2.
  • The section size of the via-hole conductors 44 a in the inductor L1 may be the same as or may be different from the section size of the via-hole conductors 44 b in the inductor L2.
  • In the inductor array chip 40, the inductor L1, in which the section size of the coil-shaped conductors 43 a is relatively small, has an inductance greater than the inductor L2, in which the section size of the coil-shaped conductors 43 b is relatively large. Thus, in the case where the operating frequency of the controller 23 a is lower than the operating frequency of the controller 23 b, in the case where output current of Vout1 is large, or the like, a high-efficiency DC-DC converter can be configured.
  • However, the present invention is not limited to this configuration. For example, the inductor L1, in which the section size of the coil-shaped conductors 43 a is relatively small, may have an inductance smaller than the inductor L2, in which the section size of the coil-shaped conductors 43 b is relatively large. In the case where the operating frequency of the controller 23 a is higher than the operating frequency of the controller 23 b, in the case where the output current of Vout1 is small, or the like, it is desirable to use this configuration.
  • For example, a method for increasing the thickness of a coil-shaped conductor is used as a method for setting the inductance of the inductor L1, in which the section size of the coil-shaped conductors 43 a is relatively small, to be smaller than the inductance of the inductor L2, in which the section size of the coil-shaped conductors 43 b is relatively large. That is, the “section size” is defined as the line width and the line thickness.
  • For the inductor L1, in which the section size of the coil-shaped conductors 43 a is relatively small, and the inductor L2, in which the section size of the coil-shaped conductors 43 b is relatively large, the coil diameters of the coil-shaped conductors 43 a and 43 b may be the same or may differ from each other. For example, the coil diameter of the coil-shaped conductors 43 a may be greater than the coil diameter of the coil-shaped conductors 43 b. In this case, the inductance of the inductor L1 is greater than the inductance of the inductor L2. For example, the coil diameter of the coil-shaped conductors 43 a may be smaller than the coil diameter of the coil-shaped conductors 43 b. In this case, the inductance of the inductor L1 is smaller than the inductance of the inductor L2.
  • Here, the coil diameter of a coil-shaped conductor represents the inner diameter of a portion in which the width of the coil-shaped conductor is the largest on a straight line passing through the center of the coil-shaped conductor.
  • Hereinafter, other preferred embodiments of the present invention will be described. In the explanation provided below, members having substantially the same functions as those in the first preferred embodiment will be referred to with the same reference signs, and the explanation of those members will be omitted.
  • Second and Third Preferred Embodiments
  • FIG. 5 is a schematic plan view of an inductor array chip according to a second preferred embodiment of the present invention. FIG. 6 is a schematic plan view of an inductor array chip according to a third preferred embodiment of the present invention.
  • In the first preferred embodiment, the DC-DC converter 1 preferably includes the two converting units, 10 a and 10 b. The example in which the inductor array chip 40 includes the two inductors, L1 and L2, is explained in the first preferred embodiment. However, the present invention is not limited to this configuration.
  • For example, in the case where a DC-DC converter includes three or more converting units, three or more inductors may be provided in an inductor array chip.
  • For example, for the use in a DC-DC converter including four converting units, four inductors, L11, L12, L13, and L14, may be provided in the inductor array chip 40, as illustrated in FIG. 5. In this case, it is only required that the section sizes of the coil-shaped conductors differ between at least two of the inductors L11, L12, L13, and L14. Alternatively, the section sizes of the coil-shaped conductors may differ among all the inductors L11, L12, L13, and L14. For example, in the case where a current of 800 mA is flowed to the inductor L11, a current of 400 mA is flowed to the inductor L12, a current of 800 mA is flowed to the inductor L13, and a current of 200 mA is flowed to the inductor L14 in the inductor array chip 40 illustrated in FIG. 5, it is desirable that the section size S11 of the coil-shaped conductors in the inductor L11, the section size S12 of the coil-shaped conductors in the inductor L12, the section size S13 of the coil-shaped conductors in the inductor L13, and the section size S14 of the coil-shaped conductors in the inductor L14 meet the conditions described below.

  • S14<S12<S11=S13
  • For example, for use in a DC-DC converter including six converting units, six inductors, L21, L22, L23, L24, L25, and L26, may be provided in the inductor array chip 40, as illustrated in FIG. 6. In this case, it is preferred that the section sizes of coil-shaped conductors differ between at least two of the inductors L21, L22, L23, L24, L25, and L26. Alternatively, the section sizes of coil-shaped conductors may differ among all the inductors L21, L22, L23, L24, L25, and L26. For example, in the case where a current of 800 mA is flowed to the inductors L21 and L24, a current of 600 mA is flowed to the inductor L22, and a current of 500 mA is flowed to the inductors L23, L25, and L26 in the inductor array chip 40 illustrated in FIG. 6, it is desirable that the section size S21 of the coil-shaped conductors in the inductor L21, the section size S22 of the coil-shaped conductors in the inductor L22, the section size S23 of the coil-shaped conductors in the inductor L23, the section size S24 of the coil-shaped conductors in the inductor L24, the section size S25 of the coil-shaped conductors in the inductor L25, and the section size S26 of the coil-shaped conductors in the inductor L26 meet the conditions described below.

  • S23=S25=S26<S22<S21=S24
  • Other Preferred Embodiments
  • By providing, before firing, a loss layer made of carbon or the like on at least one conductive paste layer forming a coil-shaped conductor, a cavity may be formed on at least one coil-shaped conductor. In this case, the number of coil-shaped conductors on which a cavity is arranged may differ among a plurality of inductors. In other words, by making the number of coil-shaped conductors on which a cavity is arranged differ among the plurality of inductors, the inductances of the inductors may be made different from one another. Normally, the inductance of an inductor increases as the number of coil-shaped conductors on which a cavity is arranged increases.
  • In the first preferred embodiment, the case in which only one coil-shaped conductor defining an inductor preferably is arranged between magnetic layers adjacent to each other has been explained. However, the present invention is not limited to this configuration. For example, a plurality of coil-shaped conductors defining an inductor may be arranged between magnetic layers adjacent to each other. With this configuration, for example, the inductance of an inductor may be changed by changing the number of coil-shaped conductors in an inductor while setting the number of layers in which coil-shaped conductors are arranged to be the same between the inductors.
  • Furthermore, the number of windings of at least one coil-shaped conductor may differ among a plurality of inductors. In this case, it is desirable that the number of windings of a relatively thin coil-shaped conductor is set to be greater than the number of windings of a relatively thick coil-shaped conductor.
  • Fourth and Fifth Preferred Embodiments
  • FIG. 7 is a schematic circuit diagram of an inductor array chip according to a fourth preferred embodiment of the present invention. FIG. 8 is a schematic circuit diagram of an inductor array chip according to a fifth preferred embodiment of the present invention.
  • In the fourth and fifth preferred embodiments, in at least one of the inductors L1 and L2, a plurality of coil-shaped conductors are electrically connected through via-hole conductors such that the inductor includes a plurality of inductor units connected in parallel.
  • More specifically, in the fourth preferred embodiment, as illustrated in FIG. 7, the inductor L2 includes a single inductor unit. Meanwhile, the inductor L1 includes a plurality of inductor units, L1 a and L1 b. The inductor unit L1 a and the inductor unit L1 b are connected in parallel to each other. Some of the plurality of coil-shaped conductors 43 a defining the inductor L1 and via-hole conductors 44 a that connect the some of the coil-shaped conductors 43 a in series define the inductor L1 a. The other coil-shaped conductors 43 a and via-hole conductors 44 a that connect the other coil-shaped conductors 43 a in series define the inductor L1 b.
  • In the fifth preferred embodiment, as illustrated in FIG. 8, the inductor L2 includes a single inductor unit. Meanwhile, the inductor unit L1 includes inductor units L1 c to L1 g. The inductor unit L1 c and the inductor unit L1 d are connected in parallel to each other. The inductor unit L1 f and the inductor unit L1 g are connected in parallel to each other. The parallel circuit of the inductor unit L1 c and the inductor unit L1 d, the inductor unit L1 e, and the parallel circuit of the inductor unit L1 f and the inductor unit L1 g are connected in series to one another. The inductor unit L1 c includes at least one of first coil-shaped conductors 43 a of the plurality of coil-shaped conductors 43 a defining the inductor L1, the inductor unit Lid includes at least one of second coil-shaped conductors 43 a, the inductor unit L1 e includes at least one of third coil-shaped conductors 43 a, the inductor unit L1 f includes at least one of fourth coil-shaped conductors 43 a, and the inductor unit L1 g includes at least one of fifth coil-shaped conductors 43 a.
  • By adopting the configuration in the fourth preferred embodiment or the fifth preferred embodiment, the difference between the inductance of the inductor L1 and the inductance of the inductor L2 is significantly increased.
  • Furthermore, in the fourth and fifth preferred embodiments, an example in which only one of two inductors preferably includes a plurality of inductor units has been explained. However, the present invention is not limited to this configuration. For example, both the inductors may include a plurality of inductor units. In this case, among the plurality of inductors each including a plurality of inductor units, it is desirable that connection configurations of the plurality of inductor units differ from one another. For example, in an inductor array chip, the inductor L1 in the fourth preferred embodiment and the inductor L1 in the fifth preferred embodiment may be provided.
  • While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.

Claims (20)

1. (canceled)
2. An inductor array chip comprising:
a magnetic laminated body including a plurality of stacked magnetic layers; and
a plurality of inductors arranged inside the magnetic laminated body, inductances of the plurality of inductors being different from one another; wherein
each of the plurality of inductors includes:
a plurality of coil-shaped conductors arranged between the magnetic layers; and
a via-hole conductor that electrically connects the plurality of coil-shaped conductors; and
the plurality of inductors include a plurality of inductors in which a plurality of coil-shaped conductors have different section sizes.
3. The inductor array chip according to claim 2, wherein an inductance of one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively small section size is greater than an inductance of another one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively large section size.
4. The inductor array chip according to claim 2, wherein an inductance of one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively small section size is smaller than an inductance of another one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively large section size.
5. The inductor array chip according to claim 2, wherein in the plurality of inductors in which the plurality of coil-shaped conductors have different section sizes, coil diameters of the coil-shaped conductors differ from one another.
6. The inductor array chip according to claim 5, wherein one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter smaller than a coil diameter of another one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively large section size.
7. The inductor array chip according to claim 5, wherein one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively small section size has a coil diameter greater than a coil diameter of another one of the plurality of inductors including a plurality of coil-shaped conductors having a relatively large section size.
8. The inductor array chip according to claim 2, wherein each of the plurality of inductors includes a same number of the coil-shaped conductors.
9. The inductor array chip according to claim 2, wherein in at least one of the plurality of inductors, the via-hole conductors electrically connect the plurality of coil-shaped conductors such that the at least one inductor includes a plurality of inductor units connected in parallel to one another.
10. The inductor array chip according to claim 9, wherein
the plurality of inductors include a plurality of inductors each including a plurality of inductor units; and
in the plurality of inductors each including a plurality of inductor units, connection configurations of the plurality of inductor units differ from one another.
11. A DC-DC converter comprising the inductor array chip as set forth in claim 2.
12. The DC-DC converter according to claim 11, wherein the DC-DC converter includes at least two converting units.
13. The DC-DC converter according to claim 11, wherein the at least two converting units are different in at least one of output current and output voltage.
14. The DC-DC converter according to claim 11, further comprising an IC chip and capacitor chips.
15. The DC-DC converter according to claim 11, wherein the at least two converting units are different in at least one of output current and output voltage.
16. The DC-DC converter according to claim 11, wherein the DC-DC converter includes at least three converting units and the plurality of inductors includes at least three inductors.
17. The DC-DC converter according to claim 11, wherein the DC-DC converter includes four converting units and the plurality of inductors includes four inductors.
18. The DC-DC converter according to claim 11, wherein the DC-DC converter includes six converting units and the plurality of inductors includes six inductors.
19. The inductor array chip according to claim 2, wherein a first of the plurality of inductors includes one inductor unit and a second of the plurality of inductors includes a plurality of inductor units.
20. The inductor array chip according to claim 19, wherein the plurality of inductor units of the second of the plurality of inductors are connected to each other in parallel.
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US9748032B2 (en) 2017-08-29
US20150221428A1 (en) 2015-08-06
CN103608877A (en) 2014-02-26
WO2013157161A1 (en) 2013-10-24

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