US20130316608A1 - Nonwoven Fabric and Method and Apparatus for Manufacturing the Same - Google Patents
Nonwoven Fabric and Method and Apparatus for Manufacturing the Same Download PDFInfo
- Publication number
- US20130316608A1 US20130316608A1 US13/759,293 US201313759293A US2013316608A1 US 20130316608 A1 US20130316608 A1 US 20130316608A1 US 201313759293 A US201313759293 A US 201313759293A US 2013316608 A1 US2013316608 A1 US 2013316608A1
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- US
- United States
- Prior art keywords
- fibers
- discontinuous
- natural keratin
- meltblown
- nonwoven fabric
- Prior art date
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- Abandoned
Links
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 238000000034 method Methods 0.000 title claims description 14
- 239000000835 fiber Substances 0.000 claims abstract description 253
- 102000011782 Keratins Human genes 0.000 claims abstract description 78
- 108010076876 Keratins Proteins 0.000 claims abstract description 78
- 238000009960 carding Methods 0.000 claims description 46
- -1 polypropylene Polymers 0.000 claims description 42
- 239000004744 fabric Substances 0.000 claims description 23
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 20
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 20
- 239000004743 Polypropylene Substances 0.000 claims description 18
- 229920001155 polypropylene Polymers 0.000 claims description 18
- 239000004698 Polyethylene Substances 0.000 claims description 12
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 12
- 229920000573 polyethylene Polymers 0.000 claims description 12
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 12
- 239000004952 Polyamide Substances 0.000 claims description 6
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 6
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 claims description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 6
- 229920006225 ethylene-methyl acrylate Polymers 0.000 claims description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 6
- 229920002647 polyamide Polymers 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229920002215 polytrimethylene terephthalate Polymers 0.000 claims description 6
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 claims description 6
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920002334 Spandex Polymers 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 210000004177 elastic tissue Anatomy 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 239000005060 rubber Substances 0.000 claims description 3
- 229920005992 thermoplastic resin Polymers 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 description 26
- 238000009413 insulation Methods 0.000 description 6
- 210000003746 feather Anatomy 0.000 description 3
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 2
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- 238000005299 abrasion Methods 0.000 description 1
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- 210000004209 hair Anatomy 0.000 description 1
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- 239000011800 void material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/697—Containing at least two chemically different strand or fiber materials
- Y10T442/698—Containing polymeric and natural strand or fiber materials
Definitions
- the present disclosure relates to fabrics. More particularly, the present disclosure relates to nonwoven fabrics.
- the down of birds is a layer of fine feathers found under the tougher exterior feathers. Down is one of the best natural thermal insulators. Down is made of fine rachis, on which are barbs and babules interconnected to form a fiborous loose structure. The loose structure encapsulates numerous tiny air pockets that entrap air, which helps to stop convection of air and thus insulate against cold air. Generally, the down is used in warm gears such as jackets, bedding, pillows and sleeping bags by forming a padding like layer.
- down jackets often give an impression of styleless, bloated and bulky.
- a down chamber is formed first, then a pre-weighted down is blown into the down chamber, and finally the down chamber is seam sealed by needle stitching to restrain the down in the down chamber.
- the down jacket may lose its down through the needle holes of the seams. Since along the seams there are only two layers of fabrics stiched together, the space near the seams may only have the lining and the shell without the down, and the down fibers are not bonded together and thus shift around in the down chamber, thereby producing a nonuniform insulation effect.
- sewing and down filling processes require a lot of labor and consuming a lot of time and thus adding up the cost of the jacket.
- a nonwoven fabric includes a plurality of discontinuous fibers, a plurality of natural keratin fibers, and a plurality of meltblown fibers.
- the discontinuous fibers, the natural keratin fibers, and the meltblown fibers form a continuous bonding web structure.
- meltblown fibers may bond the discontinuous fibers and the natural keratin fibers.
- each of the meltblown fibers may have a diameter ranging from about 0.5 ⁇ m to about 100 ⁇ m.
- the nonwoven fabric may have from about 2.5 wt % to about 95 wt % of the discontinuous fibers, from about 2.5 wt % to about 95 wt % of the natural keratin fibers, and from about 2.5 wt % to about 95 wt % of the meltblown fibers.
- meltblown fibers may be made of any thermoplastic resin which is capable of being meltblown.
- the meltblown fibers may be made of polypropylene (PP), polyethylene (PE), thermoplastic polyurethane (TPU), styrene-butadiene-styrene (SBS), thermoplastic elastomers (TPE), thermoplastic rubber (TPR), polyethylene terephthalate (PET), poly trimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polylactate (PLA), cellulose, polystyrene (PS), polyamide (PA), polytetrafluoroethylene (PTFE), thermomelt plastic, ethylene-methyl acrylate copolymer (EMA), ethylene vinyl acetate copolymer (EVA), or any combination thereof.
- PP polypropylene
- PE polyethylene
- TPU thermoplastic polyurethane
- SBS styrene-butadiene-styrene
- TPE thermoplastic elastomers
- TPR thermoplastic rubber
- PET polyethylene terephthalate
- the discontinuous fibers may be made of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), nylon, acrylic, elastic fibers, rubber, elastane, or any combination thereof.
- PP polypropylene
- PE polyethylene
- PET polyethylene terephthalate
- PBT polybutylene terephthalate
- nylon acrylic
- acrylic acrylic
- elastic fibers rubber, elastane, or any combination thereof.
- an apparatus for manufacturing a nonwoven fabric includes a carding machine, an air source, a feeding channel, a meltblowing machine, and an import channel.
- the carding machine is for processing a plurality of discontinuous fibers.
- the air source is for providing airflow.
- the feeding channel is for directing the airflow to the carding machine to card the discontinuous fibers and to blow a plurality of natural keratin fibers into the spaces between the discontinuous fibers.
- the meltblowing machine is for providing a curtain of semi-molten meltblown fibers.
- the import channel is for directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers, such that the semi-molten meltblown fibers bond the discontinuous fibers and the natural keratin fibers to form a continuous bonding web structure.
- the apparatus may include a collecting device.
- the collecting device is for collecting the continuous bonding web structure to form a fabric roll.
- a method for manufacturing a nonwoven fabric includes the following steps: (The steps are not recited in the sequence in which the steps are performed. That is, unless the sequence of the steps is expressly indicated, the sequence of the steps is interchangeable, and all or part of the steps may be simultaneously, partially simultaneously, or sequentially performed.)
- the method may further include collecting the continuous bonding web structure to form a fabric roll.
- the method may further include carding the discontinuous fibers and the natural keratin fibers by an air carding machine before directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers.
- the step of directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers may include directing the airflow with the carded discontinuous fibers and the carded natural keratin fibers to the curtain of semi-molten meltblown fibers.
- FIG. 1 is a drawing of a nonwoven fabric according to one embodiment of the present invention.
- FIG. 2 is a drawing of an apparatus for manufacturing a nonwoven fabric according to one embodiment of the present invention.
- FIG. 1 is a drawing of a nonwoven fabric 100 according to one embodiment of the present invention.
- the nonwoven fabric 100 includes a plurality of discontinuous fibers 110 , a plurality of natural keratin fibers 120 , and a plurality of meltblown fibers 130 .
- the discontinuous fibers 110 , the natural keratin fibers 120 , and the meltblown fibers 130 form a continuous bonding web structure.
- the discontinuous fibers 110 can be the framework of the nonwoven fabric 100 to provide the nonwoven fabric 100 with suitable fluffiness, softness-stiffness, and resilience.
- the natural keratin fibers 120 have small air pockets to provide the nonwoven fabric 100 with insulation and warmth. Furthermore, the natural keratin fibers 120 can increase the compressional resilience of the nonwoven fabric 100 as well.
- the meltblown fibers 130 can bond the discontinuous fibers 110 and the natural keratin fibers 120 to form a continuous bonding web structure. Furthermore, since the meltblown fibers 130 and spaces between the meltblown fibers 130 are small enough, the meltblown fibers can enhance the insulation and warmth of the nonwoven fabric 100 as well.
- the discontinuous fibers 110 Relative to long fibers or continuous fibers, the discontinuous fibers 110 , also known as short fibers, have a general aspect ratio (defined as the ratio of fiber length to diameter) ranging from about 20 to about 60.
- the length of the discontinuous fibers 110 may range from about 17 mm to about 61 mm.
- the discontinuous fibers 110 may be made of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), recycled PET, insulation PET, polybutylene terephthalate (PBT), nylon, acrylic, elastic fibers, rubber, elastane, or any combination thereof which has fiber formability, suitable softness-stiffness, and resilience.
- the natural keratin fibers 120 are made of natural keratin. Specifically, the natural keratin fibers 120 can be, for example, down and/or feathers of birds, animal fur, or any combination thereof.
- the meltblown fibers 130 are fibers manufactured by melt blowing.
- the diameter of the meltblown fibers 130 may range from about 0.5 ⁇ m to about 100 ⁇ m.
- the meltblown fibers 130 can bond the discontinuous fibers 110 and the natural keratin fibers 120 to form a continuous bonding web structure.
- the meltblown fibers 130 are made of any thermoplastic resin which is capable of being meltblown, for example polypropylene (PP), polyethylene (PE), thermoplastic polyurethane (TPU), styrene-butadiene-styrene (SBS), thermoplastic elastomers (TPE), thermoplastic rubber (TPR), polyethylene terephthalate (PET), poly trimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polylactate (PLA), cellulose, polystyrene (PS), polyamide (PA), polytetrafluoroethylene (PTFE), thermomelt plastic, ethylene-methyl acrylate copolymer (EMA), ethylene vinyl acetate copolymer (EVA), or any combination thereof.
- PP polypropylene
- PE polyethylene
- TPU thermoplastic polyurethane
- SBS styrene-butadiene-styrene
- TPE thermoplastic elastomers
- TPR thermo
- the weight ratio of the discontinuous fibers 110 , the natural keratin fibers 120 , and the meltblown fibers 130 in the nonwoven fabric 100 of FIG. 1 depends on actual requirements.
- the nonwoven fabric 100 has from about 2.5 wt % to about 95 wt % of the discontinuous fibers 110 , from about 2.5 wt % to about 95 wt % of the natural keratin fibers 120 , and from about 2.5 wt % to about 95 wt % of the meltblown fibers 130 .
- the nonwoven fabric 100 of FIG. 1 has a base weight ranging from about 50 g/m 2 to about 500 g/m 2 and a thickness ranging from about 0.3 mm to about 50 mm. It should be appreciated that the aforementioned specifications of the nonwoven fabric 100 are illustrative only and should not limit the claimed scope of the present disclosure. Any one of ordinary skill in the art should be able to determine the specifications of the nonwoven fabric according to actual requirements.
- FIG. 2 is a drawing of an apparatus 200 for manufacturing a nonwoven fabric 100 according to one embodiment of the present invention.
- the apparatus 200 for manufacturing the nonwoven fabric 100 includes a carding machine 210 , an air source 220 , a feeding channel 230 , a meltblowing machine 240 , and an import channel 250 .
- the carding machine 210 is for processing a plurality of discontinuous fibers 110 .
- the air source 220 is for providing airflow 225 .
- the feeding channel 230 is for directing the airflow 225 to the carding machine 210 to card the discontinuous fibers 110 and to blow a plurality of natural keratin fibers 120 into the spaces between the discontinuous fibers 110 .
- the meltblowing machine 240 is for providing a curtain of semi-molten meltblown fibers 245 .
- the import channel 250 is for directing the airflow 225 with the discontinuous fibers 110 and the natural keratin fibers 120 to the curtain of semi-molten meltblown fibers 245 , such that the semi-molten meltblown fibers 130 bond the discontinuous fibers 110 and the natural keratin fibers 120 to form a continuous bonding web structure.
- the carding machine 210 is a machine that can disentangle, clean and intermix the discontinuous fibers 110 .
- the carding machine 210 includes a cylinder carding cloth.
- the cylinder carding cloth which rotates at high speeds can catch the discontinuous fibers 110 and move the discontinuous fibers 110 to a place adjacent to the feeding channel 230 where the discontinuous fibers 110 and the natural keratin fibers 120 are mixed.
- the specifications of the cylinder carding cloth depend on the required mixing uniformity.
- the density of the cylinder carding cloth may range from about 3 p/in to about 120 p/in.
- the angle of the cylinder carding cloth may vary from about 27° to about 80°. The angle of the cylinder carding cloth may affect the properties of the discontinuous fibers 110 which may be broken up by the cylinder carding cloth.
- the air source 220 may be a blower.
- the flowing rate of the airflow 225 may vary from about 1 m/s to about 60 m/s.
- the feeding channel 230 is connected to a place below the cylinder carding cloth, i.e. the carding machine 210 , such that the natural keratin fibers 120 are not caught and broken up by the cylinder carding cloth, i.e. the carding machine 210 .
- the feeding channel 230 may be connected to a place above the cylinder carding cloth, i.e. the carding machine 210 .
- the carding machine 210 can catch the natural keratin fibers 120 , and some of the natural keratin fibers 120 may be broken up by the cylinder carding cloth, i.e. the carding machine 210 . Any one of ordinary skill in the art should be able to determine the detail structure of the feeding channel 230 according to actual requirements.
- the feeding rate of the discontinuous fibers 110 depend on the required weight ratio. In the present embodiment, the feeding rate of the discontinuous fibers 110 may range from about 1 m/min to about 3 m/min.
- the number and distribution of the natural keratin fibers 120 depend on the gaps of the cylinder carding cloth, i.e. the carding machine 210 , and the rate of the airflow 225 .
- discontinuous fibers 110 and the natural keratin fibers 120 are broken up by the cylinder carding cloth, i.e. the carding machine 210 , almost all of the discontinuous fibers 110 and the natural keratin fibers 120 can be blown into the curtain of semi-molten meltblown fibers 245 . Even if a very small part of the discontinuous fibers 110 and the natural keratin fibers 120 is caught on the cylinder carding cloth, i.e. the carding machine 210 , this part of the discontinuous fibers 110 and the natural keratin fibers 120 will be used in the next turn of the cylinder, and thus the number of void if any will be minimumized to undetectable.
- the semi-molten meltblown fibers 130 bond the discontinuous fibers 110 and the natural keratin fibers 120 at a place ranging from about 1 cm to about 50 cm below the die of the meltblowing machine 240 after the discontinuous fibers 110 and the natural keratin fibers 120 are blown into the curtain of semi-molten meltblown fibers 245 . Since the meltblown fibers 130 are semi-molten at this time, the semi-molten meltblown fibers 130 can stick to the discontinuous fibers 110 and the natural keratin fibers 120 and also encompass them together before solidifying.
- the process air pressure of the meltblowing machine 240 may range from about 5 psi to about 15 psi.
- the apparatus 200 for manufacturing the nonwoven fabric 100 may further include a collecting device 260 .
- the collecting device 260 is for collecting the continuous bonding web structure formed by the discontinuous fibers 110 , the natural keratin fibers 120 , and the meltblown fibers 130 to form a fabric roll.
- the collecting device 260 may be a conveyor belt, a roller, a vacuum pump, or any combination thereof.
- the vertical distance between the die of the meltblowing machine 240 and the collecting device 260 may range from about 10 cm to about 50 cm.
- the method for manufacturing the nonwoven fabric 100 includes the following steps: (The steps are not recited in the sequence in which the steps are performed. That is, unless the sequence of the steps is expressly indicated, the sequence of the steps is interchangeable, and all or part of the steps may be simultaneously, partially simultaneously, or sequentially performed.)
- the method for manufacturing the nonwoven fabric 100 may further include the following steps:
- the method for manufacturing the nonwoven fabric 100 may further include the following steps:
- the discontinuous fibers 110 and the natural keratin fibers 120 are carded by the air carding machine before blown into the curtain of semi-molten meltblown fibers 245 .
- the discontinuous fibers 110 and the natural keratin fibers 120 can be mixed more uniformly, and therefore the quality of the nonwoven fabric 100 is improved.
- the air carding machine is a sub-element of the carding machine 210 which can card and mix the discontinuous fibers 110 and the natural keratin fibers 120 uniformly.
- the step (3) may includes:
- the nonwoven fabrics were manufactured by the apparatus of FIG. 2 .
- the specifications and manufacturing parameters are listed in the following table 1.
- the discontinuous fibers were made of polyethylene terephthalate (PET)
- the natural keratin fibers were 650 fill power down
- the meltblown fibers were made of polypropylene (PP).
- the weight ratios of the meltblown fibers, the discontinuous fibers, and the natural keratin fibers are listed in the following table 2.
- Example 1 Weight Ratio 3 1.0:1.3:2.7 1.0:1.1:2.2 1.0:1.1:1.2 Note 3: The weight ratio is the weight of the meltblown fibers:the weight of the discontinuous fibers:the weight of the natural keratin fibers.
- the nonwoven fabrics of the working examples 4-5 and the comparative examples 1-3 were compared in the following table 3.
- the nonwoven fabrics of the working examples 4-5 were manufactured by the apparatus of FIG. 2 .
- the nonwoven fabric of the comparative example 1 contained the meltblown fibers only.
- the nonwoven fabric of the comparative example 2 contained the meltblown fibers and the discontinuous fibers only.
- the nonwoven fabric of the comparative example 3 contained the meltblown fibers and the natural keratin fibers only.
- the discontinuous fibers 110 were made of polyethylene terephthalate (PET)
- the natural keratin fibers 120 were 650 fill power down
- the meltblown fibers 130 were made of polypropylene (PP).
- Other specifications and manufacturing parameters of the working examples 4-5 and the comparative examples 1-3 were the same.
- the uniformities of the base weights of the nonwoven fabrics of the working examples 4-5 were larger than 90%, specifically from 92% to 94%. Since the nonwoven fabrics of the working examples 4-5 had the discontinuous fibers, the fluffy rates of the nonwoven fabrics of the working examples 4-5 were from 12 cm 3 /g to 30 cm 3 /g, specifically from 18.0 cm 3 /g to 29.1 cm 3 /g, and the softnesses-stiffnesses of the nonwoven fabrics of the working examples 4-5 were less than 3 cm, specifically from 2.7 cm to 2.8 cm. These data were better than that of the comparative examples 1-3.
- the nonwoven fabrics of the working example 6 and the comparative examples 4-6 were compared in the following tables 4-5.
- the nonwoven fabrics of the working example 6 were manufactured by the apparatus of FIG. 2 .
- the nonwoven fabric of the comparative example 4 contained the meltblown fibers only.
- the nonwoven fabric of the comparative example 5 contained the meltblown fibers and the discontinuous fibers only.
- the nonwoven fabric of the comparative example 6 were 3MTM ThinsulateTM.
- the discontinuous fibers were made of polyethylene terephthalate (PET), the natural keratin fibers were 650 fill power down, and the meltblown fibers were made of polypropylene (PP).
- PET polyethylene terephthalate
- PP polypropylene
- Other specifications and manufacturing parameters of the working example 6 and the comparative examples 4-6 were the same.
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- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
- This application claims priority to Taiwan Application Serial Number 101118712, filed May 25, 2012, which is herein incorporated by reference.
- 1. Technical Field
- The present disclosure relates to fabrics. More particularly, the present disclosure relates to nonwoven fabrics.
- 2. Description of Related Art
- The down of birds is a layer of fine feathers found under the tougher exterior feathers. Down is one of the best natural thermal insulators. Down is made of fine rachis, on which are barbs and babules interconnected to form a fiborous loose structure. The loose structure encapsulates numerous tiny air pockets that entrap air, which helps to stop convection of air and thus insulate against cold air. Generally, the down is used in warm gears such as jackets, bedding, pillows and sleeping bags by forming a padding like layer.
- However, down jackets often give an impression of styleless, bloated and bulky. In addition, in manufacturing a down jacket, a down chamber is formed first, then a pre-weighted down is blown into the down chamber, and finally the down chamber is seam sealed by needle stitching to restrain the down in the down chamber. Thus, the down jacket may lose its down through the needle holes of the seams. Since along the seams there are only two layers of fabrics stiched together, the space near the seams may only have the lining and the shell without the down, and the down fibers are not bonded together and thus shift around in the down chamber, thereby producing a nonuniform insulation effect. Moreover, in manufacturing the down jacket, sewing and down filling processes require a lot of labor and consuming a lot of time and thus adding up the cost of the jacket. These are the problems that the garment industry must face and the consumers have to pay for when enjoying down.
- According to one embodiment of the present invention, a nonwoven fabric includes a plurality of discontinuous fibers, a plurality of natural keratin fibers, and a plurality of meltblown fibers. The discontinuous fibers, the natural keratin fibers, and the meltblown fibers form a continuous bonding web structure.
- Optionally, the meltblown fibers may bond the discontinuous fibers and the natural keratin fibers.
- Optionally, each of the meltblown fibers may have a diameter ranging from about 0.5 μm to about 100 μm.
- Optionally, the nonwoven fabric may have from about 2.5 wt % to about 95 wt % of the discontinuous fibers, from about 2.5 wt % to about 95 wt % of the natural keratin fibers, and from about 2.5 wt % to about 95 wt % of the meltblown fibers.
- Optionally, the meltblown fibers may be made of any thermoplastic resin which is capable of being meltblown.
- Optionally, the meltblown fibers may be made of polypropylene (PP), polyethylene (PE), thermoplastic polyurethane (TPU), styrene-butadiene-styrene (SBS), thermoplastic elastomers (TPE), thermoplastic rubber (TPR), polyethylene terephthalate (PET), poly trimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polylactate (PLA), cellulose, polystyrene (PS), polyamide (PA), polytetrafluoroethylene (PTFE), thermomelt plastic, ethylene-methyl acrylate copolymer (EMA), ethylene vinyl acetate copolymer (EVA), or any combination thereof.
- Optionally, the discontinuous fibers may be made of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), nylon, acrylic, elastic fibers, rubber, elastane, or any combination thereof.
- According to another embodiment of the present invention, an apparatus for manufacturing a nonwoven fabric includes a carding machine, an air source, a feeding channel, a meltblowing machine, and an import channel. The carding machine is for processing a plurality of discontinuous fibers. The air source is for providing airflow. The feeding channel is for directing the airflow to the carding machine to card the discontinuous fibers and to blow a plurality of natural keratin fibers into the spaces between the discontinuous fibers. The meltblowing machine is for providing a curtain of semi-molten meltblown fibers. The import channel is for directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers, such that the semi-molten meltblown fibers bond the discontinuous fibers and the natural keratin fibers to form a continuous bonding web structure.
- Optionally, the apparatus may include a collecting device. The collecting device is for collecting the continuous bonding web structure to form a fabric roll.
- According to yet another embodiment of the present invention, a method for manufacturing a nonwoven fabric includes the following steps: (The steps are not recited in the sequence in which the steps are performed. That is, unless the sequence of the steps is expressly indicated, the sequence of the steps is interchangeable, and all or part of the steps may be simultaneously, partially simultaneously, or sequentially performed.)
- (1) processing a plurality of discontinuous fibers by a carding machine;
- (2) directing airflow to blow a plurality of natural keratin fibers into the spaces between the discontinuous fibers; and
- (3) directing the airflow with the discontinuous fibers and the natural keratin fibers to a curtain of semi-molten meltblown fibers, such that the semi-molten meltblown fibers bond the discontinuous fibers and the natural keratin fibers to form a continuous bonding web structure.
- Optionally, the method may further include collecting the continuous bonding web structure to form a fabric roll.
- Optionally, the method may further include carding the discontinuous fibers and the natural keratin fibers by an air carding machine before directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers.
- Optionally, the step of directing the airflow with the discontinuous fibers and the natural keratin fibers to the curtain of semi-molten meltblown fibers may include directing the airflow with the carded discontinuous fibers and the carded natural keratin fibers to the curtain of semi-molten meltblown fibers.
-
FIG. 1 is a drawing of a nonwoven fabric according to one embodiment of the present invention. -
FIG. 2 is a drawing of an apparatus for manufacturing a nonwoven fabric according to one embodiment of the present invention. - In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically depicted in order to simplify the drawings.
-
FIG. 1 is a drawing of anonwoven fabric 100 according to one embodiment of the present invention. As shown inFIG. 1 , thenonwoven fabric 100 includes a plurality ofdiscontinuous fibers 110, a plurality ofnatural keratin fibers 120, and a plurality ofmeltblown fibers 130. Thediscontinuous fibers 110, thenatural keratin fibers 120, and themeltblown fibers 130 form a continuous bonding web structure. - In
FIG. 1 , thediscontinuous fibers 110 can be the framework of thenonwoven fabric 100 to provide thenonwoven fabric 100 with suitable fluffiness, softness-stiffness, and resilience. Thenatural keratin fibers 120 have small air pockets to provide thenonwoven fabric 100 with insulation and warmth. Furthermore, thenatural keratin fibers 120 can increase the compressional resilience of thenonwoven fabric 100 as well. Themeltblown fibers 130 can bond thediscontinuous fibers 110 and thenatural keratin fibers 120 to form a continuous bonding web structure. Furthermore, since themeltblown fibers 130 and spaces between themeltblown fibers 130 are small enough, the meltblown fibers can enhance the insulation and warmth of thenonwoven fabric 100 as well. - Relative to long fibers or continuous fibers, the
discontinuous fibers 110, also known as short fibers, have a general aspect ratio (defined as the ratio of fiber length to diameter) ranging from about 20 to about 60. The length of thediscontinuous fibers 110 may range from about 17 mm to about 61 mm. Thediscontinuous fibers 110 may be made of polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), recycled PET, insulation PET, polybutylene terephthalate (PBT), nylon, acrylic, elastic fibers, rubber, elastane, or any combination thereof which has fiber formability, suitable softness-stiffness, and resilience. - The
natural keratin fibers 120 are made of natural keratin. Specifically, thenatural keratin fibers 120 can be, for example, down and/or feathers of birds, animal fur, or any combination thereof. - The
meltblown fibers 130 are fibers manufactured by melt blowing. The diameter of themeltblown fibers 130 may range from about 0.5 μm to about 100 μm. In the present embodiment, themeltblown fibers 130 can bond thediscontinuous fibers 110 and thenatural keratin fibers 120 to form a continuous bonding web structure. - The
meltblown fibers 130 are made of any thermoplastic resin which is capable of being meltblown, for example polypropylene (PP), polyethylene (PE), thermoplastic polyurethane (TPU), styrene-butadiene-styrene (SBS), thermoplastic elastomers (TPE), thermoplastic rubber (TPR), polyethylene terephthalate (PET), poly trimethylene terephthalate (PTT), polybutylene terephthalate (PBT), polylactate (PLA), cellulose, polystyrene (PS), polyamide (PA), polytetrafluoroethylene (PTFE), thermomelt plastic, ethylene-methyl acrylate copolymer (EMA), ethylene vinyl acetate copolymer (EVA), or any combination thereof. - The weight ratio of the
discontinuous fibers 110, thenatural keratin fibers 120, and themeltblown fibers 130 in thenonwoven fabric 100 ofFIG. 1 depends on actual requirements. In the present embodiment, thenonwoven fabric 100 has from about 2.5 wt % to about 95 wt % of thediscontinuous fibers 110, from about 2.5 wt % to about 95 wt % of thenatural keratin fibers 120, and from about 2.5 wt % to about 95 wt % of themeltblown fibers 130. - The
nonwoven fabric 100 ofFIG. 1 has a base weight ranging from about 50 g/m2 to about 500 g/m2 and a thickness ranging from about 0.3 mm to about 50 mm. It should be appreciated that the aforementioned specifications of thenonwoven fabric 100 are illustrative only and should not limit the claimed scope of the present disclosure. Any one of ordinary skill in the art should be able to determine the specifications of the nonwoven fabric according to actual requirements. -
FIG. 2 is a drawing of anapparatus 200 for manufacturing anonwoven fabric 100 according to one embodiment of the present invention. As shown inFIG. 2 , theapparatus 200 for manufacturing thenonwoven fabric 100 includes acarding machine 210, anair source 220, a feedingchannel 230, ameltblowing machine 240, and animport channel 250. The cardingmachine 210 is for processing a plurality ofdiscontinuous fibers 110. Theair source 220 is for providingairflow 225. The feedingchannel 230 is for directing theairflow 225 to thecarding machine 210 to card thediscontinuous fibers 110 and to blow a plurality ofnatural keratin fibers 120 into the spaces between thediscontinuous fibers 110. Themeltblowing machine 240 is for providing a curtain of semi-moltenmeltblown fibers 245. Theimport channel 250 is for directing theairflow 225 with thediscontinuous fibers 110 and thenatural keratin fibers 120 to the curtain of semi-moltenmeltblown fibers 245, such that thesemi-molten meltblown fibers 130 bond thediscontinuous fibers 110 and thenatural keratin fibers 120 to form a continuous bonding web structure. - The carding
machine 210 is a machine that can disentangle, clean and intermix thediscontinuous fibers 110. In the present embodiment, the cardingmachine 210 includes a cylinder carding cloth. In use, the cylinder carding cloth which rotates at high speeds can catch thediscontinuous fibers 110 and move thediscontinuous fibers 110 to a place adjacent to thefeeding channel 230 where thediscontinuous fibers 110 and thenatural keratin fibers 120 are mixed. The specifications of the cylinder carding cloth depend on the required mixing uniformity. In the present embodiment, the density of the cylinder carding cloth may range from about 3 p/in to about 120 p/in. The angle of the cylinder carding cloth may vary from about 27° to about 80°. The angle of the cylinder carding cloth may affect the properties of thediscontinuous fibers 110 which may be broken up by the cylinder carding cloth. - The
air source 220 may be a blower. The flowing rate of theairflow 225 may vary from about 1 m/s to about 60 m/s. - As shown in
FIG. 2 , the feedingchannel 230 is connected to a place below the cylinder carding cloth, i.e. the cardingmachine 210, such that thenatural keratin fibers 120 are not caught and broken up by the cylinder carding cloth, i.e. the cardingmachine 210. In the case that some of thenatural keratin fibers 120 need to be broken up in manufacturing thenonwoven fabric 100, the feedingchannel 230 may be connected to a place above the cylinder carding cloth, i.e. the cardingmachine 210. By such an arrangement, the cylinder carding cloth, i.e. the cardingmachine 210, can catch thenatural keratin fibers 120, and some of thenatural keratin fibers 120 may be broken up by the cylinder carding cloth, i.e. the cardingmachine 210. Any one of ordinary skill in the art should be able to determine the detail structure of the feedingchannel 230 according to actual requirements. - The feeding rate of the
discontinuous fibers 110 depend on the required weight ratio. In the present embodiment, the feeding rate of thediscontinuous fibers 110 may range from about 1 m/min to about 3 m/min. The number and distribution of thenatural keratin fibers 120 depend on the gaps of the cylinder carding cloth, i.e. the cardingmachine 210, and the rate of theairflow 225. - Whether the
discontinuous fibers 110 and thenatural keratin fibers 120 are broken up by the cylinder carding cloth, i.e. the cardingmachine 210, almost all of thediscontinuous fibers 110 and thenatural keratin fibers 120 can be blown into the curtain of semi-moltenmeltblown fibers 245. Even if a very small part of thediscontinuous fibers 110 and thenatural keratin fibers 120 is caught on the cylinder carding cloth, i.e. the cardingmachine 210, this part of thediscontinuous fibers 110 and thenatural keratin fibers 120 will be used in the next turn of the cylinder, and thus the number of void if any will be minimumized to undetectable. - The
semi-molten meltblown fibers 130 bond thediscontinuous fibers 110 and thenatural keratin fibers 120 at a place ranging from about 1 cm to about 50 cm below the die of themeltblowing machine 240 after thediscontinuous fibers 110 and thenatural keratin fibers 120 are blown into the curtain of semi-moltenmeltblown fibers 245. Since themeltblown fibers 130 are semi-molten at this time, thesemi-molten meltblown fibers 130 can stick to thediscontinuous fibers 110 and thenatural keratin fibers 120 and also encompass them together before solidifying. In this way, thediscontinuous fibers 110, thenatural keratin fibers 120, and themeltblown fibers 130 are firmly bonded together to form a continuous bonding web structure with good abrasion and pilling resistance. The process air pressure of themeltblowing machine 240 may range from about 5 psi to about 15 psi. - As shown in
FIG. 2 , theapparatus 200 for manufacturing thenonwoven fabric 100 may further include acollecting device 260. The collectingdevice 260 is for collecting the continuous bonding web structure formed by thediscontinuous fibers 110, thenatural keratin fibers 120, and themeltblown fibers 130 to form a fabric roll. In the present embodiment, the collectingdevice 260 may be a conveyor belt, a roller, a vacuum pump, or any combination thereof. Furthermore, the vertical distance between the die of themeltblowing machine 240 and thecollecting device 260 may range from about 10 cm to about 50 cm. - Another aspect of the present invention is a method for manufacturing a
nonwoven fabric 100. The method for manufacturing thenonwoven fabric 100 includes the following steps: (The steps are not recited in the sequence in which the steps are performed. That is, unless the sequence of the steps is expressly indicated, the sequence of the steps is interchangeable, and all or part of the steps may be simultaneously, partially simultaneously, or sequentially performed.) - (1) processing a plurality of
discontinuous fibers 110 by acarding machine 210; - (2) directing
airflow 225 to blow a plurality ofnatural keratin fibers 120 into the spaces between thediscontinuous fibers 110; and - (3) directing the
airflow 225 with thediscontinuous fibers 110 and thenatural keratin fibers 120 to a curtain of semi-moltenmeltblown fibers 245, such that thesemi-molten meltblown fibers 130 bond thediscontinuous fibers 110 and thenatural keratin fibers 120 to form a continuous bonding web structure. - In one or more embodiments of the present invention, the method for manufacturing the
nonwoven fabric 100 may further include the following steps: - (4) collecting the continuous bonding web structure formed by the
discontinuous fibers 110, thenatural keratin fibers 120, and themeltblown fibers 130 to form a continuous fabric roll with some physical strength. - In one or more embodiments of the present invention, the method for manufacturing the
nonwoven fabric 100 may further include the following steps: - (2.5) carding the
discontinuous fibers 110 and thenatural keratin fibers 120 by an air carding machine before directing theairflow 225 with thediscontinuous fibers 110 and thenatural keratin fibers 120 to the curtain of semi-moltenmeltblown fibers 245. - That is, the
discontinuous fibers 110 and thenatural keratin fibers 120 are carded by the air carding machine before blown into the curtain of semi-moltenmeltblown fibers 245. In this way, thediscontinuous fibers 110 and thenatural keratin fibers 120 can be mixed more uniformly, and therefore the quality of thenonwoven fabric 100 is improved. - The air carding machine is a sub-element of the
carding machine 210 which can card and mix thediscontinuous fibers 110 and thenatural keratin fibers 120 uniformly. - In one or more embodiments of the present invention, the step (3) may includes:
- (3.1) directing the
airflow 225 with the cardeddiscontinuous fibers 110 and the cardednatural keratin fibers 120 to the curtain of semi-moltenmeltblown fibers 245, such that thesemi-molten meltblown fibers 130 bond thediscontinuous fibers 110 and thenatural keratin fibers 120 to form a continuous bonding web structure. - A series of tests were run to determine that the aforementioned apparatus and method could manufacture the required nonwoven fabrics. The parameters described before are not repeated hereinafter, and only further information is supplied to actually perform the series of tests.
- In the following working examples 1-3, the nonwoven fabrics were manufactured by the apparatus of
FIG. 2 . The specifications and manufacturing parameters are listed in the following table 1. In the following working examples 1-3, the discontinuous fibers were made of polyethylene terephthalate (PET), the natural keratin fibers were 650 fill power down, and the meltblown fibers were made of polypropylene (PP). -
TABLE 1 Specifications and Manufacturing Parameters of Working Example 1-3 Working Working Working Example 1 Example 2 Example 3 Feeding Rate of Natural 12.3 11.6 6.8 Keratin Fibers (Hz) Distribution Airflow of 60 50 40 Natural Keratin Fibers (Hz) Feeding Rate of 20.6 18.3 10.1~12.5 Discontinuous Fibers (Hz) Rotational Speed of 60 50 40 Carding Machine (Hz) Flowing Rate of Airflow 3.3~5.3 2.6~2.9 1.9~2.1 (m/s) Feeding Distance (cm)1 18 10 5 Feeding Height (cm)2 25 18 10 Note 1: The feeding distance is the horizontal distance between the outlet of the feeding channel and the middle axis of the curtain of semi-molten meltblown fibers. Note 2: The feeding height is the vertical distance between the bottom edge of the outlet of the feeding channel and the die of the meltblowing machine. - In the nonwoven fabrics manufactured according to the specifications and manufacturing parameters listed in the table 1, the weight ratios of the meltblown fibers, the discontinuous fibers, and the natural keratin fibers are listed in the following table 2.
-
TABLE 2 Contents of Nonwoven Fabrics of Working Example 1-3 Working Working Working Example 1 Example 1 Example 1 Weight Ratio3 1.0:1.3:2.7 1.0:1.1:2.2 1.0:1.1:1.2 Note 3: The weight ratio is the weight of the meltblown fibers:the weight of the discontinuous fibers:the weight of the natural keratin fibers. - The nonwoven fabrics of the working examples 4-5 and the comparative examples 1-3 were compared in the following table 3. The nonwoven fabrics of the working examples 4-5 were manufactured by the apparatus of
FIG. 2 . The nonwoven fabric of the comparative example 1 contained the meltblown fibers only. The nonwoven fabric of the comparative example 2 contained the meltblown fibers and the discontinuous fibers only. The nonwoven fabric of the comparative example 3 contained the meltblown fibers and the natural keratin fibers only. In the nonwoven fabrics of the working examples 4-5 and the comparative examples 1-3, thediscontinuous fibers 110 were made of polyethylene terephthalate (PET), thenatural keratin fibers 120 were 650 fill power down, and themeltblown fibers 130 were made of polypropylene (PP). Other specifications and manufacturing parameters of the working examples 4-5 and the comparative examples 1-3 were the same. -
TABLE 3 Comparison of Working Examples 4-5 and Comparative Examples 1-3 Fluffy Softness- Base Weight (g/m2) Thickness (cm) Rate Stiffness Average Uniformity Average Uniformity (cm3 /g) (cm) Comparative Example 51.6 90% 0.38 78% 7.3 2.5 1 Comparative Example 189.5 89% 1.58 95% 8.3 2.6 2 Comparative Example 63.8 93% 1.52 91% 23.8 2.5 3 Working Example 4 101.6 94% 2.96 97% 29.1 2.8 Working Example 5 85.8 92% 1.55 94% 18.0 2.7 - As listed in the table 3, the uniformities of the base weights of the nonwoven fabrics of the working examples 4-5 were larger than 90%, specifically from 92% to 94%. Since the nonwoven fabrics of the working examples 4-5 had the discontinuous fibers, the fluffy rates of the nonwoven fabrics of the working examples 4-5 were from 12 cm3/g to 30 cm3/g, specifically from 18.0 cm3/g to 29.1 cm3/g, and the softnesses-stiffnesses of the nonwoven fabrics of the working examples 4-5 were less than 3 cm, specifically from 2.7 cm to 2.8 cm. These data were better than that of the comparative examples 1-3.
- The nonwoven fabrics of the working example 6 and the comparative examples 4-6 were compared in the following tables 4-5. The nonwoven fabrics of the working example 6 were manufactured by the apparatus of
FIG. 2 . The nonwoven fabric of the comparative example 4 contained the meltblown fibers only. The nonwoven fabric of the comparative example 5 contained the meltblown fibers and the discontinuous fibers only. The nonwoven fabric of the comparative example 6 were 3M™ Thinsulate™. In the nonwoven fabrics of the working example 6 and the comparative examples 4-6, the discontinuous fibers were made of polyethylene terephthalate (PET), the natural keratin fibers were 650 fill power down, and the meltblown fibers were made of polypropylene (PP). Other specifications and manufacturing parameters of the working example 6 and the comparative examples 4-6 were the same. -
TABLE 4 Comparison of Working Example 6 and Comparative Examples 4-6 Insulation Heat per Unit Heat Transfer Thermal Thermal Thickness Preservation Coefficient Resistance Resistance (° F. · (CLO/cm) Rate (%) (W/m2 · ° C.) (m2 · ° C./W) h · ft2/Btu) Comparative 0.94-1.3 65.3 0.0350 0.2026 1.1508 Example 4 Comparative 1.72 78.2 0.0317 0.1291 0.7333 Example 5 Comparative 1.7 60 0.0341 0.3471 1.9710 Example 6 Working 2.0-2.4 80.7 0.0310 0.0966 0.5485 Example 6 -
TABLE 5 Comparison of Working Example 6 and Comparative Examples 4-6 Compressional Resilience (%) Diameter(μm) Comparative 75% 0.9-3.3(meltblown fibers) Example 4 Comparative 88% 0.9-3.3(meltblown fibers) Example 5 15.3(discontinuous fibers) Comparative 89% 1.7~6.0(meltblown fibers) Example 6 25.6(discontinuous fibers) Working 92% 0.9-3.3(meltblown fibers) Example 6 15.3(discontinuous fibers) - As listed in the tables 4-5, since the nonwoven fabric of the working example 6 had down, in comparison with the comparative example 6, the insulation per unit thickness increases by from 17% to 41%, the heat preservation rate increases by 34%, and the compressional resilience increases by 3%.
- All the features disclosed in this specification (including any accompanying claims, abstract, and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
- Any element in a claim that does not explicitly state “means for” performing a specified function, or “step for” performing a specific function, is not to be interpreted as a “means” or “step” clause as specified in 35 U.S.C. §112, 6th paragraph. In particular, the use of “step of” in the claims is not intended to invoke the provisions of 35 U.S.C. §112, 6th paragraph.
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http://www.swicofil.com/companyinfo/manualmonofilconversiontable.html * |
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CN104005175A (en) * | 2014-04-14 | 2014-08-27 | 江苏环宇汽车零部件有限公司 | Multifunctional vehicle sound-proof thermal insulating composite material and preparation method thereof |
US10590577B2 (en) | 2016-08-02 | 2020-03-17 | Fitesa Germany Gmbh | System and process for preparing polylactic acid nonwoven fabrics |
US11441251B2 (en) | 2016-08-16 | 2022-09-13 | Fitesa Germany Gmbh | Nonwoven fabrics comprising polylactic acid having improved strength and toughness |
WO2024026921A1 (en) * | 2022-08-02 | 2024-02-08 | 广东汇齐新材料有限公司 | Preparation method for tpu/pla melt-blown composite non-woven fabric |
CN115354446A (en) * | 2022-08-19 | 2022-11-18 | 吉祥三宝高科纺织有限公司 | Polylactic acid thermal insulating flocculus with high fluffiness and high resilience and preparation method thereof |
Also Published As
Publication number | Publication date |
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US10221510B2 (en) | 2019-03-05 |
TW201348547A (en) | 2013-12-01 |
US20180258565A1 (en) | 2018-09-13 |
TWI521112B (en) | 2016-02-11 |
CN103422257A (en) | 2013-12-04 |
CN103422257B (en) | 2016-08-24 |
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