US20130295318A1 - Reversible, thermo-acoustic panel for reversible, variable-geometry formwork - Google Patents

Reversible, thermo-acoustic panel for reversible, variable-geometry formwork Download PDF

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Publication number
US20130295318A1
US20130295318A1 US13/979,576 US201213979576A US2013295318A1 US 20130295318 A1 US20130295318 A1 US 20130295318A1 US 201213979576 A US201213979576 A US 201213979576A US 2013295318 A1 US2013295318 A1 US 2013295318A1
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United States
Prior art keywords
reversible
thermo
acoustic panel
accordance
recesses
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Abandoned
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US13/979,576
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English (en)
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Michele Caboni
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Individual
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Individual
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=43975598&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20130295318(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Individual filed Critical Individual
Publication of US20130295318A1 publication Critical patent/US20130295318A1/en
Assigned to Brooks Kushman P.C. reassignment Brooks Kushman P.C. LIEN (SEE DOCUMENT FOR DETAILS). Assignors: CABONI, MICHELE
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/161—Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8635—Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms
    • E04B2/8641—Walls made by casting, pouring, or tamping in situ made in permanent forms with ties attached to the inner faces of the forms using dovetail-type connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2002/8676—Wall end details
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24008—Structurally defined web or sheet [e.g., overall dimension, etc.] including fastener for attaching to external surface

Definitions

  • This invention pertains to a reversible, thermo-acoustic panel intended for variable-geometry formwork.
  • a formwork is a structure used in the building and construction trade to build the reinforced concrete works. It provides a casing into which the additional concrete in the liquid state is cast, after the reinforcement irons have been properly positioned, where the concrete stays until the completion of the setting process and after the cast has, once the hardening phase has started, achieved such mechanical strength as to guarantee the absorption of the stress which the structure has to withstand soon after the formwork itself has been taken apart.
  • Formworks can be made of several materials; in particular, formworks are currently available, which are made up of polystyrene foam panels made by means of the technique generally referred to as Insulated Concrete Form (ICF), as well as of their respective spacing connectors, which are disposable items needed for the assembling and internal blocking of the various aforesaid panels making up the shuttering mould of a reinforced concrete wall.
  • ICF Insulated Concrete Form
  • the existing polystyrene panels feature, along their upper and lower edges, a plurality of engaging teeth and/or corresponding recesses suited to allow several such panels to be connected by stacking.
  • the arrangement of such known teeth and recesses makes, however, it possible to connect such panels by stacking in mutually co-planar or orthogonal positions, whereas as regards their mutual connection at different angles, special connectors shall be used, which require some time in order to be installed.
  • ICF Insulated Concrete Form
  • the aim of this invention is to solve the above-mentioned problems relative to the older “Insulated Concrete Form” (ICF) method, by providing a reversible, thermo-acoustic panel for thermo-acoustic, disposable variable-geometry formwork, which will make it possible to connect several panels themselves by stacking, both in mutually co-planar or orthogonal positions and in mutually sloping positions.
  • ICF Insulated Concrete Form
  • thermo-acoustic panel for thermo-acoustic, “disposable” variable-geometry formwork, equipped with lock-in profiles that will make it possible to insert junction bridles both inside and outside the formwork featuring multiple pitches of 1.25 cm and 2.5 cm.
  • One further aim of this invention is to provide a reversible panel for thermo-acoustic, “disposable” variable-geometry formwork, which will be able to create several formworks joined to one another through variable sections, in order to contribute either structurally joint or separated from one another according to calculation needs.
  • one aim of this invention is to provide a reversible, thermo-acoustic panel for thermo-acoustic, “disposable” variable-geometry formwork, equipped with lock-in profiles that will make it possible to insert elements of the IPE or “T” type as well as the assembling, inside and/or outside, of ventilated walls or any other panel, by guaranteeing the structural strength thereof even in seismic areas.
  • thermo-acoustic panel for thermo-acoustic, “disposable” variable-geometry formwork, equipped with lock-in profiles that will make it possible to insert any one structural element of the ICF systems available on the market, and also the various profiles made of steel alloy, aluminum and structural fibre-composite plastics produced especially for structural needs, with no shape constraint at all.
  • One further aim of this invention is to provide a reversible panel for thermo-acoustic, “disposable” variable-geometry formwork, equipped with lock-in profiles that will make it possible to insert any one structural element, that is to say, oblong profiles made of steel alloy, aluminum and structural fibre-composite plastics produced especially for structural needs, with no shape constraint at all, including reticular brackets to be fitted as a constraint to the profiles themselves, both at the bottom and the top.
  • one further aim of this invention is to provide a reversible, thermo-acoustic panel for thermo-acoustic, “disposable” variable-geometry formwork, which will make it possible to facilitate the transpiration process inside the formwork itself.
  • one aim of this invention is to provide a reversible, thermo-acoustic panel for thermo-acoustic, “disposable” variable-geometry formwork, which will make it possible to obtain better sound-proofing of the formwork itself during the entire service life thereof.
  • thermo-acoustic panel for reversible, thermo-acoustic “disposable” variable-geometry formwork, like the one described under claim 1 .
  • Preferred embodiment designs and original variants of this invention will be the object of the relevant claims.
  • FIG. 1 shows perspective top views of a few preferred embodiments of the reversible, thermo-acoustic panel for reversible, thermo-acoustic “disposable” variable-geometry formwork in accordance with the present invention
  • FIG. 2 shows plan views of the reversible thermo-acoustic panels shown in FIG. 1 ;
  • FIG. 3 shows a front view of a reversible, thermo-acoustic panel shown in FIG. 1 ;
  • FIG. 4 shows a side view of a reversible, thermo-acoustic panel shown in FIG. 1 ;
  • FIG. 5 shows an enlarged view relative to the detail of box ‘A’ of the reversible, thermo-acoustic panel shown in FIG. 1 ;
  • FIG. 6 shows a plan view of another preferred embodiment of the reversible, thermo-acoustic panel in accordance with the present invention.
  • FIG. 7 shows a perspective top view of a plurality of reversible thermo-acoustic panels in accordance with the present invention, in a possible assembling configuration, used for making a reversible, thermo-acoustic “disposable” variable-geometry formwork;
  • FIG. 8 shows a perspective top view of a plurality of reversible thermo-acoustic panels in accordance with the present invention, in another possible assembling configuration, used for making a reversible, thermo-acoustic “disposable” variable-geometry formwork;
  • FIGS. 9 to 12 show perspective views of other preferred embodiments of the reversible thermo-acoustic panels referred to in the present invention, in their operating configurations;
  • FIGS. 13 and 14 show perspective views of an application of the inventive reversible, thermo-acoustic panel used for supporting structural, ornamental capitals free from thermal bridges, integrating connectors, oblong rod elements and structural brackets with an additional reinforced concrete cast;
  • FIGS. 15 to 19 show perspective views of other preferred embodiments of the reversible thermo-acoustic panels referred to in the present invention, in their operating configurations.
  • thermo-acoustic panel 1 intended for reversible, thermo-acoustic “disposable” variable-geometry formwork is made up of a vertical body 3 featuring one upper surface 5 and one lower surface 7 , both of them delimiting such body 3 , said upper surface 5 being equipped with a plurality of engaging teeth 9 and/or engaging recesses 10 , and said lower surface 7 being equipped with a plurality of such engaging teeth and/or such engaging recesses 10 corresponding with such engaging teeth 9 and/or engaging recesses 10 of upper surface 5 .
  • such plurality of engaging teeth 9 and/or engaging recesses 10 is geometrically arranged in accordance with a grid made up of the crossing between one first distribution mode and one second distribution mode relative to said teeth 9 and/or recesses 10 : in particular, the first distribution mode consists of a plurality of first rows 11 of such teeth 9 and/or recesses 10 placed side by side in parallel and also inclined by an angle ⁇ relative to the longitudinal plane L-L of panel 1 , such, angle ⁇ being preferably equal to 45°.
  • the second distribution mode consists of a plurality of second rows 13 of such teeth 9 and/or recesses 10 placed side by side in parallel and also perpendicular to the longitudinal plane L-L of panel 13 , such second rows 13 being mutually offset by at least the width of one such tooth 9 and/or recess 10 .
  • vertical body 3 may be equipped with a plurality of first all-purpose lock-in profiles 15 , preferably featuring a male or female dovetail shape, suited to make it possible to connect the reversible, thermo-acoustic panel 1 referred to in the present invention with any other structural element needed for assembling a reversible, thermo-acoustic “disposable” variable-geometry formwork, such as, for instance, spacing connectors, other panels 1 or made from known methods, ventilated panels, junction bridles, and so on, usually employed in the building and construction trade.
  • first all-purpose lock-in profiles 15 preferably featuring a male or female dovetail shape, suited to make it possible to connect the reversible, thermo-acoustic panel 1 referred to in the present invention with any other structural element needed for assembling a reversible, thermo-acoustic “disposable” variable-geometry formwork, such as, for instance, spacing connectors, other panels 1 or made from known methods, ventilate
  • first all-purpose lock-in profiles 15 are productively arranged preferably in a vertical direction, on at least both of the side walls of body 3 in such a manner that the aforesaid structural elements can be connected both inside and outside to the reversible, thermo-acoustic “disposable” variable-geometry formwork made up of such reversible thermo-acoustic panels 1 .
  • At least one first wall of body 3 is equipped with a plurality of first all-purpose lock-in profiles 15 featuring a male dovetail shape, whereas the second wall of body 3 opposite the first one is equipped with a corresponding plurality of first all-purpose lock-in profiles 15 featuring a female dovetail shape, so as to allow co-planar connection of several panels 1 referred to in the present invention, without having to use other external connecting elements.
  • the formwork wall thickness can be increased and, also, an increase can be achieved in the noise breaking along the junction lines among such reversible thermo-acoustic panels 1 .
  • the vertical body 3 may be equipped with a plurality of second lock-in profiles 17 , the latter too being preferably arranged in a vertical direction, suited to make it possible to insert elements of the IPE or “T” types 19 .
  • elements 19 may be made of any one material suitable for the purpose, such as, for instance, steel, another metal or plastic materials.
  • such elements 19 may be made of a composite material such as, for instance, carbon fibre.
  • At least the lower surface 7 of body 3 of panel 1 referred to in the present invention may be equipped with at least one first transpiration groove 21 parallel with the longitudinal plane L-L, which will make it possible to form a transpiration grid when several panels 1 referred to in the present invention are stacked onto one another.
  • the upper surface 5 of body 3 of the reversible, thermo-acoustic panel 1 referred to in the present invention will be equipped with at least one second transpiration groove 23 parallel with the longitudinal plane L-L, pursuing a similar technical aim.
  • the vertical body 3 (obviously featuring varying shapes, thicknesses and forms to adapt to the various building and construction requirements known in the building trade) shall preferably be made of polystyrene foam suitable for use according to the Insulated Concrete Form (ICF) method: obviously, it can be anticipated that the vertical body 3 will be made of any other material (which may be a plastic one) suitable for the purpose, without therefore departing from the scope of protection of this invention.
  • ICF Insulated Concrete Form
  • the body 3 of the reversible, thermo-acoustic panel 1 may obviously feature any one shape relative to its plan other than the essentially rectangular one shown in FIGS. 1 and 2 .
  • the reversible, thermo-acoustic panel 1 referred to in the present invention may be adapted to an angular element, such that it will connect with other thermo-acoustic panels 1 by means of the respective lock-in profiles and also determine the final closing of a reversible, thermo-acoustic “disposable” variable-geometry formwork.
  • thermo-acoustic panels 1 make it possible to make, in a simple, cost-effective, quick and convenient manner, any one formwork 30 featuring the desired dimensions and shapes (even complex ones).
  • the thickness of the walls of reversible, thermo-acoustic “disposable” variable-geometry formwork 30 can be increased and, also, an increase can be achieved in the noise breaking along the junction lines among such panels 1 .
  • the vertical body 3 may be equipped with a plurality of surface score lines arranged by multiple pitches, in order to be able to be partitioned to measure by mere manual effort.
  • FIGS. 9 to 12 and 15 to 19 show perspective views of other preferred embodiments of panels referring to this invention, in their operating configurations.
  • These Figures show two pairs of panels 1 , placed side by side and separated by a plurality of brackets 80 and a plurality of spacers 82 , both such brackets 80 and connectors 82 being supported by a plurality of connectors 81 and also being suited to support respective reinforcement irons 84 .
  • FIG. 16 shows, moreover, a configuration featuring new conical supports 86 for orientation and diagonal arrangement of irons 84 .
  • FIGS. 13 and 14 show perspective views of an application relative to the inventive reversible, thermo-acoustic panel 1 for the ornamental, monolith capitals 100 , the latter being preferably made of polystyrene foam, too.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
US13/979,576 2011-01-13 2012-01-10 Reversible, thermo-acoustic panel for reversible, variable-geometry formwork Abandoned US20130295318A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
ITTO2011A000015A IT1404242B1 (it) 2011-01-13 2011-01-13 Pannello termoacustico reversibile per cassaforma a geometria variabile.
ITTO2011A000015 2011-01-13
PCT/IT2012/000010 WO2012095885A1 (en) 2011-01-13 2012-01-10 Reversible, thermo-acoustic panel for reversible, variable-geometry formwork

Publications (1)

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US20130295318A1 true US20130295318A1 (en) 2013-11-07

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ID=43975598

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US13/979,576 Abandoned US20130295318A1 (en) 2011-01-13 2012-01-10 Reversible, thermo-acoustic panel for reversible, variable-geometry formwork

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US (1) US20130295318A1 (it)
AU (1) AU2012206266B2 (it)
BR (1) BR112013017912A2 (it)
CA (1) CA2861147C (it)
IT (1) IT1404242B1 (it)
WO (1) WO2012095885A1 (it)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11396748B2 (en) * 2019-07-09 2022-07-26 Xi'an University Of Architecture And Technology Special T-shaped column shear wall module, shear wall and construction method thereof
US11473298B2 (en) * 2019-07-09 2022-10-18 Xi'an University Of Architecture And Technology Special L-shaped column shear wall module, shear wall and construction method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4516364A (en) * 1982-09-30 1985-05-14 Heider Richard M Insulating block and a wall thereof
US20010032431A1 (en) * 2000-03-31 2001-10-25 Grinhpun Vyacheslav S. Insulated wall structure
US6401419B1 (en) * 2000-02-11 2002-06-11 Polyform A.G.P. Inc. Stackable construction panel
WO2003046310A2 (en) * 2001-11-30 2003-06-05 Ozoroczki Zoltan Permanent formwork unit
US20120047816A1 (en) * 2010-08-24 2012-03-01 Empire Technology Development Llc Prefabricated wall panels

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5428933A (en) * 1994-02-14 1995-07-04 Philippe; Michel Insulating construction panel or block
DE9418036U1 (de) * 1994-11-10 1995-01-12 Chiu Fu Sung Mauerblock-Baueinheit
DE29611835U1 (de) * 1996-07-06 1996-11-07 Heidrich Norbert Schalungssystem
CZ20032141A3 (cs) * 2003-08-06 2005-05-18 Canstroy Cz, S. R. O. Systém izolačního bednění pro betonovou stěnu a kloubově uložené rozpěrné spojovací žebro
US7739846B2 (en) * 2004-12-07 2010-06-22 Buildblock Building Systems, L.L.C. Insulating concrete form block including foam panel having inner row projections alternatingly flush with and set back from inner edge and different in size from outer row projections
DE102008050741A1 (de) * 2008-10-08 2010-04-15 Blumenfeld, Nikolai Mehrschichtiges Bausystem

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4516364A (en) * 1982-09-30 1985-05-14 Heider Richard M Insulating block and a wall thereof
US6401419B1 (en) * 2000-02-11 2002-06-11 Polyform A.G.P. Inc. Stackable construction panel
US20010032431A1 (en) * 2000-03-31 2001-10-25 Grinhpun Vyacheslav S. Insulated wall structure
WO2003046310A2 (en) * 2001-11-30 2003-06-05 Ozoroczki Zoltan Permanent formwork unit
US20120047816A1 (en) * 2010-08-24 2012-03-01 Empire Technology Development Llc Prefabricated wall panels

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11396748B2 (en) * 2019-07-09 2022-07-26 Xi'an University Of Architecture And Technology Special T-shaped column shear wall module, shear wall and construction method thereof
US11473298B2 (en) * 2019-07-09 2022-10-18 Xi'an University Of Architecture And Technology Special L-shaped column shear wall module, shear wall and construction method thereof

Also Published As

Publication number Publication date
CA2861147A1 (en) 2012-07-19
ITTO20110015A1 (it) 2011-04-14
AU2012206266A1 (en) 2013-08-29
CA2861147C (en) 2021-03-16
AU2012206266B2 (en) 2017-05-11
BR112013017912A2 (pt) 2016-10-11
IT1404242B1 (it) 2013-11-15
WO2012095885A1 (en) 2012-07-19

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