US20130094941A1 - Variable-capacity compressor - Google Patents

Variable-capacity compressor Download PDF

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Publication number
US20130094941A1
US20130094941A1 US13/697,420 US201113697420A US2013094941A1 US 20130094941 A1 US20130094941 A1 US 20130094941A1 US 201113697420 A US201113697420 A US 201113697420A US 2013094941 A1 US2013094941 A1 US 2013094941A1
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United States
Prior art keywords
circlip
engagement
control valve
chamber
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/697,420
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English (en)
Inventor
Yuji Hashimoto
Kazuhiro Nomura
Hiroyuki Nakaima
Yasushi Watanabe
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Toyota Industries Corp
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Toyota Industries Corp
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Filing date
Publication date
Application filed by Toyota Industries Corp filed Critical Toyota Industries Corp
Assigned to KABUSHIKI KAISHA TOYOTA JIDOSHOKKI reassignment KABUSHIKI KAISHA TOYOTA JIDOSHOKKI ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HASHIMOTO, YUJI, NAKAIMA, HIROYUKI, NOMURA, KAZUHIRO, WATANABE, YASUSHI
Publication of US20130094941A1 publication Critical patent/US20130094941A1/en
Abandoned legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00—Details, component parts, or accessories
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14—Control
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0804—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B27/0821—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0804—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
    • F04B27/0821—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication
    • F04B27/0852—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication machine housing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0873—Component parts, e.g. sealings; Manufacturing or assembly thereof
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/0873—Component parts, e.g. sealings; Manufacturing or assembly thereof
    • F04B27/0891—Component parts, e.g. sealings; Manufacturing or assembly thereof casings, housings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B27/1036—Component parts, details, e.g. sealings, lubrication
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/10—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having stationary cylinders
    • F04B27/1036—Component parts, details, e.g. sealings, lubrication
    • F04B27/1081—Casings, housings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
    • F04B27/14—Control
    • F04B27/16—Control of pumps with stationary cylinders
    • F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
    • F04B27/1804—Controlled by crankcase pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027—Pulsation and noise damping means
    • F04B39/0044—Pulsation and noise damping means with vibration damping supports
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/14—Provisions for readily assembling or disassembling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B21/00—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
    • F16B21/10—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts
    • F16B21/16—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts with grooves or notches in the pin or shaft
    • F16B21/18—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts with grooves or notches in the pin or shaft with circlips or like resilient retaining devices, i.e. resilient in the plane of the ring or the like; Details
    • F16B21/183—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts with grooves or notches in the pin or shaft with circlips or like resilient retaining devices, i.e. resilient in the plane of the ring or the like; Details internal, i.e. with spreading action
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F16F15/085—Use of both rubber and metal springs

Definitions

  • the present invention relates to a displacement control valve.
  • a conventional variable displacement compressor includes a suction chamber, crank chamber, discharge chamber, and control valve chamber that are arranged in a housing.
  • a displacement control valve is accommodated in the control valve chamber by way of an O-ring, and the displacement control valve is fixed by a circlip.
  • a valve seat and a valve body are arranged in a passage that connects the discharge chamber and the crank chamber and extends through the displacement control valve.
  • the displacement control valve for example, changes an opening degree of the passage between the valve seat and the valve body through pulse width modulation (PWM) control to change the pressure of the crank chamber.
  • PWM pulse width modulation
  • variable displacement compressor is employed in an air conditioning device of a vehicle.
  • high pressure refrigerant gas can easily be supplied from the discharge chamber to the crank chamber thereby decreasing displacement.
  • the opening degree of the passage is decreased by the PWM control during deceleration of the vehicle, the supply of high pressure refrigerant gas from the discharge chamber to the crank chamber is restricted thereby increasing displacement.
  • the variable displacement compressor can vary displacement in accordance with the vehicle speed and the like.
  • variable displacement compressor for example, depending on an input signal of the PWM control, small impacts may repetitively occur between the valve seat and valve body.
  • the vibration caused by the impacts is transmitted to a case of the displacement control valve.
  • the vibration is not transmitted to the housing of the variable displacement compressor through the O-ring, the vibration is transmitted to the housing of the variable displacement compressor through the circlip.
  • the variable displacement compressor and components and the like of a refrigerant circuit which is connected to the variable displacement compressor, produce abnormal noise. This tendency becomes strong especially when the input signal (frequency) is small.
  • the circlip may be made of a vibration absorbing alloy. In such a case, the circlip suppresses vibration and restricts the transmission of vibration thereby realizing quietness.
  • variable displacement compressor of the prior art described above uses a circlip that is made of a special vibration absorbing alloy. This raises costs.
  • a displacement control valve 90 and a conventional circlip 91 may be arranged to sandwich a rubber sheet 92 .
  • reference character 93 denotes a housing of a variable displacement compressor
  • reference character 90 a denotes a cover located at a rear end of the displacement control valve 90 .
  • a terminal and the like formed in the cover 90 a to supply power to a coil is not shown in the drawings.
  • the sheet 92 absorbs vibration and restricts the transmission of the vibration to the circlip 91 and the housing 93 for the quietness.
  • the sheet 92 adds to the number of assembling steps and increases the component price thereby inevitably raising costs. Further, the sheet 92 may deteriorate when the compressor is used for a long period. This may adversely affect the quietness and the sealing between the housing 93 and the displacement control valve 90 .
  • One aspect of the present invention is a variable displacement compressor including a housing including a suction chamber, a crank chamber, a discharge chamber, and a control valve chamber.
  • a displacement control valve is accommodated in the control valve chamber and fixed to the housing by a circlip, which is engaged with an engagement groove of the housing.
  • the displacement control valve includes a valve seat and a valve body arranged in a passage connecting the discharge chamber and the crank chamber or a passage connecting the crank chamber and the suction chamber.
  • the valve body is accommodated in a valve case.
  • An external signal is input to a coil to change an opening degree of the passage between the valve seat and the valve body so that pressure of the crank chamber can be changed.
  • the coil is protected by a cover.
  • Vibration generated by impact between the valve seat and the valve body is transmitted through a path extending from the valve seat via the valve case and the circlip to the housing.
  • At least one of the circlip, the cover, and the engagement groove includes a cutout or a recess in the path.
  • a clearance defined by the cutout or the recess forms a means for suppressing transmission of the vibration.
  • the circlip includes a C-shaped engagement portion, which engages with the engagement groove, and a wide portion, which is formed at two ends of the engagement portion and has a fitting hole into which pliers is fitted.
  • the engagement portion includes the cutout formed in a widthwise direction to avoid contact with the displacement control valve.
  • the vibration transmitting suppressing means is the clearance defined by the cutout.
  • the circlip includes an opposing surface that opposes the displacement control valve.
  • the displacement control valve includes an end surface that opposes the opposing surface.
  • the end surface includes the recess that avoids contact with the opposing surface.
  • the vibration transmitting suppressing means is the clearance defined by the recess.
  • the circlip includes an opposing surface that opposes the displacement control valve.
  • the displacement control valve includes an end surface that opposes the opposing surface.
  • the opposing surface includes the recess that avoids contact with the end surface.
  • the vibration transmitting suppressing means is the clearance defined by the recess.
  • the engagement groove is defined by a first engagement surface and a second engagement surface that are spaced apart by an equal distance in a circumferential direction.
  • the circlip includes a first surface and a second surface spaced apart by an equal distance in the circumferential direction to engage with the engagement groove. At least one of the first surface and the second surface includes a recess for avoiding contact with the first engagement surface and the second engagement surface.
  • the vibration transmitting suppressing means is the clearance defined by the recess.
  • the engagement groove is defined by a first engagement surface and a second engagement surface that are spaced apart by an equal distance in a circumferential direction.
  • the circlip includes a first surface and a second surface spaced apart by an equal distance in the circumferential direction to engage with the engagement groove.
  • At least one of the first engagement surface and the second engagement surface includes the recess so that the distance between the first engagement surface and the second engagement surface is greater than the thickness of the circlip to avoid contact with the first surface and the second surface.
  • the vibration transmitting suppressing means is the clearance defined by the recess.
  • the vibration transmitting suppressing means is a means for attenuating vibration transmitted in at least either one of between the displacement control valve and the circlip and between the circlip and the housing.
  • the cover is sealed by an O-ring, and the vibration attenuating means is the recess formed in a circumference of the cover closer to an opening of the control valve chamber than the O-ring.
  • the engagement groove is defined by a first engagement surface and a second engagement surface spaced apart by an equal distance in a circumferential direction.
  • the circlip is elastically deformable. The distance between the first engagement surface and the second engagement surface of the engagement groove is greater than the thickness of the circlip so that the circlip elastically deforms to obtain the clearance between the first engagement surface and the second engagement surface.
  • the vibration attenuating means is the clearance.
  • FIG. 1 is a cross-sectional view of a variable displacement compressor according to first to eighth embodiments.
  • FIG. 2 is a cross-sectional view of a displacement control valve according to the first to eighth embodiments.
  • FIG. 3 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the first embodiment.
  • FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 3 .
  • FIG. 5 is a plan view showing a circlip of the variable displacement compressor in the second embodiment.
  • FIG. 6 is a cross-sectional view of the compressor in the second embodiment corresponding to FIG. 4 .
  • FIG. 7 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the third embodiment.
  • FIG. 8 is a bottom view of the displacement control valve in the compressor of the third embodiment.
  • FIG. 9 is a cross-sectional view taken along line IX-IX in FIG. 7 .
  • FIG. 10 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the fourth embodiment.
  • FIG. 11 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the fifth embodiment.
  • FIG. 12 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the sixth embodiment.
  • FIG. 13 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the seventh embodiment.
  • FIG. 14 is an enlarged cross-sectional view showing the main part of the variable displacement compressor in the eighth embodiment.
  • FIG. 15 is an enlarged cross-sectional view showing the main part of a variable displacement compressor in a comparative example.
  • FIG. 16 is a cross-sectional view of the compressor in the comparative example of FIG. 15 taken alone line XIV-XIV in FIG. 15 .
  • a variable displacement compressor according to a first embodiment is provided with a cylinder block 1 including a plurality of cylinder bores 1 a .
  • the cylinder bores 1 a are concentrically arranged at equal angular intervals and extend parallel to one another in the cylinder block 1 .
  • the cylinder block 1 is held between a front housing 3 and a rear housing 5 and fastened in this state.
  • a crank chamber 9 is defined in the cylinder block 1 and the front housing 3 .
  • the front housing 3 includes a shaft hole 3 a
  • the cylinder block 1 includes a shaft hole 1 b
  • the shaft holes 3 a and 1 b rotatably receive a drive shaft 11 with a shaft seal 9 a and bearings 9 b and 9 c .
  • a pulley 13 is arranged on the front housing 3 by way of a bearing 3 b , and the pulley 13 is fixed to the drive shaft 11 .
  • a belt 13 c which is driven by an engine or a motor of a vehicle, runs about the pulley 13 .
  • An electromagnetic clutch may be used instead of the pulley 13 .
  • a lug plate 15 is press-fitted to the drive shaft 11 , and bearings 9 d and 9 e are arranged between the lug plate 15 and the front housing 3 .
  • a swash plate 17 is fitted to the drive shaft 11 .
  • a spring 19 which decreases a tilt angle of the swash plate 17 about the drive shaft 11 , is arranged between the lug plate 15 and the swash plate 17 .
  • a circlip 11 a is fixed to the drive shaft 11
  • a return spring 21 is arranged to the circlip 11 a facing toward the swash plate 17 .
  • a link mechanism 23 which supports the swash plate 17 in a tiltable manner, couples the lug plate 15 and the swash plate 17 .
  • the term circlip is analogous to snap ring.
  • Each cylinder bore 1 a accommodates a piston 25 that is movable back and forth.
  • Shoes 27 a and 27 b which form a pair, are arranged between each piston 25 and the swash plate 17 .
  • the pairs of the shoes 27 a and 27 b convert the wobbling movement of the swash plate 17 into a reciprocating movement of the pistons 25 .
  • a valve unit 29 is arranged between the cylinder block 1 and the rear housing 5 .
  • a compression chamber 31 is formed between the piston 25 of each cylinder bore 1 a and the valve unit 29 .
  • the valve unit 29 draws refrigerant from a suction chamber 5 a into the compression chamber 31 when the piston 25 is in the suction stroke, encloses the refrigerant in the compression chamber 31 when the piston 25 is in the compression stroke, and discharges the refrigerant in the compression chamber 31 to a discharge chamber 5 b when the piston 25 is in the discharge stroke.
  • the rear housing 5 includes the suction chamber 5 a , which is located inward in the radial direction, and the discharge chamber 5 b , which is annular and located outward in the radial direction.
  • a bleeding passage 42 connects the crank chamber 9 and the suction chamber 5 a .
  • Supplying passages 44 and 46 connect the crank chamber 9 and the discharge chamber 5 b .
  • the rear housing 5 includes a control valve chamber 5 c defined by a cylindrical cavity.
  • the control valve chamber 5 c accommodates a displacement control valve 2 , which is in communication with the suction chamber 5 a through a pressure detection passage 48 and which is in communication with the supplying passages 44 and 46 .
  • the displacement control valve 2 includes a first case 4 and a second case 10 that form a valve case, which serves as a shell.
  • An upper end portion of the first case 4 defines a detection chamber 4 a
  • a lower end portion of the first case 4 defines a valve chamber 4 b .
  • a side surface of the first case 4 includes a suction port 4 c that opens the detection chamber 4 a to the exterior.
  • the suction port 4 c which is in communication with the suction chamber 5 a (refer to FIG. 1 ) through the pressure detection passage 48 , is supplied with suction pressure Ps.
  • the detection chamber 4 a may be formed to supply the detection chamber 4 a with flow rate differential pressure.
  • An adjustment screw 6 is fastened to the upper end of the first case 4 , and the detection chamber 4 a is defined by the first case 4 and the adjustment screw 6 .
  • a tubular fixed steel core 8 is fixed to the lower end of the first case 4 .
  • the first case 4 and the fixed steel core 8 define the valve chamber 4 b .
  • the side surface of the first case 4 includes a crank port 4 d that opens the valve chamber 4 b to the exterior.
  • the crank port 4 d is in communication with the crank chamber 9 (refer to FIG. 1 ) through the supplying passage 44 and is supplied with crank chamber pressure Pc.
  • the first case 4 also includes a shaft hole 4 e , which extends in the axial direction.
  • the shaft hole 4 e communicates the detection chamber 4 a and the valve chamber 4 b .
  • the side surface of the first case 4 includes a discharge port 4 f that opens the shaft hole 4 e to the exterior and extends in the radial direction.
  • the discharge port 4 f is in communication with the discharge chamber 5 b (refer to FIG. 1 ) through the supplying passage 46 and is supplied with discharge pressure Pd.
  • the second case 10 which is tubular, is fixed to the lower end of the first case 4 , and a coil 12 is fixed around the fixed steel core 8 in the second case 10 .
  • An input signal for the PWM control which is an external signal, is input to the coil 12 through a terminal (not shown).
  • the side at which the coil 12 is arranged is referred to as the lower end side, and the opposite side is referred to as the upper end side.
  • a shaft hole 8 a extends through the fixed steel core 8 coaxially with the shaft hole 4 e .
  • a movable steel core 14 is located at a lower side of the fixed steel core 8 .
  • a rod 16 which is fixed to an upper end of the movable steel core 14 , extends upward through the shaft hole 8 a , the valve chamber 4 b , and the shaft hole 4 e and into the detection chamber 4 a.
  • a bellows 18 is accommodated in the detection chamber 4 a .
  • the bellows 18 includes an upper end fixed to the adjustment screw 6 and a lower end fixed to the rod 16 .
  • the lower end of the bellows 18 is urged upward by a spring 20 , which is arranged between the bellows 18 and the first case 4 .
  • the upper part of the rod 16 includes a small diameter portion 16 a that extends over the shaft hole 4 e and the valve chamber 4 b .
  • the portion above the small diameter portion 16 a of the rod 16 has a diameter that is sufficient for sealing the shaft hole 4 e while allowing for movement of the rod 16 , and the small diameter portion 16 a has a smaller diameter than this upper portion.
  • a valve seat VS extends around the shaft hole 4 e of the valve chamber 4 b .
  • the rod 16 includes a valve body VB, which faces the valve seat VS, below the small diameter portion 16 a .
  • a spring washer 24 is fixed to the rod 16 in the valve chamber 4 b , and a push spring 26 is arranged between the spring washer 24 and the first case 4 .
  • the valve seat VS is formed integrally with the first case 4 , and the rod including the valve body VB extends through the first case 4 and the second case 10 .
  • a flange 28 is fixed to the lower end of the second case 10 , and a cover 30 is fixed to the lower end of the flange 28 to conceal the movable steel core 14 .
  • the cover 30 is made of resin such as nylon in which glass fiber is dispersed. Part of the coil 12 is insert molded to the cover 30 in a state connected to the terminal (not shown). The cover 30 prevents lubricating oil and the like from collecting on the coil 12 and the terminal.
  • a wall surface of the control valve chamber 5 c in the rear housing 5 includes an engagement groove 40 for engagement with a circlip 50 .
  • the engagement groove 40 is annular and has a uniform depth from the wall surface of the control valve chamber 5 c .
  • the engagement groove 40 includes a first engagement surface 40 a , which is located at an inner far side, and a second engagement surface 40 b , which is located at an outer side.
  • the first engagement surface 40 a has a tapered shape
  • the second engagement surface 40 b is orthogonal to an axis of the control valve chamber 5 c
  • the first engagement surface 40 a and the second engagement surface 40 b are spaced apart by an equal distance in the circumferential direction.
  • the displacement control valve 2 is accommodated in the control valve chamber 5 c of the compressor by way of five O-rings 2 a to 2 e .
  • the O-rings 2 a to 2 d seal passages from one another that are in communication with the displacement control valve 2 .
  • the O-ring 2 e functions to seal and prevent the entrance of refrigerant from the exterior and absorb vibration transmitted in the radial direction of the displacement control valve 2 .
  • the circlip 50 is engaged with the engagement groove 40 .
  • the circlip 50 uses a widely-circulated material, for example, carbon steel (S-C material), spring steel (SK material), and stainless steel (SUS material). In this state, each of the O-rings 2 a to 2 e is forced against the wall surface of the control valve chamber 5 c . Thus, the cover 30 of the displacement control valve 2 is in contact with the circlip 50 .
  • the circlip 50 includes a C-shaped engagement portion 50 a , which engages the engagement groove 40 , wide portions 50 b and 50 c formed on the two ends of the engagement portion 50 a , and a wide portion 50 d formed at the middle of the engagement portion 50 a and projecting inward in the radial direction opposing the wide portions 50 b and 50 c .
  • Fitting holes 50 e , 50 f which a pliers is fitted to reduce the diameter, extend through the wide portions 50 b and 50 c.
  • the circlip 50 shown in FIG. 4 differs from the conventional circlip 91 shown in FIG. 16 in that the engagement portion 50 a is narrow excluding the wide portions 50 b to 50 d . More specifically, the engagement portion 50 a includes a cutout 50 g , which avoids contact with the cover 30 of the displacement control valve 2 , defined at an inner side of the C-shaped main body.
  • the cutout 50 g defines a clearance C that serves as a vibration transmitting suppressing means and a contact area reducing means. That is, the cutout 50 g reduces the contact area between the cover 30 and the circlip 91 and lowers the rigidity of the cover 30 . This decreases the spring constant and shifts the resonance frequency to a low frequency thereby lowering the peak frequency and suppressing the transmission of vibration.
  • the circlip 50 includes a first surface 50 h , which faces the first engagement surface 40 a and the cover 30 , and a second surface 50 i , which faces the second engagement surface 40 b .
  • the first surface 50 h and the second surface 50 i engage the first engagement surface 40 a and the second engagement surface 40 b , respectively.
  • the first surface 50 h and the second surface 50 i are parallel.
  • the first surface 50 h which is an opposing surface opposing the cover 30 , can contact the cover 30 at the locations of the wide portions 50 b to 50 d but cannot contact the cover 30 at the location of the engagement portion 50 a .
  • the cover 30 includes a surface 30 a that contacts the first surface 50 h or the second surface 50 i where the wide portions 50 b to 50 d are located.
  • the above compressor has the discharge chamber 5 b , which is shown in FIG. 1 , connected to a condenser.
  • the condenser is connected by an expansion valve to an evaporator, and the evaporator is connected to the suction chamber 5 a .
  • the drive shaft 11 is driven and rotated by an engine or the like, the refrigerant in the suction chamber 5 a is compressed in the compression chambers 31 and discharged to the discharge chamber 5 b with a displacement corresponding to the tilt angle of the swash plate 17 .
  • an input signal of the PWM control is transmitted to the coil 12 and transmitted by the rod 16 to the valve body VB.
  • the valve body VB impacts the valve seat VS a number of times.
  • the vibration generated by the impact of the valve seat VS and the valve body VB in the displacement control valve 2 is transmitted over a path extending through the case 10 from the valve seat VS to the rear housing 5 .
  • the clearance C formed by the cutout 50 g shown in FIGS. 3 and 4 is arranged in the path and suppresses the transmission of the vibration generated by the impact of the valve seat VS and the valve body VB. This restricts the transmission of the vibration to the rear housing 5 and accomplishes noise reduction.
  • This compressor does not employ a sheet, which is an additional member that increases the number of assembling steps and increases the cost of components.
  • the circlip 50 is made of a typical SUS.
  • the compressor lowers cost.
  • the rear housing 5 includes the engagement groove 40 , which is normal, and only the shape of the circlip 50 is special. Thus, costs are subtly increased.
  • the compressor does not employ a rubber sheet that may deteriorate when used over a long period. Thus, quietness and sealing can be achieved over a long period.
  • the compressor reduces noise, lowers cost, and has superior durability.
  • a compressor of a second embodiment employs a circlip 51 shown in FIGS. 5 and. 6 .
  • an engagement portion 51 a includes a small diameter portion 51 b and a large diameter portion 51 c that are successively bent.
  • Fitting holes 51 f and 51 g used to reduce the diameter are formed in wide portions 51 d and 51 e .
  • the parts of the small diameter portion 51 b bent toward the large diameter portion 51 c forms a cutout 51 h that avoids contact with the cover 30 of the displacement control valve 2 .
  • the clearance C formed by the cutout 51 h serves as the vibration transmitting suppressing means and the contact area reducing means. That is, the cutout 50 h reduces contact between the cover 30 and the circlip 51 and suppresses the transmission of vibration. Otherwise, the structure is the same as the first embodiment.
  • the second embodiment has the same advantages as the first embodiment.
  • a compressor of a third embodiment employs a novel cover 31 while employing the conventional circlip 91 shown in FIG. 15 and FIG. 16 .
  • recesses 31 b and 31 c are arranged at two opposite sides of a surface 31 a of the cover 31 facing the circlip 91 .
  • the recesses 31 b and 31 c avoid contact between the cover 31 and the circlip 91 .
  • a clearance C formed by the two recesses 31 b and 31 c serves as the vibration transmitting suppressing means and the contact area reducing means. That is, the recesses 31 b and 31 c reducing the contact area between the cover 31 and the circlip 91 and suppress the transmission of vibration. Otherwise, the structure is the same as the first embodiment.
  • the third embodiment also has the same advantages as the first embodiment.
  • the conventional circlip 91 is employed, and only the shape of the cover 31 of the displacement control valve 2 is special. Thus, costs are subtly increased.
  • a compressor of a fourth embodiment employs a novel circlip 52 while employing the conventional cover 30 and the engagement groove 40 shown in FIGS. 1 to 4 .
  • a plurality of recesses 52 b are arranged in a circumferential direction in a surface 52 a , which comes into contact with the cover 30 , at one side of the circlip 52 .
  • the recesses 52 b avoid contact between the cover 30 and the circlip 52 .
  • a clearance C formed by each recess 52 b serves as the vibration transmitting suppressing means and the contact area reducing means. That is, the recesses 52 b reduce the contact area between the cover 30 and the circlip 52 and between the circlip 52 and the rear housing 5 . This suppresses the transmission of vibration. Otherwise, the structure is the same as the first embodiment.
  • the fourth embodiment also has the same advantages as the first embodiment.
  • the conventional displacement control valve 2 is employed, and only the shape of the circlip 52 is special. Thus, costs are subtly increased.
  • a circlip 53 has a second surface 53 a facing the second engagement surface 40 b of the engagement groove 40 on the side opposite to the surface that comes into contact with the cover 30 .
  • a plurality of recesses 53 b are arranged in the circumferential direction in the second surface 53 a .
  • the recesses 53 b avoid contact between the circlip 53 and the rear housing 5 .
  • a clearance C formed by each recess 53 b serves as the vibration transmitting suppressing means and the contact area reducing means. That is, the recesses 53 b reduce the contact area between the circlip 53 and the rear housing 5 and suppresse the transmission of vibration. Otherwise, the structure is the same as the fourth embodiment.
  • the fifth embodiment also has the same advantages as the fourth embodiment.
  • a compressor of a sixth embodiment employs a novel engagement groove 41 while employing the conventional cover 30 shown in FIGS. 1 to 4 and the conventional circlip 91 shown in FIGS. 15 and 16 .
  • the engagement groove 41 is defined by a first engagement surface 41 a , which is located at the inner side (upper end side) of the control valve chamber 5 c , and a second engagement surface 41 b , which is located at the open side (lower end side).
  • a plurality of recesses 41 c are arranged in the circumferential direction in the second engagement surface 41 b .
  • the distance between the first engagement surface 41 a and the second engagement surface 41 b is greater than the thickness of the circlip 91 .
  • the recesses 41 c avoid contact between the circlip 91 and the rear housing 5 .
  • a clearance C formed by each recess 41 c serves as the vibration transmitting suppressing means and the contact area reducing means. That is, the recesses 41 c reduce the contact area between the circlip 91 and the rear housing 5 and suppress the transmission of the vibration. Otherwise, the structure is the same as the first embodiment.
  • the sixth embodiment has the same advantages as the first embodiment.
  • only the shape of the engagement groove 41 is special. Thus, costs are subtly increased.
  • a compressor of a seventh embodiment employs a novel cover 32 while employing the conventional engagement groove 40 shown in FIGS. 1 to 4 and the conventional circlip 91 shown in FIGS. 15 and 16 .
  • the circumferential part of the cover 32 includes a clearance 32 a extending in the circumferential direction and arranged closer to the opening of the control valve chamber 5 c than the O-ring 2 e .
  • the clearance 32 a which is formed by a recess, serves as the vibration transmitting suppressing means and the vibration attenuating means. That is, when the cover 32 , which defines the clearance, transmits vibration, the clearance 32 a deforms and attenuates the vibration. This suppresses the transmission of vibration between the cover 32 and the circlip 91 .
  • a contact surface 32 b of the cover 32 contacts the circlip 91 . Otherwise, the structure is the same as the first embodiment.
  • the seventh embodiment has the same advantages as the first embodiment.
  • the clearance 32 a attenuates the vibration transmitted from the displacement control valve 2 to the circlip 91 .
  • only the shape of the cover 32 for the displacement control valve 2 is special. Thus, costs are subtly increased.
  • a compressor of an eighth embodiment employs a new circlip 54 while employing the conventional engagement groove 40 and cover 30 shown in FIGS. 1 to 4 .
  • the circlip 54 has a thickness that is less than that of the conventional circlip 91 , smaller than the distance between the first engagement surface 40 a and the second engagement surface 40 b of the engagement groove 40 , and allows for elastic deformation to obtain clearances 54 a and 54 b between the engagement surfaces 40 a and 40 b .
  • the clearances 54 a and 54 b serve as the vibration transmitting suppressing means and the vibration attenuating means.
  • the clearances 54 a and 54 b attenuate the vibration transmitted in at least either one of between the cover 32 and the circlip 91 and between the circlip 91 and the rear housing 5 . This suppresses the transmission of the vibration between the components. Otherwise, the structure is the same as the first embodiment.
  • the eighth embodiment has the same advantages as the first embodiment.
  • the compressor of the eighth embodiment is only required to employ the circlip 54 that is elastically deformable in the thicknesswise direction. Thus, costs are subtly increased.
  • the displacement control valve 2 may include a bleeding passage 42 that connects the crank chamber 9 and the suction chamber 5 a of the variable displacement compressor.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Compressor (AREA)
  • Magnetically Actuated Valves (AREA)
US13/697,420 2010-05-15 2011-05-16 Variable-capacity compressor Abandoned US20130094941A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2010-112713 2010-05-15
JP2010112713 2010-05-15
PCT/JP2011/061200 WO2011145562A1 (fr) 2010-05-15 2011-05-16 Compresseur à capacité variable

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US (1) US20130094941A1 (fr)
EP (1) EP2573394A4 (fr)
JP (1) JP5494802B2 (fr)
CN (1) CN102893029A (fr)
WO (1) WO2011145562A1 (fr)

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WO2014021313A1 (fr) * 2012-07-30 2014-02-06 日本発條株式会社 Structure de fixation et procédé de fixation
US20160053755A1 (en) * 2013-03-22 2016-02-25 Sanden Holdings Corporation Control Valve And Variable Capacity Compressor Provided With Said Control Valve
DE102014223262A1 (de) * 2014-11-14 2016-05-19 Volkswagen Aktiengesellschaft Kältemittelverdichter
CN106870537A (zh) * 2015-12-10 2017-06-20 上海汽车集团股份有限公司 卡簧组件、轴及汽车
JP6395696B2 (ja) * 2015-12-16 2018-09-26 株式会社不二工機 可変容量型圧縮機用制御弁
BR112019000157B1 (pt) * 2016-07-05 2021-09-21 National University Corporation Kanazawa University Aparelho de controle de vibração de ruído ativo e método para fabricar o mesmo
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JP6651599B2 (ja) * 2017-11-30 2020-02-19 三菱重工業株式会社 可変ノズル機構及びこれを備えた回転機械

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US9752563B2 (en) * 2013-11-06 2017-09-05 Kabushiki Kaisha Toyota Jidoshokki Swash plate type variable displacement compressor

Also Published As

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CN102893029A (zh) 2013-01-23
EP2573394A1 (fr) 2013-03-27
EP2573394A4 (fr) 2015-07-15
JPWO2011145562A1 (ja) 2013-07-22
WO2011145562A1 (fr) 2011-11-24
JP5494802B2 (ja) 2014-05-21

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