US20120193062A1 - Metallurgical complex - Google Patents

Metallurgical complex Download PDF

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Publication number
US20120193062A1
US20120193062A1 US13/500,478 US201013500478A US2012193062A1 US 20120193062 A1 US20120193062 A1 US 20120193062A1 US 201013500478 A US201013500478 A US 201013500478A US 2012193062 A1 US2012193062 A1 US 2012193062A1
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US
United States
Prior art keywords
metallurgical complex
lined
platform
metallurgical
complex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/500,478
Other languages
English (en)
Inventor
Vladimir Vasilievich Kudriashov
Aleksey Anatolievich Chibisgulev
Nikolay Andreyevich Roslavtsov
Sergey Aleksandrovich Ivanov
Roman Anatolievich Dmitriev
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
METAL ASSETS SA
Original Assignee
METAL ASSETS SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by METAL ASSETS SA filed Critical METAL ASSETS SA
Assigned to METAL ASSETS S.A reassignment METAL ASSETS S.A ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHIBISGULEV, ALEKSEY ANATOLIEVICH, DMTRIRYEV, ROMAN ANATOLIEVICH, IVANOV, SERGEY ALEKSANDROVICH, KUDRIASHOV, VLADIMIR VASILLEVICH, ROSLAVTSOV, NIKOLAY ANDREYEVICH
Publication of US20120193062A1 publication Critical patent/US20120193062A1/en
Abandoned legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/56—Manufacture of steel by other methods
    • C21C5/562—Manufacture of steel by other methods starting from scrap
    • C21C5/565—Preheating of scrap
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52—Manufacture of steel in electric furnaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/14—Plants for continuous casting
    • B22D11/143—Plants for continuous casting for horizontal casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/04—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like tiltable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/12—Travelling ladles or similar containers; Cars for ladles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/12—Travelling ladles or similar containers; Cars for ladles
    • B22D41/13—Ladle turrets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00—Casting plants
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28—Manufacture of steel in the converter
    • C21C5/285—Plants therefor
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/52—Manufacture of steel in electric furnaces
    • C21C5/5211—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace
    • C21C5/5217—Manufacture of steel in electric furnaces in an alternating current [AC] electric arc furnace equipped with burners or devices for injecting gas, i.e. oxygen, or pulverulent materials into the furnace
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00—Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
    • F27B3/08—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces heated electrically, with or without any other source of heat
    • F27B3/085—Arc furnaces
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00—Subject matter not provided for in other groups of this subclass
    • F27D2099/0085—Accessories
    • F27D2099/0098—Means for moving the furnace
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Definitions

  • the invention relates to metallurgy and can be used in the technology of production of steel products starting from steel melting and ending with output of rolled stock.
  • transportation facilities are also used, in particular, steel teeming ladle cars that complicate the organisation of the process in an automatic mode thus reducing the production capacity.
  • the main disadvantage of the known plants is a significant loss of time and energy due to a long transportation path of the steel-teeming ladle between the electric furnace, the “furnace-ladle” machine, continuous casting machine (CCM) etc., an increase in the number of the working personnel servicing the bridge cranes, an increase of the danger at operation of transportation steel teeming ladles which are hanged up the hooks of the bridge cranes increase the cost of the main and auxiliary equipment due to applications of cranes and ladles, complexity in the organization of the process in an automatic mode.
  • the object of the claimed invention is to create a metallurgical complex allowing one to reduce loss of time and energy at work, to reduce the cost the equipment and personnel and to increase the reliability and safety of the whole complex.
  • This object is attained by creating a metallurgical complex including melting furnace, an out-of-furnace metal processing unit and a casting station, installed on technological platforms capable of receiving and transferring the molten metal with subsequent casting, characterized in that it is provided with three technological platforms installed one over another, the middle platform being capable of rotating about the central axis and is also provided with three identical lined containers situated in three positions at an angle of 120° to each other, the top platform being provided with means for melting metal and means for processing the melt capable of rising and lowering and installed on two adjacent lined containers to form steelmaking arc furnace positions and a melt processing unit positions, respectively, the casting station being mounted on the bottom platform in the immediate vicinity of the third position with a third lined container disposed therein.
  • the object of the invention is also attained due to the fact that the lined containers are capable of being inclined.
  • the object of the invention is also attained due to the fact that the metallurgical complex is provided with means for preheating the fusion mixture to be installed on a lined container disposed in the third position, which can be made in the form of a gas burner.
  • the gas burner can be mounted on the lined container cover disposed in the third position.
  • the object of the invention is also attained due to the fact that the middle platform is installed on roller supports coupled to a rotary drive.
  • the object of the invention is also attained due to the fact that the metallurgical complex is provided with a matching device to control the rotation of the middle platform and movement by the devices for melting metal and melt processing.
  • the object of the invention is also attained due to the fact that the middle platform is made in the form of a ring, and metal melting and melt processing devices are made in the form of an electrode system and a lined dome.
  • FIGS. 1-4 The invention is illustrated with the drawings ( FIGS. 1-4 ).
  • FIG. 1 illustrates disposition of the main units of the metallurgical complex in a plan view.
  • FIG. 2 is a sectional view along the line A-A with the following units: a melting furnace and a lined container for preheating the fusion mixture arranged from left to right in the initial position.
  • FIG. 3 is a sectional view along the line A-A with the following units: a melting furnace and a lined container for preheating the fusion mixture in the working position;
  • FIG. 4 is a sectional view along the line A-A with the following units: a lined container for preheating the fusion mixture and a unit for integrated steel processing from left to right in the working position.
  • the metallurgical complex has three service levels and three working platforms.
  • the top and platform 1 and a bottom platform 2 are stationary.
  • the middle platform 3 is made in the form of a ring and is rotated by a drive (not shown) about the central axis 4 .
  • This platform 3 is supported by three trunnion stations 5 and provided with three horizontal movement stabilizers 6 .
  • Arranged on this platform 3 at an angle of 120° to each other are three lined containers 7 , 8 , 9 made capable of inclination.
  • the container 9 is located in plan on the vertical C-C at the lower part of the circle ( FIG. 1 ), and the first (container 7 ) and the second (container 8 ) parts are disposed at an angle of 120° to the left and to the right of the vertical C-C respectively.
  • two portal cranes 10 and 11 Arranged on the top stationary platform 1 are two portal cranes 10 and 11 with mechanisms for lifting electrodes 12 and 13 and domes 14 and 15 and mechanisms to control the electrodes 12 and 13 , two furnace transformers 16 and 17 with a system to supply electric power to the electrodes 12 and 13 ( FIGS. 2-4 ).
  • a gas burner 20 is secured.
  • the entire volume of melt is poured from the lined container into a metal receiver 21 of a steel pouring station 22 of a horizontal continuous casting machine or a machine with a low casting radius which are installed on the bottom stationary platform 2 ( FIGS. 2-4 ).
  • FIG. 1 illustrates a layout of the main technological equipment of the metallurgical complex.
  • the top platform 1 made in the form of a semicircle overlapping positions I and II supports the portal crane 10 of an arc steel melting furnace SMF, a portal crane 11 of the integrated steel processing plant (SPP), the furnace transformer 16 , the SPP transformer 17 .
  • SMF arc steel melting furnace
  • SPP integrated steel processing plant
  • the platform 3 rests on three trunnion stations 5 and is made of modular steel structures ( FIGS. 2-4 ). To reduce the weight of the platform, apertures are made therein. The platform is rotated by a mechanical drive (not shown in the drawing).
  • the steel pouring station 22 of the horizontal continuous casting machine Arranged on the bottom platform 2 at the zero mark is the steel pouring station 22 of the horizontal continuous casting machine with a metal receiver 21 and a support 23 for the console crane 18 .
  • the metallurgical complex operates as follows.
  • the zero cycle ( FIG. 2 ) i.e. at the beginning of operation of the complex, the lined container 9 being in position III is charged with a fusion mixture, closed with the cover 19 , and the gas burner 20 is switched on to preheat the fusion mixture.
  • the containers 7 and 8 are not yet loaded. After the fusion mixture in the container 9 has been heated up to a preset temperature, the heating is stopped, the cover 19 with the burner 20 is lifted, and the lined container 9 is transferred to position I by turning the platform 3 around 120°. In so doing the containers 7 and 8 also move and take positions II and III.
  • the container 9 is covered with the portal crane 10 hanged up on chains, the dome 14 and electrodes 12 , the SMF power supply is switched on and the preheated fusion mixture is melting down ( FIG. 3 ). In so doing the container 7 in position II is not yet filled.
  • the container 8 is moved to position III, loaded with a portion of the fusion mixture, the cover 19 is lowered and the gas burner 20 is switched on to heat the new portion of the fusion mixture in the container 8 ( FIG. 3 ). This takes place simultaneously with melting the first portion of the fusion mixture in position I of the container 9 .
  • the platform 3 is again turned around 120°.
  • the containers 7 , 8 , 9 are moved to positions III, I, II respectively.
  • the dome 14 with the electrodes 12 is again lowered in position I and close the container 8
  • the dome 15 with electrodes 13 is set in position II and close the container 9
  • the cover 19 with the burner 20 covers the container 7 preloaded with the fusion mixture.
  • the power supply is connected to the SMF
  • the SPP to the burner and the metal in a SMF is melted in position I
  • the processing of the molten metal in the SPP is effected in position II
  • the fusion mixture preheating is made in position III.
  • the platform is turned through the following 120° and the container 9 with the first portion of metal processed in the SPP arrives, it is discharged into the metal receiver 21 of the pouring station 22 of the horizontal continuous casting machine for producing blanks.
  • fusion mixture is loaded again and the following cycle of preheating is started in position III, the melting in position I, the metal processing in position II and the metal pouring with subsequent loading of the fusion mixture for preheating in position III.
  • FIG. 4 Illustrates the working moment of preheating the fusion mixture in the container 8 in position III and integrated processing of the molten metal in the container 7 in position II.
  • the slag removal is made by draining the metal processed in position II through the apertures 24 into the slag cup installed on the bottom platform 1 .
  • the slag cup is driven away by a special tractor or in another way.
  • the time of each cycle is calculated so that simultaneously with melting the fusion mixture in position I, the fusion mixture in position III would be already preheated to a required temperature, and the metal arrived at the SPP for processing would be already processed in position II. In this case all containers will be synchronously turned around for respective 120°. In so doing the time of pouring the metal, loading the fusion mixture and its preheating in position III strictly corresponds to the time of fusion and metal processing in positions I and II.
  • the control the process of turning the platform 3 and lowering and rising the domes and covers is performed by a matching device associated with the system of automatic control of the preheating, melting and processing processes (not shown in the drawing).
  • This device includes a mechanism for turning the platform 3 after a preset time and generates a signal on rising or lowering of the domes, switching on/off the power supply for carrying out the processes of preheating the fusion mixture and steel melting and processing in positions I, II, III.
  • making the working platform 3 with a possibility of rotation provides transfer of the melting containers 7 , 8 , 9 under a cyclic schedule from one position to another through a certain time period during which a definite technological process is carried out in each container.
  • the cycle time should correspond to the SMF operating time under load, the time of pouring of the molten steel from the container.
  • the fusion mixture is preheating in one of the three containers.
  • the fusion mixture is additionally heated, in position I the container performs the SMF function, in the third position II the container performs the SPP function.
  • the volume of the melting containers is designed for loading a single charge and conducting the process without additional charging. The control is performed from a single control panel.
  • this metallurgical complex Due to a compact design and availability of the rotating platform with melting containers, as well as due to a discharge of the whole melt into the metal receiver of the melting machine, this metallurgical complex has no need in steel-teeming ladles and bridge cranes.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Furnace Details (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
US13/500,478 2009-10-07 2010-10-06 Metallurgical complex Abandoned US20120193062A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
RU2009136947 2009-10-07
RU2009136947/02A RU2441074C2 (ru) 2009-10-07 2009-10-07 Металлургический комплекс
PCT/RU2010/000560 WO2011043699A2 (ru) 2009-10-07 2010-10-06 Металлургический комплекс

Publications (1)

Publication Number Publication Date
US20120193062A1 true US20120193062A1 (en) 2012-08-02

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Application Number Title Priority Date Filing Date
US13/500,478 Abandoned US20120193062A1 (en) 2009-10-07 2010-10-06 Metallurgical complex

Country Status (4)

Country Link
US (1) US20120193062A1 (ru)
EP (1) EP2487267A2 (ru)
RU (1) RU2441074C2 (ru)
WO (1) WO2011043699A2 (ru)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127331A (zh) * 2016-02-29 2017-09-05 宝钢工程技术集团有限公司 钢包台车交替装置及其使用方法

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2502579C1 (ru) * 2012-07-09 2013-12-27 Анатолий Аркадьевич Злобин Мобильный металлургический комплекс
CN105344991A (zh) * 2015-12-08 2016-02-24 广西长城矿山机械设备制造有限公司 一种钢水包转移装置
RU2705836C1 (ru) * 2019-02-25 2019-11-12 Максим Александрович Бирюков Металлургический комплекс для производства стали

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3612740A (en) * 1968-01-08 1971-10-12 Huta Zabrze Arrangement for production of metal alloys steel alloys in particular

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU1770373C (ru) * 1990-03-23 1992-10-23 Институт проблем литья АН УССР Технологическа лини получени стали
RU15673U1 (ru) * 2000-09-07 2000-11-10 Закрытое акционерное общество "Патентные услуги" Технологическая линия производства металлопроката
RU2285050C1 (ru) * 2005-05-04 2006-10-10 Открытое акционерное общество специального машиностроения и металлургии "Мотовилихинские заводы" Способ и технологическая линия получения стали
RU84848U8 (ru) * 2009-05-04 2010-02-10 Закрытое акционерное общество "Патентные услуги" Технологическая линия производства стали

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3612740A (en) * 1968-01-08 1971-10-12 Huta Zabrze Arrangement for production of metal alloys steel alloys in particular

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127331A (zh) * 2016-02-29 2017-09-05 宝钢工程技术集团有限公司 钢包台车交替装置及其使用方法

Also Published As

Publication number Publication date
RU2009136947A (ru) 2011-04-20
EP2487267A2 (en) 2012-08-15
WO2011043699A3 (ru) 2011-06-03
RU2441074C2 (ru) 2012-01-27
WO2011043699A2 (ru) 2011-04-14

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AS Assignment

Owner name: METAL ASSETS S.A, PANAMA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KUDRIASHOV, VLADIMIR VASILLEVICH;CHIBISGULEV, ALEKSEY ANATOLIEVICH;ROSLAVTSOV, NIKOLAY ANDREYEVICH;AND OTHERS;REEL/FRAME:028024/0848

Effective date: 20120305

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION