US20120181007A1 - Flat tube for heat exchange - Google Patents
Flat tube for heat exchange Download PDFInfo
- Publication number
- US20120181007A1 US20120181007A1 US13/498,298 US201013498298A US2012181007A1 US 20120181007 A1 US20120181007 A1 US 20120181007A1 US 201013498298 A US201013498298 A US 201013498298A US 2012181007 A1 US2012181007 A1 US 2012181007A1
- Authority
- US
- United States
- Prior art keywords
- flat tube
- holes
- heat exchange
- mpa
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
Definitions
- the present invention relates to a flat tube for heat exchange in which plural through holes are formed.
- flat tubes for heat exchange such as the one described in patent citation 1 (JP-A. No. 10-132424) have been used in evaporators of air conditioners and so forth,
- the flat tube is integrally molded by, for example, extrusion-molding an aluminum alloy or the like, and plural through holes with circular cross-sections are arranged side-by-side in one row or plural rows.
- Heat exchange is performed between refrigerant that passes through the insides of the through holes and a medium such as air that passes over the outer periphery of the flat tube.
- CO 2 refrigerant which has a working pressure equal to or greater than 10 MPa
- whose working pressure is much higher than that of HFC refrigerant has come to be used, and a variety of flat tubes that can withstand the high pressure of CO 2 refrigerant have been proposed.
- a flat tube for heat exchange of a first invention is a flat tube for heat exchange in which plural through holes with circular cross-sections through which refrigerant passes are arranged in one row.
- t 1 /R is a value in which a thickness t 1 of partition portions partitioning adjacent two of the through holes has been made dimensionless by a radius R of the through holes and t 2 /R is a value in which an outer peripheral thickness t 2 that is a thickness from a flat surface of an outer periphery of the flat tube to the through holes has been made dimensionless by the radius R, in a case where the internal pressure of the through holes is 10.0 to 90.0 MPa
- a flat tube for heat exchange of a second invention is the flat tube for heat exchange of the first invention, wherein in a case where the internal pressure of the through holes is 20.0 to 80.0 MPa, the relationship of
- a flat tube for heat exchange of a third invention is the flat tube for heat exchange of the first invention or the second invention, wherein in a case where the internal pressure of the through holes is 30.0 to 80.0 MPa, the relationship of
- a flat tube for heat exchange of a fourth invention is the flat tube for heat exchange of any of the first invention to the third invention, wherein the flat tithe is manufactured from an elasto-plastically deformable material.
- the flat tube for heat exchange is manufactured from an elasto-plastically deformable material, so in a case where the above relational expression holds true, the target pressure-resisting strength can be ensured more reliably and it becomes possible to make the thickness of the flat tube thinnest.
- the flat tube for heat exchange can ensure the target pressure-resisting strength and the thickness of the flat tube becomes thinnest; because of this, downsizing of the flat tube for heat exchange and a reduction in cost can be achieved.
- the flat tube for heat exchange can ensure the target pressure-resisting strength and it becomes possible to make the thickness of the flat tube thinnest.
- the flat tube for heat exchange can ensure the target pressure-resisting strength and it becomes possible to make the thickness of the flat tube thinnest.
- the target pressure-resisting strength can be ensured more reliably and the thickness of the flat tube becomes thinnest, so downsizing and a reduction in cost can be achieved.
- FIG. 1 is a partial front view of a flat tube for heat exchange pertaining to an embodiment of the present invention.
- FIG. 2 is a schematic view of an analysis object corresponding to the flat tube for heat exchange of FIG. 1 .
- FIG. 3 is a graph showing isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 in a case where the radius of the through holes is 0.2 mm (a case using aluminum alloy A3003-O).
- FIG. 4 is a graph showing isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 in a case where the radius of the through holes is 0.3 mm (a case using aluminum alloy A3003-O).
- FIG. 5 is a graph showing isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 in a case where the radius of the through holes is 0.4 mm (a case using aluminum alloy A3003-O).
- FIG. 6 is a graph showing isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 in a case where the radius of the through holes is 0.5 mm (a case using aluminum alloy A3003-O)).
- FIG. 7 is a graph showing isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 in a case where the radius of the through holes is 0.6 mm (a case using aluminum alloy A3003-O).
- FIG. 8 is a graph in which the plural graphs in the cases where the radius of the through holes was changed are superimposed on each other and shows isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. 1 (cases using aluminum alloy A3003-O).
- FIG. 9 is a graph in which the graph of FIG. 8 is approximated and shows isobars of the pressure-resisting strength of the flat tube for heat exchange of FIG. I (cases using aluminum alloy A3003-O).
- FIG. 10 is a graph corresponding to FIG. 9 in a case using aluminum alloy A1050-O.
- a flat tube 1 for heat exchange shown in FIG. 1 is a multi-hole tube having a flat elliptical cross-section in which plural through holes 3 with circular cross-sections through which refrigerant passes are arranged laterally in one row inside a body 2 of the flat tube 1 .
- the through holes 3 have completely round circular cross-sections.
- the flat tube 1 for heat exchange is manufactured by integral molding by extrusion-molding an elasto-plastically deformable material such as an aluminum alloy.
- the flat tube 1 for heat exchange can ensure the targeted pressure-resisting strength (that is, the target pressure-resisting strength) and the thickness of the flat tube 1 becomes thinnest; because of this, downsizing of the flat tube 1 for heat exchange and a reduction in cost can be achieved.
- the present invention is designed considering tensile strength which greatly exceeds yield stress in aluminum materials and the like, assumes that t 1 , t 2 , and R are set in such a way that the value of (t 2 /R)/(t 1 /R) falls around a central value of 0.35 within the range of 0.28 to 0.42, and differs from settings that greatly deviate from this range (e.g., designs that consider only yield stress).
- FIGS. 3 to 7 show graphs in which the radius R of the through holes 3 is fixed at 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, and 0.6 mm, isobars of pressure resistance P when t 1 /R is taken on the horizontal axis and t 2 /R is taken on the vertical axis are numerically analyzed and found by computer simulation, and the isobars are shown.
- Aluminum alloy A3003-O is used in the analyses of the graphs shown in FIGS. 3 to 7 .
- the material properties of aluminum alloy A3003-O are shown in Table 1 below.
- FIG. 9 shows a graph in which, in order to make them easier to see, the isobars in the graph of FIG. 8 are approximated in order to consolidate the isobars into single lines per pressure resistance P in 10 MPa intervals.
- the present inventors performed the same analysis as that of aluminum alloy A3003-O also in regard to another aluminum alloy A1050-O other than aluminum alloy A3003-O (that is, in which the radius R of the through holes 3 is fixed at 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, and 0.6 mm, and isobars of pressure resistance P when t 1 /R is taken on the horizontal axis and t 2 /R is taken on the vertical axis are numerically analyzed and found by computer simulation).
- the material properties of aluminum alloy A1050-O are shown in Table 4 below.
- FIG. 10 shows analysis results in a case where the same analysis as that of aluminum alloy A3003-O is performed using aluminum alloy A1050-O.
- FIG. 10 corresponds to FIG. 9 and shows analysis results of aluminum alloy A1050-O.
- the flat tube 1 for heat exchange of the embodiment is a flat tube for heat exchange in which plural through holes 3 with circular cross-sections through which refrigerant passes are arranged in one row, wherein if t 1 /R is a value in which a thickness t 1 of partition portions 4 partitioning adjacent two of the through holes 3 has been made dimensionless by a radius R of the through holes 3 and t 2 /R is a value in which an outer peripheral thickness t 2 that is a thickness from a flat surface of an outer periphery of the flat tube 1 to the through holes 3 has been made dimensionless by the radius R, in a case where the internal pressure of the through holes 3 is 10.0 to 90.0 MPa, the thickness t 1 of the partition portions 4 , the outer peripheral thickness t 2 , and the radius R of the through holes 3 are set in such a way that the relationship of
- the flat tube 1 for heat exchange of the embodiment is manufactured from an elasto-plastically deformable material such as an aluminum alloy, so the target pressure-resisting strength can be ensured more reliably and the thickness of the flat tube becomes thinnest, so downsizing and a reduction in cost can be achieved.
- the present invention is not limited to this, it suffices for the material to be an elasto-plastically deformable material, and in addition to aluminum and aluminum alloys, the present invention is widely applicable to materials ranging from metals such as copper and iron to resins.
- the present invention can be applied to a variety of flat tubes for heat exchange equipped with plural through holes.
- Patent Citation 1 JP-A No. 10-13242.4
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Geometry (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-228473 | 2009-09-30 | ||
JP2009228473 | 2009-09-30 | ||
JP2009-297914 | 2009-12-28 | ||
JP2009297914 | 2009-12-28 | ||
PCT/JP2010/067068 WO2011040518A1 (ja) | 2009-09-30 | 2010-09-30 | 熱交換用扁平管 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20120181007A1 true US20120181007A1 (en) | 2012-07-19 |
Family
ID=43826330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/498,298 Abandoned US20120181007A1 (en) | 2009-09-30 | 2010-09-30 | Flat tube for heat exchange |
Country Status (5)
Country | Link |
---|---|
US (1) | US20120181007A1 (ja) |
EP (1) | EP2485006A4 (ja) |
JP (1) | JP2011153814A (ja) |
CN (1) | CN102510992A (ja) |
WO (1) | WO2011040518A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10473401B2 (en) * | 2015-07-28 | 2019-11-12 | Sanden Holdings Corporation | Heat exchanger |
US20210140720A1 (en) * | 2019-11-11 | 2021-05-13 | Mahle International Gmbh | Tube body for a heat exchanger and heat exchanger |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013127341A (ja) * | 2011-12-19 | 2013-06-27 | Daikin Industries Ltd | 熱交換器 |
EP3009779B1 (en) * | 2014-10-15 | 2019-05-15 | VALEO AUTOSYSTEMY Sp. Z. o.o. | A tube of the gas cooler for the condenser |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6357522B2 (en) * | 1998-10-01 | 2002-03-19 | Behr Gmbh & Co. | Multi-channel flat tube |
US20040251013A1 (en) * | 2003-05-23 | 2004-12-16 | Masaaki Kawakubo | Heat exchange tube having multiple fluid paths |
US6854512B2 (en) * | 2002-01-31 | 2005-02-15 | Halla Climate Control Corporation | Heat exchanger tube and heat exchanger using the same |
US6907922B2 (en) * | 2003-06-23 | 2005-06-21 | Denso Corporation | Heat exchanger |
US20060016583A1 (en) * | 2000-11-02 | 2006-01-26 | Behr Gmbh & Co. | Condenser and tube therefor |
US20060151160A1 (en) * | 2002-10-02 | 2006-07-13 | Showa Denko K.K. | Heat exchanging tube and heat exchanger |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6432424A (en) | 1987-07-28 | 1989-02-02 | Matsushita Electric Ind Co Ltd | Production of magnetic recording medium |
JP3214373B2 (ja) | 1996-10-30 | 2001-10-02 | ダイキン工業株式会社 | 偏平伝熱管 |
JP3313086B2 (ja) * | 1999-06-11 | 2002-08-12 | 昭和電工株式会社 | 熱交換器用チューブ |
WO2002042706A1 (fr) * | 2000-11-24 | 2002-05-30 | Showa Denko K. K. | Tube d'echangeur de chaleur et echangeur de chaleur |
JP2006336873A (ja) * | 2002-10-02 | 2006-12-14 | Showa Denko Kk | 熱交換器用チューブ及び熱交換器 |
DE102005016540A1 (de) * | 2005-04-08 | 2006-10-12 | Behr Gmbh & Co. Kg | Mehrkanalflachrohr |
CN101532589A (zh) * | 2008-03-10 | 2009-09-16 | 金龙精密铜管集团股份有限公司 | 一种金属扁管 |
-
2010
- 2010-09-29 JP JP2010218897A patent/JP2011153814A/ja active Pending
- 2010-09-30 CN CN2010800416445A patent/CN102510992A/zh active Pending
- 2010-09-30 US US13/498,298 patent/US20120181007A1/en not_active Abandoned
- 2010-09-30 EP EP10820633.5A patent/EP2485006A4/en not_active Withdrawn
- 2010-09-30 WO PCT/JP2010/067068 patent/WO2011040518A1/ja active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6357522B2 (en) * | 1998-10-01 | 2002-03-19 | Behr Gmbh & Co. | Multi-channel flat tube |
US20060016583A1 (en) * | 2000-11-02 | 2006-01-26 | Behr Gmbh & Co. | Condenser and tube therefor |
US6854512B2 (en) * | 2002-01-31 | 2005-02-15 | Halla Climate Control Corporation | Heat exchanger tube and heat exchanger using the same |
US20060151160A1 (en) * | 2002-10-02 | 2006-07-13 | Showa Denko K.K. | Heat exchanging tube and heat exchanger |
US20040251013A1 (en) * | 2003-05-23 | 2004-12-16 | Masaaki Kawakubo | Heat exchange tube having multiple fluid paths |
US6907922B2 (en) * | 2003-06-23 | 2005-06-21 | Denso Corporation | Heat exchanger |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10473401B2 (en) * | 2015-07-28 | 2019-11-12 | Sanden Holdings Corporation | Heat exchanger |
US20210140720A1 (en) * | 2019-11-11 | 2021-05-13 | Mahle International Gmbh | Tube body for a heat exchanger and heat exchanger |
US11859919B2 (en) * | 2019-11-11 | 2024-01-02 | Mahle International Gmbh | Tube body for a heat exchanger and heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
WO2011040518A1 (ja) | 2011-04-07 |
EP2485006A4 (en) | 2013-12-11 |
CN102510992A (zh) | 2012-06-20 |
JP2011153814A (ja) | 2011-08-11 |
EP2485006A1 (en) | 2012-08-08 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: DAIKIN INDUSTRIES, LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:LIU, JIHONG;KIM, HYUNYOUNG;SIGNING DATES FROM 20110408 TO 20110411;REEL/FRAME:027929/0868 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |